Smartware USN3D201 Smartcard Reader User Manual USN1se USN2se USN3se

Smartware Smartcard Reader USN1se USN2se USN3se

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User manual USN1se_USN2se_USN3se.pdf

USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 1 ULTRASMART™ MULTIPLE DUAL INTERFACES FOR PRODUCTION (USN1se, USN2se, USN3se) Industrial equipment to personalize contact and contactless smart cards or modules. Datasheet V1R01c Date: December 2016
USN1se, USN2se, USN3se - Datasheet V1R01c 2 CONFIDENTIAL © 2016, Smartware Copyright All rights of translation adaptation and reproduction by any mean reserved for all the countries. Any reproduction or any complete or partial representation of the pages published in this work, made without the written permission of SMARTWARE is illicit and constitutes an imitation, whatever mean is used. Only reproductions strictly reserved for the private use of the purchaser and not intended to be used collectively are authorized. So are the short quotations justified by the scientific or informative nature of the work which they are extracted from (art L.122-4 L. 122-5 and L. 335-2 of the French Code ruling on intellectual property). © SMARTWARE, Les ULIS, France, 1999-2016 Disclaimers Information in this document is subject to change without notice and does not represent a commitment on the part of SMARTWARE.
USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 3 Contents 1 Overview .......................................................................................................... 5 2 Block diagram ................................................................................................. 6 3 Functional description .................................................................................... 7 3.1 Core interfaces ....................................................................................................................... 7 3.2 Contact interfaces .................................................................................................................. 7 3.2.1 ISO/IEC 7816-3/4 ..................................................................................................................... 7 3.2.2 SWP ......................................................................................................................................... 7 3.2.3 Hardware measurements ......................................................................................................... 8 3.3 Contactless interfaces ........................................................................................................... 9 4 Technical characteristics ............................................................................. 10 4.1 Mechanical layouts ............................................................................................................... 10 4.2 Front panels .......................................................................................................................... 12 4.3 Physical interfaces ............................................................................................................... 13 4.3.1 Connectors ............................................................................................................................. 13 4.3.2 Configuration and address switches ....................................................................................... 15 4.3.3 LEDS ...................................................................................................................................... 16 4.4 Electrical characteristics ..................................................................................................... 17 4.4.1 Power Supply ......................................................................................................................... 17 4.4.2 Contact interfaces ................................................................................................................... 18 4.4.3 Contactless interfaces ............................................................................................................ 19 5 Regulatory ..................................................................................................... 20 6 Contact information ...................................................................................... 22 7 Revision history ............................................................................................. 22
USN1se, USN2se, USN3se - Datasheet V1R01c 4 CONFIDENTIAL © 2016, Smartware Abbreviations ACT Activation Protocol APDU Application Protocol Data Unit BGT Block Guard Time BWT Block Waiting Time CID Card Identifier CLT ContactLess Tunnelling CRC Cyclic Redundancy Check CWT Character Waiting Time EGT Extra Guard Time EOF End Of Frame ESD Electrostatic Discharge ETU Elementary Time Unit FDT Frame Delay Time FSCI Frame Size Card Integer FSDI Frame Size Device Integer FWT Frame Waiting Time HCI Host Controller Interface LLC Logical Link Control NAD Node Address SHDLC Simplified High Level Data Link Control SFGT Startup Frame Guard Time SOF Start Of Frame SPU Standard or Proprietary Use SWP Single Wire Protocol WWT Work Waiting Time Glossary 12 V 3A: 12 Volt 3 Amp Direct Current (DC) power supply Modulation index: Defined as the voltage ratio (Vmax - Vmin) / (Vmax + Vmin).
USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 5 1 OVERVIEW USN1se, USN2se and USN3se are industrial solutions dedicated to the personalization of contact and contactless smart cards and memory cards. These assemblies fulfill any integration based on Smartware industrial racks. Core interface features Hardware specification: - 32 bit Freescale Coldfire® CPUs running at 240 MHz - 64 MB of RAM / 8 MB of Flash memories Contact interfaces features Supported protocols: - ISO/IEC 7816-3/4 - SWP - Synchronous memory cards - Proprietary protocols Electrical tests: - Continuity measurement Key programmable parameters: - Contacts voltage - Card clock frequency up to 20 MHz - Communication protocol parameters Contactless interfaces features Supported protocols: - ISO/IEC 14443-2/3/4 - ISO/IEC 15693-2/3 - MasterCard PayPass - Sony FeliCaTM - NXP MIFARETM and MIFARE PlusTM - Proprietary protocols Key programmable parameters: - RF output level - Communication bit rate up to 848 kbps - Communication protocol parameters Other features In system firmware updates Target applications - Production environment - Contact reader/encoder - Contactless reader/encoder Electrostatic discharge sensitivity The USN1se, USN2se and USN3se use semiconductors that can be damaged by electrostatic discharge (ESD). Observe precautions for handling. Damage due to inappropriate handling is not covered by the warranty. Handling and connections should be done without power supply. This product includes a hot surface. A fire enclosure must be provided in the end product. USN1se USN2se USN3se
USN1se, USN2se, USN3se - Datasheet V1R01c 6 CONFIDENTIAL © 2016, Smartware 2 BLOCK DIAGRAM Firmware(Contact & Contactless Interface)SL-BUSLogic :- Interface LedContact InterfaceClocksLogic :- Interface LedRF AmplifierRF ModulatorCPUSerial port 1CPLDC1..C8Contactless InterfaceRF ModemST5001_XFlashRAMDACVoltage ControlContinuity TestDACADCContactsSwitchsSWP ST5000_XST2003_XCPLD progaming portEthernet Switch(USN2e and USN3e only) INTERFACE A (USN1se, USN2se, USN3se) INTERFACE B (USN2se and USN3se only) INTERFACE C (USN3se only)To J30 backplane connectorEthernet 100 Mbps Ethernet 100 MbpsNode OffsetIdem Interface AIdem Interface ANode Base Synoptic chart of one communication interface
USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 7 3 FUNCTIONAL DESCRIPTION USN1se, USN2se and USN3se are Smartware assemblies that include respectively one, two and three independent US-NANO modules. Each US-NANO module provides a CPU core and a dual communication interfaces for contact and contactless smart cards or smart objects. 3.1 CORE INTERFACES An US-NANO module embeds the last generation of 32 bit Freescale ColdFire® CPU running at 240 MHz, with 64MB of RAM and 8MB of Flash. MLOS proprietary multitasking operating system provides all resources to connect and use the core interfaces such as the Ethernet and the Serial ports. MLOS also manages additional user or system applications to drive all specific hardware resources like the contact and contactless interfaces. 3.2 CONTACT INTERFACES 3.2.1 ISO/IEC 7816-3/4 CARD system application handles the standard ISO7816 smart card protocol. Its rich interface allows to perform fast communication exchanges and to subtly configure all protocol parameters. Non-exhaustive list of software features and configuration parameters: • Smart cards voltage configuration with support of class A, B and C. • Smart card clock frequency from 1 to 20 MHz. • Communication bit rate (ETU). • Automatic T=0 or T=1 protocol handling. • Short and extended APDU exchanges. • Protocol timing specific parameters such as EGT, WWT, BGT, CWT, BWT, etc. • Character and block error management and recovery. • Access to contact states for custom protocols. 3.2.2 SWP SWP system application handles the ETSI standards (TS 102 613 and TS 102 622) to support exchanges through the Single Wire Protocol. Non-exhaustive list of software features and configuration parameters: • Support LLC (ACT, SHDLC, CLT) and HCI layers. • Supply voltage configuration with support of class B and C. • Communication bit duration from 0.590us up to 10 us. • Automatic CRC and Bit stuffing management.
USN1se, USN2se, USN3se - Datasheet V1R01c 8 CONFIDENTIAL © 2016, Smartware 3.2.3 Hardware measurements Each contact interface has specific resources to perform electrical measurements on the ISO7816 smart cards pads. These measurements, called continuity tests, check the physical connection between the reader and the smart card to either detect a defective connection of the head (cable or pins), or a defective smart card internal bonding. Through CARD system application interface, the continuity tests can: • Check the connection from the reader’s contact interface to the smart card pads. • Measure the serial resistor (due to cable, test head, or deficient contact pin) for each smart card pad. • Check the smart card clamp diodes between C1/2/3/4/6/7/8 and C5 and return their threshold voltage values. With such measurement, the contact can be declared: - Open (i.e.: no bonding, damaged diode). - Short (i.e.: wrong bonding, shortcut, damaged diode…). - Good (bonding and diodes are in conformity). To properly test one contact, all others contacts shall be in high impedance state, and C5 contact must be driven by the reader (i.e. it should not be linked to the ground/earth). ICCForceC1C2 C6C3 C7C8C5C4CxI VC5R Voltage measurement of the clamp diode for contact C3
USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 9 3.3 CONTACTLESS INTERFACES CARD system application handles all supported contactless smart cards standards or specifications. It includes: • ISO/IEC 14443 levels 2, 3 and 4, with the support of both type A and type B cards. • ISO/IEC 15693 levels 2 and 3. • MasterCard PayPass • Sony FeliCaTM • NXP MIFARETM and MIFARE PlusTM Non-exhaustive list of software features and configuration parameters: • Adjustable carrier field strength • Communication bit rate up to 848 kbps. • Protocol timing specific parameters such as EGT, FWT, FDT, SFGT, etc. • Protocol communication specific parameters such as NAD, CID, FSCI, FSDI, SOF, EOF, etc. • ISO7816 short and extended APDU exchanges. • Protocol specific error detection and recovery. • Authentication mechanisms requiring cryptography and ciphered exchanges. At last, contactless interfaces support both contactless smart cards with inductive coupling to an antenna and contactless modules with a direct connection to the RF pads.
USN1se, USN2se, USN3se - Datasheet V1R01c 10 CONFIDENTIAL © 2016, Smartware 4 TECHNICAL CHARACTERISTICS 4.1 MECHANICAL LAYOUTS 220.0010,002,50100.00abcDIN 41612 C/2Mâle R/A 16 x 313,50 13,502,765,502.0050,9012 3 4101,60152,30ABCCBA13.0819.425,5012 3 4InterIOPowerComA1 21 22,50196,10107,1045,00Ø3,20207,503,575,551,505,50Ø2,70A1MSL4L1 L2 L3S4L5 S515,0040,00LASWCFGSWAMSPA12 3 4InterIOPowerComB1 21 2LBSWBMSPB1 2 3 4InterIOPowerComC1 21 25,00LCSWCMSPCJ30SCACLASCBCLBSCCCLCST8000 USN3se top side view
USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 11 GENERAL Height 100 mm (3U) Length 220 mm Width (USN3se, USN2se) 20.3 mm (4 TE) Width (USN1se) 17.6 mm (3.5 TE) or 20.3 mm (4 TE) Weight 360 g (USN3se) – 330 g (USN2se) – 300 g (USN1se) Components on bottom side are lower than 2 mm. The fixing attachment holes and side strips are connected to the USN3se and MX3se-3I3P electrical ground. USN3se includes all US-NANO interfaces A, B and C. USN2se includes US-NANO interfaces A and B USN1se includes US-NANO interface A only.
USN1se, USN2se, USN3se - Datasheet V1R01c 12 CONFIDENTIAL © 2016, Smartware 4.2 FRONT PANELS USN3se and USN2se 3U / 4TE USN1se 3U / 3.5TE USN1se 3U / 4TE USN3se and USN2se have the same front panel. Nevertheless, USN2se has sealing caps on interface 3.
USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 13 4.3 PHYSICAL INTERFACES 4.3.1 Connectors NAME CONNECTOR TYPE DESCRIPTION SC1 RJ45 Contact interface from US-NANO A SC2 RJ45 Contact interface from US-NANO B SC3 RJ45 Contact interface from US-NANO C CL1 SMB Contactless interface from US-NANO A CL2 SMB Contactless interface from US-NANO B CL3 SMB Contactless interface from US-NANO C J30 DIN41612 Backplane interface 4.3.1.1 SC1, SC2 and SC3 description SC1, SC2 and SC3 connectors provide signals of the contact interfaces. The following table describes the pinout for all interfaces: PIN NAME TYPE DESCRIPTION 1 CC3 I/O C3 smart card contact (CLK) 2 CC5 GND C5 smart card contact (GND) 3 CC4 I/O C4 smart card contact (RFU1) 4 CC8 I/O C8 smart card contact (RFU2) 5 CC1 O C1 smart card contact (VCC) 6 CC6 I/O C6 smart card contact (SPU) 7 CC2 I/O C2 smart card contact (RST) 8 CC7 I/O C7 smart card contact (I/O) Shield GND GND Ground 4.3.1.2 CL1, CL2 and CL3 description CL1, CL2 and CL3 connectors provide signals of the contactless interfaces. The following table describes the pinout for all interfaces: PIN NAME TYPE DESCRIPTION Center RF_ANT O RF output Body GND GND Ground
USN1se, USN2se, USN3se - Datasheet V1R01c 14 CONFIDENTIAL © 2016, Smartware 4.3.1.3 J30 description The DIN41612 connector provides power, node identifier, serial ports, Ethernet port, safe mode, and LEDs. PIN NAME DESCRIPTION A1, A4, B15, C15, B16, C16 Gnd Ground A2, B2, C2, A3, B3, C3, A7, B7, A8, B8, C8, A9, A10, B10, C10, C11, A14, B14, C14 NC Not connected A15, A16 +Vaa Main Power Supply (+12V) B1 L1Tx Line 1 RS232 transmit (US-Nano A) C1 L1Rx Line 1 RS232 receive (US-Nano A) B4 Node0 Node Base bit 0 C4 Node1 Node Base bit 1 A5 Node2 Node Base bit 2 B5 Node3 Node Base bit 3 C5 Node4 Node Base bit 4 A6 Node5 Node Base bit 5 B6 Node6 Node Base bit 6 C6 Node7 Node Base bit 7 C7 Safe_Mode Active low Safe Mode1 B9 +3V3 Internal +3.3V output C9 LiLed Active Low Link Led 2 A11 ETH_BP_3P Ethernet Pair 3 + 3 B11 ETH_BP_3M Ethernet Pair 3 - 3 A12 ETH_BP_1P Ethernet Pair 1 + B12 ETH_BP_2P Ethernet Pair 2 + 3 C12 ETH_BP_0P Ethernet Pair 0 + A13 ETH_BP_1M Ethernet Pair 1 - B13 ETH_BP_2M Ethernet Pair 2 - 3 C13 ETH_BP_0M Ethernet Pair 0 - 1 Internal pull up resistor 2 Internal serial resistor for current limiting function 3 Termination only
USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 15 4.3.2 Configuration and address switches 4.3.2.1 SWCFG This micro switch defines specific configuration modes. PIN NAME DESCRIPTION 1 Node 7 Node Base (bit 7) 2 Node 6 Node Base (bit 6) 3 Mono Mode ON : MLOS system in mono mode OFF : Normal operation 4 Safe Mode ON : MLOS system in safe mode OFF : Normal operation The Safe Mode starts MLOS operating system normally. However, the system uses a default MLOS.INI configuration file, and does not start any system and user applications. The Mono Mode does not start MLOS operating system. It only allows to boot the CPU cores, and to communicate through a Serial port to reload an MLOS operating system. 4.3.2.2 SWA, SWB and SWC These micro switches set US-NANO A, B and C boards node offset respectively. An US-NANO unique node value is made from the global node base value (from J30 and SWCFG), and a specific offset (from SWX switch). US-Nano Node (interface X) = Node base + Node offset (interface X) PIN NAME DESCRIPTION 1 Node offset b0 Node offset bit 0 2 Node offset b1 Node offset bit 1 3 Node offset b2 Node offset bit 2 4 RFU The default configurations of the node offsets are: MODEL INTERFACE NODE OFFSET VALUE USN3se, USN2se, USN1se A 0 USN3se, USN2se B 1 USN3se C 2
USN1se, USN2se, USN3se - Datasheet V1R01c 16 CONFIDENTIAL © 2016, Smartware 4.3.3 LEDS NAME DESCRIPTION SCX_Green Contact interface power on status LED SCX_Yellow CPU status LED. Blink if CPU is running correctly CLX_Green Contactless interface power on status LED S Safe Mode Status • ON if Safe Mode is activated M Mono Mode Status • ON if Mono Mode is activated L1, LA US-Nano A Ethernet link status • ON if link is established L2, LB US-Nano B Ethernet link status • ON if link is established L3, LC US-Nano C Ethernet link status • ON if link is established L4 Backplane Ethernet link status • ON if link is established S4 Backplane Ethernet speed • ON (100 Mbps) • OFF (10 Mbps) L5 Not used for models USN3se and MX3se-3I3P S5 Not used for models USN3se and MX3se-3I3P
USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 17 4.4 ELECTRICAL CHARACTERISTICS GENERAL Operating environment 0 °C to 40 °C 4.4.1 Power Supply An USN3se, USN2se or USN1se assembly shall be powered by a 12 Volt 3 Amp Direct Current (DC) power supply. POWER SUPPLY ASSEMBLY TYPICAL PRECISION Rating Voltage (12 V 3A) 12 V DC ±1.2V Idle Current (Vaa = 12 V) USN1se 280 mA USN2se 670 mA USN3se 950 mA Maximum Current (Vaa = 12 V, RF output short circuited) USN1se 550 mA USN2se 1300 mA USN3se 1850 mA
USN1se, USN2se, USN3se - Datasheet V1R01c 18 CONFIDENTIAL © 2016, Smartware 4.4.2 Contact interfaces 4.4.2.1 Pin drivers CONTACT DRIVING CAPABILITY C1 (VCC) Vcc, HiZ C2 (RST) VOH, VOL, HiZ1 C3 (CLK) VOH, VOL, Clock, HiZ1 C4 (RFU1) VOH, VOL, HiZ1 C5 (GND) Gnd, HiZ1 C6 (SPU) VOH, VOL, SWIO, HiZ1 C7 (I/O) VOH, VOL, Pull-up2, HiZ C8 (RFU2) VOH, VOL, HiZ1 CONTACT SIGNAL CAPABILITY Min Max Resolution Precision Vcc 1.65 V 5.50 V 10 mV ±20 mV Icc limitation ISO/SWP Mode 200 mA VOH Vcc - 0.1 V Vcc VOL 0 V 0.1 V VIH 0.8 x Vcc VIL 0.55 V Current limitation 1.65 < Vcc < 1.95 ±4 mA 2.30 < Vcc < 2.70 ±8 mA 3.00 < Vcc < 3.60 ±24 mA 4.50 < Vcc < 5.50 ±32 mA Clock ISO Mode 1 MHz 20 MHz C5 impedance to ground 50 mΩ 4.4.2.2 Hardware measurements CONTINUITY TEST Conditions Min Typical Max Resistor measurement range 0 Ω 10 kΩ Resistor measurement precision R < 1 kΩ ±100 Ω R > 1 kΩ ±10 % Current to measure a clamp diodes voltage 2,5 mA 3,2 mA Diode threshold voltage range 0.1 V 2.5 V Diode threshold voltage precision 0.1 V 1 470 kΩ internal pull-down 2 10 kΩ and 4.7 kΩ software selectable internal pull-ups connected to Vcc
USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 19 4.4.3 Contactless interfaces CONTACTLESS DRIVING CAPABILITY RF output Modulated RF Signal CONTACTLESS SIGNAL CAPABILITY Min Max Typical Precision RF Offset 400 mV RF Signal peak to peak (R = ∞) 2 Vpp 20 Vpp ± 2% ± 0.05 Vpp RF Signal power (R = 50 Ω) 250 mW (+24 dBm) RF Output Impedance 50 Ω ± 5 Ω Current limitation Short circuit current (R = 0 Ω) RMS 150 mA Recommended full power short circuit max duration 60 s RF Frequency 13.56 MHz ± 7 kHz Modulation Index ISO14443 A / PayPass A / Mifare 90 % 100 % 100 % ISO14443 B / PayPass B 9.5 % 12.5 % 11 % ISO15693 9.5 % 12.5 % 11 % FeliCaTM 9.5 % 12.5 % 11 %
USN1se, USN2se, USN3se - Datasheet V1R01c 20 CONFIDENTIAL © 2016, Smartware 5 REGULATORY USN1se, USN2se and USN3se models are CE, FCC modular approval, and RoHS compliant. WARNING TO USERS Warning 1: The USN1se, USN2se and USN3se models are considered as components that will be operated in combination with the final equipment. Then, the final equipment (including power supply system) still needs to re-confirm that the whole system complies with the local EMC directives. Warning 2: The USN1se, USN2se and USN3se models are low power radiofrequency emitters, and then specific precaution should be taken to restrict the human presence near the antennas. We recommend that persons should be at least at 20 cm far from the emitting antennas. This information also has to be mentioned in the end product. Access should only be authorized to qualified personal. If the product is not installed and used in accordance with the instruction manual, it may cause harmful interference to radio communications. Warning 3: To reduce the risk of fire or injury to persons, follow these instructions: All maintenance and servicing of this device must be performed in a safe area away from hazardous locations. Disconnect all power before servicing. Use an earthed bracelet to avoid ESD damages. Power supply must be SELV, no energy hazard. Warning 4: To comply with directives, the backplane Ethernet cable length should be less than 3 meters. Warning 5: This device has been designed to operate with the antenna(s) listed below. Antennas not included in this list are strictly prohibited for use with this device List of acceptable antenna(s): - T77x49x2 Warning 6: Use of shielded contact cable (with ferrite ref Würth 74271733) is mandatory to comply with standards. Warning 7: To comply with directives, RF power may be set from power 0 to power 10. Warning 8: In case of collocated transmitters, the maximum number of transmitters in a small place should be 48. Warning 9: The product shall not be modified without written authorisation of Smartware. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Warning 10: The end product’s sticker should mention that it “contains a FCCID: RPM-USN3D201 product.
USN1se, USN2se, USN3se - Datasheet V1R01c © 2016, Smartware CONFIDENTIAL 21 Warning 11: WARNING TO USERS IN THE UNITED STATES Federal Communication Commission Interference Section 15.105 Information to the user (a) For a Class A digital device or peripheral, the instructions furnished the user shall include the following or similar statement, placed in a prominent location in the text of the manual: Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This device (USN1se, USN2se and USN3se models) complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. NO UNAUTHORIZED MODIFICATIONS 47 CFR Section 15.21 CAUTION: This equipment may not be modified, altered, or changed in any way without signed written permission from Smartware. Unauthorized modification may void the equipment authorization from the FCC and will void the Smartware warranty. This device complies with FCC RF radiation exposure limits set forth for general population (uncontrolled exposure). This device must be installed to provide a separation distance of at least 20cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter other than authorized in the present document.
USN1se, USN2se, USN3se - Datasheet V1R01c 22 CONFIDENTIAL © 2016, Smartware 6 CONTACT INFORMATION For more information, please send an email to: support@smartware.fr For ordering information, please send an email to: sales@smartware.fr 7 REVISION HISTORY VERSION DATE AUTHOR CHANGES V1R01c December 2016 DM Update Overview chapter V1R01b November 2016 DM Add Regulatory section. Editorial corrections V1R01a July 2016 SHM Original version

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