Robert Bosch Tool WC18CV Wireless charger system for power tools User Manual WC18C

Robert Bosch Tool Corporation Wireless charger system for power tools WC18C

Manual New Part1

-4-When batteries are not intool or charger, keep themaway from metal objects. For example, toprotect terminals from shorting DO NOT placebatteries in a tool box or pocket with nails,screws, keys, etc. Fire or injury may result.DO NOT PUT BATTERIES INTO FIRE OREXPOSE TO HIGH HEAT. They may explode.!WARNINGDo not attempt to disas-semble the battery orremove any com ponent projecting from thebattery terminals. Fire or injury may result.Prior to disposal, protect exposed terminalswith heavy insulating tape to prevent shorting.Lithium-ion BatteriesIf equipped with a lithium-ion battery, thebattery must be collected, recycled or disposedof in an environ mentally sound manner.“The EPA certified RBRC BatteryRecycling Seal on the lithium-ion(Li-ion) battery indicates RobertBosch Tool Corporation isvoluntarily participating in anindustry program to collect and recycle thesebatteries at the end of their useful life, whentaken out of service in the United States orCanada. The RBRC program provides aconvenient alterative to placing used Li-ionbatteries into the trash or the munici pal wastestream, which may be illegal in your area.Please call 1-800-8-BATTERY for informationon Li-ion battery recycling and disposalbans/restrictions in your area, or return yourbatteries to a Skil/Bosch/Dremel ServiceCenter for recycling. Robert Bosch ToolCorporation’s involvement in this program ispart of our commitment to preserving ourenvironment and conserving our naturalresources.”!WARNINGBattery CareBattery DisposalFCC Caution:The manufacturer is not responsible for radiointerference caused by unauthorizedmodifications to this equipment. Suchmodifications could void the user’s authority tooperate the equipment.This device complies with Part 15 of the FCCRules. Operation is subject to the followingtwo conditions:1) This device may not cause harmfulinterference, and2) This device must accept any interferencereceived, including interference that maycause undesired operation.These limits are designed to providereasonable protection against harmfulinterference in a residential installation. Thisequipment generates uses and can radiateradio frequency energy and, if not installedand used in accordance with the instructions,may cause harmful interference to radiocommunications. However, there is noguarantee that interference will not occur in aparticular installation. If this equipment doescause harmful interference to radio ortelevision reception, which can be determinedby turning the equipment off and on, the useris encouraged to try to correct the interferenceby one or more of the following measures:• Reorient or relocate the receiving antenna.• Increase the separation between theequipment and receiver.• Connect the equipment into an outlet on acircuit different from that to which thereceiver is connected.• Consult the dealer or an experiencedradio/TV technician for help.Changes or modifications not expresslyapproved by the party responsible forcompliance could void the user’s authority tooperate the equipment.2610041926 10-15 WC18CV_WC18C 10/7/15 9:07 AM Page 4
-5-WIRELESSCHARGINGBATTERYCHARGINGPLATFORM12 V PLUGCABLE SOCKETPOWER SUPPLYCABLE CONNECTORDRAW HOOKERRORINDICATOR (RED)CHARGERSTANDBYINDICATOR (GREEN)CHARGE STATUSINDICATORThis charger will only charge the following Wireless charging batterypacks: WCBAT612-WCBAT625. Voltage rating 18VFor most up to date battery compatibility, please refer to www.boschtools.com!WARNINGCharger WC18CVInput voltage: 290VOutput: 18V 3APower supply 1600A00AM7 (Designed foruse with 12V automotive DC system)Input voltage: 13.3 – 16.3VOutput: 290VApproximate Charging time for 2Ah battery:45min - 80%, 55min - 100%Approximate Charging time for 4Ah battery:75min - 80%, 95min - 100%FIG. 12610041926 10-15 WC18CV_WC18C 10/7/15 9:07 AM Page 5
-6-WC18H Holster AssemblyThe Bosch power supply and wirelesscharger must be used in conjunction withthe wireless charging holster WC18H. Add/change Holster InsertsThe holster is compatible with the followingBosch 18V Drill/Drivers and Impact Driversthrough the use of specially-designed inserts(see Fig. 2a). When purchased as a toolkit, thecorrect insert is shipped with the toolkit. Whenpurchased as a starter kit, the correct insertshould be selected from the Holster InsertCompatibility table and installed according to theinstructions below.Note: Refer to Fig. 2a.1. Remove Screw/Nut 1.2. Loosen the (2x) Screw 2.3. Remove installed inserts, pinching the bottomof inserts and pulling them from the holster. 4. Position new inserts, matching left and rightsides appropriately. Grooves in inserts andholster should align.5. Retighten (2x) Screw 2.6. Reattach and tighten Screw/Nut 1.Installing the Charger into the Holster1. Slide the charger into the tray. (Fig. 2b) Besure that the charger is fully inserted into thetray and that the power cord is routed out theback of the tray.2. Slide the tray into the holster. ForWCBAT612-WCBAT615 batteries, slide thetray guide rails into the upper tray guide slot.For WCBAT620-WCBAT625 batteries, slidethe tray guide rails into the lower tray guideslot. Be sure to route the power cord throughthe back of the holster. (Fig. 2a)Removing the Charger from the Holster1. Unplug the power cord from power supply2. Remove the tray from the holster (Fig. 2a)3. Remove the charger from the tray by firstpulling charger up, then out of the tray (Fig.2b). Holster-Compatible Tool InsertDDH181HDH181DDH181XHDH181X1DDS181DDS181AHDS181HDS181ADDS182HDS182DDS183HDS183225618 3IDH182 42610041926 10-15 WC18CV_WC18C 10/7/15 9:07 AM Page 6
-7-POWERCORDHOLSTERTRAYBOLT 1 TRAY GUIDERAILBATTERYGUIDE SLOTBATTERYRAILLOWER TRAYGUIDE SLOT UPPER TRAYGUIDE SLOT TRAYCHARGERCHARGERTOOLBATTERYSCREW 2SCREW 1NUT 1INSERTBATTERYGUIDE SLOTFIG. 2aFIG. 2bPOWERCORD2610041926 10-15 WC18CV_WC18C 10/7/15 9:07 AM Page 7
-8-InstallationThe Bosch power supply and wireless chargermust be used in conjunction with the wirelesscharging holster WC18H. The holster allowssecure installation in the cargo areas of avehicle, either fastened to a shelf or to a wall.Users with Sortimo® van racking systems mayopt to install the holster between standardSortimo® guide rails (Fig. 3).Unplug power supply andcharger from outlet beforeinstallation, storage, attempting anymaintenance or cleaning. Such preventivesafety measures reduce the risk of electricshock or fire.Do not use wirelesscharging frame WC18F invehicle. Charging frame may break and lead topersonal injury.Do not install power supplyand wireless chargingholster in vehicles without a permanentbarrier between cargo and passenger areas.Do not install power supply and wirelesscharging holster in vehicle passenger area.Power supply and wireless charging holstermust be installed in vehicle cargo areasaccording to mounting instructions. Failure toproperly install power supply and wirelesscharging holster in a vehicle with a permanentbarrier between passenger and cargo areascould result in personal injury (Fig. 4). !WARNING!WARNING!WARNINGFIG.3HOLSTERWITH TOOLSORTIMO®GUIDE RAILPASSENGERAREA CARGOAREAPERMANENTBARRIERFIG.42610041926 10-15 WC18CV_WC18C 10/7/15 9:07 AM Page 8
-9-Holster Side Mounting InstructionsThe holster may be mounted to shelf orworkbench side walls through the sidemounting holes using the hardware provided(Fig. 5).1. Determine desired mounting position andorientation. Holster may be mounted fromeither its left or right side. See Fig. 6a foracceptable mounting positions.2. If mounting holes are not available, markand pre-drill holes for side mounting bolts.Side mounting bolt spacing is 10 inches(254mm).3. Remove Bolt 1 (Fig. 2a) from bottom sidemounting hole.4. Attach holster to wall as shown in Fig. 5Fasten holster securely toside walls. Holster notsecurely fastened may become dislodgedand lead to personal injuryMount holster in onlyr e c o m m e n d e dorientations. Failure to properly orientholster may cause holster and/or power toolto become dislodged and lead to personalinjury.!WARNING!WARNINGR 10" (254mm)FIG. 5HOLSTERWALLSIDEMOUNTINGBOLT* (2x)TOP SIDE MOUNTINGHOLEBOTTOM SIDE MOUNTINGHOLEWASHER*WASHER*HOLE AHOLE BNUT** Hardware included with holster2610041926 10-15 WC18CV_WC18C 10/7/15 9:07 AM Page 9
FIG. 7bFIG. 7aCEILINGWALL-10-Holster Side Mounting OrientationWhen side mounting the holster, use only theorientations between 0° and 80° fromhorizontal relative to the bottom surface ofthe holster (Fig. 6a). Do not mount theholster in orientations that may cause thepower tool to fall out of holster (Fig. 6b) .Do not mount the holster to a ceiling (Fig.7a).Do not mount the holster to a wall using thebottom mounting holes (Fig. 7b).VERTICALLINE0...80°HORIZONTALLINEFIG. 6a FIG. 6b2610041926 10-15 WC18CV_WC18C 10/7/15 9:07 AM Page 10
-11-Bottom Mounting InstructionsThe holster may be mounted to flat surfacesthrough the holes in its base (Fig 8). Do notmount holster upside down (Fig. 9). Fasten holster securely tohorizontal surfaces withappropriate hardware. Holster not securelyfastened may become dislodged and lead topersonal injury.!WARNINGFIG. 8HOLSTERSCREW (4x)FIG. 9SCREW (4x)HORIZONTALSURFACEPower Supply Installation1. Determine desired mounting position andorientation.2. If mounting holes are not available, markand pre-drill holes for the four mountingscrews.3. Attach power supply using suitablemounting screws (not included).4. Securely connect charger cable connectorto the power supply cable socket. To avoid serious injury, thepower supply must bemounted securely to vehicle wall or rackstorage system by means of the fourmounting holes on power supply housing.!WARNING2610041926 10-15 WC18CV_WC18C 10/7/15 9:07 AM Page 11
-12-The battery is supplied partially charged.Completely charge the battery before using yourcordless tool for the first time. The lithium ionbattery can be charged at any time, withoutreducing its service life. Interrupting the chargingprocedure does not damage the battery.Charger Indicators, symbols and meaningOperating InstructionsIf the indicator lights are “OFF”, the charger isnot receiving power from power supply outlet.Continuous Light Standby Indicator (green)A continuous green standby indicatorshows that the working voltage isapplied and that the charger is readyfor use.Flashing Charge Status IndicatorThe charge status indicatorflashes while charging. Thenumber of green bars indicatethe charge level . All five barsgreen means that the battery is fully charged.The light then changes from flashing tocontinuous. Note: The tool and battery can beremoved from the charger at any time andused.Continuous Error Indicator (red)A continuous red error indicatorshows that the battery or the chargertemperature is outside of thepermitted temperature range. Assoon as the permitted temperature range isreached, the charger automatically beginscharging.Flashing Error Indicator (red)A flashing red error indicator signals adifferent charger fault. See‘Troubleshooting’ section.Wireless Charging BatteryFIG. 10WIRELESS CHARGINGSURFACE STANDARD BATTERYCONTACTS2610041926 10-15 WC18CV_WC18C 10/7/15 9:07 AM Page 12

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