R and L Media Systems PM300 FM Broadcast Radio Transmitter User Manual PM300 R2 0 24 06 2004

R & L Media Systems Inc FM Broadcast Radio Transmitter PM300 R2 0 24 06 2004

PM300 Manual

DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 1 /108FM Broadcasting TransmitterUser’s ManualRelease 2.0- DB ELETTRONICA TELECOMUNICAZIONI S.p.A. -- Via Lisbona, 38 - 35127 Z.I. SUD PADOVA ITALY -- Ph. (049) 870-0588 - Fax. (049) 870-0747 -- http://www.dbbroadcast.com -
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL2 /108SAFETY NOTICESWARNINGTo avoid risks of electrical shocks or fire, only qualified personnel should execute the proceduresspecified in this manual.WARNINGWhen the protective covers of any device or component connected to a 110 / 240 VAC source by apower cord are removed, voltages and currents dangerous to life may be exposed.WARNINGContact with 110 / 240 Volts of alternating current and associated direct current and voltages can befatal.DANGEROUSRISK OF ELECTRICAL SHOCK DO NOT OPENCAUTIONTo reduce the risks of electrical shock, do not remove the cover (or the back). Refer, for servicing,to qualified service personnel. This installation should be done by a qualified person and shouldcomply with to all local applicable laws.NOTICE: ALL THE SPECIFICATIONS AND TECHNICAL INFORMATION IN THIS MANUAL ARESUBJECT TO CHANGE WITHOUT NOTICE.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 3 /108INDEX1. PM300 FM TRANSMITTER...................................................................................................................61.1 GENERAL DESCRIPTION ................................................................................................................62. TECHNICAL SPECIFICATIONS........................................................................................................113. INSTALLATION ....................................................................................................................................134. FREQUENCY SETTING.......................................................................................................................145. ADJUSTMENTS AND MEASURES ....................................................................................................166. POWER SUPPLY SECTION ................................................................................................................186.1 GENERAL DESCRIPTION ..............................................................................................................186.2 SWITCHING POWER SUPPLY MODULE PART LIST................................................................226.3 EQUIP. PWR SUPP. BOARD PARTS LIST (DB 0206_090)..........................................................316.4 DB 0201_070 PRINTED BOARD PARTS LIST .............................................................................357. MODULATION STAGE (SINTEL 96).................................................................................................367.1 GENERAL DESCRIPTION ..............................................................................................................367.2 “SINTEL 96” MODULATOR PARTS LIST....................................................................................448. AMP30 DRIVER STAGE ......................................................................................................................478.1 GENERAL DESCRIPTION ..............................................................................................................478.2 AMP30 PRE AMPLIFIER PARTS LIST..........................................................................................509. RF AMPLIFIER STAGE.......................................................................................................................519.1 AMP300 AMPLIFIER BOARD ........................................................................................................519.2 AMP300 AMPLIFIER PARTS LIST ................................................................................................549.3 LOW PASS FILTER AND DIRECTIONAL COUPLER .................................................................559.4 L. P. FILTER AND DIR. COUP. PARTS LIST................................................................................5610. PROTECTION STAGE......................................................................................................................5710.1 PROTECTION /CONTROL STAGE N°1 PARTS LIST.................................................................6710.2 PROTECTION /CONTROL STAGE N°2 PARTS LIST.................................................................7411. METER STAGE ..................................................................................................................................7511.1 GENERAL DESCRIPTION ..............................................................................................................7511.2 MICROPROCESSOR BOARD PARTLIST .....................................................................................7811.3 DISPLAY BOARD PARTS LIST.....................................................................................................8112. IN-AUDIO BOARD.............................................................................................................................8212.1 IN-AUDIO BOARD PARTS LIST....................................................................................................8412.2 IN-AUDIO BOARD JUMPERS SETTING ......................................................................................8513. STEREO ENCODER BOARD (OPTION) .......................................................................................8613.1 CHANNELS PRE- EMPHASIS SETTING ......................................................................................8613.2 STEREO ENCODER PARTS LIST..................................................................................................9814. CONTRAVES BOARD (OPTION) .................................................................................................10114.1 GENERAL DESCRIPTION ............................................................................................................10114.2 CONTRAVES BOARDS PARTS LIST..........................................................................................10315. TROUBLESHOOTING....................................................................................................................10416. APPENDIX A.....................................................................................................................................10616.1 XLR AUDIO CONNECTORS PINOUTS ......................................................................................10617. APPENDIX B.....................................................................................................................................10717.1 MOSFET REPLACEMENT............................................................................................................107
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL4 /108FIGURES INDEXFIG. 1.1 - FRONT VIEW....................................................................................................................................8FIG. 1.2 - REAR VIEW ......................................................................................................................................9FIG. 1.3 - TOP VIEW .......................................................................................................................................10FIG. 4.1 - CONTRAVES WEIGHT .................................................................................................................14FIG. 6.1 - SWITCHING POWER SUPPLY MODULE ELECTRICAL SCHEMATIC “A” ..........................19FIG. 6.2 - SWITCHING POWER SUPPLY MODULE ELECTRICAL SCHEMATIC “B” ..........................20FIG. 6.3 - SWITCHING POWER SUPPLY MODULE COMPONENT LAYOUT........................................21FIG. 6.4 – EQUIP. PWR SUPP. BOARD GENERAL ELECTRICAL SCHEMATIC....................................26FIG. 6.5 - EQUIP. PWR SUPP. BOARD +24 V STAGE ELECTRICAL SCHEMATIC...............................27FIG. 6.6 - EQUIP. PWR SUPP. BOARD-12V STAGE ELECTRICAL SCHEMATIC ..................................28FIG. 6.7 - EQUIP. PWR SUPP. BOARD +12V STAGE ELECTRICAL SCHEMATIC................................29FIG. 6.8 - EQUIP. PWR SUPP. BOARD COMPONENT LAYOUT (DB 0206_090)....................................30FIG. 6.9 - DB 0201_070 PRINTED BOARD ELECTRICAL SCHEMATIC..................................................33FIG. 6.10 - DB 0201_070 PRINTED BOARD COMPONENT LAYOUT......................................................34FIG. 7.1 - “SINTEL 96” MODULATION BOARD GENERAL ELECTRICAL SCHEMATIC ....................37FIG. 7.2 - PLL STAGE ELECTRICAL SCHEMATIC....................................................................................38FIG. 7.3 - VCO STAGE ELECTRICAL SCHEMATIC ..................................................................................39FIG. 7.4 - LF 1 STAGE ELECTRICAL SCHEMATIC ..................................................................................40FIG. 7.5 - LF 2 STAGE ELECTRICAL SCHEMATIC ..................................................................................41FIG. 7.6 - FILTER STAGE ELECTRICAL SCHEMATIC .............................................................................42FIG. 7.7 - “SINTEL 96” MODULATION COMPONENT LAYOUT (DB 9604-010) ...................................43FIG. 8.1 - AMP30 PRE AMPLIFIER ELECTRICAL SCHEMATIC..............................................................48FIG. 8.2 - AMP30 PRE AMPLIFIER COMPONENT LAYOUT (DB 0110_010A) .......................................49FIG. 9.1 - AMP300 AMPLIFIER ELECTRICAL SCHEMATIC ....................................................................52FIG. 9.2 - AMP300 AMPLIFIER COMPONENT LAYOUT (DB 9812_001) ................................................53FIG. 9.3 - L. P. FILTER AND DIR. COUP. ELECTRICAL SCHEMATIC....................................................55FIG. 9.4 - L. P. FILTER AND DIR. COUP. COMPONENT LAYOUT (DB 9611-005) ................................56FIG. 10.1 - PROTECTION /CONTROL STAGE N°1 GENERAL SCHEMATIC ........................................59FIG. 10.2 - UNBALANCING PROTECTION STAGE ...................................................................................60FIG. 10.3 - FWD PROTECTION STAGE........................................................................................................61FIG. 10.4 - TEMPERATURE PROTECTION STAGE ...................................................................................62FIG. 10.5 - POWER LIMITING STAGE .........................................................................................................63FIG. 10.6 - PROTECTION /CONTROL STAGE N°1 COMPONENT LAYOUT (DB 9702_004)...............66FIG. 10.7 - PROTECTION /CONTROL STAGE N°2 GENERAL SCHEMATIC.........................................68FIG. 10.8 - PROTECTION STATUS STAGE .................................................................................................69FIG. 10.9 - POWER SUPPLY STAGE ............................................................................................................70FIG. 10.10 - MEASURES ADJ. STAGE..........................................................................................................71FIG. 10.11 - LED INDICATIONS STAGE ......................................................................................................72FIG. 10.12 - PROTECTION /CONTROL STAGE N°2 COMPONENT LAYOUT (DB 9703_011).............73FIG. 11.1 - MICROPROCESSOR STAGE ELECTRICAL SCHEMATIC (DB 9903_040)...........................76FIG. 11.2 - MICROPROCESSOR BOARD COMPONENT LAYOUT (DB 9903_040) ................................77FIG. 11.3 - DISPLAY STAGE ELECTRICAL SCHEMATIC (DB 9903_050)..............................................79FIG. 11.4 - DISPLAY BOARD COMPONENT LAYOUT (DB 9903_050) ...................................................80FIG. 12.1 - IN-AUDIO BOARD ELECTRICAL SCHEMATIC......................................................................82FIG. 12.2 - IN-AUDIO BOARD COMPONENT LAYOUT (DB 9909_010)..................................................83FIG. 13.1 - STEREO ENCODER GENERAL SCHEMATIC..........................................................................87FIG. 13.2 - L/R PEAK DETECTOR STAGE ELECTRICAL SCHEMATIC .................................................88FIG. 13.3 - INPUT STAGE ELECTRICAL SCHEMATIC .............................................................................90FIG. 13.4 - RIGHT FILTER STAGE ELECTRICAL SCHEMATIC ..............................................................91FIG. 13.5 - LEFT FILTER STAGE ELECTRICAL SCHEMATIC.................................................................92
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 5 /108FIG. 13.6 - OSCILLATOR STAGE ELECTRICAL SCHEMATIC ................................................................93FIG. 13.7 - 19 KHZ STAGE ELECTRICAL SCHEMATIC.............................................................................94FIG. 13.8 - 38 KHZ STAGE ELECTRICAL SCHEMATIC.............................................................................95FIG. 13.9 - OUTPUT STAGE ELECTRICAL SCHEMATIC .........................................................................96FIG. 13.10 - STEREO ENCODER COMPONENT LAYOUT (DB 9506-001)...............................................97FIG. 14.1 - CONTRAVES BOARD ELECTRICAL DIAGRAM ..................................................................102FIG. 14.2 - CONTRAVES BOARD COMPONENT LAYOUT (DB 9308-020)...........................................103FIG. 17.1 - MOSFET REPLACEMENT ........................................................................................................108
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL6 /1081. PM300 FM TRANSMITTER1.1 GENERAL DESCRIPTIONThe PM300 is a FM broadcasting transmitter with continuously adjustable output power, 0to 300W.They can be used as stand-alone complete transmitters or as drivers for high poweramplifiers.The PM300 transmitter is built with MOS transistor technology.On the PM300 the use of MOSFET yields:- Higher efficiency (about 85%);- High gain (high transconductance and low internal reactive capacitance);- High thermal stability (negative coefficient for drain current).The output frequency range is between 87.5 and 108 MHz. Frequency setting is made usinginternal dip switches or contraves on front panel (/C option). The minimum frequency stepis 10 kHz.The /S option has a built-in digital stereo coder with stereo separation in excess of 65 dBand a SNR of more than 80 dB.The /P option includes a stereo audio processor with a wide range compression threshold,attack and release time adjustments and full compatibility with digital audio mixingconsoles.The /R option consists of full remote control capability with remote adjustments andchecks for all main parameters: power output adjustment, ON/OFF command, protectionsreset, forward and reflected power measure, frequency deviation measure and alarmsstatus.The /FSK option makes the PM300 transmitter fully compatible with the FCC automaticidentification system.The /VDC option provides battery operation.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 7 /108The transmitters have high frequency stability, due to the use of the Digital Phase LockedLoop system and very low drift reference quartz.An internal deviation limiter controls the maximum frequency deviation, thus avoidingadjacent channel interference in case of accidental over modulation. In order to limit overmodulation, it is necessary to insert the jumper jp6 on the modulation board (see Fig. 7.7).Valuable characteristics of PM transmitters include intelligent protection circuits to preventload mismatching (VSWR), to prevent over-temperature (TEMP) and provide anunmatched durability.On the front panel every alarm condition is monitored by LEDS.The multiple led indicators of the front panel enable the full, easy and fast verification ofall the main parameters and condition of operation. The output power, the reflected power,the voltage supply of the power amplifier, the frequency deviation, L & R, and MPX arecontinuously monitored.It is possible, using the front panel adjustments, to control the following settings: outputpower (PWR adj.), frequency deviation (DEV adj.), transmitting frequency (option /C),manual /remote control selection (option /R) and the mono /stereo selection (option /S).An output LP filter ensures a pure RF spectrum, compatible with the most stringentinternational requirements. As well, a high efficiency switching mode power supplyreduces the power consumption, and ensures reliable operation.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL8 /108Fig. 1.1 - FRONT VIEW
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 9 /108Fig. 1.2 - REAR VIEW
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL10 /108Fig. 1.3 - TOP VIEW1) Remote control board (option) 7) IN-AUDIO Board2) Equipment Power Supply Board 8) “Sintel 96” Modulator Board 3) Low Pass Filter Board 9) Stereo Encoder Board 4) AMP300 RF Amplifier Board 10) Switching power supply module (PBIT2180)5) AMP30 Driver Board 11) Meter and microprocessor boards 6) Ventilation System 12) Protection boards (N°1, N°2)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 11 /1082. TECHNICAL SPECIFICATIONSOutput frequency range...............................................................................................87.5 to 108 MHzOutput frequency setting ..................................... synthesized with internal dip switches, 10 kHz stepor synthesized by contraves on front panel (/C option)Output impedance ..........................................................................................................................50 WOutput connector................................................................................................................................. NOutput power........................................................................................................................ 0 to 300 WHarmonics ......................................................................................................................£-80 dB (Typ.)Spurious ..........................................................................................................................£-85 dB (Typ)Syncro AM modulation.............................................................................................................£-55 dBAsyncro AM modulation...........................................................................................................£-60 dBFrequency stabilityVs. Line Voltage (±15%) ......................................................................................................... ± 0.7 HzAging drift..................................................................................................................... ± 300 Hz / yearMODULATIONMono operationInput level -6 to +10 dBmInput connector............................................................................................................... XLR balanced Input impedance..........................................................................................................................600 W Bandwidth (± 0.25 dB).................................................................................................20 Hz to 15 kHzAttenuation of frequencies ³ 19 kHz ......................................................................................... ³50 dBPreemphasis ..........................................................................................................................50/75 msecS/N ratio (± 75 kHz peak dev. with 1 kHz input, 50ms deemphasized).................................... ³75 dB THD+N (± 75 kHz peak dev. with 1 kHz input, unweighted).....................................................£0.1%Stereo operation (with stereo coder included in /S model)L & R input level ...........................................................................................................-6 to +10 dBm Input connectors ..............................................................................................................XLR balancedInput impedance ..........................................................................................................................600 WBandwidth (± 0.25 dB).................................................................................................20 Hz to 15 kHzAttenuation of frequencies ³ 19 kHz ........................................................................................ ³50 dB Preemphasis ..........................................................................................................................50/75 msecS/N ratio (± 75 kHz peak dev. with 1 kHz input, 50ms deemphasized)..................................... ³70 dBTHD+N (± 75 kHz peak dev. with 1 kHz input, unweighted).....................................................£0.1%Stereo separation ........................................................................................................................ ³60 dB
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL12 /108Stereo operation (with external stereo coder)MPX input level..............................................................................................2.2 Vpp per 75 kHz dev.Input connector ..............................................................................................................................BNCInput impedance...........................................................................................................................10 kWBandwidth (± 0.25 dB)..............................................................................................20 Hz to 100 kHz POWER REQUIREMENTSOperating voltage............................................................................... 110/220 VAC ± 10 %, 50/60 HzPower consumption (at max. output power) ............................................................................. 550 VABattery operation (option /VDC) ........................................................................................2 x 24 VDCOPERATING CONDITIONSCooling....................................................................................................air forced, 24 VDC axial fansTemperature range ............................................................................................................-5° to +45° CHumidity ................................................................................................................................95% max.WEIGHT AND DIMENSIONWeight (Kg) ...................................................................................................................................... 16Dimension (W x H x D) mm........................................................................................ 483 x 132 x 513OPTIONSExternal frequency setting ................................................................................................................ /CStereo coder ....................................................................................................................................... /SAudio processor ................................................................................................................................ /PRemote control ................................................................................................................................. /RBattery operation ......................................................................................................................... /VDC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 13 /1083. INSTALLATIONTo install the PM300 transmitter:1. Control that the main ON /OFF switch on the rear panel is in the OFF position (labeled “0”).2. Set the correct main supply voltage (220 Vac or 115 Vac) using the PWR supply selector.3. Connect an antenna or a dummy load to the RF power output connector.4. Connect the transmitter to the main power supply using the power cord included.5. Switch ON the transmitter: on the front panel you will see the “ON” led light(If the led remains OFF refer to the TROUBLESHOOTING section).6. Control that the “LOCK” led on the front panel lights up a few seconds after the power is turned on.If it is not, please refer to the TROUBLESHOOTING section.7. Adjust the output power using the potentiometer on the front panel using the front panel meter.8. Select the FWD setting, using the “Measure select” push-button.WARNING: The transmitter can work properly within ± 10 % of the nominal main supply voltageand is designed to support main supply spikes, although it is preferable to use the main voltagestabilizers to reduce the risk of damage.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL14 /1084. FREQUENCY SETTING1. Lower the output power to its minimum level.2. If the exciter is equipped with the “EXTERNAL FREQUENCY SETTING” (/C option) theselection of the frequency is immediate using the external contraves.The weights of the contrave numbers are as follows;Fig. 4.1 - CONTRAVES WEIGHT3. If the transmitter has internal frequency setting, to change frequency open the cover of themodulator board (N° 8 Fig. 1.3) and use the internal dip-switches (see Chapter 7). The weight ofthe internal dip-switches is indicated on the next page. To find the correct dip-switchesconfiguration corresponding to the needed FM channel, please refer to the following example with98 MHz frequency.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 15 /108a - Put every dip-switches of the modulator board on the ON positionb - Select the OFF position for the dip-switch with the maximum weight, lower than or equal to thefrequency wanted (for example f 0 = 98 MHz put on OFF the 81.92 MHz switch)c - Select 98 - 81.92=16.08 MHz, the minimum weight, lower than or equal to 16.08 MHz, is 10.24MHz; now put off the corresponding switch.d - Select 16.08 - 10.24 = 5.84 MHz, the minimum weight, lower than or equal to 5.84 MHz, is 5.12MHz, now put off the corresponding switch .e - Select 5.84 - 5.12 = 0.72 MHz, the minimum weight, lower than or equal to 0.72 MHz, is 0.64MHz, then put off the corresponding switch.f - Select 0.72 - 0.64 = 0.08 MHz, there is a weight equal to 0.08 MHz, so turn OFF thecorresponding switch to complete the setting.The final configuration is:4 - Adjust the desired output power using the front panel potentiometer.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL16 /1085. ADJUSTMENTS AND MEASURESAF INPUTS DEVIATION ADJUSTMENTFor the Left and Right input signals (/S option) use the corresponding XLR female connectors onthe rear panel. - see also appendix A for information about the connectionThe input impedence is 600 W.The transmitter accepts, adjusting input trimmers, input signal levels from -6 dBm to +10 dBm for a75 kHz peak deviation.For Mono input signal (PM300 without /S option) the input female XLR connector have the sameinput levels than the stereo amplifier.For MPX input signal (PM300 without /S option) the BNC input connector, labeled MPX IN (10kW input impedance), accepts 0 dBm MPX signal level.For SCA signals (>53 kHz) use BNC input connectors (1 kW input impedence): the input level for acorrect deviation of the main carrier (about 1.25 kHz peak) is 2.2 Vpp. To adjust the peak deviationof the main carrier use the front panel potentiometer: look at the front panel meter and select theDEV measurment by means of the selection button.The front panel allows to monitoring all the main functions and protections of the transmitter.Þ “LOCK” led: It shows the correct lock of the frequency synthesis circuit (PLL) on the modulatorboard.Þ “STEREO” led: It shows the use of the internal stereo generator board (/S option present). Thisled is related to the switch labeled “STEREO/MONO” which allows selection of the type of signalto be modulated.The mono signal is obtained by a semi-sum of the left and the right signals. If the internal stereogenerator board is not present, the switch mentioned above and the corresponding LED are not used.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 17 /108Þ “REMOTE” led: It indicates if the operation of the transmitter can be remote controlled. Thisselection is made using the switch “REMOTE/MANUAL”. This switch and the relative led will beunused if the transmitter is not equipped with the remote optional control board. Þ “ON” led: It shows the ON/OFF state of the transmitter, thus the presence of main power supply.Þ “OVERHEAT” led: It indicates that the over temperature protection is enable.This protection does not need a RESET because it restores the normal working conditionsautomatically, when the temperature goes back to normal values.Þ “VSWR” led: It shows that the VSWR protection is active. This intelligent protection ischaracterized by an automatic reset delayed by about 2-3 seconds to avoid the risk of accidentalintervention. This auto-reset tries to resume to normal operation only 3-4 times, then turns thetransmitter off definitively (after the intervention of the VSWR protection, use the “RESET” push-button.Þ “PWR LIM” led: It shown that the output forward power becomes greater than the preset value(normally 300W).MEASURESOn the front panel there is a leds meter bar which allows the measurement of the most importantparameters of the transmitter. The push-button labeled “MEASURE SELECT” allows to select themeasurement required.Each measure selected light on one of the leds below the bar.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL18 /1086. POWER SUPPLY SECTION6.1 GENERAL DESCRIPTIONPM 300 transmitter power supply is composed of the following elements:n°1 switching power supply module (PBIT 2180) to power supply the mosfet amplifier and theequipment power supply board.n°1 equipment power supply board (Fig. 6.8) capable of ±12 VDC (6A max) and +24 VDC (10Amax) to power supply the Protection and control boards, meter stage, Sintel ’96 modulator board,AMP30 Driver stage and all optional boards present .WARNING: before substituting a broken switching module it is necessary to disconnect its outputand to set the output voltage, without any load, at the right value (22.5v ± 2%) before reconnectingthe switching module output to the other circuits and boards in order to avoid overvoltage roblems.The switching-mode power supply provides:1. the efficiency is 80% higher hence provides a considerable reduction of the internal heating, thussimplifying the cooling system;2. a lower thermal and mechanical stress for associated components, such as transformer, diodes,rectifier bridges is inflicted;3. the power supply voltages at the output of the switching regulators are constant even in caseof wide main fluctuations (± 15 %).
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 19 /108Fig. 6.1 - SWITCHING POWER SUPPLY MODULE ELECTRICAL SCHEMATIC “A”
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL20 /108Fig. 6.2 - SWITCHING POWER SUPPLY MODULE ELECTRICAL SCHEMATIC “B”
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 21 /108Fig. 6.3 - SWITCHING POWER SUPPLY MODULE COMPONENT LAYOUT
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL22 /1086.2 SWITCHING POWER SUPPLY MODULE PART LIST
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 23 /108
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL24 /108
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 25 /108
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL26 /108Fig. 6.4 – EQUIP. PWR SUPP. BOARD GENERAL ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 27 /108Fig. 6.5 - EQUIP. PWR SUPP. BOARD +24 V STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL28 /108Fig. 6.6 - EQUIP. PWR SUPP. BOARD-12V STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 29 /108Fig. 6.7 - EQUIP. PWR SUPP. BOARD +12V STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL30 /108Fig. 6.8 - EQUIP. PWR SUPP. BOARD COMPONENT LAYOUT (DB 0206_090)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 31 /1086.3 EQUIP. PWR SUPP. BOARD PARTS LIST (DB 0206_090)ITEM QUANTITY REFERENCE PART____________________________________________________________________________________________ 1 6 CN2,CN3,CN4,CN5,CN6,CN0 AK700 2VIE MORS2 2 2 C37,C1 1nF NP0 CC2010 3 8 C2,C5,C12,C27,C28,C30, 100nF POL CP2010C32,C33 4 2 C7,C3 1000uF 63V RHOE CEL75D16 5 3 C6,C31,C34 100uF 25V CE1025 6 1 C9 2n2F MKP 400V C40M 7 2 C10,C11 2200uF 50V RHOE CEL75D18 8 1 C20 220uF 35V CE2045 9 2 C21A,C25 100nF CER CP2010 10 2 C21,C24 220nF POL CP2010 11 1 C23 4n7F POL CP2010 12 1 C22 1n5F POL CP2010 13 1 C26 330uF 25V CE2045 14 1 C35 1uF POL CP2020 15 1 C36 100pF NPO CC2010 16 1 D1 18V 1W DZ4015 17 1 D2 BYV27 DBYV 18 1 D3 MUR3020 DO247V 19 1 D4 SB360 TRAD D6020 20 1 D5 1N5819 TRAD D4010 21 1 FA1 FAST2 TRAD FAST2V 22 1 F1 MURATA TRAD MURATA 23 1 JP3 STRIP10F STRIP10M 24 1 JP5 STRIP5F STRIP5M 25 1 L1 130uH TORO12A LT70150 26 1 L2 260uH TORO2A LT3595 27 1 L3 100uH TORO2A LT2865 28 1 L4 10uH TRAD L5015 29 1 L6 VK200 TRAD VK200H 30 1 Q1 IRFP150N DO247V 31 1 Q2 BD140 SOT32 +VITEeDADOM3+ALETTA 32 1 RS1 0.01Ω SHUNT SH1 33 1 RV1 22KΩ TRAD T1RV 34 1 RV2 1KΩ TRAD T1RV 35 1 R0 680Ω 4W R8020 36 1 R1 100KΩ 1/4W R4010 37 1 R2 5.6Ω 1% R3010 38 1 R3 22Ω 1/8W R3010 39 1 R4 10KΩ 1/8W R3010 40 1 R5 56Ω 1/2W R5015 41 1 R6 2K7Ω 1/4W R5015 42 1 R7 47Ω 1/8W R3010 43 1 R8 10Ω 1/8W R3010 44 1 R10 37K4Ω 1% R4010 45 1 R11 9K09Ω 1% R4010 46 1 R12 4K7Ω 1/4W R4010 47 1 R20 0.47Ω 2W R7020 48 1 R21 100Ω 1/4W R4010 49 1 R22 270Ω 1/4W R4010 50 1 R23 10Ω 1/2W R5015 51 1 R24 1K2Ω 1/4W R4010
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL32 /108ITEM QUANTITY REFERENCE PART____________________________________________________________________________________________ 52 1 R25 15KΩ 1/4W R4010 53 1 SC1 47V D10 V3015 54 1 TA1 150522 TA TA1 55 1 U1 L4971 TRAD IC3008 56 1 U2 UA78S40 TRAD IC3010 57 1 DB 0201_070 PRINTED BOARD
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 33 /108Fig. 6.9 - DB 0201_070 PRINTED BOARD ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL34 /108Fig. 6.10 - DB 0201_070 PRINTED BOARD COMPONENT LAYOUT
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 35 /1086.4 DB 0201_070 PRINTED BOARD PARTS LISTITEM QUANTITY REFERENCE PART_______________________________________________________________________ 1 1 C1 10nF X7R 0805 2 11 C2,C3,C4,C8,C9,C10,C17, 100nF X7R 1206C19,C24,C28,C29 3 6 C6,C13,C15,C23,C26,C27 1nF X7R 0805 4 6 C7,R11,C14,C18,C22,C25 N.C. X7R 0805 5 1 C11 220pF C0G 1206 6 1 C12 4n7F X7R 1206 7 1 C16 100nF X7R 1206 8 2 C31,C21 1nF X7R 1206 9 1 C33 2n2F X7R 1206 10 2 D5,D1 LL4148 MMELF DIODO 11 2 D2,D6 3V3 MMELF ZENER 12 2 D3,D4 BAT85 MMELF DIODO 13 3 D7,D9,D10 BAV103 MMELF DIODO 14 1 D8 18V MMELF ZENER 15 1 JP3 STRIP10M MASCHIO 90° 16 1 JP5 STRIP5M MASCHIO 90° 17 1 P1 10KΩ 10GRO PANNELLO 18 1 Q1 BC847 SMD SOT23 19 1 Q2 BC857 SMD SOT23 20 3 R2,R25,R27 56K2Ω SMD1% 0805 21 1 R3 470KΩ SMD 0805 22 2 R21,R5 10KΩ SMD 0805 23 3 R6,R12,R20 0Ω SMD 0805 24 1 R7 10KΩ SMD 0805 25 4 R8,R29,R30,R33 10K0Ω SMD1% 0805 26 1 R9 100Ω SMD 0805 27 2 R10,R35 1KΩ SMD 0805 28 1 R13 5K6Ω SMD1% 0805 29 1 R14 3K32Ω SMD1% 0805 30 1 R15 8K2Ω SMD 0805 31 2 R16,R23 150KΩ SMD1% 0805 31 1 R17 20K0Ω SMD1% 0805 32 3 R18,R22,R26 10K0Ω SMD1% 1206 33 1 R19 4K7Ω SMD 0805 34 1 R28 33K0Ω SMD1% 1206 35 1 R31 2K4Ω SMD1% 0805 36 1 R32 120KΩ SMD1% 0805 37 2 R42,R34 4K7Ω SMD 1206 38 3 R36,R37,R41 330Ω SMD 1206 39 1 R43 47KΩ SMD 1206 40 2 R44,R45 100Ω SMD 1206 41 1 U1 LM324 SMD SO14 42 1 U2 UC3842 SMD SO8 43 1 U3 TL431 SOT23/TO92 44 1 U4 L6384 SMD SO8
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL36 /1087. MODULATION STAGE (Sintel 96)7.1 GENERAL DESCRIPTIONThe new modulator board SINTEL ’96 allows a high quality direct carrier modulation accepting acomposite stereo (MPX) or a mono input signal with up to 3 SCA subcarriers (for example RDS,ARI, ...).The mono input signal is filtered by a 7th order elliptic filter with a very flat response (20Hz to15kHz with ± 0.25 dB) and an optimum out of band attenuation (>50 dB for frequencies higherthan 19 kHz), then the signal is amplified (or attenuated) and passed to the VCO oscillator for theFM carrier modulation. The VCO is controlled by a digital PLL circuit with a high stability quartzreference to obtain a very stable synthetized oscillation: the frequency setting is customizeable usingon board dip-switches (the minimum step size is 10 kHz).The composite stereo signal and the SCA subcarriers are just amplified or attenuated by the correctmodulation depth adjustment before going through the VCO stage: the stereo performances ofSINTEL ’96 are excellent, (stereo separation >60 dB from 20Hz to 15 kHz, SNR > 80 dB).Before the VCO stage, an adjustable and bypassable deviation limiter prevents the FM carrier froman excessive modulation depth and adjacent channel interference according to all the internationalstandards (CCIR, FCC). Furthermore, an automatic locking circuit enables the output modulatedsignal of SINTEL ’96 only when the internal PLL is locked properly, in order to avoid unwantedemissions.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 37 /108Fig. 7.1 - “SINTEL 96” MODULATION BOARD GENERAL ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL38 /108Fig. 7.2 - PLL STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 39 /108Fig. 7.3 - VCO STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL40 /108Fig. 7.4 - LF 1 STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 41 /108Fig. 7.5 - LF 2 STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL42 /108Fig. 7.6 - FILTER STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 43 /108Fig. 7.7 - “SINTEL 96” MODULATION COMPONENT LAYOUT (DB 9604-010)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL44 /1087.2 “SINTEL 96” MODULATOR PARTS LIST ITEM QUANTITY REFERENCE PART__________________________________________________________________1 1 CN1 SMB SMB DA STAMPATO 2 2 CN3,CN2 AMP4 3 18 C1,C16,C18,C25,C26,C36, 100n POLY C37,C84,C94,C95,C100,C101,C108,C111,C114,C116,C118,C1194 1 C2 15p 5 1 C3 10-60p 6 5 C4,C5,C8,C12,C21 10n POLY 7 2 C6,C7 4n7 POLY 8 3 C9,C14,C102 1u POLY 9 9 C10,C19,C59,C61,C63,C85, 10n CER C86,C120,C12110 1 C13 1u POLY 11 14 C15,C17,C23,C33,C39,C40, 1n CER C41,C42,C43,C44,C45,C46,C47,C4812 6 C22,C31,C79,C99,C115, 10u ELETT.25V C11713 5 C27,C28,C29,C82,C83 1u ELETT.25V 14 7 C30,C66,C67,C70,C105, 10p CER C112,C12215 1 C32 47u elettrol. tantalio16 1 C34 33p CER 17 1 C35 22p CER 18 2 C51,C49 47p CER 19 8 C50,C52,C56,C58,C60,C62, 100p CER C109,C11020 2 C53,C71 330n poly 21 1 C57 4p7 cer 22 2 C64,C65 100u 25V 23 3 C69,C91,C92 100n cer 24 8 C72,C73,C75,C77,C80,C96, 3n3 CER C97,C9825 1 C87 220p CER 26 3 C88,C89,C90 4n7 27 2 C126,C93 100p 28 1 C103 100n CP1 29 1 C106 100n 30 1 C107 68p CER 31 1 C113 1p CER 32 1 C125 22p 33 1 C127 1u 34 1 C128 10n multistrato 35 7 D3,D12,D13,D15,D16,D17, 1N4148 D1836 4 D4,D6,D9,D10 5V1 ZENER 37 1 D5 LED 38 2 D8,D7 BB809 39 1 JP6 JUMPER JUMPER X2 40 2 JP8,JP7 JUMPER 41 1 J1 CON20
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 45 /108ITEM QUANTITY REFERENCE PART_______________________________________________________________________________42 2 J4,J3 CON14 43 1 L1 INDUCTOR44 2 L2,L15 100n INDUTT ASSIALE 45 1 L3 10R 1/2W 1/2 W 46 1 L9 10uH 47 1 L10 10uH R1 48 3 L11,L12,L14 10uH INDUTT. 49 1 L13 10uH INDUTT. 50 2 Q2,Q3 BC557 51 5 Q4,Q5,Q6,Q7,Q8 BFY90 52 1 Q9 BC307 53 1 Q10 BC237 54 1 R? 22K 1/8W 55 4 R1,R2,R3,R4 27K4 1% RES 1/8W 56 1 R5 48K7 1% RES 1/8W 57 2 R7,R6 27K RES 1/8W 58 1 R8 22K RES 1/8W 59 1 R9 48K7 1% 60 3 R10,R24,R73 1M RES 1/8W 61 1 R11 50K Trimmer multigiri 62 5 R12,R34,R38,R42,R108 47K RES 1/8W 63 1 R15 2.2K RES 1/8W 64 14 R16,R18,R22,R56,R74,R103, 10K RES 1/8W R106,R130,R131,R132,R133,R134,R135,R13665 1 R17 560 RES 1/8W 66 2 R20,R29 1K5 RES 1/8W 67 4 R21,R31,R35,R124 470 RES 1/8W 68 1 R23 6.8K RES 1/8W 69 14 R25,R37,R39,R41,R54,R58, 1K RES 1/8W R60,R75,R79,R80,R111,R118,R119,R12170 2 R26,R69 5k6 RES 1/8W 71 1 R27 330 RES 1/8W 72 1 R28 15k RES 1/8W 73 4 R30,R36,R40,R62 33k RES 1/8W 74 2 R33,R32 100 RES 1/8W 75 1 R43 680R 1/8W 76 2 R45,R44 31K6 1% 1/4W 77 2 R47,R46 10K 1% 1/4W 78 2 R48,R49 169K 1% 1/4W 79 2 R138,R50 5K6 80 2 R51,R137 1M 81 1 R52 3K3 RES 1/8W 82 4 R53,R57,R71,R72 4K7 RES 1/8W 83 3 R55,R59,R61 180K RES 1/8W 84 2 R66,R110 4K7 TRIM MONOGIRO PICC.85 2 R109,R68 560R RES 1/8W 86 1 R77 10K TRIMMER MULTIGIRI 87 1 R78 20K trim 88 1 R81 560R 1% 1/4W 89 1 R82 301k RES_1/4W_1% 90 1 R83 3k57 RES_1/4W_1% 91 1 R84 536R RES_1/4W_1% 92 6 R85,R91,R97,R115,R116,R117 3k01 RES_1/4W_1% 93 1 R87 3k3 RES_1/8W 94 2 R88,R94 2k trim multi
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL46 /108ITEM QUANTITY REFERENCE PART_____________________________________________________________________________95 1 R89 4k64 RES_1/4W_1% 96 1 R90 2k74 RES_1/4W_1% 97 2 R93,R98 2K2 RES_1/8W 98 1 R95 4k02 RES_1/4W_1% 99 1 R96 1k91 RES_1/4W_1% 100 1 R100 2k RV64W 101 1 R101 2k61 RES_1/4W_1% 102 1 R102 301k 1/4W 1% 103 1 R104 2K2 RES 1/8W 104 1 R105 2K2 105 1 R107 10K TRIM MONOGIRO PICC.106 1 R112 68K RES 1/8W 107 1 R113 12K1 108 1 R114 9K53 RES 1/8W 109 1 R120 10R RES 1/8W 110 1 R122 68 RES 1/8W 111 1 R123 10 RES 1/8W 112 1 R125 47 RES 1/8W 113 1 R126 220R RES 1/8W 114 1 R128 100R RES 1/8W 115 1 R129 330R RES 1/8W 116 2 SW2,SW1 DIP SW 8 117 7 TP1,TP4,TP5,TP6,TP7,TP8, TP TP10118 1 U1 MC145152 119 2 U2,U19 TL082 120 1 U3 78L05 121 1 U4 MB501L 122 1 U6 78L08 123 4 U10,U16,U17,U18 TL084 124 1 U15 74HC14 125 1 Y1 2.56MHz
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 47 /1088. AMP30 DRIVER STAGE8.1 GENERAL DESCRIPTIONThe pre amplifier/driver stage is realized by the new 30W MOSFET amplifier board (DB 0110_010A). This board is basically composed of four amplification WIDE BAND stages. The first stage uses a BFQ19 transistor to amplify the input level. The second and the thirdtransistors are 2N4427. The last amplification stage uses a BLF245 MOSFET to obtain an outputRF power 30 W maximum.The P3 trimmer (see Fig. 8.2) in the AMP30 board allows to adjust the mosfet bias current..An external panel trimmer and the P2 trimmer in the AMP30 board allows to adjust theoutput power.The AMP30 board is equipped with an initial 5-6 seconds delay to avoid accidental out ofband emissions in the initial PLL locking period.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL48 /108Fig. 8.1 - AMP30 PRE AMPLIFIER ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 49 /108Fig. 8.2 - AMP30 PRE AMPLIFIER COMPONENT LAYOUT (DB 0110_010A)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL50 /1088.2 AMP30 PRE AMPLIFIER PARTS LISTITEM QUANTITY REFERENCE PART_____________________________________________________________________________ 2 1 C1 47uF 35V p=3.5mm f=8mm 3 5 C2,C7,C9,C35,C59 100uF 25V p=2.5mm f=6,5mm 4 7 C3,C4,C5,C23,C24,C39,C51 10nF X7R 1206 5 3 C6,C53,C65 10nF COG 1210 6 4 C11,C12,C36,C37 100pF COG 1206 8 1 C16 47pF TEKELEC 1210 9 4 C20,C32,C40,C42 10uF 25V p=2.5mm f=5,5mm 10 2 C30,C21 100nF X7R 1206 11 4 C27,C28,C29,C33 1nF X7R 1206 12 3 C31,C34,C52 1nF COG 1206 13 1 C38 10pF TEKELEC 1210 14 1 C41 330pF COG 1206 15 2 C54,C44 1nF TEKELEC 1210 16 1 C45 33pF TEKELEC 1210 17 1 C50 100uF 35V p=3.5mm f=8mm 18 1 C55 82pF TEKELEC 1210 19 1 C57 3p3F TEKELEC 1210 20 1 DZ1 5V1 ZENER SOD80 21 2 D2,D1 LL4148 DIODO MMELF 26 6 L1,L2,L5,L9,L11,L12 VK200 TRAD VK200SMD 27 1 L3 15nH SMD 1210 28 3 L6,L7,L10 CU x BOBINE IN ARIA 33 2 P2,P3 5KΩSMD 1GRV 5x5mm 34 1 Q1 BFQ19 SMD SOT89 35 1 Q2 BDX53 TRAD TO220 36 1 Q3 2N3866 / 2N4427 TO205 37 1 Q4 2N4427 TRAD TO205 38 1 Q5 BLF245 SMD SOT123A 39 1 Q6 BC857 SMD SOT23 40 3 R1,RX,R0 0Ω1/4W R4010 41 1 R2 100ΩSMD 1206 42 2 R14,R3 1K5ΩSMD 1206 43 1 R4 100Ω2W P=16mm f=4mm 44 1 R5 22KΩSMD 1206 45 3 R6,R8,R42 1KΩSMD 1206 46 1 R7 56ΩSMD 1206 47 1 R7A 47ΩSMD 1206 48 4 R10,R12,R15,R16 300ΩSMD 1206 49 1 R11 18ΩSMD 1206 50 1 R13 150ΩSMD 1206 51 1 R17 10ΩSMD 1206 52 3 R20,R21,R24 10KΩSMD 1206 53 1 R22 220KΩSMD 1206 54 1 R23 100KΩSMD 1206 55 2 R43A,R43 220ΩSMD 1206 56 1 R44 2K7ΩSMD 1206 57 1 R59 220Ω4W P=20mm f=5mm 58 1 U1 LM7815 TRAD TO220 59 1 U2 NE555 SMD SO08
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 51 /1089. RF AMPLIFIER STAGE9.1 AMP300 AMPLIFIER BOARDThe AMP300 amplifier shown in Fig. 9.2 is implemented with MOS transistors PhilipsBLF278 or equivalent.The BLF278 offer a better performance than a BJT implementation.The BLF278 technical data (for class C operation) is: - operation in the 87.5 - 108 MHz frequency range- 45 - 50 Vds Voltage between drain and source - 80% efficiency (typical)- 300 W Output Power with 22 dB gain (typical)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL52 /108Fig. 9.1 - AMP300 AMPLIFIER ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 53 /108Fig. 9.2 - AMP300 AMPLIFIER COMPONENT LAYOUT (DB 9812_001)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL54 /1089.2 AMP300 AMPLIFIER PARTS LIST ITEM QUANTITY REFERENCE PART_____________________________________________________________________________ 1 1 CS1 DB971202 2 1 CS2 DB9812-001 3 1 CS3 DB9704-015 4 1 C0 10pF CER 5 1 C1 150pF CER 6 1 C2 56pF CER 7 2 C8,C3 100nF 200V 8 1 C4 10nF 200V 9 3 C5,C6,C7 1nF HQ300V 10 1 C9 100uF 63V 11 1 C10 5,6pF HQ 12 1 L1 6 TURNS 17cm 0.8RS 13 1 L2 FERR2TUBE 14 1 Q1 BLF278 15 1 R5 150 kR 1206 16 4 R6,R7,R8,R9 22R4W 17 2 TP1,TP2 CPFXCS 18 1 TR1 2TUBEOTTx2cm+TEFLONRSx20cm
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 55 /1089.3 LOW PASS FILTER AND DIRECTIONAL COUPLERFig. 9.3 - L. P. FILTER AND DIR. COUP. ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL56 /108Fig. 9.4 - L. P. FILTER AND DIR. COUP. COMPONENT LAYOUT (DB 9611-005)9.4 L. P. FILTER AND DIR. COUP. PARTS LISTITEM QUANTITY REFERENCE PART ________________________________________________________ 1 4 C1,C4,C5,C9 15p 2 2 C2,C3 18p 3 1 C12 10p 4 1 C7 33p 5 2 C6,C8,C10,C11 1n 6 1 D3 1N4148 7 1 D1 BAR10 8 3 L1,L2,L6 2 TURNS WITH COPPER WIRE 1.5mm 9 2 L3,L8 5 TURNS WITH COPPER WIRE 1.5mm 10 3 L4,L7,L9 3 TURNS WITH COPPER WIRE 1.5mm 11 2 L5,L10 4 TURNS WITH COPPER WIRE 1.5mm 12 2 R2,R3 100R 13 2 R4,R5 1K 14 1 R6 1K
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 57 /10810. PROTECTION STAGEDB 9702-004 and DB 9703-011 boards are connected together and located just behind the frontpanel. They realize the intelligent protection, control and monitoring of PM 300 transmitter.On the J1 input/output connector (see Fig. 10.6) of the DB 9702-004 there are:1) “FWD” and “REFL” signals coming from the directional coupler.These are DC voltages that correspond to output forward and reflected power levels.2) The “V+” signal. It is a 45 VDC voltage that power supply the protection board.3) The “Measure INSTR” signal represents the selected measure that is visualized on the frontpanel meter.4) “VPA” signals are the DC power supply voltages (@ 45V in normal operation) of the 300Wpower module.5) “IPA” signals are the DC power supply current (@ 9A in normal operation) of the 300W powermodule.6) The “TEMP” signal is connected to a temperature sensor (bimetallic lamina type) mounted onthe heat sink. This sensor works like a contact normally closed to ground, that opens when the heatsink temperature becomes higher than 70°C.It closes again when the temperature decreases below45°C.7) “GATE” signal is a control voltages connected to the MOSFET gate on the 300W-poweramplifier. The gate voltage control allows to realize protection and AGC controls.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL58 /108The equipment has three protections:1) VSWR protection: When the output reflected power becomes greater than a preset value(normally 30W), the output power reduces to maintain the reflected power below the preset value.For changing the preset value, adjust the R40 trimmer (Fig. 10.6).When the protection is active the front panel “VSWR” led lights on.2) PWR LIMIT protection: When the output forward power becomes greater than a preset value(normally 300W), e.g. because of a high driving power, the amplifier gain reduces to maintain astable output power level (+/-2%). For changing the preset value, adjust the R47 trimmer (Fig. 10.6).When the protection is active the front panel “PWR LIM” led lights on.3) Temperature protection: When the heat sink temperature becomes higher than 70°C the outputpower decreases to a preset value (normally 40W). For changing the preset output value fortemperature protection, adjust the R121 trimmer (Fig. 10.6). When the protection is active the frontpanel “OVERHEAT” led lights on.WARNING: Any modification or variation must be made only with DB Elettronicaauthorization, otherwise voiding the warranty.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 59 /108Fig. 10.1 - PROTECTION /CONTROL STAGE N°1 GENERAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL60 /108Fig. 10.2 - UNBALANCING PROTECTION STAGE
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 61 /108Fig. 10.3 - FWD PROTECTION STAGE
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL62 /108Fig. 10.4 - TEMPERATURE PROTECTION STAGE
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 63 /108Fig. 10.5 - POWER LIMITING STAGE
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL64 /108
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 65 /108
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL66 /108Fig. 10.6 - PROTECTION /CONTROL STAGE N°1 COMPONENT LAYOUT (DB 9702_004)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 67 /10810.1 PROTECTION /CONTROL STAGE N°1 PARTS LISTITEM QUANTITY REFERENCE PART_______________________________________________________________________1 67 C1,C2,C3,C4,C5,C6,C7,C8, 1n CERC9,C10,C11,C12,C13,C14,C15,C16,C17,C18,C25,C26,C28,C29,C30,C31,C32,C34,C35,C36,C70,C71,C72,C74,C75,C76,C80,C84,C88,C102,C105,C106,C107,C108,C109,C114,C115,C116,C117,C118,C119,C120,C121,C123,C124,C125,C126,C127,C128,C129,C130,C131,C132,C133,C134,C135,C136,C137,C1382 10 C19,C20,C21,C22,C37,C38, 100n POLYC39,C40,C68,C693 3 C27,C33,C73 1u POLY4 1 C122 1n POLY5 14 D5,D6,D7,D8,D9,D10,D11, 1N4148D13,D14,D21,D23,D24,D25,D266 2 FIS1,FIS2 FIS7 1 JP1 JUMPERx2 JUMPERx28 2 JP2,JP3 JUMPERx3 JUMPERx39 1 J1 CON24 CON AMP 2410 1 J2 CON20 CON FLAT 2011 7 J3,J4,J5,J6,J7,J8,J9 PINSTRIP Fx2 PINSTRIP Fx212 2 Q2,Q3 BC23713 4 R5,R6,R7,R22 33K RES 1/8W14 20 R8,R9,R10,R11,R12,R13, 10K RES 1/8WR14,R15,R16,R17,R18,R19,R21,R24,R26,R119,R151,R152,R153,R15415 7 R20,R27,R28,R35,R43,R116, 4K7 RES 1/8WR12416 4 R23,R40,R47,R121 5K TRIM MULTIG.17 2 R25,R127 1K RES 1/8W18 4 R34,R36,R42,R44 10K RES 1/4W 1%19 2 R87,R37 3K3 RES 1/4W20 3 R38,R46,R130 1M RES 1/8W21 1 R39 5K62 RES 1/4W 1%22 3 R41,R48,R117 1K RES 1/4W 1%23 3 R45,R128,R129 1K RES 1/4W24 1 R53 20K RES 1/4W 1%25 2 R118,R159 2K2 RES 1/4W26 1 R120 8K66 RES 1/4W 1%27 1 R122 3K3 RES 1/8W28 1 R123 22K RES 1/8W29 1 R125 15K RES 1/8W30 1 R126 47K RES 1/8W31 3 U1,U2,U3 TL08432 1 U9 79L0533 1 U10 TL082
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL68 /108Fig. 10.7 - PROTECTION /CONTROL STAGE N°2 GENERAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 69 /108Fig. 10.8 - PROTECTION STATUS STAGE
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL70 /108Fig. 10.9 - POWER SUPPLY STAGE
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 71 /108Fig. 10.10 - MEASURES ADJ. STAGE
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL72 /108Fig. 10.11 - LED INDICATIONS STAGE
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 73 /108Fig. 10.12 - PROTECTION /CONTROL STAGE N°2 COMPONENT LAYOUT (DB 9703_011)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL74 /10810.2 PROTECTION /CONTROL STAGE N°2 PARTS LISTITEM QUANTITY REFERENCE PART ______________________________________________________________________1 2 C54,C132 10u Elett.50V2 10 C55,C92,C93,C94,C98,C110, 1n CERC111,C112,C113,C1313 7 C56,C57,C64,C128,C129, 100u Elett.25VC133,C1344 1 C58 22u Elett.63V5 5 C59,C60,C62,C130,C135 10n POLY6 2 C61,C127 100p CER7 6 C65,C66,C82,C83,C103, 100n POLYC1048 4 C77,C81,C85,C89 10u Elett.25V9 4 C95,C96,C97,C99 1u POLY10 6 D15,D17,D18,D19,D20,D22 LED LED3MM11 2 D16,D27 1N5819 Diodo12 4 FIS1,FIS2,FIS3,FIS4 FIS 13 3 J3,J4,J5 PINSTRIP Mx2 PINSTRIP Mx214 2 L1,L9 100u INDUTT15 6 L3,L4,L5,L6,L7,L8 150u INDUTT16 5 Q1,Q4,Q5,Q6,Q7 BC23717 4 R29,R50,R52,R133 1M RES 1/8W18 8 R30,R49,R51,R132,R140, 1K RES 1/8WR144,R145,R15019 3 R88,R89,R90 1K5 RES 1/4W20 1 R91 100R RES 4W21 1 R92 1K54 RES 1/4W 1%22 1 R93 16K9 RES 1/4W 1%23 10 R95,R96,R97,R98,R99,R100, 1K TRIM ROR135,R136,R137,R13824 9 R102,R141,R142,R147,R148, 22K RES 1/8WR155,R156,R157,R15825 2 R103,R111 1K RES 1/4W26 4 R104,R105,R106,R109 150K RES 1/8W27 2 R107,R108 15K RES 1/8W28 4 R110,R112,R113,R131 4K7 RES 1/8W29 3 R114,R115,R134 1K2 RES 1/4W30 4 R139,R143,R146,R149 47K RES 1/8W31 1 R160 1K RES 1/4W 1%32 1 R161 8K66 RES 1/4W 1%33 4 R162,R163,R164,R165 1R RES 1/4W34 2 U11,U4 TL08435 2 U7,U12 UA78S4036 2 U8,U13 LT1054
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 75 /10811. METER STAGE11.1 GENERAL DESCRIPTIONThe meter stage is built using two boards:The ST62T25 microprocessor board DB 9903_040 The display board DB 9903_050 is composed of forty LED bargraph display.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL76 /108Fig. 11.1 - MICROPROCESSOR STAGE ELECTRICAL SCHEMATIC (DB 9903_040)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 77 /108Fig. 11.2 - MICROPROCESSOR BOARD COMPONENT LAYOUT (DB 9903_040)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL78 /10811.2 MICROPROCESSOR BOARD PARTLISTITEM QUANTITY REFERENCE PART__________________________________________________________________________1 5 C17,C18,C19,C20,C25 100Nf mul.2 3 C21,C23,C24 1nF cer.3 1 C22 1uF 50V ele.4 3 DL7,DL8,DL9 LED 3mm.5 3 D1,D2,D3 1N4148 6 2 JP1,JP2 STRIP2M 7 2 JP10,JP11 STRIP7M 8 2 JP21,JP20 STRIP5M 9 3 J1,J2,J3 CNM20V 10 1 J4 CNM14V 11 1 J6 AMP4 12 1 J7 CNM10V 13 7 R9,R10,R12,R13,R16,R17,R18 1K14 1 P1 1K 15 6 R11,R14,R19,R20,R21,R22 10K 16 4 P2,P3,P4,P5 10K17 2 Q2,Q1 BC547 18 1 R15 680R 19 2 S1,S2 C&K 20 1 U8 TL082 21 1 U9 74HC32
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 79 /108Fig. 11.3 - DISPLAY STAGE ELECTRICAL SCHEMATIC (DB 9903_050)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL80 /108Fig. 11.4 - DISPLAY BOARD COMPONENT LAYOUT (DB 9903_050)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 81 /10811.3 DISPLAY BOARD PARTS LISTITEM QUANTITY REFERENCE PART1 9 C1,C8,C9,C10,C11,C12,C13 1nF cer.C14,C152 1 C2 1uF 50V ele.3 1 C3 10uF 50v ele.4 2 C4,C16 100nF mul.5 2 C5,C6 22pF cer.6 1 C7 1u pol.7 6 DL1,DL2,DL3,DL4,DL5,DL6 LED 3mm.8 2 JP30,JP31 STRIP12M 9 3 L1,L2,L3 10uH 10 6 Q3,Q4,Q5,Q6,Q7,Q8 BC517 11 11 RR1,RR2,RR3,RR4,RR5,RR6, 4X1K rete res.RR7,RR8,RR9,RR10,RR1112 2 R0,R1 47R 1W 13 1 R2 4M7 14 1 R3 47K 15 3 R4,R5,R8 4K7 16 2 R6,R7 1K 17 1 SW1 PULSMOZ18 1 U1 ST6225 19 1 U2 ULN280320 1 U3 4028 21 4 U4,U5,U6,U7 LED_BAR 22 1 U10 78L05 23 1 Y1 4MHz QUARZO
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL82 /10812. IN-AUDIO BOARDFig. 12.1 - IN-AUDIO BOARD ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 83 /108Fig. 12.2 - IN-AUDIO BOARD COMPONENT LAYOUT (DB 9909_010)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL84 /10812.1 IN-AUDIO BOARD PARTS LISTITEM QUANTITY REFERENCE PART ________________________________________________________ 1 4 C1,C3,C5,C7 100pF CER. 2 3 C2,C4,C6 4n7F POL. 3 5 JP1,JP2,JP3,JP4,JP5 STRIP3M 4 1 J1 CNM20V 5 2 J2,J3 CNM14V 6 3 J4,J10,J20 CNM10V 7 8 J5,J6,J7,J8,J11,J12,J13,J14 BNC90CS 8 4 L1,L2,L3,L4 10uH 9 2 PR,PL XLRF90CS 10 2 RL,RR 5K 10GROP 11 1 R1 470R 1/4W 12 1 TMPX 10K 10GROP 13 3 TSC1,TSC2,TSC3 1K 10GROP
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 85 /10812.2 IN-AUDIO BOARD JUMPERS SETTING
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL86 /10813. STEREO ENCODER BOARD (Option)13.1 CHANNELS PRE- EMPHASIS SETTINGRIGHT CHANNEL PRE-EMPHASIS(see Fig. 13.3 and Fig. 13.10)To change the pre-emphasis, you need to set (or change position of) the JP3, JP4 jumpers on theSTEREO encoder board. To disable preemph you have to remove both jumpers; to get a 50 us preemph, you have to insertonly JP3; if you want a 75 us preemph both JP3 and JP4 must be inserted.LEFT CHANNEL PRE-EMPHASIS(see Fig. 13.3 and Fig. 13.10)To change the pre-emphasis, you need to set (or change position of) the JP5, JP6 jumpers on theSTEREO encoder board. To disable preemph you have to remove both jumpers; to get a 50 us preemph, you have to insertonly JP6; if you want a 75 us preemph both JP5 and JP6 must be inserted.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 87 /108Fig. 13.1 - STEREO ENCODER GENERAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL88 /108Fig. 13.2 - L/R PEAK DETECTOR STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 89 /108
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL90 /108Fig. 13.3 - INPUT STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 91 /108Fig. 13.4 - RIGHT FILTER STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL92 /108Fig. 13.5 - LEFT FILTER STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 93 /108Fig. 13.6 - OSCILLATOR STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL94 /108Fig. 13.7 - 19 kHz STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 95 /108Fig. 13.8 - 38 kHz STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL96 /108Fig. 13.9 - OUTPUT STAGE ELECTRICAL SCHEMATIC
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 97 /108Fig. 13.10 - STEREO ENCODER COMPONENT LAYOUT (DB 9506-001)
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL98 /10813.2 STEREO ENCODER PARTS LISTITEM QUANTITY REFERENCE PART _______________________________________________________________1 3 C64,C65,C135 220n poly 2 1 C1 56p cer np0 3 38 C2,C3,C4,C10,C13,C14,C15, 100n poly C16,C17,C22,C23,C24,C25,C26,C27,C28,C29,C36,C37,C51,C52,C53,C54,C55,C56,C57,C58,C59,C66,C69,C81,C82,C83,C84,C85,C86,C89,C904 1 C8 33p cer np0 5 1 C9 10-60p orange 6 2 C11,C44 10p cer np0 7 1 C12 18p cer np0 8 2 C20,C21 330p cer 9 1 C38 3p3 cer np0 10 1 C39 5p6 cer np0 11 1 C40 27p cer np0 12 1 C41 47p cer np0 13 17 C42,C107,C108,C109,C110, 3n3 polistirene C111,C112,C113,C114,C117,C118,C119,C120,C121,C122,C123,C12614 2 C43,C61 82p cer np0 15 2 C45,C49 470p polistirene 16 1 C46 330p polistirene 17 2 C47,C63 68p cer np0 18 1 C48 15p cer np0 19 2 C62,C50 120p cer np0 20 1 C60 3-18p red 21 12 C67,C68,C79,C80,C91,C92, 10u tant 25V C95,C96,C115,C116,C124,C12522 4 C70,C71,C77,C78 100p 23 4 C72,C73,C75,C76 10p cer 24 3 C74,C102,C106 100p cer 25 4 C87,C88,C97,C98 330n poly 26 6 C99,C100,C101,C103,C104, 4n7 polistirene C10527 1 C127 100p cer np0 28 1 C128 680p cer np0 29 1 C129 10p 30 2 C130,C134 3n3 31 2 C132,C131 47u TANTALIO 32 1 C133 1n poly 33 4 D1,D2,D3,D4 1N4148 34 2 JP2,JP1 jumper
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 99 /108ITEM QUANTITY REFERENCE PART _________________________________________________________________35 2 JP6,JP3 jumper ON/OFF 36 2 JP5,JP4 jumper 50/75us 37 2 J2,J1 CON14 38 2 J3,J4 CON20 39 1 L5 10uH ind. assiale 40 4 L1,L2,L3,L4 10uH 41 1 RL1 G6H-2-100 OMRON 22Z3K3 12V42 1 R1 1k 1/8W 43 1 R2 1M 1/8W 44 1 R3 11k 1/4W 1% 45 1 R4 11k5 1/4W 1% 46 1 R5 12k4 1/4W 1% 47 1 R6 14k3 1/4W 1% 48 1 R7 17k4 1/4W 1% 49 1 R8 23k2 1/4W 1% 50 1 R9 37k4 1/4W 1% 51 1 R10 113k 1/4W 1% 52 3 R11,R68,R75 9k53 1/4W 1% 53 1 R12 8k66 1/4W 1% 54 7 R13,R80,R82,R83,R102, 2k trim multi R104,R10655 1 R14 511R 1/4W 1% 56 1 R15 5OOR trim multi 57 1 R16 487R 1/4W 1% 58 4 R17,R30,R55,R76 4k7 1/8W 59 1 R18 10k 1/4W 60 2 R19,R26 324k 1/4W 1% 61 2 R20,R25 115k 1/4W 1% 62 2 R21,R24 75k 1/4W 1% 63 2 R22,R23 64k9 1/4W 1% 64 7 R27,R63,R64,R67,R69,R70, 12k1 1/4W 1% R7465 2 R28,R29 2k15 1/4W 1% 66 1 R31 6k81 1/4W 1% 67 1 R32 13k 1/4W 1% 68 1 R33 10k5 1/4W 1% 69 1 R34 909R 1/4W 1% 70 2 R35,R36 1k47 1/4W 1% 71 1 R37 5k trim multi 72 2 R39,R38 10k 1/4W 1% 73 5 R40,R53,R54,R58,R59 31k6 1/4W 1% 74 1 R41 50k trim multi 75 1 R42 20k 1/4W 1% 76 1 R43 825R 1/4W 1% 77 1 R44 1k5 1/4W 78 1 R45 20k trim multi 79 1 R46 15k 1/4W 80 1 R47 0R 1/4W 81 2 R48,R49 10k 1/8W 82 2 R50,R51 100k 1/8W
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL100 /108ITEM QUANTITY REFERENCE PART __________________________________________________________________83 2 R52,R60 680R 1/4W 84 1 R56 10k trim multi 85 1 R57 2k2 1/8W 86 2 R61,R62 560R 1/4W 87 4 R65,R66,R71,R77 169k 1/4W 1% 88 2 R73,R72 22k 1/8 W 89 12 R78,R81,R93,R94,R95,R98, 3k01 1/4W 1% R100,R103,R105,R115,R116,R11890 2 R79,R101 3k3 1/4W 91 4 R84,R85,R107,R108 2k2 1/4W 92 4 R86,R91,R99,R113 301k 1/4W 1% 93 2 R87,R109 3k57 1/4W 1% 94 2 R88,R110 4k64 1/4W 1% 95 2 R89,R111 4k02 1/4W 1% 96 2 R90,R112 2k61 1/4W 1% 97 2 R92,R114 1k91 1/4W 1% 98 2 R96,R117 2k74 1/4W 1% 99 2 R97,R119 536R 1/4W 1% 100 1 R122 0R 101 1 R123 5k6 102 1 R124 100R 1/4 W 103 1 R125 100R 1/4W 104 1 R126 4K7 105 1 R127 10k 1/4 W 1% 106 1 U1 4001 107 1 U2 4024 108 1 U3 4013 109 4 U4,U5,U12,U13 4035 110 6 U6,U16,U23,U24,U25,U26 MC33079 111 4 U7A,U7,U18B,U27 NE5532 112 1 U8 4066 113 3 U9,U10,U11 4053 114 2 U14,U15 TL084 115 2 U19,U22 TL082 116 1 U20 7805 117 1 U21 7905 118 1 Y1 2.432MHz
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 101 /10814. CONTRAVES BOARD (Option)14.1 GENERAL DESCRIPTIONOn the synthesized board the dip-switches are changed with a 20 pin connector, so that it ispossible connect with a flat type cable this circuit (that manage PLL) to a microprocessor.The frequency change is fast, because it is only necessary put directly the frequency using thecontraves on the front panel.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL102 /108Fig. 14.1 - CONTRAVES BOARD ELECTRICAL DIAGRAM
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 103 /108Fig. 14.2 - CONTRAVES BOARD COMPONENT LAYOUT (DB 9308-020)14.2 CONTRAVES BOARDS PARTS LISTITEM QUANTITY REFERENCE PART ______________________________________________________ 1 1 CN1 CONN 20 2 1 CN2 CONN 10 3 2 C2,C1 10p cer 4 3 C3,C4,C6 10u 5 3 C5,C7,C8 100n pol 6 21 D1 - D22 1N4148 7 1 D21 LED d3 8 9 JP1,JP2,JP3,JP4,JP5, jumper JP6,JP7,JP8,JP9,JP10 9 4 R1,R2,R3,R4 47K 10 1 R5 1k 11 1 R6 2M2 12 2 R8,R7 10k 13 5 S1,S2,S3,S4,S5 CONTRAVES 14 1 U1 78L05 15 1 U2 MC68HC705C8P 16 1 X1 2-4 MHz
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL104 /10815. TROUBLESHOOTING In the following table there is a list of the most frequent malfunctions, the corresponding symptomsand their possible solutions for the PM300 transmitter.CAUSE SYMPTOM ACTION SUGGESTEDAC main absent-PWR led OFF whentransmitterswitched ONCheck the presence of theconnection to the electric lineand the integrity of the powercord.Check the fuse (N°1 Fig. 1.2).If the fuse is burnt check thatthe voltage of the electric lineis the same (115 or 230Vac) asthe one selected by the rearpanel switch (N° 2 Fig. 1.2)and then replace the fuse.VSWR or TEMPERATUREprotection intervention ordefective lock of the PLL circuiton modulator.- No output power-VSWR led ON or TEMP ledON or LOCK led OFF.If on the front panel theVSWR led is light on, checkthe integrity of the output load(antenna or dummy load) andthe corresponding cables, then,perform a RESET using thepush-button (N° 12 Fig. 1.2).If the led TEMP on the frontpanel is light on, control theroom temperature (should be <45°C). If under 45°C, allowabout 15 minutes for theproper cooling of theequipment; the protection willturn off automatically.If the problem persists, please
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 105 /108contact DB’s TechnicalService.If on the front panel the LOCKled is light off, control the DC voltage that is on the audioand SCA inputs (the DCvoltage should be lower than 1 V otherwise there could bePLL locking problems): if it is correct, please open thetransmitter cover and themodulator box cover (N° 8Fig. 1.3 and check the supplyvoltages ±12Vdc presence on the modulatorboard. If the voltages are notcorrect, please check theinternal connectors and therelative cables. If the problempersists contact DBElettronica.Output power adjustment notcorrect- Very low output power Adjust the output power levelusing the front panel trimmer(Fig. 1.1).Excessive or low deviation - Received audio: very low orbadly distorted- Adjust input audio levels andfront panel potentiometer (Fig.1.1) following indications in Chapter 5.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL106 /10816. APPENDIX A16.1 XLR AUDIO CONNECTORS PINOUTSConnection procedure to connect the audio signal cables to the XLR female connectors for abalanced or unbalanced signal.XLR FEMALEXLR CONNECTOR PIN BALANCED SIGNAL UNBALANCED SIGNAL1 ground ground2 " +" not connected3 " - " signal
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL 107 /10817. APPENDIX B17.1 MOSFET REPLACEMENT1. Disconnect the supply voltage from the output board (faston connection).2. Unscrew the damaged MOSFET and the output matching board. 3. Unsolder the MOSFET. 4. Clean the input and output boards to prevent short-circuits before replacing the MOSFET.5. Locate properly the white teflon sheets between the output circuit and the heat sink: affix thecircuit using the two screws. 6. Put on the thermically conductive compound between the MOSFET case and the heat sink.7. Fix the MOSFET to the heat sink (screws must be strongly fixed) and solder all the four pins ofthe MOSFET: careful attention must be paid to the output board soldering since anexcessive quantity of tin can cause a short circuit between different board layers. Reconnectalso the 2 GND interconnections, indicated on Fig. 17.1, and check the right soldering of theinput transformer and gate resistor.8. Verify that the supply voltage is 45V (if it is not, there is a problem in the switching powersupply boards). Reconnect the supply voltage to the 300W module (faston connection), placingan ammeter in series (minimum full scale deflection 10A). 9. Control the output power level (it should be 300W) and the absence of spurious emissions (tocheck it, use a spectrum analyzer and an output RF monitor sufficiently attenuated). Payattention to the ammeter: the MOSFET must not drain more than 9A.10. In case the replaced MOSFET doesn’t reach the nominal output power or in case of spuriousemissions you need to improve the input matching of the MOSFET: to do this compress orexpand manually the input circuit coil (see Fig. 17.1) to maximize the output power.
DB ELETTRONICA TELECOMUNICAZIONI S.p.A.PM 300 - FM Broadcasting Transmitter - USER’S MANUAL108 /108Fig. 17.1 - MOSFET REPLACEMENT

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