SCHUNK Intec 03777 Low Power Transmitter User Manual RSS System EN Manuel V11

SCHUNK Intec, Inc Low Power Transmitter RSS System EN Manuel V11

Contents

User Manual RSS T2

Assembly and Operating ManualRadio - System – Serves1Date printed 04.12.06Dear Customer,Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted forthe highest precision, top quality and best service.You are going to increase the process reliability of your production and achieve bestmachining results – to the customer's complete satisfaction.SCHUNK products are inspiring.Our detailed assembly and operation manual will support you.Do you have further questions? You may contact us at any time – even after purchase. Youcan reach us directly at the below mentioned addresses.Kindest Regards,SCHUNK GmbH & Co. KGSpann- und GreiftechnikBahnhofstr. 106 - 134D-74348 Lauffen/ NeckarTel. +49-7133-103-503Fax +49-7133-103-189automation@de.schunk.comwww.schunk.comDocument last updated: 21.08.2006 RSS R1 / T2RECEIVERRSS R1TRANSMITTERRSS T2
Assembly and Operating ManualRadio - System – Serves2Date printed 04.12.06Contents1SAFETY..........................................................................................................................................31.1SYMBOL KEY .................................................................................................................................31.2APPROPRIATE USE.........................................................................................................................31.3SAFETY NOTES..............................................................................................................................32WARRANTY...................................................................................................................................53SCOPE OF DELIVERY...................................................................................................................54TECHNICAL DATA.........................................................................................................................64.1GENERAL TECHNICAL DATA - RSS R1..............................................................................................64.2GENERAL TECHNICAL DATA - RSS T2..............................................................................................64.3INFORMATION ON RADIO LINK AND RANGE..........................................................................................75FIRST STEPS.................................................................................................................................85.1ASSEMBLY.....................................................................................................................................85.1.1 Assembly of the transmitter RSS T2.....................................................................................85.1.2 Assembly and electrical connection of the RSS R1 receiver.................................................85.2COMMISSIONING ............................................................................................................................95.2.1 General Information.............................................................................................................95.2.2 Programming the transmitter to the receiver.......................................................................105.2.3 Testing the antenna position..............................................................................................105.2.4 Adjusting the watchdog time at the receiver.......................................................................106 DETAILED FUNCTION DESCRIPTION........................................................................................106.1RSS R1.....................................................................................................................................106.1.1 LED...................................................................................................................................106.1.2 Measuring jacks.................................................................................................................116.1.3 General discription.............................................................................................................126.1.4 Function description delivery condition...............................................................................136.1.5 Status definition.................................................................................................................136.1.6 Time response...................................................................................................................146.1.7 Function of the DIP switches..............................................................................................146.1.8 Delete transmitter ID..........................................................................................................146.1.9 Signalling of the signal distance or the signal strength........................................................156.1.10 Setting the limit value for battery monitoring...................................................................156.1.11 Teaching the limit value (teaching threshold)..................................................................156.1.12 Setting the watchdog time..............................................................................................166.1.13 Function of the DIP 5 Extension of the reception range during the learning procedure....166.1.14 Manual setting of transmitter ID (programming)..............................................................176.1.15 Monitoring the DIP switches...........................................................................................176.1.16 Output behaviour of the watchdog..................................................................................186.1.17 Software block diagram..................................................................................................186.2RSS T2.....................................................................................................................................186.2.1 Operation...........................................................................................................................186.2.2 Operating modes...............................................................................................................186.2.3 LED - Display.....................................................................................................................197MAINTENANCE AND CARE.........................................................................................................198 BILLS OF MATERIALS................................................................................................................209MANUFACTURER’S DECLARATION..........................................................................................2110 INDEX...........................................................................................................................................2211 CONTACT....................................................................................................................................23
Assembly and Operating ManualRadio - System – Serves3Date printed 04.12.061 Safety1.1 Symbol KeyYou will find this symbol wherever hazards for persons or damage to the productare possible.This symbol indicates important information on the product or its handling.1.2 Appropriate UseThe RSS radio system serves to transmit the sensor states via a radio link from the transmitterunit to the receiver in the switching cabinet.The unit must only be used within the scope of its technical data. Appropriate use also in-cludes compliance with the conditions the manufacturer has specified for commissioning, as-sembly, operation, environment and maintenance. Using the unit with disregard to even a mi-nor specification will be deemed inappropriate use. The manufacturer assumes no liability forany injury or damage resulting from inappropriate use.1.3 SafetyThis manual describes the function, application and safety considerations ofthis product. This manual must be read and understood before any attempt ismade to install or operate the product, otherwise damage to the product orunsafe conditions may occur.This device complies with part 15 of the FCC Rules and with RSS-210 ofIndustry Canada. Operation is subject to the following two conditions.(1) this device may not cause harmful interference, and(2) this device must accept any interference received, including interfer-ence that may cause undesired operation.1. The radio link established by the system can experience temporary or perma-nent interference through external influences. As a result, the states of thesensors are not updated at the receiver for the duration of the interference.The interference is only reported by the receiver after the watchdog time haslapsed. Ensure that such interferences cannot cause any damage. Adjust thewatchdog time to a time suitable for your process.The customary standards for sensor systems must be observed.Installation and commissioning may only be performed by qualified staff trainedfor electrical system.2. In the 824 MHz range, the system does not comply with the EMC regulation for
Assembly and Operating ManualRadio - System – Serves4Date printed 04.12.06interference immunity to incoming radio waves. Losses of radio telegrams mayoccur in this range.Disturbances become more likely if the antenna is further than 25 cm awayfrom the receiver. The application must therefore be tested each time beforebeing integrated.3. The radio switch receiver must not be used in combination with devicesthat are directly or indirectly used to safeguard the health or life of per-sons, or devices which, when in operation, could cause danger to per-sons, animals or property! This is due to the radio switch receiver’s classi-fication as “Class 2 Equipment” in accordance with ETSI EN 301 489-3V1.4.1 (2202-08) “Specific conditions for short-range devices (SRD)”.4. The time between evaluable telegrams must be at least 50ms.5. For small grippers, the time between ‘Gripper open’ and ‘Gripper close’ is sig-nificantly shorter.However, here it is possible to adjust one sensor for ‘Gripper open’ and theother sensor for ‘Gripper close’. Since the gripper is normally either opening upor gripping a part, and only very rarely closes completely, the system can beprogrammed as with cable-linked sensors.If the gripper now closes completely due to a missing component, the ‘Gripperclose’ message comes only a second too late.6. The RSS R1/T2 receiver/transmitter has been built according to the currentstate of the art and is operationally safe. The unit can only pose hazards if, forexample:the unit is used, assembled or maintained inappropriately.the unit is used for purposes other than those for which it is intended.the EC Machine Directive, the accident prevention regulations, the VDE guide-lines, or the safety information and assembly notes are not observed.7. All persons responsible for assembly, commissioning and maintenance of theunit are obliged to have read and understood all the operating instructions, inparticular the Safety chapter. We recommend that the customer have this con-firmed in writing8. The installation and deinstallation, connection and commissioning of the unitmay only be performed by authorized, appropriately trained personnel.9. Modes of operation and work methods that adversely affect the function and/orthe operational safety of the unit are to be refrained from.10. The RSS R1/T2 receiver/transmitter may only be used to control gripperswithin the scope of its technical data. Any use outside this scope is deemed tobe inappropriate. The manufacturer assumes no liability for any injury or dam-age resulting from such inappropriate use.11. Always disconnect the power supply lines during assembly, conversion,maintenance and adjustment work.12. Additional holes, threads or attachments which are not supplied as ac-cessories by SCHUNK may only be applied after obtaining the prior con-sent of SCHUNK.13. To avoid severe personal injury or substantial property damage, only qualified
Assembly and Operating ManualRadio - System – Serves5Date printed 04.12.06persons may work on the devices. These persons must conscientiously readthe operating instructions and observe the safety notes before installation andcommissioning. (Cf. IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IECreport 664 or VDE 0110 and national accident prevention regulations or VBG4.)14. Repairs to the RSS R1/T2 receiver/transmitter may only be carried out by themanufacturer or repair centers authorized by the manufacturer. Unauthorizedopening and inappropriate tampering may lead to personal injury or propertydamage.15. Changes or modifications made to this equipment not expressly approved bySCHUNK may void the FCC authorization to operate this equipment.NoteAbove and beyond that, the safety and accident prevention regulations in forceat the location of use apply.2 WarrantyThe warranty period is 24 months after delivery date from the factory, assuming use in single-shift operation and that the recommended maintenance and lubrication intervals are re-spected. Components that come into contact with workpieces and wearing parts are neverincluded in the warranty. In this context, please also see our General Terms and Conditions.3 Scope of DeliveryThe following components are required for proper use:Sensors: 2 pieces per gripper- either RMS 80 plus specific adapter kit of gripper;- or RMS 22;- or other sensors for normally open contact, without own powerconsumptionRadio transmitter: One RSS T2 transmitter is required per 2 sensorsRadio receiver: One RSS T2 radio transmitter is required per RSS R1 radio re-ceiverAntenna: One RSS-R-A antenna per radio receiver4 Technical DataPlease consult our catalogue for further technical details.The last version is valid in each case (in accordance with Chapter 2.3 General Terms andConditions)The airborne sound emitted from the unit is <= 70dB(A)
Assembly and Operating ManualRadio - System – Serves6Date printed 04.12.064.1 General technical data - RSS R1Description Technical data RSS R1SupplyVoltage supply DC 12...24V (-10...+20%)False polarity protection YesCurrent input < 45 mA + load controlRadio protocol / dataReceiving frequency 868.3 MHzReceiving protocol EnOcean StandardTelegram analysis STM dataOutputsOutput voltage ^= Supply voltageOutput current (per channel) max. 500 mA at 24VLoad type ResistiveType of outputs Semiconductor = OP output PNPPotential isolation NoShort-circuit proof, overload protec-tionYesGeneral dataPermitted ambient temperature 0 to 50°CStorage temperature -25 to +85°CProtection class IP20Installation position VerticalConnection method CAGE CLAMP® connection 0.08...2.5 mm²WAGO multi-plug system series 722Housing material PolycarbonateElectromagnetic compatibility CE conforming with EMC- guideline 89/336/EWGElectromagnetic radiation EN 61000-6-4Electromagnetic interference EN 61000-6-2Radio permit EnOceanReceiver RCM 100CETECOM Test report 2_3041-01-02/02DAR Test report P0ZNNP1PInstallation type Snapping on to DIN track (EN50022)Dimensions (WxHxD) 35 mm x 55 mm* x 90 mm ;* from upper edge TS35Required accessoriesAntenna (ID No. 0377730 ) Not included in scope of delivery4.2 General technical data - RSS T2Description Technical data RSS-T2Transmission frequency 868.3 MHzSensor connection Two-wire sensor (for sensors without power consumption only)Housing material PURProtection class IP65 in built-in conditionVoltage supply Lithium batteries, life for 1 transmission/10 seconds, longer than 5yearsTransmission protocol EnOcean StandardPermitted ambient temperature 0 to 50°CStorage temperature 0 to 50°CElectromagnetic compatibility CE conforming with EMC- guideline 89/336/EWGElectromagnetic radiation EN 61000-6-4Electromagnetic interference EN 61000-6-2Radio permit EnOceanTransmitter STMCETECOM Test report 2_3041-01-02/02DAR Test report P0ZNNP1PInstallation type Screw connectionDimensions (W x H x D) 39mm x 43 mm x 75mm, without magnet tappet
Assembly and Operating ManualRadio - System – Serves7Date printed 04.12.064.3 Information on radio link and rangeThe transmitter sends telegrams with 868 MHz to the receiver. The receiver checks the in-coming telegrams and uses them to control its outputs.This radio link is principally prone to interferences by other radio systems or systems emittingradio signals. For reasons of availability, the presence of systems emitting radio waves – suchas wireless or mobile phones or PCs – in the immediate proximity of the transmitter is to beavoided. We recommend observing a minimum air distance of at least one meter between re-ceiver and interference source or between transmitter and interference source.Since the radio signals represent electromagnetic waves, the signal is damped on its route tothe receiver. This means, the signal strength decreases with increasing distance betweentransmitter and receiver. Thus, the radio range is limited. In particular, the range will also besignificantly limited in case of irradiation above 400 MHz.It must also be noted that the radio range is reduced by materials between transmitter andreceiver. For the practical application, this means that the construction materials used in build-ings and facilities (machines) play an important role for the evaluation of the radio range.Some reference values that can be used to estimate the range are:Line of sight- Typically 30 m rangeConcrete or brick walls- Typically 20 m rangeSteel-reinforced concrete walls- Typically 10 m rangeFire protection walls, elevator shafts.- Can be considered blockages.Turning centres- The radio waves penetrate to the outside through various slots and especiallythrough the viewing glasses. It is difficult here to make an exact statement on therange. Based on our experience, a range of at least 3 m must be expected.Cordless telephone at a distance of less than 1m- Range approx. 25 cmThe distance from the receiver to other transmitting devices also radiating high-frequency sig-nals (computers, video systems, etc.) should be at least 0.5 m.Using the receiving strength LED (SI) to our receiver it is easy to decide whether the systemprovides secure transmission for the intended location or if strong interferences are present.
Assembly and Operating ManualRadio - System – Serves8Date printed 04.12.065 First Steps5.1 Assembly5.1.1 Assembly of the transmitter RSS T2- Install the housing in a suitable position next to the sensor fastening using twoscrews M4.- Install the sensor (closer) at the gripper.- Fasten the M8 sensor plugs with screws to the transmitter.- For adjustment of the sensors the magnetic brackets of the transmitter can beplugged into ‘test mode‘ position. Now you can see the individual sensors’ status onthe LEDs. Position the sensors at a suitable position and finally screw the magneticswitch onto the ‚normal mode‘ position.- Never leave the magnetic bracket in ‘test mode‘ position, otherwise the battery ofthe transmitter will be discharged within a few days!Please NoteAlways use closers. Otherwise the system can not recognize a changing statusof the sensors, i.e. if a sensor is open while the signal of an other sensorschanges.5.1.2 Assembly and electrical connection of the RSS R1 receiver- Mount the receiver in a switching cabinet located less then10 m from the transmitter by snapping it onto a DIN track(EN50022).- Connect the receiver:Antenna socket X1:- SMA socket for external antenna (we recommend our RSS-R-A antenna, ID No. 0377730)Connector X2:- X2.1 FE Function ground- X2.2 + Supply DC 24DCV+external- X2.3 - Supply DC 24V-externalConnector X3:- X3.1 WD Output watchdog, high signal, if radio IO- X3.2 LC Output limit value, high signal, if battery IO, i.e. has still more than 1week capacity remaining.- X3.3 DO1 Output 1, sensor signal 1, Low, if sensor actuated.- X3.4 DO2 Output 2, sensor signal 2, Low, if sensor actuated.Figure 1 : Receiver RSS R1
Assembly and Operating ManualRadio - System – Serves9Date printed 04.12.06- X3.5 GND Reference ground for the outputs Connector WAGO MULTI-PLUGSYSTEM series 722.- Mount the antenna on the top of the switching cabinet using the magnetic base.5.2 Commissioning5.2.1 General InformationBefore commissioning, please check the device for any transport damages. Do not start up thedevice if it is mechanically damaged. Please read this assembly and operating manual care-fully and observe the technical information as well as the legal requirements relevant to yourcountry.ESD InformationThe components are equipped with electronic elements which could bedestroyed in case of an electrostatic discharge. When handling the com-ponents, it must be ensured that environment (persons, workstation andpackaging) are properly grounded. Do not touch conductive elements.Notes on installationWhen installing the antenna and antenna cable assembly group, it is imperative to avoid anyproximity to sources with transient disturbances such as fluorescent tubes with a faulty starter,frequency converters or power cables. They could result in interrupted communication andtherefore lead to incorrect initial states.Notes on connecting the antennaOnly use suitable antennas (e.g. WAGO 758-910 incl. 2.5 m RG174 connection cable andSMA connector; see accessories).The antenna must be fixed on a plate with the minimum dimensions of 25 cm x 25 cm.The antenna and the antenna cable must be at least 30 cm away from sources of interferenceand the antenna must be at least 35 cm away from the next wall at the side.The antenna cable must under no circumstances be bent sharply as this could result in per-manent damage to the antenna cable (RG174 bending radius > 15 mm).Preconditions for commissioningThe voltage supply must be applied and the external antenna must be connected prior tocommissioning.5.2.2 Programming the transmitter to the receiver- Switch DIP 1 to ‘on’ and immediately back to ‘off’.- to energize the sensor from the transmitter.- Wait for 15 seconds.- Now, the receiver should indicate the condition of the sensors by means of the LEDs.Anymore the WD LED lights up briefly approx. every 10 seconds.
Assembly and Operating ManualRadio - System – Serves10 Date printed 04.12.06Please try a second time if the learning procedure has failed. Ideally, no second RSS systemshould radio in the immediate vicinity during the learning phase.5.2.3 Testing the antenna position- Observe the LED ‘SI’. This LED signals the current quality of the radio link. This LEDshould preferably light up or blink green.- If necessary, move the antenna closer to the transmitter or reposition the antenna toavoid any solid obstacles between antenna and transmitter.5.2.4 Adjusting the watchdog time at the receiver- You should adapt the watchdog time to your process in a useful manner. Every 10seconds, the transmitter transmits a presence signal to control the radio link. If nosignal is received after the watchdog time set has elapsed, the LED ‘WD’ lights untilthe next signal is received. The ‘WD’ output then signals the failure of the radio linkthrough 0 VDC.- Switch DIP 4 to ‘on’.- To increase the time, turn the potentiometer clockwise. The time set can be identifiedby the blinking frequency of the WD LED. When DIP 8 has been switched off, thetime can be adjusted between 0 and 1 second; when DIP 8 has been switched on,the time can be adjusted between 0 and 30 seconds.- Switch DIP 4 to ‘off’. (Keep DIP 8 in the position selected.)6 Detailed Function description6.1 RSS R16.1.1 LEDLED color Status MeaningUS (green)OffOnStatus of voltage supply- No voltage supply present- 24 V DC OK WD (red)Off / Flash 0.5 Hz blinking2 HzOnStatus system check and operating mode- Operating status active (reception active) “Flashing” of 15 ms indicates reception of a “taught” tele-gram- Learning status- Missing assignment; Sensor must be “taught“- Watchdog addressed (non-saving), neither of 2 data tele-grams of the taught sensor were received within the moni-toring time. (The output behaves inversely.)LED color Status Meaning
Assembly and Operating ManualRadio - System – Serves11 Date printed 04.12.06LC (yellow)OffOn0.5 Hz blinking2 Hz blinkingStatus of limit value message (MIN indicator)- Limit value fallen below - output LOW- Limit value not reached - output HIGH- Learning mode active via DIP6 and DIP7- Faulty adjustment of the DIP switchesDO1 (yellow)OffOnStatus of Sensor 1- Status 0 output LOW- Status 1 output HIGHDO2 (yellow)OffOnStatus of Sensor 2- Status 0 output LOW- Status 1 output HIGHSI (yel-low/red) LED green continuous lightLED green blinkingLED orange continuous lightLED orange blinkingLED red continuous lightLED red blinkingIndication of the signal strengthSignal optimalSignal excellentSignal goodSignal mediumSignal poorSignal criticalDefinition of ‘blinking’: 200 ms on and 200 ms off, alternating6.1.2 Measuring jacksDescription Type MeaningP1 Potentiometer Adjustment of time and limit value (value accepted with DIPswitch)U1 Jack Measuring jack to adjust the watchdog and limit values ac-cording to voltage diagram_|_ Jack Reference potential6.1.3 General discriptionFigure 2: Block diagram of the receiver
Assembly and Operating ManualRadio - System – Serves12 Date printed 04.12.06A supply voltage of 12 – 24 VDC is required to operate the radio receiver. The connection isestablished using Cage Clamp® connectors. An external magnetic antenna for the frequencyrange of 868 MHz is required to receive the radio telegrams.The radio receiver is based on the EnOcean radio receiver RCM 121, whose received data isprocessed with a downstream microcontroller.The program in the microcontroller can be divided into the learning mode and the operatingmode.Learning modeIn the learning mode (activated by DIP 1 ON/OFF), the ID of a detected EnOcean telegrams isstored in the receiver and the learning mode is automatically closed. If no valid telegram of atransmitter is received in the learning mode, this is signalled as a faulty status after 15 s. Alter-natively, the transmitter ID can be taught manually by actuating the DIP switches 6 and 7 (si-multaneously).The adjustment of the monitoring time and the limit value is done by specifying default valuesor adjustments with the potentiometer based on a diagram. The diagrams and the DIPswitches are described in the following chapters.Operating modeIn the operating mode, the receiver monitors the incoming signals of the transmitter with thewatchdog function. The watchdog LED (WD) indicates each incoming telegram of the taughttransmitter by blinking briefly. When the watchdog time set is exceeded, the WD LED signalsan error by staying lit continuously; the WD output switches to the LOW status.The LEDs and Outputs DO1 and DO2 directly indicate the status of the two-channel sensor.The level control monitors the current battery status for an adjustable limit value with eachtelegram. When the limit value is fallen short of, the output switches to the LOW status and theLED is OFF.The signal strength of incoming telegrams is indicated by blinking codes of the SI LED; thisallows an optimum radio connection to be established already during commissioning.6.1.4 Function description delivery conditionAfter first switching on the voltage supply, the receiver module is in the “INACTIVE” mode. Forthe commissioning, the ID of a transmitter needs to be “LEARNING”.NoteA transmission needs to be activated at the transmitter during the“Learning phase”. During the learning phase, telegrams from EnOceansensors are evaluated on STM basis. The transmitter with the largest sig-nal strength is trained.- None or only a few transmissions of other transmitters should there-fore take place in the reception range of the module to prevent faultyteaching.6.1.5 Status definitionStatus DescriptionINACTIVE During commissioning, the switching actuator signals a missing assignment (status: inac-
Assembly and Operating ManualRadio - System – Serves13 Date printed 04.12.06tive) to the sensor by a blinking watchdog LED (2Hz).No ID of a sensor has been “learned" yet.The “inactive” status can be restored by switching on the DIP switch “Delete ID” if no ID hasbeen learned within the 15-second learning time following actuation.LEARNING In the learning mode, the receiving range is reduced to approx. 5 m (if DIP 5 = OFF) to ex-clude the learning of other receivers as much as possible.To teach a new radio sensor, the “learn switch” (DIP 1) must be actuated on the receiver.The learning status is signalled by a slow (0.5 Hz) blinking watchdog LED. The DIP switchshould be reset immediately.After a telegram has been received from a transmitter, its ID is stored in the receiver, safefrom power failures, and the learning mode is subsequently exited.In the learning mode, each received (detected) signal of any ID is indicated on the SI LED.The signal strength of a telegram is indicated until the next telegram is received.If no new sensor is learned within 15 seconds, the switching actuator returns to the “active”or “inactive” status.ACTIVE In the “active” status, the switching actuator monitors all IDs received and compares themwith the ID learned. If the sensor is detected as "assigned", the data bytes received(Data_Byte 0…3) are processed and output.In the operating status “active”, only signals from taught transmitters are indicated on the SIand WD LED.System monitoring/ WATCHDOGThe system check is only switched on in the "active" state. A timer (watchdog abbrev. WD) isused to monitor whether new data telegrams of the taught sensor have been received withinthe system time set. The system time can be adjusted with the system check potentiometeror the DIP switch.If the time between two telegrams is greater than the monitoring time, the system LED sig-nals this fact with a continuous light. The associated output of the system monitoring (outputWD) switches to the LOW status. The status outputs of the sensor maintain the last status.The output behaviour with addressed system monitoring is non-saving.When the WD is addressed, the last value of the signal strength is not saved (SI LED); thecurrent signal strength of the taught sensor continues to be evaluated.6.1.6 Time responseThe time between evaluable telegrams must be at least 50ms.For small grippers, the time between ‘Gripper open’ and ‘Gripper close’ is significantly shorter.However, here it is possible to adjust one sensor for ‘Gripper open’ and the other sensor for‘Gripper close’. Since the gripper is normally either opening up or gripping a part, and only veryrarely closes completely, the system can be programmed as with cable-linked sensors.If the gripper now closes completely due to a missing component, the ‘Gripper close’ messagecomes only a second too late. As of mid 2006, this deficiency of the radio system will be elimi-nated.6.1.7 Function of the DIP switchesSwitchType / Function / Short descriptionMeaningDIP switch 8.1 OFF / ON.2 OFF / ON.3 OFF / ONDelete transmitter ID and activate learning mode = ON *OFF = SI LED indicates the signal distanceON = SI LED indicates the signal levelSetting - Battery Limit Value ON = ACTIVE
Assembly and Operating ManualRadio - System – Serves14 Date printed 04.12.06.4 OFF / ON.5 OFF / ON.6 OFF / ON.7 OFF / ON .8 OFF / ONSetting - Watchdog Time ON= ACTIVEOFF = Learning mode with reduced rangeON = Learning mode with full rangeAccept current battery value as limit value * /Set transmitter ID (DIP 6+7)Accept current battery value –0.5 V as limit value * /Set transmitter ID (DIP 6+7)System time settingOFF = 1 SECOND / ON = 35 SECONDS 0-2.5V = 0...1s / 0-2.5V = 0...35s* = edge-controlled6.1.8 Delete transmitter IDTo learn a new transmitter, the DIP 1 must be momentarily switched to “ON” (assignment func-tion). Any previously learned transmitter will be deleted and can not be learned for approx. 30minutes thereafter (see list of deleted transmitters). For further behaviour, see “Status defini-tion / LEARNING”.When actuating DIP 1, the ID of the transmitter last learned is stored in a list comprising amaximum of 10 entries “List of deleted transmitters”. These IDs are stored in the RAM for up to30 minutes. The purpose of this is to prevent repeated learning for up to 30 minutes after anincorrect learning followed by deletion.The “list of deleted transmitters” is reset (i.e. deleted) either by switching off the supply voltageor if no other transmitters have been deleted for 30 minutes (retriggerable timer).6.1.9 Signalling of the signal distance or the signal strengthIn the as-delivered condition (DIP 2 = “OFF”), the signal distance of the useful signal and thenoise signal is displayed by the blinking SI LED. The ‘noise level’ is measured every 20 ms(watchdog time 0..1 s), or approx. every t = (adjusted watchdog time / 64 measurements)(watchdog time 0..35 s). The average determination for the noise signal is carried out once anew telegram is available.LED Signalling Signal strength Signal distance Signal level(dBm) (V)SI(green/red)LED green continuously litLED green blinkingLED green/orange blinkingLED orange/red blinkingLED red continuously litLED red blinkingSignal optimalSignal very goodSignal goodSignal mediumSignal badSignal critical>7058...7046...5834...4622...34<22> 2.52.43 < RSSI < 2.52.37 < RSSI < 2.432.00 < RSSI < 2.371.60 < RSSI < 2.00< 1.66.1.10 Setting the limit value for batterymonitoringThe current potentiometer value is stored whenswitching on DIP switch 3. During the setup mode(DIP 3 ON), the LED responds directly to achanging potentiometer value.Hint on setting the limit value to approx. 5% belowthe current battery level:
Assembly and Operating ManualRadio - System – Serves15 Date printed 04.12.06- Turn potentiometer until the LED extinguishes.- Then turn back by 1 turn (LED lights up again).- Set DIP 3 to OFF.A 3-step hysteresis (approx. 1 %) ensures a steady function of the indicator in the limit valuerange.If the DIP switch is switched back without the POTI value having changed outside of its‘oscillation range’, no new value is accepted as system time or limit value (to avoid faultyoperations).6.1.11 Teaching the limit value (teaching threshold)Accept analog value currently sentDIP 6: The current value of the analog value minus the set hysteresis of 3% is accepted aslimit value for battery monitoring.Analog value currently sent – 0.5VDIP 7:The current value of the analog value minus 0.5 V is accepted as limit value for thebattery monitoring.6.1.12 Setting the watchdog timeDIP 4:The current POTI value is saved. During the set-up mode (DIP 4 moved), the LED respondsdirectly to a changing POTI value (and DIP 8setting) by changing the blinking frequency.The setting occurs using the “System timesetting” characteristic curve. System time = f(DIP8 and POTI value). The acceptance occursonly when DIP 4 is switched back.If the DIP switch is switched back without thePOTI value having changed outside of its‘oscillation range’, no new value is accepted assystem time or limit value (to avoid faultyoperations).6.1.13 Function of the DIP 5 Extension of the reception range during the learning pro-cedureBy switching on DIP 5, the range reduction to 5 m in learning mode can be switched off, i.e.the full reception range of the receiver is then used for learning, e.g. in order to learn moreremote transmitters with a good signal strength.All incoming EnOcean telegrams are (internally) transferred via the serial in-terface. The response time of the receiver can thereby be permanently re-duced. (special function of the RCM121DB is not used during this)It is therefore imperative to switch the DIP 5 back to OFF after the learn-
Assembly and Operating ManualRadio - System – Serves16 Date printed 04.12.06ing!6.1.14 Manual setting of transmitter ID (programming)By simultaneously activating DIP6 and DIP7, the switching actuator is placed in the program-ming mode.While setting the first ID byte (ID0), the LC LED (incl. output) blinks for 10 s with 0.5 Hz. TheLC LED then lights for 2 s to accept the DIP combination.The input of the ID bytes 1, 2 and 3 is done in the same manner, whereby at the end (accept-ing ID3) the LC LED lights for 10 s to have sufficient time to set the output DIP combination.Observe the sequence of ID0... ID3 while teaching.Example ID00 | 00| 09 | 88 = 00000000 | 00000000 | 00001001 | 10001000 ID3 ID2 ID1 ID0 DIP 1|2|3|4|5|6|7|8
Assembly and Operating ManualRadio - System – Serves17 Date printed 04.12.066.1.15 Monitoring the DIP switchesTo avoid faulty operation of the DIP switches, they are monitored per software and faulty set-tings are signalled. Faulty settings are indicated by 2 Hz blinking of the limit value LED (LC).The limit value output also signals this fact at 2 Hz intervals.6.1.16 Output behaviour of the watchdogOperating mode Cause Behaviour (Output S) LEDOperation Watchdog addressed Output LOW OnWatchdog not addressed Output LOW OffLearning Output HIGH OnInactive Output LOW On6.1.17 Software block diagramFigure 3: Block diagram6.2 RSS T26.2.1 OperationThe transmitter RSS-T2 is not equipped with conventional control elements. Two reed switchesare integrated instead, which can be operated via screw fastened magnetic brackets.- Unscrew the magnetic bracket of its present position.- Screw in the magnetic bracket into the desired position again.
Assembly and Operating ManualRadio - System – Serves18 Date printed 04.12.06If the magnetic bracket should not be screwed in somewhere, this will correspond to the „nor-mal mode“.6.2.2 Operating modesStorage modeThis is the condition in which we ship the unit. In this mode the transmitter reacts on changesof both sensor inputs with a radiogram, but does not send out any presence signals.This mode is used for storing the transmitter. Hereby the low energy consumption is a benefit.The life time of the battery is scarcely shortened during storage.Test modeThis mode discharges the battery extremely. It should not be used too long! The mode isused for adjusting both sensors, and for testing the transmitter.6.2.3 LED - DisplayDescription LED MeaningD01 The sensor 1 is actuated. The contact of the sensor is closedD02 light luminous The sensor 2 is actuated. The contact of the sensor is closed.D02 dark luminousTest mode is activated and battery voltage is existingTX A radiogram is sent just now7 Maintenance and CareThe system is completely maintenance-free.Just the life time of the transmitter is limited due to the integrated battery.Life time in case of one transmission per second: appr. 5 yearsLife time in case of two transmissions per second: appr. 4 yearsLife time in case of four transmissions per second: appr. 3 years
Assembly and Operating ManualRadio - System – Serves19 Date printed 04.12.068 Bills of MaterialsItem ID No. Quatity Description Wearing part? Notes1 0377700 1 RSS R1 No Receiver2 0377710 1 RSS T2 Yes, battery Transmitter unit30377730 1 RSS R-A No Antenna for re-ceiver4 0377720or0777721RMS 22-S-M8orRMS 80-S-M8No Sensors withoutown energyconsumption
Assembly and Operating ManualRadio - System – Serves20 Date printed 04.12.069 Manufacturer’s DeclarationAs defined by EC Machine Directive 98/ 37/ EC, appendix II BWe hereby declare that the following products...Product type: Product no.:RSS R1 0377700RSS T2 0377710RSS R-A 0377730RMS 22-S-M8 0377720RMS 80-S-M8 0777721are designed to be incorporated into machinery and must not be put into service until it hasbeen determined that the machinery, into which these products are to be incorporated, con-forms with the provisions of the EC Machine Directive 98/37/EC.Applied harmonised standards, in particular:DIN EN ISO 12100-1 and DIN EN ISO 12100-2Date/ signature of manufacturer: 30.06.06Title of the signatory Development Manager
Assembly and Operating ManualRadio - System – Serves21 Date printed 04.12.0610 IndexAanalog value.............................17Analog value............................17antenna.....................................10Antenna......................................9Assembly....................................9RSS R1..................................9RSS T2..................................9Bbattery..................................9, 20Bills of Materials......................21CCare.........................................20Commissioning.........................10connecting the antenna.........10General Information.............10installation...........................10preconditions.......................10components................................6ConnectorX2.........................................9X3.......................................10DDatatechnical................................6DIP 1..................................11, 16DIP 2........................................16DIP 3........................................17DIP 4..................................11, 17DIP 5........................................18DIP 6........................................17DIP 7........................................17DIP switches.............................19EEC Machine Directive..........5, 22EnOcean...................................14ESD Information.......................10Example ID..............................19FFCC Rules..................................4First Steps..................................9Function description.................11battery monitoring................17delivery condition................14DIP switches........................16Learning mode.....................14Operating mode...................14programming........................18RSS R1................................11RSS T2................................20Software..............................19Status definition...................15Time response......................15transmitter ID......................16watchdog time......................17MMachine directiveEC Machine Directive..........22Maintenance.............................20Manufacturer’s Declaration......22PProgramming the transmitter.....11Rrange......................................5, 8receiver..................................8, 9RSS R1jacks....................................13LED.....................................11RSS T2LEDs...................................20Operating modes..................20Operation.............................20Ssafety......................................4, 6Safety.........................................4Safety notes................................4Scope of delivery........................6sensor...................................9, 15Sensor......................................20signaldistance...............................16strength................................16Statusactive...................................15inactive................................15learning...............................15watchdog.............................15supply voltage...........................14Symbol key.................................4Ttechnical dataRSS R1..................................7RSS T2..................................7Terms and conditionsgeneral...................................6Testing the antenna...................11UUseappropriate.............................4Vvoltage supply...........................10WWarranty....................................6watchdog..................................19watchdog time..........................11
Assembly and Operating Manual22 Date printed 04.12.0611 Contact GERMANY – HEAD OFFICESCHUNK GmbH & Co. KGSpann - und GreiftechnikBahnhofstrasse 106 – 134D – Lauffen / NeckarTel. +49-(0)-7133-103-0Fax +49-(0)-7133-103-399info@de.schunk.comwww.de.schunk.comAUSTRIASCHUNK Intec GmbHHolzbauernstrasse 204050 TraunTel. +43-7229-65770-0Fax +43-7229-65770-14info@at.schunk.comwww.at.schunk.comBELGIUM, LUXEMBOURGSCHUNK Intec N. V./S. A.Bedrijvencentrum Regio AalstIndustrielaan 4, Zuid III9320 Aalst-ErembodegemTel. +32-53-853504Fax +32-53-836351info@be.schunk.comwww.be.schunk.comGREAT BRITAINSCHUNK Intec Ltd.Crowwell Business Centre10 Howard WayInterchange ParkNewport Pagnell MK16 9QSTel. +44-1908-611127Fax +44-1908-615525info@gb.schunk.comwww.gb.schunk.comDENMARKSCHUNK Intec A/SStorhaven 77100 VejleTel. +45-43601339Fax +45-43601492info@dk.schunk.comwww.dk.schunk.comFRANCESCHUNK Intec SARLParc d´Activités des TroisNoyers 15, Avenue James deRothschildFerrieres-en-Brie77614 Marne-la-ValleeCedex 3Tel. +33-1-646638-24Fax +33-1-646638-23info@fr.schunk.comwww.fr.schunk.comNETHERLANDSSCHUNK Intec B.V.Bieslook 7a6942 SG DidamTel. +31-316-373967Fax +31-316-373316info@nl.schunk.comwww.nl.schunk.comCHINASCHUNK Precision Machinery(Hangzhou) Co.,Ltd.6, 24th Street, HEDAHangzhou 310018Tel. +86-571-8672-1000Fax +86-571-8672-8800info@cn.schunk.comwww.cn.schunk.comSCHUNK GmbH & Co.KGShanghaiRepresentative Office777 Zhao Jia Bang RoadPine City Hotel, Room 923Xuhui DistrictShanghai 200032Tel. +86-21-64433177Fax +86-21-64431922info@cn.schunk.comwww.cn.schunk.comINDIASCHUNK India Branch Office#80 B YeswanthpurIndustrial SuburbsBangalore 560022, IndiaTel. +91-80-41277361Fax +91-80-41277363info@in.schunk.comwww.in.schunk.comITALYSCHUNK Intec S.r.l.Via Caio Plinio 522072 Cermenate (CO)Tel. +39-031-770185Fax +39-031-771388info@it.schunk.comwww.it.schunk.comHUNGARYSCHUNK Intec Kft.Széchenyi út 703530 MiskolcTel. +36-45-50900-7Fax +36-45-50900-6info@hu.schunk.comwww.hu.schunk.com
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