Tait TMAH5F Mobile Transceiver User Manual DM1 IG

Tait Limited Mobile Transceiver DM1 IG

Exhibit D Users Manual per 2 1033 c3

TM9100 mobiles (40W/50W)Installation GuideDraft 0.03October 2004
2TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 2004Contact InformationTait Radio Communications http://www.taitworld.comCorporate Head OfficeNew ZealandTait Electronics LtdP.O. Box 1645ChristchurchNew ZealandE-mail: info@taitworld.comWebsite: http://www.taitworld.comTechnical Support:E-mail: support@taitworld.comWebsite: http://support.taitworld.comTait North AmericaRegional Head Office - United States of AmericaTait North America IncE-mail: usa@taitworld.comCanadaTait North America IncE-mail: canada@taitworld.comTait Latin AmericaTait Latin AmericaE-mail: latinamerica@taitworld.comTait EuropeRegional Head Office - United KingdomTait Mobile Radio LtdE-mail: teusales@tait.co.ukTait North AsiaRegional Head Office - Hong KongTait Mobile Radio (Hong Kong) LtdE-mail: hongkong@taitworld.comBeijingTait Mobile Radio (Hong Kong) LtdE-mail: beijing@taitworld.comTait South AsiaRegional Head Office - SingaporeTait Electronics (Far East) Pte LtdE-mail: singapore@taitworld.comThailandTait Mobile Radio LtdE-mail: thailand@taitworld.comTait OceaniaNew ZealandTait Communications LtdE-mail: headoffice@tcl.tait.co.nzAustraliaTait Electronics (Aust) Pty LtdE-mail: australia@taitworld.comNote: For the addresses and phone numbers of the above regional offices refer to the TaitWorld website.
TM9100 (40W/50W) Installation Guide 3© Tait Electronics Ltd October 2004Tait General Software Licence AgreementThis legal document is an Agreement between you (the “Licensee”) and Tait Electronics Limited (“Tait”). By using any of the Software or Firmware items prior-installed in the related Tait product, included on this CD or downloaded from the Tait website, (hereinafter referred to as “the Software or Firmware”) you agree to be bound by the terms of this Agreement. If you do not agree to the terms of this Agreement, do not install and use any of the Software or Firmware. If you install and use any of the Software or Firmware that will be deemed to be acceptance of the terms of this licence agreement.The terms of this agreement shall apply subject only to any express written terms of agreement to the contrary between Tait and the Licensee.LicenceTAIT GRANTS TO YOU AS LICENSEE THE NON-EXCLUSIVE RIGHT TO USE THE SOFTWARE OR FIRMWARE ON A SINGLE MACHINE PROVIDED YOU MAY ONLY:1. COPY THE SOFTWARE OR FIRMWARE INTO ANY MACHINE READABLE OR PRINTED FORM FOR BACKUP PURPOSES IN SUPPORT OF YOUR USE OF THE PROGRAM ON THE SINGLE MACHINE (CERTAIN PROGRAMS, HOWEVER, MAY INCLUDE MECHANISMS TO LIMIT OR INHIBIT COPYING, THEY ARE MARKED “COPY PROTECTED”), PROVIDED THE COPYRIGHT NOTICE MUST BE REPRODUCED AND INCLUDED ON ANY SUCH COPY OF THE SOFTWARE OR FIRMWARE; AND / OR 2. MERGE IT INTO ANOTHER PROGRAM FOR YOUR USE ON THE SINGLE MACHINE (ANY PORTION OF ANY SOFTWARE OR FIRMWARE MERGED INTO ANOTHER PROGRAM WILL CONTINUE TO BE SUBJECT TO THE TERMS AND CONDITIONS OF THIS AGREEMENT).THE LICENSEE MAY NOT DUPLICATE, MODIFY, REVERSE COMPILE OR REVERSE ASSEMBLE ANY SOFTWARE OR FIRMWARE IN WHOLE OR PART.Title to Software THIS AGREEMENT DOES NOT CONSTITUTE A CONTRACT OF SALE IN RELATION TO THE SOFTWARE OR FIRMWARE SUPPLIED TO THE LICENSEE. NOT WITHSTANDING THE LICENSEE MAY OWN THE MAGNETIC OR OTHER PHYSICAL MEDIA ON WHICH THE SOFTWARE OR FIRMWARE WAS ORIGINALLY SUPPLIED, OR HAS SUBSEQUENTLY BEEN RECORDED OR FIXED, IT IS A FUNDAMENTAL TERM OF THIS AGREEMENT THAT AT ALL TIMES TITLE AND OWNERSHIP OF THE SOFTWARE OR FIRMWARE, WHETHER ON THE ORIGINAL MEDIA OR OTHERWISE, SHALL REMAIN VESTED IN TAIT OR THIRD PARTIES WHO HAVE GRANTED LICENCES TO TAIT.Term and Termination THIS LICENCE SHALL BE EFFECTIVE UNTIL TERMINATED IN ACCORDANCE WITH THE PROVISIONS OF THIS AGREEMENT. THE LICENSEE MAY TERMINATE THIS LICENCE AT ANY TIME BY DESTROYING ALL COPIES OF THE SOFTWARE OR FIRMWARE AND ASSOCIATED WRITTEN MATERIALS. THIS LICENCE WILL BE TERMINATED AUTOMATICALLY AND WITHOUT NOTICE FROM TAIT IN THE EVENT THAT THE LICENSEE FAILS TO COMPLY WITH ANY TERM OR CONDITION OF THIS AGREEMENT. THE LICENSEE AGREES TO DESTROY ALL COPIES OF THE SOFTWARE OR FIRMWARE AND ASSOCIATED WRITTEN MATERIALS IN THE EVENT OF SUCH TERMINATION.Limited Warranty THE SOFTWARE OR FIRMWARE IS SUPPLIED BY TAIT AND ACCEPTED BY THE LICENSEE “AS IS” WITHOUT WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT BEING LIMITED TO ANY IMPLIED WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. THE LICENSEE ACKNOWLEDGES THAT THE SOFTWARE OR FIRMWARE IS USED BY IT IN BUSINESS AND ACCORDINGLY TO THE MAXIMUM EXTENT PERMITTED BY LAW NO TERMS OR WARRANTIES WHICH ARE IMPLIED BY LEGISLATION SHALL APPLY TO THIS AGREEMENT. TAIT DOES NOT WARRANT THAT THE FUNCTIONS CONTAINED IN THE SOFTWARE OR FIRMWARE WILL MEET THE LICENSEE’S REQUIREMENTS OR THAT THE OPERATION OF THE SOFTWARE OR FIRMWARE WILL BE UNINTERRUPTED OR ERROR FREE.Exclusion of LiabilityTAIT’S ENTIRE LIABILITY AND THE LICENSEE’S EXCLUSIVE REMEDY SHALL BE THE FOLLOWING:1. IN NO CIRCUMSTANCES SHALL TAIT BE UNDER ANY LIABILITY TO THE LICENSEE, OR ANY OTHER PERSON WHATSOEVER, FOR ANY DIRECT OR CONSEQUENTIAL DAMAGE ARISING OUT OF OR IN CONNECTION WITH ANY USE OR INABILITY OF USING THE SOFTWARE OR FIRMWARE.2. TAIT WARRANTS THE OPERATION OF THE SOFTWARE OR FIRMWARE ONLY WITH THE OPERATING SYSTEM FOR WHICH IT WAS DESIGNED. USE OF THE SOFTWARE OR FIRMWARE WITH AN OPERATING SYSTEM OTHER THAN THAT FOR WHICH IT WAS DESIGNED MAY NOT BE SUPPORTED BY TAIT, UNLESS OTHERWISE EXPRESSLY AGREED BY TAIT.GeneralTHE LICENSEE CONFIRMS THAT IT SHALL COMPLY WITH THE PROVISIONS OF LAW IN RELATION TO THE SOFTWARE OR FIRMWARE.
4TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 2004Law and Jurisdiction THIS AGREEMENT SHALL BE SUBJECT TO AND CONSTRUED IN ACCORDANCE WITH NEW ZEALAND LAW AND DISPUTES BETWEEN THE PARTIES CONCERNING THE PROVISIONS HEREOF SHALL BE DETERMINED BY THE NEW ZEALAND COURTS OF LAW. PROVIDED HOWEVER TAIT MAY AT ITS ELECTION BRING PROCEEDINGS FOR BREACH OF THE TERMS HEREOF OR FOR THE ENFORCEMENT OF ANY JUDGEMENT IN RELATION TO A BREACH OF THE TERMS HEREOF IN ANY JURISDICTION TAIT CONSIDERS FIT FOR THE PURPOSE OF ENSURING COMPLIANCE WITH THE TERMS HEREOF OR OBTAINING RELIEF FOR BREACH OF THE TERMS HEREOF.No Dealings THE LICENSEE MAY NOT SUBLICENSE, ASSIGN OR TRANSFER THE LICENCE OR THE PROGRAM EXCEPT AS EXPRESSLY PROVIDED IN THIS AGREEMENT. ANY ATTEMPT OTHERWISE TO SUBLICENSE, ASSIGN OR TRANSFER ANY OF THE RIGHTS, DUTIES OR OBLIGATIONS HEREUNDER IS VOID.No Other Terms THE LICENSEE ACKNOWLEDGES THAT IT HAS READ THIS AGREEMENT, UNDERSTANDS IT AND AGREES TO BE BOUND BY ITS TERMS AND CONDITIONS. THE LICENSEE FURTHER AGREES THAT SUBJECT ONLY TO ANY EXPRESS WRITTEN TERMS OF AGREEMENT TO THE CONTRARY BETWEEN TAIT AND THE LICENSEE THIS IS THE COMPLETE AND EXCLUSIVE STATEMENT OF THE AGREEMENT BETWEEN IT AND TAIT IN RELATION TO THE SOFTWARE OR FIRMWARE WHICH SUPERSEDES ANY PROPOSAL OR PRIOR AGREEMENT, ORAL OR WRITTEN AND ANY OTHER COMMUNICATIONS BETWEEN THE LICENSEE AND TAIT RELATING TO THE SOFTWARE OR FIRMWARE.
TM9100 (40W/50W) Installation Guide 5© Tait Electronics Ltd October 2004ContentsPreface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Enquiries and Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Updates of Manual and Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Document Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Safety Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Preparing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.1 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111.2 Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111.3 Choosing an Installation Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Installing the Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.1 Mounting and Removing the Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132.2 Selecting the Mounting Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152.3 Mounting the Radio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162.4 Installing the Microphone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172.5 Installing the Antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182.6 Connecting the Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192.7 Connecting a Remote Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212.8 Connecting to the Auxiliary Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212.9 Checking the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
6TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 2004PrefaceScope of ManualThis manual describes the installation of the TM9100 mobile radios, microphones, antennas, emergency switches, and external alert devices. The installation of accessories is described in the installation instructions provided with the accessories and the relevant section of the service manual.Enquiries and CommentsIf you have any enquiries regarding this manual, or any comments, suggestions and notifications of errors, please contact Technical Support, Tait Electronics Ltd, Christchurch, New Zealand (refer to “Contact Information” on page 2).Updates of Manual and EquipmentIn the interests of improving the performance, reliability or servicing of the equipment, Tait Electronics Ltd reserves the right to update the equipment or this manual or both without prior notice.CopyrightAll information contained in this manual is the property of Tait Electronics Ltd. All rights are reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated, stored, or reduced to any electronic medium or machine-readable form, without prior written permission from Tait Electronics Limited.All trade names referenced are the service mark, trademark or registered trademark of the respective manufacturers.DisclaimerThere are no warranties extended or granted by this manual. Tait Electronics Ltd accepts no responsibility for damage arising from use of the information contained in the manual or of the equipment and software it describes. It is the responsibility of the user to ensure that use of such information, equipment and software complies with the laws, rules and regulations of the applicable jurisdictions.
TM9100 (40W/50W) Installation Guide 7© Tait Electronics Ltd October 2004Document ConventionsWithin this manual, four types of alerts are given to the reader: Warning, Caution, Important and Note. The following paragraphs illustrate each type of alert and its associated symbol.Warning!! This alert is used when there is a potential risk of death or serious injury.Caution This alert is used when there is the risk of minor or moderate injury to people.Important This alert is used to warn about the risk of equipment damage or malfunction.Note This alert is used to highlight information that is required to ensure procedures are performed correctly.
8TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 2004Safety WarningsIntroduction This chapter contains important information on the safe installation of the radio. You must read this information before starting the installation!You must read and observe the safety information on radio operation provided in the product safety and compliance information and the user’s guide!Warning!! RF exposure hazardTo comply with FCC RF exposure limits:■VHF radios must be installed using an antenna mounted centrally on the vehicle roof, with a gain of 2.15dBi or 5.15dBi.■UHF radios must be installed using an antenna mounted either centrally on the roof with a gain of 2.15dBi or 5.65dBi, or centrally mounted on the trunk with a gain of 5.65dBi.This antenna must not be mounted at a location such that any person or persons can come closer than 35 inches (0.9m) to the antenna.Warning!! Safe radio mounting■Mount the radio securely so that it will not break loose in the event of a collision. An unsecured radio is dangerous to the vehicle occupants.■Mount the radio and the microphone where they will not interfere with the vehicle operator controls.■Mount the radio and the microphone where they will not interfere with the vehicle operator’s view.■Mount the radio and the microphone where they will not interfere with air bag deployment.Warning!! Interference with vehicular electronicsSome vehicular electronic devices may be prone to malfunction, due to the lack of protection from RF energy present when your radio is transmitting.Examples of vehicular electronic devices that may be affected by RF energy are:■electronic fuel injection systems■electronic anti-skid braking systems■electronic cruise control systems.If the vehicle contains such equipment, consult the vehicle manufacturer or dealer in order to determine whether these electronic circuits will perform normally when the radio is transmitting.
TM9100 (40W/50W) Installation Guide 9© Tait Electronics Ltd October 2004Warning!! Vehicles powered by liquefied petroleum gasRadio installation in vehicles powered by LP (liquefied petroleum) gas with the LP gas container in a sealed-off space within the interior of the vehicle must conform to the National Fire Protection Association Standard NFPA 58. This standard states that the radio equipment installation must meet the following requirements.■The space containing the radio equipment shall be isolated by a seal from the space containing the LP gas container and its fitting.■Outside filling connections shall be used for the LP gas container and its fittings.■The LP gas container space shall be vented to the outside of the vehicle.Caution Negative earth supplyThe radios are designed to operate only in a negative earth system.Caution Insufficient heat dissipation with non-standard radio installationsAn unobstructed flow of air is required over the underside and rear of the radio to ensure adequate cooling. The installation U-bracket described in this guide has been designed to ensure such an airflow.If a non-standard installation method is used, ensure that sufficient heat can be dissipated from the cooling fins at the rear of the radio as well as from the ridged underside of the radio. To achieve this, there must be a gap of more than 3/8 inch (10mm) between the underside of the radio body and the mounting.3/8 inch (10 mm)
10 TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 2004
TM9100 (40W/50W) Installation Guide 11© Tait Electronics Ltd October 20041 Preparing the InstallationOverview This chapter provides you with the information required to:■know the regulations regarding the installation of mobile radios■provide the tools required for installation■choose the appropriate installation configuration1.1 RegulationsMPT 1362 Code of Practice Tait Electronics recommend that mobile radios be installed in accordance with the MPT 1362 Code of Practice.Vehicle Manufacturer’s Installation Instructions Follow your vehicle manufacturer’s instructions on the installation of mobile radios. For more information refer to the vehicle manufacturer’s website or contact the vehicle manufacturer’s dealer.1.2 Installation ToolsThe following tools are required for the installation of the radio:■drill and drill bits■Pozidriv screwdriver■5/16 inch (8mm) socket (or Pozidriv screwdriver)■RF connector crimp tool■fuse crimp tool■in-line RF power meter capable of measuring forward and reflected power at the operating frequency of the radio
12 TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 20041.3 Choosing an Installation ConfigurationIntroduction The radio allows for different installation configurations for vehicles with respect to ignition signal and standby current. For special configurations for desktop and remote site installations, refer to the service manual.The installation configurations described below are based on the following hardware link configuration:■hardware link 1 (+13.8V battery power sense): fitted■hardware link 2 (ignition sense): fittedFor more information on the hardware links, refer to the service manual.Direct Connection to the Power Source The radio’s power cable must always be connected directly to the power source (battery). Important Although it is possible to connect the radio in line with the vehicle ignition, this installation method is not recommended, as it may draw too much current, resulting in damage to the vehicle wiring and steering column or ignition switch. This may also cause the supply voltage of the radio to drop below the specified level.The radio can always be turned on and off using the on/off button, independent of the ignition signal.Installation without Ignition Signal Connect the power cable directly to the power source as described in “Connecting the Power Cable” on page 19.Note If hardware link 1 is fitted and the ignition signal is not used, the standby current is 28mA. To reduce the standby current to 1mA:– remove hardware link 1, or– connect pin 4 (AUX_GPIO3) to pin 15 (GND) of the auxiliary connector, and program the AUX_GPIO3 line as described below.Installation with Ignition Signal Connect the power cable directly to the power source as described in “Connecting the Power Cable” on page 19.Connect pin 4 (AUX_GPIO3) of the auxiliary connector to the ignition signal as described in “Connecting to the Auxiliary Connector” on page 21.Note The AUX_GPI3 line must be programmed to ‘Power Sense (Ignition)’ and active to ‘High’. For more information, refer to the online help of the application software.
TM9100 (40W/50W) Installation Guide 13© Tait Electronics Ltd October 20042 Installing the RadioIntroduction This chapter provides the information required to:■mount and remove the control head■select a safe and convenient mounting position■mount the radio■install the microphone and microphone clip■install the antenna■connect the power cable■connect a remote speaker■connect to the auxiliary connector■carry out installation checks2.1 Mounting and Removing the Control HeadMounting the Control Head The radio body and the control head and its connection loom are delivered separately. Before installing the radio, the control head should be mounted on the radio body.The orientation of the radio body determines which way up the control head is mounted on the radio body. Note It may be required to mount the radio upside down in order to maintain a gap of more than 3/8 inch (10mm) for air circulation between the underside of the radio body and the mounting. 1. Plug the control-head loom onto the control-head connector.2. Insert the bottom edge of the control head onto the two clips in the front of the radio body, then snap into place.Figure 2.1 Mounting the control head
14 TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 2004Removing the Control Head Important During this procedure, take care that the control-head seal is not damaged. Damage to this seal reduces environmental protection.1. On the underside of the radio, two lever points are indicated on the radio body by a dot-dash-dot pattern ( ). The lever point is between the control-head seal and the control head.Important When inserting the screwdriver, take care not to damage the control-head seal.2. At either of the lever points, insert a 3/16 inch (5mm) flat-bladed screwdriver between the control head and the control-head seal.3. Use the screwdriver to lift the control head off the clip, then repeat in the other position. The control head can now be removed.Figure 2.2 Disconnecting the control head from the radio bodylever pointindication oflever pointcontrol-head seal
TM9100 (40W/50W) Installation Guide 15© Tait Electronics Ltd October 20042.2 Selecting the Mounting PositionRequirements for Safe and Convenient Installation Make sure the mounting position complies with the requirements of the following safety warnings:Warning!! Safe radio mounting■Mount the radio securely so that it will not break loose in the event of a collision. An unsecured radio is dangerous to the vehicle occupants.■Mount the radio and the microphone where they will not interfere with the vehicle operator controls.■Mount the radio and the microphone where they will not interfere with the vehicle operator’s view.■Mount the radio and the microphone where they will not interfere with air bag deployment.Gap between Radio Body and Mounting Surface Note It may be required to mount the radio upside down in order to maintain a gap of more than 3/8 inch (10mm) between the bottom surface of the radio body and the mounting surface. Inspect the vehicle and determine the safest and most convenient position for mounting the radio. Make sure that there sufficient clearance behind the radio for the heatsink and cables.IP54 Protection Class Considerations Important The radio is specified to fulfil the requirements of the IP54 protection class. However, the following must be consid-ered:The radio must not be mounted in areas, where an accumulation of water or other liquids can result in the temporary submersion of the radio (e.g. when using a high-pressure cleaning device).The IP54 protection class does not apply when:■the control head is removed from the radio body■the bungs are removed from the auxiliary connector or the aperture for the external options connector (fitting an auxiliary connector or external options connector will not restore the IP54 protection class)■the microphone grommet is not installed
16 TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 20042.3 Mounting the RadioIntroduction The U-bracket included in the installation kit can be used to install the radio on the dashboard or on any sufficiently flat surface (e.g. cabin floor or trunk). The U-bracket can be mounted using the self-drilling screws and washers provided, or nuts and bolts (not included).Caution Although an industrial-strength recloseable fastening system can be used to support the installation, Tait does not recommend this as a mounting option for safety reasons.Installation Important When mounting the radio on a surface, check whether the mounting screws will screw into material providing suffi-cient strength. Reinforce the mounting surface, if required.1. If the U-bracket is being mounted over a curved surface, the tabs at the bottom of the U-bracket can be bent slightly to match the surface shape.2. Hold the U-bracket in the position chosen for the radio and use the mounting holes as a template to mark the mounting locations. The U-bracket must be installed using at least four screws.Tip The screws provided are self-drilling. For precise positioning, pilot holes of ∅1/8 inch (3mm) may be predrilled. Reduce the hole size in metal that is less than 1/32 inch (1mm) thick.Important Ensure that drilling at the selected points will not damage existing wiring.3. Drill any holes required for cables and fit the holes with suitable grommets or bushings.4. Fasten the U-bracket to the mounting points using the self-drilling screws provided. Ensure that tightening the screws does not distort the U-bracket.5. Mount the radio to the U-bracket using the four thumb screws provided. The radio can be tilted for the best viewing angle.
TM9100 (40W/50W) Installation Guide 17© Tait Electronics Ltd October 20042.4 Installing the MicrophoneIntroductionThis section describes the radio’s microphone connector and the information required to connect the microphone and install the microphone clip.Connecting the Microphone 1. Plug the microphone into the microphone socket.Important The microphone grommet must be installed whenever the microphone is plugged into the microphone socket:■to prevent damage to the microphone socket when there is movement of the microphone cord, and■to ensure that the control head is sealed against water, dust and other environmental hazards.2. Slide the grommet along the microphone cord and push two adjacent corners of the grommet into the microphone socket cavity.3. Squeeze the grommet and push the remaining corners into position.4. Check that the grommet is seated correctly in the cavity.Installing the Microphone Clip Warning!! Safe radio mounting■Mount the microphone where it will not interfere with the vehicle operator controls.■Mount the microphone where it will not interfere with the vehicle operator’s view.■Mount the microphone where it will not interfere with air bag deployment.Important Only install the microphone clip provided. If a non-stand-ard microphone clip is used, the correct operation of the microphone hookswitch cannot be guaranteed.Install the microphone clip in the most convenient location using the screws provided. The microphone must be within reach of the user but in such a position, that the PTT (press-to-talk) key cannot be inadvertently activated or jammed.Figure 2.3 Inserting the microphone grommetmicrophonegrommetcontrol head
18 TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 20042.5 Installing the AntennaIntroduction This section provides the information required for the installation of an external antenna within the RF exposure limits. For further information refer to the antenna manufacturer’s instructions.Warning!! RF exposure hazardTo comply with FCC RF exposure limits:■VHF radios must be installed using an antenna mounted centrally on the vehicle roof, with a gain of 2.15dBi or 5.15dBi.■UHF radios must be installed using an antenna mounted either centrally on the roof with a gain of 2.15dBi or 5.65dBi, or centrally mounted on the trunk with a gain of 5.65dBi.This antenna must not be mounted at a location such that any person or persons can come closer than 35 inches (0.9m) to the antenna.Installing the Antenna Install the external antenna according to the antenna manufacturer’s instructions. Good quality 50Ω coaxial cable must be used, such as RG58 or UR76.Connecting the Antenna Cable Important The cable must be routed in a manner that minimizes cou-pling into the electronic control systems of the vehicle.Important The cable must be routed in a manner that minimizes cou-pling of electric vehicle systems such as alternators into the radio.Important Protect the antenna cable from engine heat, sharp edges and from being pinched or crushed.1. Run the free end of the coaxial cable to the radio’s mounting position and cut it to length, allowing approximately 8 inches (20cm) excess at the radio end.2. Terminate the free end of the cable with the mini-UHF plug supplied.
TM9100 (40W/50W) Installation Guide 19© Tait Electronics Ltd October 20042.6 Connecting the Power CableIntroduction This section provides the information required for the connection of power cable to the power source.Power Connector The power connector is the interface to the vehicle battery and an optional external remote speaker. Connection of a remote speaker is discussed in the next section.Important This radio is designed to operate from a nominal 12V neg-ative ground supply and may draw up to 15A of current. The radio will tolerate a supply voltage range of 10.8V to 16.0V at the radio.Selecting the Power Source In passenger vehicles, the radio is always connected directly to the battery using the power cable provided. In trucks, where direct connection to the battery is often not possible, the radio can be connected to a suitable terminal inside the fuse box, that is connected directly to the battery.24V-to-12V Converter In vehicles with a supply voltage larger than 16.0V, such as many trucks, it is essential to provide a suitably rated 24V-to-12V converter. This will isolate the radio from excessive battery voltage and provide the correct DC operating conditions. Note that most 24V-to-12V converters already fitted are not rated sufficiently.Standby Current When connecting the radio to the battery without using the ignition signal as described on page 23, the standby current is approximately 28mA.When using the ignition signal to turn off the radio, the standby current is reduced to <1mA.Tip To reduce the standby current from 20mA to approximately 1mA without using the ignition signal, connect pin 4 of the auxiliary connector to ground.Table 2.1 Power connector (radio) - pins and signalsPinout Pin Signal name Description Signal type1 AGND Earth return for radio body power source. Ground2 SPK– External speaker output. Balanced load configuration. Analog3 SPK+ External speaker output. Balanced load configuration. Analog4 13V8_BATT DC power input for radio body and control head. Powerrear view
20 TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 2004Connecting the Power Cable Important Although it is possible to connect the radio in line with the vehicle ignition, this installation method is not recom-mended, as it may draw too much current resulting in dam-age to the vehicle wiring and steering column or ignition switch. This may also cause the supply voltage of the radio to drop below the specified level.Important Disconnecting the vehicle’s battery may cause problems with some electronic equipment, such as vehicle alarms, engine management systems, and in-car entertainment sys-tems. Check that the vehicle owner has the necessary infor-mation to make all electronic equipment function correctly after battery reconnection.Important If the battery is not disconnected, exercise extreme caution throughout the installation and install the fuses only when the installation is ready to be checked (refer to “Checking the Installation” on page 24).1. Disconnect the vehicle’s battery unless specifically prohibited from doing so by the customer, vehicle manufacturer, agent, or supplier due to the type of electrical equipment fitted to the vehicle.Important The cable must be routed in a manner that minimizes cou-pling of electric vehicle systems such as alternators into the radio.Important Protect the power cable from engine heat, sharp edges and from being pinched or crushed.2. Run the power cable between the radio’s mounting position and the power source and cut it to length, allowing approximately 8 inches (20cm) excess at the radio end.3. Plug the power cable into the power connector of the radio.4. Cut the negative and the positive wires where the in-line fuse holders will be placed (as close to the power source as possible).Important Do not install the fuses until the installation is ready to be checked.5. Insert each end of the negative wire into one of the in-line fuse holders and crimp them to force the metal contacts onto the wires. 6. Connect the negative wire to the battery ground.7. Repeat step 4 for the positive wire and connect it to the positive terminal of the power source.
TM9100 (40W/50W) Installation Guide 21© Tait Electronics Ltd October 20042.7 Connecting a Remote SpeakerIf a high-power remote speaker is required, the Tait TMAA10-03 speaker is recommended. Connect the speaker to pins 2 (SPK–) and 3 (SPK+) of the power connector described on page 19. For more information refer to the fitting instructions provided with the speaker, or to the accessories manual.2.8 Connecting to the Auxiliary ConnectorIntroduction The auxiliary connector can be used to connect external devices and signals that are typically connected to a radio. These devices and signals include:■the ignition signal to power up and down the radio■an emergency switch to power up the radio (if required) and the enter emergency mode■external alert devicesAuxiliary Connector The radio’s auxiliary connector is a 15-way standard-density D-range socket.Note The space for a mating plug is limited to 1 5/8 inches (41mm) in width and 11/16 inches (18mm) in height. It is recommended to test the plug to be used before manufacturing a cable. Tait uses IPN 240-00020-55 for the plug.
22 TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 2004Shielding If the auxiliary cable is longer than 4 feet (1m) it is recommended to shield the cable and connector backshell. Figure 2.4 shows the recommended shielding arrangement. The earth braid wire (bare copper) and aluminium foil should only be earthed at the radio end of the cable.Table 2.2 Auxiliary connector (radio) - pins and signalsPinout Pin Signal name Description Signal type12 AUX_GPI1 General purpose digital input. Programmable function.Digital, 3V3 CMOS.5 AUX_GPI24 AUX_GPI310 AUX_GPIO4 Programmable function and direction.Pads available to fit a higher power driver transistor on GPIO4 line.Digital, 3V3 CMOS input; open collector output with pullup2 AUX_GPIO59 AUX_GPIO61 AUX_GPIO711 AUX_TXD Asynchronous serial port - Transmit data Digital, 3V3 CMOS3 AUX_RXD Asynchronous serial port - Receive data Digital, 3V3 CMOS7 AUD_TAP_IN Programmable tap point into the Rx or Tx audio chain. DC-coupled.Analog13 AUD_TAP_OUT Programmable tap point out of the Rx or Tx audio chain. DC-coupled.Analog14 AUX_MIC_AUD Auxiliary microphone input. Electret microphone biasing provided. Dynamic microphones are not supported.Analog6 RSSI Analog RSSI output. Analog8 +13V8_SW Switched 13.8V supply. Supply is switched off when radio body is switched off.Power15 AGND Analog ground Groundrear viewJBCDEFGHI1)1!1@1#1$1%Figure 2.4 Auxiliary cable and connector shieldingcable insulationaluminum foilearth braid wiresignal earth wireanalog ground pinmetal backshellmetal D-range shroud incontact with backshellmetal cable clamp
TM9100 (40W/50W) Installation Guide 23© Tait Electronics Ltd October 2004Ignition Signal The radio can use the ignition signal to be powered up and down. This will turn the radio off when the ignition key is off to avoid flattening the battery, and will turn the radio on or return to its previous state (as programmed) when the ignition key is on.Note The AUX_GPI3 line must be programmed to ‘Power Sense (Ignition)’ and active to ‘High’. For more information, refer to the online help of the application software.Connect the ignition signal to pin 4 (AUX_GPI3) of the auxiliary connector.Emergency Switch The radio allows for connection of an emergency switch to any input line to enter the emergency mode. If connected to the AUX_GPI2 input line, the radio can also use ‘emergency power sense’ to power up the radio in order to enter the emergency mode.Note The selected input line must be programmed to ‘Enter Emergency Mode’ and active to ‘Low’. To use ‘emergency power sense’, hardware link LK3 must be fitted (factory default), and AUX_GPI2 must be used. For more information, refer to the service manual and the online help of the application software.Connect a normally closed switch between the pin of the input line (pin 5 for AUX_GPI2) and pin 15 (AGND) of the auxiliary connector.External Alert Device The radio allows for output to external alert devices using the digital GPIO lines of the auxiliary connector and the internal options connector.AUX_GPIO4 can be fitted with a power MOSFET (Q707) in order to directly connect external alert devices (e.g. flashing light, buzzer, horn relay) to the radio. Also, resistor R768 must be removed.Important While the MOSFET is rated at 12A (with heat sink), the maximum allowable current of the connector and radio’s earthing system is 2A. Therefore, a horn must not be con-nected directly to the radio. A horn relay must be used.Note The selected output line must be programmed to ‘External Alert 1 or 2’, active to ‘Low’, and signal sate to ‘Momentary’.Connect the external alert device to the pin of the output line (pin 10 for AUX_GPIO4) and pin 8 (13V8_SW) of the auxiliary connector (or a different positive battery connection).
24 TM9100 (40W/50W) Installation Guide© Tait Electronics Ltd October 20042.9 Checking the Installation1. Insert the fuses into the power leads.2. Switch on the radio to confirm that it is operational, but do not transmit.3. Connect an in-line power meter between the radio and the antenna.4. Place the radio in transmit mode and measure the forward and reflected power levels.5. Less than 4% of the forward power should be reflected. If this is not achieved, check the installation, including the antenna length.6. Start reducing the length of the antenna in steps of 0.1 inches to 0.2 inches (2 to 5mm); measure the power levels at each step.7. Once the reflected power levels are within tolerance, make a call to another party on the radio.

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