NBB Controls Components HYPR915 HyPRO User Manual HyPro USA Canada Zulassung 03 16

NBB Controls + Components AG HyPRO HyPro USA Canada Zulassung 03 16

User Manual

®HyPro-8 USA/CanadaX X X HyPro-6 USA/CanadaReceiver Type Factory No.Frequency/ Version Transmitter Type / VersionFactory No.FrequencyOPERATING INSTRUCTIONSCompact-M, Compact-M2R-18, R-CANReceiverCompact-V, PNN-BUS-3
%Portable transmitter.%Receiver with integrated mounting holes.%Optional: Multi-pin connecting cable for the receiver according to your specifications.The actual delivery specification is as detailed on the confirmation of order or the delivery note accompanying the goods!Even if you are accustomed to working with radio control systems, read these operating instructions carefully before using this equipment. Only this docu-ment contains the latest information relating to your NBB radio control system.For explanatory notes on obtaining an operating permit please refer to registration docu-ments enclosed in the appendix of this operating instruction. Observe all applicable work-safety and accident prevention regulations carefully. Only fully trained, authorized per-sonnel may use the NBB radio control equipment. Components, etc. built into the NBB equipment for safety purposes must be regularly inspected.If the NBB radio control unit determines a fault, it must be shut down immediate-ly. The transmitter should be switched off with the STOP key, resp. EMERGENCY STOP switch. The connecting cable must be disconnected at the receiver from the connecting socket (terminal) of the unit to be controlled . The repair of the equipment must not be carried out other than by NBB or an NBB authorized tech-nician.Failure to observe these recommendations will put both you yourself and others at risk. Under these circumstances, NBB rescinds the guarantee and any other form of liability. This radio control unit is designed exclusively for the control of construction machines and industrial plants. Only under these conditions are the safety systems (STOP, resp. EMERGENCY STOP, zero setting) fully effective. No other form of use is permitted. Any non-observance of this condition will relieve NBB of all liability.1. STANDARD SPECIFICATION2. SAFETY PRECAUTIONS3. TRANSMITTER Start up 2,4V: To prepare the unit for use, screw of the battery compartment on the back of the transmitter and remove the cover. Insert 2 charged AA batteries (NiMH or Alkaline) into the battery compartment. Close the cover and tighten the screw plug.Rechargeable batteries (NiMH or NiCd) must be fully charged before first use! Never attempt to charge standard non rechargeable 1,5V AA batteries! Start up 7,2V: To make the unit ready for use, insert the battery into the battery Compartment. To remove the battery, press in the pin and push out the battery.Press in the pin and push out the battery
3. TRANSMITTER HyPro BATTERY / ACCUMULATORBattery status is shown in the LC-display.Figure 2 shows the low battery status.The transmitter can be operated for approximately 30 minutes more in this condition.During this time, bring the unit to a safe position, switch off the transmitter and install 2 charged AA NiMH or Alkaline cells.Energy saving function: The transmitter switches off automatically, if the keys are not pressed within a specified time.Optional: Transmitter for continuous operation possible.*The duration of this stand-by can be specified when ordering. 1 2 3 4 5EM-STOPSTARTDISPLAY RADIO ONDISPLAY BATTERYThe power supply of the transmitter is activated with the EMERGENCY STOP switch. When pressed, the EMERGENCY STOP switch can also be secured by removing thekey cap. OPERATION will be shown in the LC-display. Commands can now be put in by means of the controls.State ofchargeAn antenna symbol is active in the display during operation.
For charging NiCd and NiMH batteries (7,2V).Optional: Integrated battery charger if DC-supply: In the receivers R-18, R-CAN, Com-pact-M and Compact-V rapid charging in about 1 hour. In PNN-BUS-3 about 3 hours. Use this battery charger only in closed rooms.BATTERY CHARGER L-AD72A22.250.1449 Universal-charger (12V/24V DC),(without cable), black2.250.1451 Universal-charger (2.250.1449) (12V/24V DC) set with 2m cable, black, pluggable at the charger, with car charger (cigarette lighter) (3.400.1451)2.250.1452 Universal-charger (2.250.1449) (12V/24V DC) set with 2m cable, black, not pluggable at the charger,only for car charger,with car charger (cigarette lighter) (3.400.1451)2.250.1453 Universal-charger (2.250.1449) (12V/24V DC) set, black, included: car charger (cigarette lighter) (3.400.1451), interchangeable ac plugs (GB, Australia, USA/Japan, Europe)(3.970.1456) and power supply (3.970.1455) (100/240V AC / 12V DC)2.251.1450 Universal-charger (2.250.1449) (12V/24V DC) set with 2m cable, black, pluggable with plug USA/Japan (3.970.1451) and power supply (3.970.1448)(100/240V AC / 12V DC)2.252.1450 Universal-charger (2.250.1449) (12V/24V DC) set with 2m cable, black, pluggable with plug GB (3.970.1452) and power supply (3.970.1448)(100/240V AC / 12V DC)2.253.1450 Universal-charger (2.250.1449) (12V/24V DC) set with 2m cable, black, pluggable with plug Australia (3.970.1453) and power supply (3.970.1448)(100/240V AC / 12V DC)2.250.1450 Universal-charger (2.250.1449) (12V/24V DC) set with 2m cable, black, pluggable with plug Europe (3.970.1449) and power supply (3.970.1448)(100/240V AC / 12V DC) 2.250.1455 Universal-charger/EX black, pluggable, optional with plug Europe (3.970.1449) andpower supply (3.970.1448) or car charger (cigarette lighter) (3.400.1451) (100/240V AC / 12V DC) Only to be usedoutside the potentially explosive area!LEDOperating instructions Display of the charging process via a DUO-LED:Green LED - Steady light: STANDBY. The battery charger is ready for use. Place the battery in the charger.Orange LED - Steady light: CHARGING. The battery will now be charged.Orange LED - Quickly flashing: The charging process is finished.Orange LED - Slowly flashing: The battery is totally discharged or the ambienttemperature is to low for quick charging. A regeneration respectively a warm-up stageoccurs with a reduced charging current until itproceeds to the actual quick charging stage.No harm will come to the battery if it is left in the charger beyond the required char-ging time. Use this battery charger only in closed and dry rooms!
Before first use, fully charge batteries!To prevent damage to the batteries never use discharged batteries!Only charge fully discharged batteries!Therefore please work with your control until the capacity of the battery is totally exhaus-ted.The battery reaches the maximum energy storage capacity only after at least 5 times char-ging and discharging completely!Discharge the battery completely in the operating unit before charging once more. The charging time depends on the type of battery. It is normal that the battery warms up during charging or longer use. Charge the battery in an ambient temperature range of 10°C up to 35°C. To avoid deep discharging the battery should be charged frequently once a month. No legal liability for follow-up damages. Deep discharging and extreme temperature damages the battery. Especially heat reduces the efficiency. If the tempe-rature of the battery is too high or too low the charging process will not start to pro-long the durability of the battery.Keep the battery in the charged state in a cool and dry place. Do not open, modify or burn the battery. Do not drop the battery and don't expose it to blows or knocks. Protect the battery against rain, wetness or extreme temperature. Keep the contacts clean and don't get the battery in touch with metal objects (aluminium foil etc.). Do not short-circuit the battery.A charged battery is a concentrated energy source. Never store a charged bat-tery in a toolbox or similar where it could be short-circuited by metal compo-nents (even a key in your trouser pocket can cause a short circuit).Do not drop used up batteries into the domestic waste. Hand over the batteries to collecti-ve point.By damages, defects or premature wear caused by non-observance of the above descri-bed operating and safety instructions all warranty claims expire.Power supply via 12V / 24V on board or external power supply. Range of voltage: 9V - 32VDC (Note: Below 10V the charging process takes longer).Power supply via hollow plug (Outside diameter = 5,5mm, inside diam. - = 2,1mm)The parameters of specific accumulators can be adjusted (Delta Peak, dT/dt, charg-ing current, timeout)AD-changer: 10Bit resolution Identification of charging stop by:Delta Peak (minus Delta U to maximum voltage)dT/dt (Velocity of rise in temperature)Timeout (shut down of time of charging)Identification and evaluation of the following starting states:Undervoltage: Pre-charging with reduced charging currentUntertemperatur: Pre-charging with reduced charging current (warm-up)Overvoltage: No starting of the charging prosessShut down after reaching the maximum of temperatur.Error memory to collect data of abort of charging.1. Car charger (cigarette lighter) (3.400.1451), interchangeable ac plugs (2. GB (3.970.1452), 3. Australia (3.970.1453), 4. USA/Japan (3.970.1451), 5. Europe (3.970.1449)) and 6. Power pack (3.970.1448). Components:Technical dataWarrantyWaste disposalSafety precautions175 mm87 mmDimensions: 175 x 87 x 43 mmBattery1. 2. 3. 4. 5. 6.
4. OPERATING THE UNITON/HORNFREQUENCYCHANGEFREQUENCY CHANGESafety equipment in the NBB-radio remote control:In the transmitter, this comprises mainly:%STOP resp. EMERGENCY STOP, with automatic disconnection of the power supply.%Automatic zero positioning.In the receiver:%Automatic zero setting when switching back on after radio interruption.%Locking of the radio commands at relay level in the event of a defective STOP, circuit.To ensure fault-free operation, please follow precisely the following rules for operation: The unit to be controlled can only be switched on - it is assumed that the transmitter is ready to operate - when no command unit is actuated. The command necessary to do so is triggered by the key "ON/HORN". This triggers a horn signal in the unit to be controlled. After switch-on of the facility to be controlled, this key is used for repeated emission of the horn signal in accordance with working regulations.If the NBB radio remote control is not used for a long period, it is urgently recom-mended - if you use rechargeable batteries - that they should be charged now and again (about every 4 weeks). This prevents deep discharges of the batteries and prolongs their useful life. If you turn off the NBB radio remote control for a long period, we recommend you to take the batteries out of the transmitter.Frequency change: To change the frequency, keep the "ON/HORN" key pressed down. Then press/ push the "FREQUENCY CHANGE" key. If the receiver locks into the new frequency, a horn signal is given (if present) and the unit to be controlled is ready for operation. Please observe the particular postal approval regulations of the concerned country.Channel number: The actual channel is shown in the display.(see example on the left)+12Joystick-Teachmode:After replacing a joystick it is necessary to re-teach all joysticks. Use following steps to en-ter teach mode:- Enter the teach mode using the push buttons displayed in image 1. Press and hold both Buttons on the right side and the left side above for seven seconds. Display will indicate “JOY TEACH” when teach mode is successfully entered and the instruction for the joystick. (Image 2)- Go full stroke in both directions of all joysticks. (Image 3)- Bring all joysticks to zero position by releasing them.- To store joystick settings press the lower left button on switch board.(Image 4) “JOY STORE” will appear briefly on display. Then transmitter will go into operation mode.- To delete displayed errors turn transmitter off and back on.Warning!!!The TEACH MODE, for adjusting and memory of max. and min. - values of the valves when proportional control, one activates by a seperat combination of keys. This is descriptive on a seperate sheet.+34
Compact-M25. RECEIVERR-18, R-CAN,Compact-M,Compact-M2, Compact-VPNN-BUS-3Mounting possibility of the receiverR-18, R-CAN,Compact-M.Mounting possibility of the receiver Compact-V..WRONGMounting on a tower slewing crane.Top slewing crane: Mount the antenna withextension cable horizontally.RIGHTThe receiver is connected to the unit to be controlled with the multi-pin connecting cable supplied. Please observe the instructions issued by the manufacturer of the unit to be controlled! We recommend urgently to realize this connection via a cen-tral, well accessible, multi-pin plug connector (for example HTS-plug connec-tor series HE/HB/HN/HA or comparable ones of other manufacturers) to make possible a quick and clear fault diagnosis in the service case and to take off the receiver without an expenditure of assembly.The power supply of the receiver is generally effected by the connecting cable.%In general, an earth lead is required in case the units to be controlled have not previously been operated by radio control. Failing this, the receiver electronic circuit will not receive any power supply. Ensure that the operating voltage of the receiver complies with the electrical specifi-cations of the unit to be controlled. The applicable operating voltage is specified in the supplement.%Never expose the receiver to a high pressure cleaning jet. This applies to the transmitter also.%The receiver should always be fixed vertically at the outside panel of the switching cabinet. (The antenna should always reach over the top of the panel.) %You have to make sure that the antenna is not shielded by metal parts totally or partly.%Mounting the receiver in a cabine or in a switching cabinet the antenna should be layed with an extension cable to the outside and be attached with the fastening strapping as horizontally as possible with distance to the shielding metal parts.%In general the antenna should always be mounted in such a way so that the antenna is still visible with each change of position of the transmitter. WRONGRIGHTCompact-MR-18 R-CANCompact-VMounting possibility of the receiver Compact-M2.Mounting possibility of the PNN-BUS-3. PNN-BUS-3
COMPACT-MLED RADIO ON SERVICE PLUGTo maintain operational safety, a regular function check of the NBB radio remote control is necessary. In single-shift day-to-day operation, we recommend performing this check at least once a week. Checking is possible using the display lights provided on the receiver. To do so, the transmitter must be set to the ready-to-operate state. %First connect just the receiver - the transmitter remains switched off.%%%Ensure in particular that there is nobody in the danger area. ACCIDENT RISK!%STOP, resp. Activate the transmitter by unlocking the EMERGENCY STOP switch, resp. pressing the key "START/ON/HORN".Now check the commands (always start with the lowest stage) and check for correct function of the unit to be controlled.EMERGENCY STOP check. Press the EMERGENCY STOP switch at the transmitter until the switch engages, resp. press the STOP key. Then observe if the unit to be controlled is switched off (time to switch off according to the application).Checking the LED display at the receiver: Compact-M, Compact-M2 andCompact-V.Receiver connect to power, without communication with transmitter :1. LED constant ON (green)2. LED flashing irregular (orange) --> receiver searching transmitterConnect to transmitter:1. LED flashing regular (green)2- LED flashing regular (orange) --> Comunication ok1. LED flashing irregular (green)2. LED flashing irregular (orange) --> Interference on RF signal --> (change frequency)1. LED flashing regular in 1 sec. interval - (red) --> Emergency relay fault.2. LED flashing regular (orange)Receiver Compact-M with charger: (optional)3. LED flashing regular (yellow) --> battery charging3. LED constant ON (yellow) --> battery full chargedService plug: For NBB service only.6. FUNCTION CHECK12www. nbb.de®COMPACT-VX3.820.1195LEDSSERVICE PLUG12LEDS13 2
Checking the LED's at the receiver Compact-V:LED 1 green: POWER ON. If LED fails to come on, check the power supply.If the power lead is OK, call in the after-sales service.LED 2 yellow: HF PRESENT. Steady light when transmitter is switched on(insignificant for scanner operation).LED 3 green: Flashes evenly during fault-free operation. LED 4 red:Irregular flashing means that the HF channel is probably at fault - please set another channel.If this LED flashes, the HF channel is at fault (not in the scanner operation).Steady light notifies the operator that an output function is critical due to over current.Checking the LED's at the receiver PNN-BUS-3:%LED1: POWER ON. If LED fails to come on, check the power supply. If the power lead is OK, call in the after-sales service.%LED2: HF PRESENT. Steady light when transmitter is switched on(insignificant for scanner operation).%LED3: Flashes evenly during fault-free operation.Irregular flashing means that the HF channel is probably at fault -please set another channel.%LED4: If this LED comes on, the HF channel is at fault. %LED5: Charge condition display of battery (only present when charger is integrated). Steady light when charging a battery. LED flashes: The battery is charged, the charging process is finished.®MADE IN GERMANY3.820.1008®ZULASSUNG - TYPE APPROVAL - AGREMENT - HOMOLOGATIONISYSTEMNON EU COUNTRIES:AUSCDNCHCZ HISKON EU COUNTRIES:X0560no approval necessary 2634 231 116A / 2634 231 116 BAKOM 95.0720.K.P45251983MÜ-40.039-083/96IS-3236-00 93335NO96000433-R / NO95000545-R 1027/96YK33-9806K9VPOC90 T001 / K9VPNN3-5R001 /O5RS-DE96AO 3K43D/3R1B9/SPLS/RX-439/98PL TJYUSAZA12345Receiver Type / Version:Factory No.:Frequency:PNN-BUS-3999 899 4990400 -477 MHzX 12www. nbb.de®COMPACT-VX3.820.1195LEDSSERVICE PLUG
The identification plates state the type of transmitter or receiver, the factory number, the frequency range and the approval number for non EU countries.Always state the factory number in all your queries.Your NBB radio remote control is largely maintenance-free. Nevertheless, please notice the following points:%Remove any leftover building materials!%During electro-welding work on the unit to be controlled, disconnect the receiver from the current supply! Otherwise there is a risk of damage to the receiver's electronic sys-tem!%Check wear and tear parts like dust shield tops regular!We grant a function warranty for 12 months after the sale date for all NBB radio remote controls (transmitter, receiver, charger). The warranty covers working time and material used. Shipping costs shall be charged to the customer. The warranty shall not cover: wear and tear parts, relays and batteries. The function warranty shall be invalidated in the case of damage, accident damage, negligence, incorrect use, non-compliance with ope-rating conditions, non-compliance with operating, testing and maintenance instructions, and repairs or unit modifications not authorised by NBB. NBB shall not be liable for indirect damage and reserves the right to decide on repair or re-placement.Do not attempt to continue working with a defective NBB radio remote control. Even initial-ly minor defects might be the start of a more extensive defect.Do not try to repair the NBB radio remote control yourself. If there is any fault please con-tact your dealer or our company. Example:X X Transmitter Type / Version:Factory No.:Frequency:HyPro999 899 4990MhzX Receiver Type / Version:Factory No.:Frequency:Compact-V999 899 4990Mhz10. IN CASE OF DEFECTS9. WARRANTY8. MAINTENANCE7. IDENTIFICATION PLATESPage 6
USA:IC CANADA:NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.ATTENTION:Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment!The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada’s website www.hcsc.gc.ca/rpb This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Cet appareil est conforme avec Industrie Canada exempt de licence Rss standard(s). Son fonctionnement est soumis aux deux conditions suivantes : (1) cet appareil ne peut causer d'interférences, et (2) cet appareil doit accepter toute interférence, y compris des interférences qui peuvent provoquer un fonctionnement indésirable du périphérique.11. US-FCC and CANADA IC
Operating ambient temperatureInsulation class - Protection IP 65TRANSMITTER HyPro-6, HyPro-8 Transmission frequency range see rating plateSpacing 25 KhzThe use of synthesizer technology permits frequencies to be selected in accordance with the appropriate waveband for the country of use.Low frequency modulation GFSKData repetition rate about 15 ms / 60 msBaud rate 1200 - 9600 Baud (Bit / sec.)Range about 100 mPower input about 80 mA<RF ouput 10 mW Weight (without battery) Size (L x W x H)HyPro-6 1290 g 28,0 x 16,0 x 14,1 cmHyPro-8 1350 g 28,0 x 16,0 x 14,1 cmPower supply 2 x AA NiMH (or 2 x Alkaline)Operating duration about 30h (ca. 2500mA/h NiMH)RECEIVER R-18, R-CAN, Compact-M, Compact-M2, Compact-V, PNN-BUS-3 Reception frequency range see rating plateData security:Generates a CRC code with a Hamming distance = 4. Generates a neutral position.16Addressing of each transmitter with its own, unique combination (max. 2 possible combinations).Security EMERGENCY STOP with self test.max. switching voltage 250V AC (12V / 24V DC - R-18, R-CAN, Compact-M, Compact-V)max. switching current 4A AC (3A DC at 12V / 24V - R-18, R-CAN, Compact-M, Compact-V)max. switching power 1000 VAWeight Size (L x W x H) R-18, R-CAN 640 g 18 x 9,7 x 4,4 cm(potted) 800 gCompact-M 640 g 18 x 9 x 7 cm(potted) 800 gCompact-M2 640 g 15,1 x 11,3 x 6,1 cm(potted) 800 gCompact-V (potted) 1,5 kg 21,5 x 16 x 6,5 cmPNN-BUS-3 3,0 kg 30,6 x 18,1 x 13 cmBATTERY 7,2V / 1000mAhCHARGING UNITOperating voltage / external charging unit 12V/24V DC, AC-DC changer 100/240V AC / 12V DCOperating voltage / PNN-BUS-3 / PNN-BUS-5 40V - 230V AC, 8V - 32V DC, 12V / 24V DCOperating voltage / R-18, R-CAN / Compact 12V / 24V DC -20 to +70 °C®TECHNICAL DATA
Bedienungsanleitung HyPro-6, HyPro-8, R-16, R-CAN, Compact-M, Compact-V, Englisch, Teile-Nr. 3.150.1251, Stand 04.08®APPROVALS AND CERTIFICATESApprovals EU countries: XXEnclosure:EC Declaration of ConformityObtainable at demand:M-Zert mbHCertificate DIN EN ISO 9001:2008© NBB Controls + Components GmbHOtto-Hahn-Straße 3-5DE-75248 Ölbronn-Dürrn Tel.: 0 72 37 / 9 99 - 0Fax: 0 72 37 / 9 99 - 1 99eMail: sales nbb.de@http://www.nbb.deWe reserve the right to alter specifications without notice.

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