Neptune Technology Group NTR900GDL R900GDL User Manual FCC Part 15

Neptune Technology Group Inc. R900GDL FCC Part 15

Manual

    5015 B.U. Bowman Drive  Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598   Certification Exhibit     FCC ID:  P2SNTR900GDL IC: 4171B-NTR900GDL  FCC Rule Part: 15.247; 15.249 IC Radio Standards Specification: RSS-210  ACS Report Number:  10-0053.W06  Manufacturer: Neptune Technology Group, Inc. Model: R900GDL     Manual
                ARB UTILITY MANAGEMENT SYSTEMS        WATER |ELECTRIC  |GASE-Cod           R900G ENDPOINT INSTALLATION AND MAINTENANCE GUIDER900G Endpoint Installation and Maintenance Guide
R900G ™ Endpoint Installation and Maintenance GuideARB UTILITY MANAGEMENT SYSTEMS WATER |  ELECTRIC  |  GAS
This manual is an unpublished work and contains the trade secrets and confidential information of Neptune Technology Group Inc., which are not to be divulged to third parties and may not be reproduced or transmitted in whole or part, in any form or by any means, electronic or mechanical for any purpose, without the express written permission of Nep-tune Technology Group Inc. All rights to designs or inventions disclosed herein, including the right to manufacture, are reserved to Neptune Technology Group Inc. Neptune engages in ongoing research and development to improve and enhance its products. Therefore, Neptune reserves the right to change product or system specifications without notice.Trademarks used in this manualR900G is a trademark of Neptune Technology Group Inc. R900 is a trademark of Neptune Technology Group Inc. Other brands or product names are the trademarks or registered trademarks of their respective holders.FCC NoticeThis device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful inter-ference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.RF Exposure InformationThis equipment complies with the FCC RF radiation requirements for uncontrolled environments. To maintain compli-ance with these requirements, the antenna and any radiating elements should be installed to ensure that a minimum separation distance of 20cm is maintained from the general population.Professional InstallationIn accordance with section 15.203 of the FCC rules and regulations, the MIU must be professionally installed by trained utility meter installers. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.Transportation: The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the R900 Endpoint is considered an operating transmitter and can not be shipped by air.Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
Industry CanadaThis Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Cet appareillage numérique de la classe B répond à toutes les exigences de l'interférence canadienne causant des règlements d'équipement. L'opération est sujette aux deux conditions suivantes: (1) ce dispositif peut ne pas causer l'interférence nocive, et (2) ce dispositif doit accepter n'importe quelle interférence reçue, y compris l'interférence qui peut causer l'opération peu désirée.Copyright © 2006-2007Neptune Technology Group Inc.All Rights Reserved.R900G   Installation and Maintenance GuideLiterature No. IM R900G 06.07Part No.12778-001Neptune Technology Group Inc.1600 Alabama Highway 229Tallassee, AL 36078Tel: (334) 283-6555Fax: (334) 263-7299
ContentsR900G Endpoint  Installation and Maintenance Guide v1Product DescriptionR900G Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2RF Protocol Error Detection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2RF Frequency Control Algorithm   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2RF Transmission Period and Randomness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2R900G Module Range and Read Success Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2R900G Endpoint Value-Added Features  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22SpecificationsElectrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Transmitter Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Specifications - R900G MIU  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Functional Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Dimensions and Weight   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Meter Compatibility  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63General Installation GuidelinesProduct Unpacking and Inspection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Tools and Materials  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Safety and Preliminary Checks   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84R900G Endpoint - Retrofit InstallationInstalling American AL/AR/AC/AM-175/250/425/630 with Dial or Odometer Index . . . . . . . . . . . . . . . . 9R900G Model: 12750-000  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Removing the Index  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Installing the Index and the R900G Endpoint  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Installing Sensus R200/275/315 with Dial or Odometer Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12R900G Model: 12821-000  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Removing the Index  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Install the Index and the R900G Endpoint.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Contentsvi R900G Endpoint  Installation and Maintenance Guide5Programming the R900G EndpointStarting the R900G Programmer Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Contact Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Index
R900G Endpoint Installation and Maintenance Guide viiFiguresFigure Title Page1 AC250 with R900G Endpoint  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Sensus R-275 with R900G Endpoint   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13 R900G MIU Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  54 American Meter - AC250 with Temperature Compensating Dial Index. . . . . . . . . . . . . . . . . . . . . . .  95 Removing Existing Tamper Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  106 Index Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  107 American Gas Meter with Index Removed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  108 Placing the Gas Meter Index on the R900G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  119 Securing the Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1110 R900G Endpoint Drive Dogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1111 Using the Mounting Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1212 Sensus R200/275/315 with Dial or Odometer Index  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1213 Puncturing and Removing Tamper Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1314 Removing Lens Mounting Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1315 Removing Index Mounting Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1316 Drive Dog Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1417 Securing the Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1418 Mount the R900G  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1419 Securing to Meter casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1520 Neptune CE5320X Handheld with Field Programmer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1621 Equinox Main Screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1622 Equinox Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1723 Equinox Administrator Menu  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1724 Administrator Password Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1725 Folder Selection Screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1826 R900G Programming Icon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1827 R900G Programming Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1828 Program Tab  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1829 Checksum Match Message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
viii R900G Endpoint Installation and Maintenance GuideNotes:Figures
R900G Endpoint Installation and Maintenance Guide ixTablesTable Title Page1 Identification Table   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Recommended Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
x R900G Endpoint Installation and Maintenance GuideNotes:Figures
R900G Endpoint Installation and Maintenance Guide  1 1  Product DescriptionThis section provides a general description of the R900G Endpoint for various natural gas meters that provide meter consumption and value-added data.The Neptune R900G Endpoint combines the field-proven R900® radio frequency (RF) technology, developed by Neptune Technology Group, into a retrofit module for current residential and commercial natural gas meters from American, Equimeter (Sensus/Rockwell), and Actaris (Sprague). The R900G will attach to new or existing meters, and will transmit consumption and tamper information from the meter to a handheld, mobile, or a targeted fixed network reading device.The R900G is a one-way RF module that operates in the unlicensed 902-928MHz band. The data is transmitted through a high power signal to an enhanced data collection device, providing utilities with an automatic meter reading (AMR) solution with accurate consumption data, reduced meter reading times, and higher meter reading success rates.The R900G meets both FCC part 15.247 and Industry Canada Class B regulations, allowing for a high output power AMR module that greatly increases range and meter reading success rates. The R900G module uses frequency-hopping spread spectrum technology to avoid RF interference and enhance security. The R900G module transmits the consumption data, tamper conditions and value-added data, and a unique 10-digit RF MIU ID every 14 seconds. The R900G Endpoint is a Factory Mutual (FM) approved intrinsically safe device for Class I, Division 1, Group C & D hazardous (classified) locations. Figure 2   Sensus R-275 with R900G EndpointFigure 1   AC250 with R900G Endpoint
Product Description2 R900G Endpoint Installation and Maintenance GuideR900G ProgrammingThe R900G is field-programmable via an Infrared (IR) port. At the factory, each of the following items is programmed into the MIU:•     Serial number - Each R900G module is given a unique serial number/identifica-tion number. To eliminate the possibility for duplicate ID numbers, custom serial numbers are not available.•     Time between meter readings - The R900G module updates the meter reading every 15 minutes.•     Time between R900G module transmissions - The time between R900G module transmissions is set for approximately 14 seconds. Custom time intervals are not available. Field progammable features include the following:•     Existing index reading•     Pressure compensation factor•     Test hand registrationRF Protocol Error DetectionThe Radio Frequency (RF) protocol is composed of a header, data packet, and an error detection mechanism that reduces the possibility of erroneous data.RF Frequency Control AlgorithmThe R900G module's frequency-hopping spread-spectrum has a sequence of at least 50 different channels for transmitting data. Associated with the 50 channels are 50 frequencies that can be pre-selected in a pseudo random manner. These 50 frequencies are coded into the software.RF Transmission Period and RandomnessThe randomness algorithm is defined so that no two consecutive transmissions from the two R900G modules will interfere with one another.R900G Module Range and Read Success RatesThe R900G module is a radio frequency device that complies with FCC Part 15.247 allowing for a higher output power device. The higher output power coupled with the sensitivity of Neptune's reading systems enhances a utility’s range, minimizing the reading time while maximizing read success rates.R900G Endpoint Value-Added FeaturesThe R900G Endpoint provides tamper detection. The remote reading capabilities of the R900G eliminate the monthly visual inspection of gas meters for evidence of tampering.
Product DescriptionR900G Endpoint Installation and Maintenance Guide  3 R900G Endpoint Value-Added Features (continued)Magnetic Tamper The R900G has the capability of detecting the use of a large outside magnetic field (capable of saturating sensors) being brought near the shaft sensor. If this occurs, the magnetic tamper flag displays.Reverse Flow Tamper The R900G has the capability of detecting reverse rotation of the meter output shaft. If such a tamper occurs, the volume increments in the normal fashion, and the reverse-flow tamper flag displays. Reverse flow is managed so that the RF read continues to match the meter index.Removal from Meter The R900G is equipped with a tilt switch. When the R900G is removed, the removal from meter flag displays.Consecutive Days of No Consumption The meter can be removed from service for unknown periods without authoriza-tion. This mode of tampering can be detected by monitoring the number of consec-utive days of no consumption.The R900G sets a flag in the event of 7 consecutive days of no consumption. In the event that 14 consecutive days are reached, a separate flag displays.
R900G Endpoint Installation and Maintenance Guide  4 2  SpecificationsThis section provides you with the specifications for the R900G Endpoint. Electrical SpecificationsTransmitter SpecificationsPower Lithium battery with Hybrid Layer Capacitor (HLC) CapacitorTransmit Period Every 14 seconds Transmitter Channels 50Channel Frequency 902-928 MHzOutput Power Meets FCC Part 15.247FCC Verification Part 15.247FM Approval Class I, Division 1, Groups C and D
SpecificationsR900G Endpoint Installation and Maintenance Guide  5 Specifications - R900G MIUEnvironmental SpecificationsFunctional SpecificationsDimensions and Weight Figure 3  R900G MIU DimensionsOperating Temperature -22° to 149°F (-30° to 65°C)Storage Temperature -40° to 158°F (-40° to 70°C)Operating Humidity 0 to 95% CondensingMIU ID 10 digitsDimensions Refer to  Figure 3Weight 1.0 lbs. (454 grams)
Specifications6 R900G Endpoint Installation and Maintenance GuideMeter CompatibilityThe following table represents all current residential and top-mount commercial American, Sensus, Equimeter, and Actaris models.Table 1  Identification TableGas Meter Mfgr  Gas Meter Models Neptune Part NumberResidential MetersAmerican® Meter AL/AR/AC/AM-175/250/425 12750-000Sensus®/Invensys®/Rockwell®/Equimeter® R-200/275/315(Cubic Foot Registration) 12821-000Sensus®/Invensys®/Rockwell®/Equimeter® #415 (Cubic Foot Registration) 12821-100Actaris®/Sprague® 175/250/400A METRIS Availability to be announced at a later dateCommercial MetersAmerican® Meter AC-630 12750-000American® Meter AL-800/AL-1000AL-1400/2300/5000 Availability to be announced at a later date.Sensus®/Invensys®/Rockwell®/Equimeter® #750/1600/3000/5000,10000Actaris®/Sprague®  675A, 800A, 1000A
R900G Endpoint Installation and Maintenance Guide  7 3  General Installation GuidelinesThis section describes tools, materials, and general installation information for the R900G Endpoint.Product Unpacking and InspectionUpon receipt of the product, the following unpacking and inspection procedures should be performed.Carefully open the shipping container, follow any instructions that may be marked on the exterior. Remove all packing materials surrounding the product and carefully remove the product from the container.Retain the shipping container and all packing materials in order to materials to transport the equipment to the site and in the event the product needs to be returned to the manufacturer for any reason. Visually inspect the product and applicable accessories for any physical damage such as loose or broken parts, or any other sign of damage that may have occurred during shipment. If damage to the shipping container is evident upon receipt, request the carrier to be present when the product is unpacked. If damage is found, request an inspection by the carrier's agent within 48 hours of delivery and file a claim with the carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.
General Installation Guidelines8 R900G Endpoint Installation and Maintenance GuideTools and MaterialsTables 2 and 3 show the recommended tools and materials you may need to suc-cessfully install the R900 MIU or to replace the MIU’s internal battery.     Safety and Preliminary ChecksObserve the following safety and preliminary checks before and during each installation:•     Verify that you are at the location specified on the Site Work Order.•     Verify that the site is safe for you and your equipment.•     Notify the customer of your presence and tell the customer that you will need access to the gas meter.•     If the Site Work Order does not have an MIU ID number on it, write in the ID number(s) of the MIU you are about to install. If the Site Work Order already has an MIU ID number on it, verify that it matches the ID numbers on the MIU you are about to install.Some items may not apply to your specific installation or the list may not contain all required tools or materials.Table 2  Recommended ToolsItem Description/ Recommendation UseTool Kit Contains standard tools including:• 1/8" flat head screwdriver• 1/4" flat head screwdriver• #1 Phillips screwdriver• Pliers – wire-cutting, long-nose util-ity• Cordless electric drill/screwdriver (optional)• Putty knifeVarious installation procedures performed by the utilityIR programming device• Neptune CE5320X handheld loaded with R900G programming software• Apex receiver• Field ProgrammerTo program the index, and so forth, by the field programmerTable 3  Recommended MaterialsItem Description/Recommendation UseSite Work Order Documentation provided by your utilityReceiving and recording informa-tion about the work site
R900G Endpoint Installation and Maintenance Guide  9 4  R900G Endpoint - Retrofit InstallationComplete the following instructions to install an R900G Endpoint according to the model required for the specific gas meter you are installing.Installing American AL/AR/AC/AM-175/250/425/630 with Dial or Odometer IndexR900G Model:  12750-000The following figure illustrates the American Models AL/AR/AC/AM-175/250/425 with Dial or Odometer Index.Figure 4  American Meter - AC250 with Temperature Compensating Dial IndexBefore proceeding with the installation, make sure the R900G Endpoint number matches model re-quired for the specific gas meter model being installed. Refer to Table Table 1 on page 6.Although meters vary by manufacturers, the steps are similar.
R900G Endpoint - Retrofit Installation10 R900G Endpoint Installation and Maintenance GuideRemoving the IndexComplete the following steps for index removal.1     Use a large, flat head screwdriver to puncture and remove existing Tamper Plugs, if present. (See  Figure 5.) Figure 5  Removing Existing Tamper Plugs2     Use a large screwdriver to remove and discard the four lens mounting screws and the lens. (See Figure 6.) Figure 6  Index Removal3     Remove the gasket. Use a putty knife to remove any excess gasket from the meter body casing.4     Use a small screwdriver to remove the two index mounting screws. Do not discard these screws as they are needed to mount the existing index to the R900G housing. (See Figure 7.) Figure 7  American Gas Meter with Index RemovedTamper Plugs
R900G Endpoint - Retrofit InstallationR900G Endpoint Installation and Maintenance Guide  11 Installing the Index and the R900G EndpointComplete the following steps to install the Index and the R900G Endpoint to the meter body casing. 1 Place the gas meter index on the front of the R900G Endpoint ensuring that the two drive dogs are aligned for engagement. (See Figure 8.) Figure 8  Placing the Gas Meter Index on the R900G2 Secure the index to the R900G housing using the 2 index mounting screws removed from the meter in Step 4 during “Removing the Index” on page 10. (See Figure 7 and Figure 9.) Figure 9  Securing the Index3When mounting the R900G Endpoint to the front of the gas meter casing, ensure that the gas meter drive dog engages with the R900G Endpoint drive dog. These two drive dogs must mate without causing any binding or potential for disen-gagement. (See Figure 10.) Figure 10  R900G Endpoint Drive DogsDrive Dogs• When attaching the gas meter index to the R900G Endpoint, make sure it is securely mounted.• The Sensus/Equimeter version uses a gear to the index. Make sure the drive dog mates with the drive gear.
R900G Endpoint - Retrofit Installation12 R900G Endpoint Installation and Maintenance Guide4     Slide the cover over the R900G Endpoint housing. 5     Use the four mounting screws (supplied) to secure the  cover and the R900G Endpoint to the gas meter casing. (See Figure 11.)6 Install two tamper snap seals (supplied) into the recess in the cover.7 Seat firmly. Figure 11  Using the Mounting Screws Installing Sensus R200/275/315 with Dial or Odometer IndexR900G Model:  12821-000The following figure illustrates the Sensus Model R200/275/315 with Dial or Odometer Index.Figure 12  Sensus R200/275/315 with Dial or Odometer IndexThe following steps are the same for installation of R900G Model: 12821-100 on Sensus model #415.
R900G Endpoint - Retrofit InstallationR900G Endpoint Installation and Maintenance Guide  13 Removing the IndexComplete the following steps for index removal.1 Use a large, flat head screwdriver to puncture and remove existing tamper plugs, if present. (See  Figure 13.) Figure 13  Puncturing and Removing Tamper Plugs2 Use a large screwdriver to remove and discard the four lens mounting screws and the lens. (See Figure 14.) Figure 14  Removing Lens Mounting Screws3Remove Index Screws remove the two index mounting screws. Do not discard these screws as they are needed to mount the existing index to the R900G housing. (See Figure 15.) Figure 15  Removing Index Mounting Screws
R900G Endpoint - Retrofit Installation14 R900G Endpoint Installation and Maintenance GuideInstall the Index and the R900G Endpoint. 4Place the gas meter index on the front of the R900G Endpoint ensuring that the two drive dogs are aligned for engage-ment.(See Figure 16.) Figure 16  Drive Dog Alignment5Secure the index to the R900G housing using the 2 index mounting screws removed from the meter in Step 3 during “Removing the Index” on page 10. (See Figure 15 and Figure 17.) Figure 17  Securing the Index6 When mounting the R900G Endpoint to the front of the gas meter casing, ensure that the gas meter drive dog engages with the R900G Endpoint drive dog. These two drive dogs must mate without causing any binding or potential for disen-gagement. (See Figure 18.) Figure 18  Mount the R900GDrive Dogs• When attaching the gas meter index to the R900G Endpoint, make sure it is securely mounted.• The Sensus/Equimeter version uses a gear to the index. Make sure the drive dog mates with the drive gear.
R900G Endpoint - Retrofit InstallationR900G Endpoint Installation and Maintenance Guide  15 7Slide the cover over the R900G Endpoint housing. 8 Use the four mounting screws (supplied) to secure the  cover and the R900G Endpoint to the gas meter casing. (See Figure 19.)9 Install two tamper plugs (supplied) into the recess in the cover.10 Seat firmly. Figure 19  Securing to Meter casing
R900G Endpoint Installation and Maintenance Guide  16 5  Programming the R900G EndpointTo program an R900G Endpoint, use the Neptune CE5320X handheld with Equinox software to display and process the information.Figure 20  Neptune CE5320X Handheld with Field ProgrammerStarting the R900G Programmer Software1 Start the R900G Programmer Software by completing the following steps from the Equinox Start Screen. See  Figure 21.2While on the Equinox main screen, touch  .  Figure 21  Equinox Main Screen
Programming the R900G EndpointR900G Endpoint Installation and Maintenance Guide  17 The Equinox main menu appear as illustrated in Figure 22.3 Select   Admin.. Figure 22  Equinox MenuThe Equinox Admin menu appears as illustrated in Figure 23.4 Select   Exit.  Figure 23  Equinox Administrator MenuThe Administrator Password screen appears as illustrated in Figure 24.5 When prompted, type in the password provided by your com-pany, such as, BUBBA.6 Touch  . Figure 24  Administrator Password ScreenThe handheld reboots, and the Windows CE.NET screen appears.The default password for all factory configured CE5320X Handhelds is BUBBA. If you are unsure of your password, try the default password. If BUBBA is not correct, check with your administrator for the correct pass-word.
Programming the R900G Endpoint18 R900G Endpoint Installation and Maintenance Guide7 Tap the screen once.The Folder selection screen appears as illustrated in Figure 25. Figure 25  Folder Selection Screen8 Select My Documents. The R900G Programming icon appears as illustrated in Figure 26.9 Select .   Figure 26  R900G Programming IconWhen the programming software begins, the screen illustrated in Figure 27 appears. Figure 27  R900G Programming Screen10 Select the Program tab at the top of the screen.The screen illustrated in Figure 28 appears. Figure 28  Program Tab The screen backlight will turn off. Press    to turn on the screen backlight.F3
Programming the R900G EndpointR900G Endpoint Installation and Maintenance Guide  19 11 Make the following selections on this window:• From the Meter Make drop-down selection list, choose the appropriate setting for the type of meter to program.• From the Pressure drop-down selection list, choose the appropriate setting for the pressure compensation.•From the Tes t Ha nd drop-down selection list, choose the appropriate resolution. •For the Initial Reading, type the index reading, for example, 2345.• For the number of Digits, type the number of reading dials or odometer wheels on the index. This number shall be either 4, 5 or 6. Figure 29  Checksum Match Message12 When you have entered all the appropriate data,  touch   to program the R900G unit. 13 When the programming is complete, the unit returns a Check-sum Match message, as well as confirmation of the MIU ID as illustrated in Figure 29. The checksum match message indicates that the unit is pro-grammed and transmitting.ChecklistBefore leaving the installation site, be sure to: This process takes approximately 5-10 secondsRecord MIU ID for each R900G endpoint gas meter.Verify that you have followed all requirements of this Quick Install Guide.Verify that you have recorded all required information.Clean up any installation debris.Verify that the requirements of the site work order have been completed.Inform the customer that you have completed your work. If you were unable to finish, inform the customer of when you'll be back to complete the project.
Programming the R900G Endpoint20 R900G Endpoint Installation and Maintenance GuideContact InformationWithin North America, Neptune Support is available Monday through Friday, 8:00 AM to 7:00 PM Eastern Standard Time, by telephone or fax. To contact Technical Support by phone, call 1-800-645-1892. If all Support Technicians are helping other customers, your call will be routed to the Neptune Support voice mail system. Please leave your name, the name of your company, and your telephone num-ber. Your call will be returned within business hours in the order it was received.To contact Technical Support by fax, send a description of your problem to 1-334-283-7497. Please include on the fax cover sheet the best time of day for a support technician to contact you. To contact Technical Support by E-mail, send your letter to the fol-lowing address: hhsupp@neptunetg.com.
R900G Endpoint Installation and Maintenance Guide          21IndexAaccessories, meter 7Actarisgas meter models 6algorithmrandomness 2RF frequency control 2Americandial index 9, 12drive dog 11, 14drive dogs 11gas meter models 6index removal 10, 13index removed 10, 13, 15odometer index 9, 12R900G housing 10, 13Bbatteryinternal 8lithium 4CCanadian Interference Causing Equipment Regulations iiicapacitor, HLC 4casing, meter body 11CE5320X handheld 16channelfor transmitting data 2frequency 4transmitter 4checklist, for completion 19checksum match 19Compatibility 6compatibility, meter 6conditions, environmental 5Ddamage, found when unpacked 7data collection device 1deviceapproved 1data collection 1higher output power 2IR programming 8output power 2RF 2targeted fixed network 1dial indexAmerican 9, 12dimensions 5drive dogsAmerican 11, 14Eelectrical specifications 4environmental conditions 5Equimeter, models 6Equinoxmain menu 17main screen 16FFCCnotice iiverification 4features, value-added 2field-programming 2FM approval 4frequency-hopping 2functional specifications 5Ggasket, removing 10gear, Sensus/Equimeter version 11, 14general description 1general information 7Hhandheld, CE5320X 16HLC capacitor 4Hybrid Layer Capacitor 4Iicon, R900G programming 18identification, meter 6index removal, American 10, 13index removedAmerican 10, 13, 15indications, tamper 2Industry Canada notice iiiinspection, of the R900G Endpoint 7install, R900G Endpoint 9installationAmerican meters 9before proceeding 9importance of professional iipreliminary checks 8safety 8
Index22                                                                                                                                 R900G Endpoint Installation and Maintenance Guideinterférence canadienne iiiInvensys, models 6IR programming device 8Mmain menu. Equinox 17main screen, Equinox 16materials needed 7materials, recommended 8meteraccessories 7identification 6meter compatibility 6MIU ID 1modelmatching number 9models, gas meter 6NNeptune, support 20noticesFCC iiIndustry Canada iiiOodometer indexAmerican 9, 12operating humidity 5operating temperature 5output power 2Ppacking materials, for reshipping 7period, transmit 4power, output 2, 4preliminary checks 8programming receiver 8programming, R900G 16RR900® radio frequency (RF) 1R900Gdescription 1dimensions 5general description 1housing 11, 14interface 5module reads 2module transmissions 2programming 18serial number 2specifications 4tools and materials 8weight 5R900G (illus.) 1R900G housingAmerican 10, 13R900G Programming 18radio technology 1readings 2reads, success rates 2receiver, for programming 8regulations, Canadian iiiretrofit installation 9RFexposure information iifrequency 2module 1protocol, error detection 2technology 1transmission 2Rockwellmodels 6Ssafety checks 8Sensusgas meter models 6serial number 2site work order 8software, programming 16specificationsdimensions 5electrical 4encoder register interface 5environmental conditions 5functional 5MIU ID 5transmitter 4weight 5Sprague, models 6spread-spectrum 2standard tools 8storage temperature 5support, technical 20Ttechnical support 20temperature, storage 5time intervals, custom 2tools needed 7tools, recommended 8
R900G Endpoint Installation and Maintenance Guide      23Indextransmissionrandomness 2RF 2Transmitter specifications 4Uunpacking the product 7Vverification, FCC 4Wweight, R900G 5work order, site 8
24 R900G Endpoint Installation and Maintenance GuideNotes:Index
IM R900G 06.07   Part No. 12778-001   © Copyright 2006 -2007, Neptune Technology Group Inc.     Neptune is a registered trademark of Neptune Technology Group Inc.neptunetg.comNeptune Technology Group Inc.1600 Alabama Highway 229Tallassee, AL 36078USATel:  (334) 283-6555Fax: (334) 283-7299Neptune Technology Group (Canada) Ltd.7275 West Credit AvenueMississauga, Ontario L5N 5M9CanadaTel: (905) 858-4211Fax: (905) 858-0428Neptune Technology Group Inc.Ejército Nacional No. 418 Piso 12, Desp. 1201-1202 Col. Chapultepec Morales Delegación Miguel Hidalgo 11570 México, Distrito Federal Tel: (525) 55203 5294 / (525) 55203 5708Fax: (525) 55203 6503

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