Thermo King TKW40815 PCS1900 MHz vehicle tracking system User Manual 40 815

Thermo King Corporation PCS1900 MHz vehicle tracking system 40 815

Contents

Installation Guide with statements

THERMO KINGTHERMO KINGKITKITSubject: Trac-King GSMUnits: SB unitsBenefits: This kit contains the parts needed to install the system40-81540-815 (1/03 JJ)Kit Contents:1 92-2619 Antenna Mounting Bracket 12 92-2672 Unit Mounting Brackets 23 NSS Trac-King Unit. 14 NSS Antenna (GSM/GPS) with nut 15 41-5168 Trac-King harness 16 55-2977 Screw - bracket 27 55-1800 Lockwasher 28 55-2086 Flatwasher 29 55-7767 Insert - threaded 210 55-9756 Rivet - bracket 211 55-2201 Flatwasher 1612 203-498 Wipe (Alcohol) 113 55-1844 Screw 814 55-4223 Nut 8Installation Instructions:1. Attach antenna to the mounting bracket with the provided nut.2. Mount the antenna assembly to the center of the condenser frame. Use the bracket as a template to mark and drill two 25/64 (10 mm)for the threaded inserts. Loosely attach the antenna assembly with the supplied screws, flatwashers and lockwashers. 3. Clean the plastic bulkhead with isopropyl alcohol wet wipes (203-498). Wipe dry.4. Peal off the protective tape (double sided) and firmly press the bracket to the plastic bulkhead. Tighten hardware. Drill two 9/32 holes in the plastic bulkhead and install the rivets, seal the rivet heads with silicone calk to protect the integrity of the bulkhead.Do Not drill intobulkhead, use caulkto secure cablesMaintain 3 inches of clearance betweenthe and mufflercables Drill 25/64 (10 mm)Application Guidelines: For maximum bond strength the Ideal tape application is accomplished when temp. is between 70 to 100 F and the bond is allowed to dwell 72 hours. The bond strength is dependent upon the amount of adhesive-to-surface contact developed. Firm application pressure develops better adhesive contact and thus improves bond strength.5. Route the antenna cables to the control box. Bandwrap cables to the lifting eye. Secure antenna cables to bulkhead with caulk.6. Use bandwraps to secure the cables to the main harness and enter the control box through the harness grommet. Maintain 3 inches of clearance from the muffler, belts and pulleys.
Attach GND wire to ground studAttach 2S wire to no. 2 terminalUse brackets as a template to mount the moduleTrac-King Solder IGN wireto 8 wire on On-Off switchDAS BoxCommunications Harness(See instructions above)Clamp and Strain Relief (40-633)Connector (41-746) 3 Amp fuseTrac-King moduleAttach connectorsfinger tight5. Attach the brackets to the Trac-King module, position the assembly above the TG-IV controller, mark and drill four (4) ¼ holes into the cover. The brackets must be used on units with or without DAS.6 Attach the antenna cables and the seven pin connector to Trac-King module, hand tight.7. Attach the GND wire with terminal to the control box ground stud.8. Solder the IGN wire to the #8 wire terminal of the On/Off switch.9. Attach the 2S wire to the #2 terminal on the relay board.10. Use an Amp terminal remover tool (204-737) to remove the two wires from the Communication harness 14 pin Amp connector (see below) and replace them with TxD and RxD wires.Thermoguard µPIV/µPV, Multitemp µPIVTrac-King Comm. Port Pin No.TxD TxD2 1RxD RxD2 2Thermoguard µPVI (see Note 1) Thermoguard VI (see Note 2)Trac-King Comm. Port Pin No. Trac-King Comm. Port Pin No.TxD TxD3 11 TxD TxD1 8RxD RxD3 14 RxD RxD1 4or orTxD TxD2 3 TxD TxD2 27RxD RxD2 7 RxD RxD2 19Note 1. Comm. Port 2 is an option if Comm. Port 3 is not available. For Port 3, configure it to REMC OFF and TRMR OFF (for Port 2) in the super guarded access command.Note 2. If installation configuration has no remote display but with DAS installed, connect the TRAC-king to Comm. Port 1. Otherwise to Comm. Port 2.11. Secure excess wires with bandwraps.12. To test the unit refer to your user manual. Return the unit to service.To retrieve a user manual got to http://www.trac-king.com, enter your username and password. Click on the book with the question mark “?” on the cover (located to the far right of the TK Logo) and then click on download.
Basic Troubleshooting Guide Symptom/Problem Action1. No web access. Call Technical support @ 952-887-2200/952-200-8389 or e-mail: gsmtrac-king@thermoking.com 2. Position, time, date and refrigeration dataare not being displayed / web does notrespond.Step 1: Check LED of the unit is flashing.Step 2: Check fuse and power connection.Step 2: Check GSM network coverage.Step 3: Call Technical support @952-887-2200/952-200-8389 or e-mail gsmtrac-king@thermoking.com3. Position, time and date are not displayed-refrigeration data is available.Step 1: Check if antenna has line-of-sight to the Sky.Step 2: Check damage to GPS antenna its cable and hand tight connectors.Step 3: Call Technical support @ 952-887-2200/952-200-8389 or e-mail gsmtrac-king@thermoking.com4. Refrigeration data not displayed, positiontime and date are available.Step 1: Review TX/RX connection –check trac-king loom cable.Step 2: Reset power of the Trac-King GSM Unit. Leave the power of the refrigeration unit on.Step 3: Check communication port. It should be set to datapac protocol or remote no/off. Refer to green book for changes of settings.Step 4: Verify from Table 1 if the software version of the micro is supported by this wireless product.Step 5: Call Technical support @ 952-887-2200/952-200-8389 or e-mail gsmtrac-king@thermoking.com
Table 1 Controller Supported Software Revision Unsupported Software RevisionTGVI 1090 1060 and below µP VI 4035 4032 4031 4030 Buzzer 4010 / 8888 µP V KOR 603 602 600 9607 611 610 601 µP IV Multi Zone (TCI) 2023 2022 2021 2015 2011 2001 µP IV+ Single Temp 612 310 510 512 3021 3022 9438 3020 420 412
Statement according FCC part 15.19 FCC identifier has to be on the equipmentThis device complies with Part 15 of the FCC Rules. Operation issubject to the following two conditions: (1) this device may not causeharmful interference, and (2) this device must accept any interferencereceived, including interference that may cause undesired operation.Statement according FCC part 15.21Modifications not expressly approved by Thermo King Corp. couldvoid the user's authority to operate the equipment.Statement according FCC part 15.105NOTE: This equipment has been tested and found to comply with the limits for aClass B digital device, pursuant to Part 15 of the FCC Rules. These limits aredesigned to provide reasonable protection against harmful interference in aresidential installation. This equipment generates, uses and can radiate radiofrequency energy and, if not installed and used in accordance with theinstructions, may cause harmful interference to radio communications. However,there is no guarantee that interference will not occur in a particular installation.RF Exposure Note: The antenna of this device is installed on the top of a Thermo King refrigeration unit which ismounted in front of the trailer. Thus, the truck driver and passenger are are at least 20 cm from the antenna.Health and Safety InformationExposure to Radio Frequency (RF) SignalsThis product is a radio transmitter and receiver. It is designed and manufactured not to exceedthe emission limits for exposure to radio frequency (RF) energy set by the FederalCommunications Commission of the U.S. Government. These limits are part of comprehensiveguidelines and establish permitted levels of RF energy for the general population. The guidelinesare based on standards that were developed by independent scientific organizations throughperiodic and thorough evaluation of scientific studies. The standards include a substantial safetymargin designed to assure the safety of all persons, regardless of age and health.

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