On Track Innovations OTI-SAT5000 Contactless Smart Card Reader User Manual

On Track Innovations Ltd Contactless Smart Card Reader Users Manual

Users Manual

Z.H.R Industrial Zone P.O. Box 32 Rosh Pina 12000 Israel Tel: 972-4-6868000 Fax: 972-4-6938887 Saturn 5000 User Manual Preliminary On Track Innovations Ltd. (O T I) Confidential & Proprietary
Saturn 5000 User Manual Preliminary Revision History Confidential & Proprietary page A Revision History Version Description Date Author Preliminary First draft 23-February 2004 Avner Preliminary Added mounting options and minor changes 24 February 2004 Avner Preliminary Added mounting options and minor changes 01 March 2004 Avner Preliminary Added explanation on options 07 March 2004 Avner Preliminary Added power supply requirements and contact information 16 January 2005 Avner Preliminary Edit: ! Power supply requirements ! FCC compliance statement ! RF power output to 400mW 28 January 2005 Hemy
Saturn 5000 User Manual Preliminary FCC Compliance Confidential & Proprietary page B FCC Compliance This device (Saturn 5000) complies with Part 15, of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generate, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: -- Reorient or relocate the receiving antenna. -- Increase the separation between the equipment and receiver. -- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -- Consult the dealer or an experienced radio/TV technician for help. Changes or modifications in this equipment, not expressly approved by the party responsible for compliance (On Track Innovations Ltd,) could void the user’s authority to operate the equipment. FCC ID: JNX-OTI-SAT5000 Responsible Party: OTI America Inc. 1601 South DeAnza Blvd. Cupertino, CA95014 USA Phone: 408-252-0333
Saturn 5000 User Manual Preliminary NOTICE Confidential & Proprietary page C NOTICE This manual contains intellectual property, including but not limited, to trade secrets and know-how, operation procedures and production procedures that belong solely to OTI. Disclosure and/or use and/or reproduction of any part of the above are strictly forbidden, except under a written license from OTI.
Saturn 5000 User Manual Preliminary Table of Contents Confidential & Proprietary page D Table of Contents REVISION HISTORY...................................................................................................................................A FCC COMPLIANCE.....................................................................................................................................B NOTICE..........................................................................................................................................................C TABLE OF CONTENTS...............................................................................................................................D 1 INTRODUCTION ..................................................................................................................................5 1.1 READER WITH PAYPASS™ APPLICATION .........................................................................................7 2 TECHNICAL SPECIFICATIONS .......................................................................................................8 2.1 PRODUCT FEATURES.........................................................................................................................8 2.2 PRODUCT SPECIFICATIONS................................................................................................................9 3 READER INTERFACE OPTIONS....................................................................................................11 3.1 READER CONNECTORS ...............................................................................................................11 3.2 RS232 INTERFACE......................................................................................................................11 3.3 MAGNETIC CARD EMULATOR COIL INTERFACE .........................................................................12 3.4 MSR-PS2 INTERFACE ................................................................................................................13 3.5 MSR-RS232 INTERFACE ............................................................................................................14 3.6 MSR HEAD INTERFACE..............................................................................................................15 4 WIRING DIAGRAMS .........................................................................................................................16 4.1 RS232 WIRING ...............................................................................................................................16 4.2 MAGNETIC CARD EMULATOR COIL WIRING...................................................................................16 4.3 MSR PS2 WIRING ..........................................................................................................................17 4.4 MSR RS232 WIRING ......................................................................................................................18 5 MOUNTING OPTIONS ......................................................................................................................19 5.1 MOUNTING HOLES AND CONNECTOR FIELD LAYOUT ......................................................................19 5.2 CRADLE MOUNT – COUNTER TOP...................................................................................................20 5.3 CRADLE MOUNT - BEHIND GLASS ..................................................................................................21 5.4 METAL STAND OPTION...................................................................................................................22 5.5 WALL MOUNT OPTION ....................................................................................................................23
Saturn 5000 User Manual Preliminary Introduction Confidential & Proprietary page 5 1 Introduction OTI’s SATURN 5000 is a sophisticated stylishly designed contactless card reader designed for contactless payment and loyalty applications providing unsurpassed cost to performance value. The reader communicates with ISO14443A&B and Mifare cards and supports major financial contactless card programs including MasterCard’s’ PayPass™. The Saturn 5000 employs OTI’s patented matched antenna technology to provide: • Highly efficient power to card transfer • Reliable and stable reader/card communication The Saturn 5000 is a combined microprocessor based ISO14443 A&B proximity transceiver with on board antenna, indicator leds and buzzer in a plastic enclosure H - 6.4” (163.5mm), W – 4.2” (105mm), D – 0.75” (19mm) The reader is designed as an on-counter device with mounting holes for connection to various stands. Reader can also be mounted behind glass allowing contactless communication with contactless cards and tags through the glass. Unit rating • Nominal supply: 12V DC, 200mA • Allowed supply range: 7-15VDC/2.4W Power Supply requirements An external AC/DC adaptor is required with the following specifications: • Input Voltage: 120VAC/60Hz or 230VAC/50Hz according to the destination country national electrical code. • Output voltage: 12VDC. • Output current: 250-800ma. • Connector: Round polarized connecter with the following polarity: Additional requirements for the AC/DC adaptor: • Class 2. • 60950 safety approved • UL approval for USA/Canada. Interface Options to POS Terminal via serial communication • RS232 • RS485 • USB +-
Saturn 5000 User Manual Preliminary Introduction Confidential & Proprietary page 6 Interface Options to POS Terminal via Magnetic Stripe Reader (MSR) • MSR PS2 • MSR RS232 • Magnetic card emulator Note: A specific reader model supports one serial communication option and optionally one MSR interface option. Standards • ISO14443 Type B&A (including Mifare) compliant • FCC part 15 and EN 301 489-3 compliant • PayPass™ compliant
Saturn 5000 User Manual Preliminary Introduction Confidential & Proprietary page 7 1.1 Reader with PayPass™ Application When the reader detects a valid PayPass™ card at its antenna it reads track 1 and track 2 data stored in the contactless chip. If the data is valid the reader gives audiovisual indication and communicates the track data to the merchant’s POS system. Four programmable LEDs behind a transparent cover on top of the reader give status indication. Led at far left indicates system ready, other three leds and buzzer indicate data read successfully from valid card. An oval PayPass™ sticker covering the area over the reader’s antenna indicates where card should be presented. Saturn5000CradlePayPasmknoc0iunu9 DVYgby09vb)(AC 0as*&98jsa9-ZMI-9(unv)VN Figure 1-1: Card Presentation
Saturn 5000 User Manual Preliminary Technical Specifications Confidential & Proprietary page 8 2 Technical Specifications 2.1 Product Features " Bi-directional radio frequency interface between Host and Contactless Smart Cards " Flexible, software configurable microcomputer-based design. " Integrated, sophisticated Smart Card Operating System on board. " High security encryption system (DES/RSA) in the board’s Operating System (with SAM option on-board). " 13.56 MHz transmission frequency conforming to ISO 14443 standard. " Simultaneous transmission of power and bi-directional read write data to the passive Contactless smart card. " ISO 14443 Type A/B and Mifare cards support. " Equidistant read/write transaction operation. " Signal penetrates virtually any non-conductive material - no contact or line-of-sight required. " RS232/485 & USB Communications interface to Host. " PS2 or RS232 Magnetic Stripe Reader support. " Magnetic Stripe Emulation Coil support. " Up to two EMV2000 compliant “on-board” SAMs. " Four programmable indicator LEDs and buzzer. " Compliance with FCC Section 15 and I-ETS 300 330 emission limit requirements. " Operating temperature range -20° to 70°C (-4° to 158°F). " Power input from 7.0 to 15VDC/2.2W. " In system programming of reader firmware to 128KB flash memory via standard RS232/485/USB communication. " Optional outputs via RJ45 connector for four external LED indicators. " Embedded watchdog timer and full reset on brownout.
Saturn 5000 User Manual Preliminary Technical Specifications Confidential & Proprietary page 9 2.2 Product Specifications Table 2-1: Performance/Electrical Specifications " RF Interface: RF Carrier Frequency 13.56 MHz RF Output 400 mW Output Short Protection Built-in (continuous) RF Data Operations Half duplex ISO 14443 A&B and Mifare Full compliance " SAM/ Contact Card Interface (up to two channels) EMV 2000 Data line Bi-directional, Half duplex Reset line Clock 5MHz (up to 10MHz@EMV2000) " Communication Links RS232 (up to two channels)/485 Signals Transmit, receive Bit/Byte Protocol Async (start/stop), bit serial, (, full duplex. @ 232, half @ 485); data byte=8 data bits, no parity, 2 stop bits, full 8-bit binary data Flexible protocol. Client defined baud rate (up to 57,600 baud) Data Error Checking Message Length, Parity, Frame-bits, CRC. Connector/Cable Standard connectors on board RJ45 for RS232, RS485 USB Fully 1.01 compliant Connector cable Standard USB Device (B) connector USB “Good link” indication Green LED
Saturn 5000 User Manual Preliminary Technical Specifications Confidential & Proprietary page 10 Performance/Electrical Specifications (continued) " Indicators: Four programmable onboard LEDs Buzzer " Microprocessor Circuit Microprocessor 80C32 – QFP44 - 24MHz XTAL 24 MHz FLASH MEMORY 128Kbyte RAM 32Kbyte LOCK-UP PROTECTION Watch Dog Timer " Electronic Board Power Requirements: From 7.5 to 15VDC Onboard switching power supply Maximum Power consumption 2.2W (RF signal ON) " Mechanical: Dimensions H-- 6.4” (163.5mm) W - 4.2” (105mm), D – 0.75” (19mm) Weight 190 gr. Vibrations 10 ÷ 200 Hz @ 2.0G Environmental " Temperature: Operating -20° to 70°C (-4° to 158°F) Storage -45° to 85°C (-49° to 185°F) " Humidity: 5 to 95% non-condensing " Tuning: NON " Regulatory Compliance: EMC directive 89/336/EEC I-ETS 300 330 FCC Section 15 (US) certified " Secured Applications Secured applications with SAM option. (Up to two SAMs)
Saturn 5000 User Manual Preliminary Reader Interface options Confidential & Proprietary page 11 3 Reader Interface options 3.1 Reader Connectors Power Jack(Optional)USB(Optional)RJ45 3.2 RS232 Interface RS232 port can be used to send track data directly to POS terminal or concentrator via serial RS232 communication. Software integration with POS is required. Saturn 5000POS Terminal Figure 3-1: RS232 Interface
Saturn 5000 User Manual Preliminary Reader Interface options Confidential & Proprietary page 12 3.3 Magnetic Card Emulator Coil Interface The reader uses the MSR coil interface to emulate magnetic card signals to the POS terminal’s magnetic reader head. The POS terminal sees this data as standard track data read off the cards magnetic stripe. The coil insert unit is very thin allowing parallel use of standard magnetic stripe cards. The advantage of this interface option is that it is a plug and play add on to any existing POS systems supporting magnetic stripe cards and requires no integration effort. 12VPowerAdaptorSaturn 5000POS TerminalMagnetic CardEmulator COIL Figure 3-2: Magnetic Card Emulator Coil Interface
Saturn 5000 User Manual Preliminary Reader Interface options Confidential & Proprietary page 13 3.4 MSR-PS2 Interface The reader uses the MSR-PS2 interface to emulate MSR message to the POS terminal. The POS terminal sees this data as standard track data read off the cards magnetic stripe. Functionality of PS2 MSR with standard magnetic stripe cards is preserved. This interface is intended for POS terminals with separate PS2 MSR that plugs into POS terminal. The advantage of this interface option is that it leaves the existing MSR free and requires no integration effort. PS2Magnetic StripeReaderSaturn 5000POS TerminalPS2Splitter Figure 3-3: MSR PS2 Interface
Saturn 5000 User Manual Preliminary Reader Interface options Confidential & Proprietary page 14 3.5 MSR-RS232 Interface The reader uses MSR-RS232 interface to emulate MSR message to the POS terminal. The POS terminal sees this data as standard track data read off the cards magnetic stripe. Functionality of MSR-RS232 with standard magnetic stripe cards is preserved. This interface is intended for POS terminals with separate MSR-RS232 that plugs into POS terminal. The advantage of this interface option is that it leaves the existing MSR free and requires no integration effort. RS232Magnetic StripeReaderSaturn 5000POS Terminal12VPowerAdaptorBreakout Box Figure 3-4: MSR RS232 Interface
Saturn 5000 User Manual Preliminary Reader Interface options Confidential & Proprietary page 15 3.6 MSR Head Interface The reader uses the MSR head interface to emulate MSR head signals sent from the MSR head to the POS terminal. The POS terminal sees this data as standard track data read off the cards magnetic stripe. Functionality of MSR head with standard magnetic stripe cards is preserved. This interface is intended for POS terminals like the Radiant with a magnetic head that plugs directly into POS terminal with out PS2 or RS232 convector. The advantage of this interface option is that it leaves the existing MSR free and requires no integration effort. Saturn 5000POS Terminal12VPowerAdaptorBreakout Box Figure 3-5: MSR Head Interface
Saturn 5000 User Manual Preliminary Wiring Diagrams Confidential & Proprietary page 16 4 Wiring Diagrams 4.1 RS232 Wiring 12345678GNDRXDTXDRJ45Saturn 5000+V12345678GNDRXDTXDRJ45+9VTerminal (VeriFone)12345678GNDRXDTXDRJ45Saturn 5000+VGNDRXDTXDTerminal (Hypercom)D9532FMPowerjack12V+0VPowerSupplyPIN Pad Figure 4-1: RS232 Wiring 4.2 Magnetic Card Emulator Coil Wiring 12345678GNDRXDTXDRJ45Saturn 5000123456RJ11Magnetic CardEmulator Coil(OMNI 3200)T1COMT1AT2COMT2A12V+0VPowerSupply PowerjackWGNYBKRD Figure 4-2: MC Emulator Coil Wiring
Saturn 5000 User Manual Preliminary Wiring Diagrams Confidential & Proprietary page 17 4.3 MSR PS2 Wiring 12435612345678GNDCLK SlaveCLK Host5V-PS2RXDTXDRJ45Saturn 5000DATA HostDATA Slave453126453126PS2 FEMALEHostKeyboard / MSR12V+0VPowerSupply Powerjack5VCLKGNDDATANCNCPS2 MALE1243565VCLKGNDDATANCNCFigure 4-3: MSR PS2 Wiring
Saturn 5000 User Manual Preliminary Wiring Diagrams Confidential & Proprietary page 18 4.4 MSR RS232 Wiring 12345678GNDRXDTXDRJ45Saturn 5000RXD2TXD2+VRJ45RJ4512345678D9532FM+12VRXDGNDMS Data3715JarltechMSRPowerjack532FD912V+0VPowerSupply12345678POSTerminalBreakout BoxFigure 4-4: MSR RS232 Wiring
Saturn 5000 User Manual Preliminary Mounting Options Confidential & Proprietary page 19 5 Mounting Options The Saturn 5000 comes with a cradle for easy counter top applications. Cradle is also used for mounting reader behind glass Two mounting holes in back of reader are intended for optional mounting on various metal stands supplied by others or for mounting on wall. 5.1 Mounting Holes and connector field layout Note: All dimensions in millimeters 10512.0R2.5R4.59.050.012.012.042.3163.552.77.020.58.826Mounting HolesConnector Field Figure 5-1: Mounting holes and connector field layout
Saturn 5000 User Manual Preliminary Mounting Options Confidential & Proprietary page 20 5.2 Cradle Mount – Counter Top Place the cradle at desired position on counter. Slip Saturn 5000 into cradle. Saturn 5000CradleCounter Figure 5-2: Cradle
Saturn 5000 User Manual Preliminary Mounting Options Confidential & Proprietary page 21 5.3 Cradle Mount - Behind Glass Glue cradle to glass with double side adhesive. Slip Saturn 5000 into cradle. Saturn 5000CradleAdhesiveGlass Figure 5-3: Behind Glass
Saturn 5000 User Manual Preliminary Mounting Options Confidential & Proprietary page 22 5.4 Metal Stand Option The Saturn 5000 reader can be connected to a metal stand for optional counter top mounting. The metal stand for this option is not supplied with the reader. See Figure 5-1 for position of connector field and mounting holes. Hole aroundconnector fieldHoles formounting screws Metal StandMountingScrews Figure 5-4: Metal Stand
Saturn 5000 User Manual Preliminary Mounting Options Confidential & Proprietary page 23 5.5 Wall mount option Mounting hole at back of reader see Figure 5-1 can also be used for wall mounting. A metal wall mount bracket as shown in Figure 5-5 below is suggested. The metal wall mount bracket is not supplied with reader. Saturn Mounting holesWall Mounting holesWall Mounting holesWall Mount Bracket Figure 5-5: Wall Mount Option

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