Wayne Dalton 0001715 TORQUE MASTER i-DRIVE PRO User Manual INSTALLATION GUIDE 1

Wayne Dalton Corporation TORQUE MASTER i-DRIVE PRO INSTALLATION GUIDE 1

INSTALLATION GUIDE 1

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 Certification Test Report 908.42 MHz Low Power Communication Device Transceiver 372 MHz Discrete Receiver FCC ID: KJ8-0001715 IC: 3540A-0001715 FCC Rule Part: 15.249 IC Radio Standards Specification: RSS-210 ACS Report Number: 07-0186 - 15C Manufacturer: Wayne-Dalton Corporation Model: 3790-Z Installation Guide Section1
INSTALLATION INSTRUCTIONS AND OWNER’S MANUALModels: 3790/3790-Z/3791/3791-ZInstallation Instructions and Owner’s ManualUSE OF THIS MANUALWHEN INSTALLING A NEW DOOR WITH AN IDRIVE®: If you just fi nished installing a new garage door along withan idrive® opener, then proceed with these instructions beginning with Step 15 on page 22. If you were referred to these instructions as part of a new door installation, then proceed with these instructions beginning with Step 1 on page 7. for TORQUEMASTER®/ TORQUEMASTER® PLUSFPOIntergrated Z-Wave® technologyReady for your home control networkOn select modelsFPOIMPORTANT NOTICE!To avoid possible injury, read the enclosed instructions carefully before installing/operating this garage door opener. Pay close attention to all warnings and notes. This manual MUST be attached to the wall in close proximity to the garage door opener.Copyright 2007 Wayne-Dalton Corp. Part No. XXXXXX New 9/7/2007GARAGE DOORS & OPENERS
To Operate DoorPressHere9 07 85 63 41 2S1 S2 S3 S4Learn DeleteControlsPackage ContentsKey chain/Visor Transmitter (2)OpenerDeluxe Multi-function Wireless Wall StationSecurity Light with DiffuserDisconnect HandleDisconnect Handle Bracket“S” Hook1/4” x 1-1/2" Hex Head Lag Screws (4)#6 x 7/8" Phillips Pan Head Screws (4)Disconnect Cable1/4” x 2" Hex Head Lag Screws (2)Owner’s ManualEmergencyDisconnect LabelInstallation DVDEntrapment Label5 Button Wireless Keyless Entry#6-20 x 1/2" Phillips Pan Head Screw (1)Lock Arm AssemblyCable Clips (4)#6-32 x 3/4" Phillips Pan Head Screw (1)(For Light Fixture)5mm x .8mm x 12mm Phillips Pan Head Screw (1)(For Lock Arm)Mounting BracketIPlease Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.comJumper(Optional for Safety Sensors)FPO
PRE-INSTALLATION INSPECTION OF YOUR GARAGE DOORPRIOR TO TORQUEMASTER® IDRIVE® INSTALLATIONCongratulations, you have just purchased one of the world’s safest garage door openers! By design, this opener will detect obstructions and reverse rather than force the door through obstructions. To ensure your new idrive® opener works as intended, your garage door must be installed and balanced properly.WHEN INSTALLING A NEW DOOR WITH AN IDRIVE®:If you just  nished installing a new garage door along with an idrive® opener, then proceed with these instructions beginning with Step 15 on page 22. If you were referred to these instructions as part of a new door installation, then proceed with these instructions beginning with Step 1 on page 7.WHEN INSTALLING AN IDRIVE® ON AN EXISTING DOOR WITH TORQUEMASTER® OR TORQUEMASTER® PLUS:Before installing the idrive® opener, open and close you door manually to ensure that it operates smoothly from top to bottom. A properly balanced door should not take a lot of effort to open or close by hand. The door should stay in the open and in the closed position without drifting down or creeping up. If a door opens fast going up, the door may need spring tension reduced. If the door drops fast going down, the door may need spring tension increased.If the operation of the door does not meet these criteria, you need to adjust the spring balance per your door’s Installation Instructions and Owner’s Manual or call a professional installer to make adjustments before installing idrive®.If the door operates properly, check and record your Torquemaster® counterbalance spring settings (for Torquemaster Plus spring settings, see warning tag(s) attached to the end brackets or refer to your door Installation Instructions and Owner’s manual). Then proceed with unwinding of the spring(s) for installation of your idrive®, carefully following the instructions in STEP R1 of your idrive® Installation Instructions and Owner’s Manual. After the idrive® is installed on the Torquemaster® tube, rewind the Torquemaster® or Torquemaster® Plus to the previously recorded settings.Instruction manuals are available for download on www.wayne-dalton.com. Use the web site to also  nd the location of your nearest professional dealer.Check out the new idrive® installation video at www.wayne-dalton.comIdrive® for Torquemaster®http://www.wayne-dalton.com/idrive_TorqueMaster.aspLook for this symbol.II Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com
S1 S2 S3 S4Learn DeleteControlsTorque Tube1” Clearance for MotorTop ofDoorEnd BracketMounting SurfaceElectrical outlet on the wall is for openerElectrical outlet on the ceiling is for light/openerPre-Installation InspectionA. You must have a Wayne-Dalton Torquemaster® or Torquemaster® Plus counterbalance system to install this opener (see A above).B. The motor requires 1" of clearance above the top of the end bracket for Torquemaster and 1-1/4” of clearance above the top of the end bracket for Torquemaster plus.C. Two electrical outlets are recommended for the idrive® installation. One of these outlets needs to be located less than 6' from the opener. The second outlet, for the light, can be located at a position of your choice. If, in the event that an electrical outlet is not located within 6' of the opener, contact a local electrician for further options. As a convenience, an electrical outlet is provided on the light fixture. The 6’ opener cord can be used with this outlet. D. Your door must not exceed 8' in height. E. The idrive® opener will only work on sectional doors. Do not install on one-piece doors.F. Your garage door must be properly balanced (door must not be heavy to lift, nor lift by itself). G. Horizontal tracks should be raised 1" above level at rear of Track.H. We do not recommend installing the idrive® opener on Model 9700 door widths of 16’ - 18’.I. Maximum door weight (without spring tension) must not exceed 225 lb. CAUTION: DO NOT INSTALL THIS OPENER ON YOUR DOOR UNLESS THE FOLLOWING REQUIREMENTS ARE MET. USE THE ILLUSTRATION ABOVE AS A VISUAL AID.IIIPlease Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.comPRE-INSTALLATION INSPECTION CAUTION! Do not install this opener on your door unless the following requirements are met.CBATorquemaster® Plus Torquemaster®
Safety GlassesPhillips Head ScrewdriverStep LadderRatchet Wrench7/16” Wrench 5/64” Drill Bit3/16” Drill Bit1/8” Drill Bit7/16” SocketFlat Tip ScrewdriverNeedle Nose PliersLevel7/16” Socket DriverPliers/Wire Cutters3/32” Drill BitTape MeasurePencilPower Drill CAUTION TO REDUCE THE RISK OF INJURY, USE THIS OPENER ONLY WITH THE FOLLOWING DOOR MODELS:System RequirementsLocking PliersWAYNE-DALTONDOOR MODELWAYNE-DALTON SPRING SYSTEM TRACK (RADIUS) PHOTOELECTRIC SAFETY SENSORSLOW HEADROOM KIT9000 SERIES Torquemaster®Torquemaster® Plus 10",12",14",15" Not Required Not Required9000 SERIES Torquemaster®Torquemaster® Plus 6" Low Head Room Not Required P/N 302883 Required8000 SERIES Torquemaster®Torquemaster® Plus 10",12",14",15" P/N’s 252118 or301674 Required Not Required8000 SERIES Torquemaster®Torquemaster® Plus 6" Low Head Room P/N’s 252118 or301674 RequiredP/N 302883 RequiredIVPlease Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.comVice ClampsTools Needed
Table of ContentsPackage Contents ............................................................................... I.Pre-Installation Inspection ................................................................... II, IIITools Needed ...................................................................................... IV.Important Safety Instructions .............................................................. V.Retro-Fit Installations .......................................................................... 1-6.idrive® for Torquemaster® Installation ................................................. 7-22.Pre-Operation ...................................................................................... 22-33.Operation ............................................................................................ 34-39.Maintenance ....................................................................................... 39.Programming Wireless Wall Stations or Transmitters to Opener .......... 41.Troubleshooting ................................................................................... 42-43.Warranty ............................................................................................. 44.Customer Service Number .................................................................. 45.INCORRECT INSTALLATION CAN LEAD TO SEVERE OR FATAL INJURY. FOLLOW THESE INSTRUCTIONS CAREFULLY.IMPORTANT SAFETY INSTRUCTIONS1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.2. Do not connect the opener to electrical power until instructed to do so.3. Install the entrapment warning label next to the wall station in a prominent location. Install the emergency disconnect label next to the emergency disconnect.4. Remove all ropes and remove, or make inoperative in the unlocked position, all locks connected to the garage door before installing the opener.5. Do not wear rings, watches or loose clothing when installing or servicing a garage door system.6. It is important that you install all the components supplied with the idrive® opener, i.e., wall stations, safety sensors, etc. Use of parts not supplied by Wayne-Dalton Corp. may cause the opener to malfunction and create unsafe conditions.7. Wear safety glasses for eye protection when installing or servicing the opener or door.8. Install opener on a properly balanced and operating garage door. Have a qualified service person make adjustments/repairs to cables, spring assemblies, and other hardware before installing the opener. An improperly balanced door could cause severe injury.9. Where possible, install the opener seven feet or more above the floor. Mount the emergency disconnect six feet above the floor.10. Locate the wall station: (a) within sight of door, (b) at a minimum height of five feet, so small children cannot reach it, and (c) away from all moving parts of the door.11. After installing the opener, the door must reverse when it contacts a 1-1/2” high object (or 2 x 4 board laid flat) on the floor.12. Installation and wiring must comply with local building and electrical codes. Connect the power cord to a properly grounded outlet. Do not remove the ground pin from power cord.AFTER INSTALLATION IS COMPLETE, FASTEN THIS MANUAL NEAR GARAGE DOOR. PERFORM MONTHLY OBSTRUCTION TEST AND MAINTENANCE AS RECOMMENDED. SEE PAGES 32, 33 AND 39.WARNINGVPlease Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.comDefi nition of key words used in this manual: INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS.IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION.NOTE: Information assuring proper installation of the door.WARNING
1Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.comR2 Spring Tension RemovalCounterbalance spring tension must be relieved before removing any hardware.A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE INJURY.Starting with the right hand side, ensure pawl knob is in upper position. Place a ratchet with a 5/8” socket on the winding shaft. NOTE: A 3” extension is also recommended for added clearance from the horizontal angle. To remove spring tension, ensure the ratchet and socket is set so that it will add tension (counter clockwise) on the right hand side and (clockwise) on the left hand side. Rotate ratchet to relieve pressure between the pawl and the ratchet wheel. Push in on the pawl to allow the ratchet wheel teeth to pass by.NOTE: In the event of a broken spring, it might not be necessary to unwind spring(s).IMPORTANT! BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING. Gently let the ratchet rotate upward, while watching the number of teeth on the ratchet wheel pass by the pawl. Remove 3/10 of a turn (watch the 3 teeth of the ratchet wheel pass the pawl). Release the pawl to allow it to engage with the ratchet wheel. Repeat this process until all spring tension has been removed from spring(s). Cables should be loose and the torque tube should be free to rotate in either direction.IMPORTANT! SPRING(S) ARE FULLY UNWOUND WHEN COUNTERBALANCE CABLES HAVE NO TENSION.IMPORTANT! DO NOT USE AN IMPACT GUN TO UNWIND THE SPRINGS.Tools Needed:Ratchet Wrench5/8” Socket3” ExtensionGlovesStep LadderINSTALLATION NOTICE: If installing the idrive® opener on a door currently installed with Torquemaster® or Torquemaster® Plus counterbalance system, start the installation with Step: R1 below (for Torquemaster® Plus) or Step: R1 on page 3 (for Torquemaster®).WARNINGRachet Bracket is underEXTREME SPRING TENSION.To avoid possible severe orfatal injury, DO NOT removefasteners from ratchet bracketuntil spring(s) are fullywnwound.To safely unwind spring(s) readand follow the directions in the installation instructions/owners manual.DO NOT REMOVE THIS TAG.Pawl Knob In Upper PositionEND BRACKETPawl Knob In Lower PositionEND BRACKETR1 Retro-Fit Installation Drum Wrap & End Bracket RemovalIMPORTANT! RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT.NOTE: Warning tag removed for illustration clarity.Starting on the right hand side, remove the drum wraps from the cable drums (if installed), twist the drum wrap while pulling it away from the drum. Repeat drum wrap removal for left side.Tools Needed:Step LadderRetro-Fit TorqueMaster® PlusDrum WrapDrum WARNINGRatchetRIGHT HAND SIDELEFT HAND SIDEMarks3” ExtensionPawlMarks3” ExtensionRatchetTORQUEMASTER® PLUS END BRACKET (Right hand shown, left hand bracket symmetrically opposite)PAWL KNOBIN UPPER POSITIONPAWL KNOBIN LOWER POSITIONPawlRatchet WheelPAWL RATCHET PAWL RATCHET WHEELPushing in on Pawl Causes Ratchet Pawl to move away from Ratchet Wheel, allowing wheel teeth to pass by.

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