Motorola Solutions 92FT7118 Mobile 2-Way Radio with WiFi User Manual Installation Manual 1 of 2

Motorola Solutions, Inc. Mobile 2-Way Radio with WiFi Installation Manual 1 of 2

Installation Manual 1 of 2

-i PageAPX™ TWO-WAY RADIOSAPX 8500 MOBILE RADIOINSTALLATION MANUALDraft
0Draft
iForewordThis manual covers the O2, O3, O5, O7 and O9 models of the ASTRO® APX™ mobile radios. It includes all the information necessary to install high and mid power radios and configure radio installation inside vehicles.For details on radio operation or component-level troubleshooting, refer to the applicable manuals available separately. A list of related publications is provided in the section “Related Publications”RF Energy Exposure and Product Safety Guide for Mobile Two-way RadiosSee “Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards,”.Manual RevisionsChanges which occur after this manual is printed are described in PMRs (Publication Manual Revisions). These PMRs provide complete replacement pages for all added, changed, and deleted items. To obtain PMRs, go to https://businessonline.motorolasolutions.com.Parts OrderingSee Appendix A: Replacement Parts Ordering for information on how to obtain replacement parts. For part numbers, refer to the ASTRO APX Mobile Radio Basic Service Manual (Motorola Solutions publication).Computer Software CopyrightsThe Motorola Solutions products described in this manual may include copyrighted Motorola Solutions computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola Solutions certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola Solutions computer programs contained in the Motorola Solutions products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola Solutions. Furthermore, the purchase of Motorola Solutions products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola Solutions, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.Document CopyrightsNo duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola Solutions. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola Solutions.DisclaimerThe information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, Motorola Solutions reserves the right to make changes to any products herein to improve readability, function, or design. Motorola Solutions does not assume any liability arising out of the applications or use of any product or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.TrademarksMOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M logo are trademarks or registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective owners.© 2018 by Motorola Solutions, Inc.All rights reserved.Draft
iiInstallation Requirements for Compliance withRadio Frequency (RF) Energy Exposure Safety StandardsATTENTION!This radio is intended for use in occupational/controlled conditions, where users have full knowledge of their exposure and can exercise control over their exposure to meet FCC limits. This radio device is NOT authorized for general population, consumer, or any other use.To ensure compliance to RF Energy Exposure Regulations:• Install only Motorola Solutions approved antennas and accessories• Be sure that antenna installation is per “Antenna Installation” of this manual• Be sure that Product Safety and RF Safety Booklet enclosed with this radio is available to the end user upon completion of the installation of this radio Before using this product, read the guide enclosed with your radio which contains important operating instructions for safe usage and RF energy awareness and control for compliance with applicable standards and regulations.For a list of Motorola Solutions-approved antennas and other accessories, visit the following web site which lists approved accessories for your radio model: http://www.motorolasolutions.com.Draft
Table of Contents iiiMN003109A01Table of ContentsForeword..........................................................................................................iRF Energy Exposure and Product Safety Guide for Mobile Two-way Radios..............................................iManual Revisions .........................................................................................................................................iParts Ordering ..............................................................................................................................................iComputer Software Copyrights ....................................................................................................................iDocument Copyrights ...................................................................................................................................iDisclaimer.....................................................................................................................................................iTrademarks ..................................................................................................................................................iInstallation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards.......................iiMobile Radio Model Numbering Scheme..................................................xiiiCommercial Warranty ..................................................................................xvLimited Warranty .......................................................................................................................................xvMOTOROLA SOLUTIONS COMMUNICATION PRODUCTS .........................................................xvI. What This Warranty Covers And For How Long ....................................................................xvII. General Provisions ............................................................................................................... xviIII. State Law Rights ................................................................................................................. xviIV. How To Get Warranty Service ............................................................................................ xviV. What This Warranty Does Not Cover................................................................................... xviVI. Patent And Software Provisions ........................................................................................ xviiVII. Governing Law.................................................................................................................. xviiChapter 1 Introduction ......................................................................... 1-11.1 Mobile Radio Description............................................................................................................... 1-11.1.1 Dimensions ....................................................................................................................... 1-11.2 Standard Configurations ................................................................................................................ 1-61.2.1 Dash Mount Configuration ................................................................................................ 1-61.2.2 Remote Mount Configuration............................................................................................ 1-81.2.3 Multi Control Head .......................................................................................................... 1-111.3 Motorcycle Configurations ........................................................................................................... 1-111.4 Base/Control Stations .................................................................................................................. 1-111.5 Tools Required for APX Mobile Installations ............................................................................... 1-11Chapter 2 Standard Configurations .................................................... 2-12.1 Planning the Installation................................................................................................................. 2-12.1.3 Radio Operation Wiring for Dash and Remote Configurations ....................................... 2-122.1.3.1 Dash Mount: Power, Ignition, and Emergency Cable Installation.......................... 2-122.1.3.2 Remote Mount: Power, Ignition, and Emergency Cable Installation...................... 2-132.1.4 Ignition Sense Switch (Radio Wide Advance) ................................................................ 2-152.1.5 Motorola Branded SB9600 Siren/PA Configuration/Programming ................................. 2-17Draft
iv Table of ContentsMN003109A012.2 Radio Mounting ........................................................................................................................... 2-182.2.2 Remote Mount with Trunnion.......................................................................................... 2-212.2.2.1 Remote Mount Control Head Installation............................................................... 2-212.2.2.2 Multiple Control Head Installation.......................................................................... 2-242.2.2.3 Cable Installation ................................................................................................... 2-262.2.2.4 Setting the Initial Control Head ID ......................................................................... 2-262.2.2.5 O3 Control Head and Remote Mount Cabling....................................................... 2-272.2.3 Locking Kit (Optional) .....................................................................................................2-292.2.3.1 All Radios .............................................................................................................. 2-292.3 Power Cables (Transceiver and Control Head) ........................................................................... 2-302.3.1 O2, O5, O7 or O9 Control Head Power Cables.............................................................. 2-302.3.2 Battery Selector Switch................................................................................................... 2-312.4 Antenna Installation ..................................................................................................................... 2-322.4.1 Selecting an Antenna Site/Location on a Metal Body Vehicle ........................................ 2-322.4.2 Multiplexers and Vehicle Installation............................................................................... 2-342.4.3 QMA Connection (APX8500 Only) ................................................................................. 2-342.4.4 GPS/GLONASS/Wi-Fi/Antenna Placement (APX8500 Only) ......................................... 2-342.5 Speaker ....................................................................................................................................... 2-352.5.1 Internal Speaker Disassembly ........................................................................................ 2-362.6 Microphone Hang-Up Clip ........................................................................................................... 2-382.6.1 Standard or O3 Control Head Hang-Up Clip .................................................................. 2-382.7 RFID (Option) .............................................................................................................................. 2-382.7.1 RFID Reading ................................................................................................................. 2-392.7.2 Programming RFID (If Equipped) ................................................................................... 2-412.8 Completing the Installation .......................................................................................................... 2-42Chapter 3 Universal Relay Controller Installation ............................. 3-13.1 Universal Relay Controller Mounting ............................................................................................. 3-13.2 O7/O9 Universal Relay Controller Cable Assembly ...................................................................... 3-33.2.1 Power Cable ..................................................................................................................... 3-33.2.2 Ground Cable ................................................................................................................... 3-33.2.3 Wires ................................................................................................................................ 3-43.2.4 O7/O9 to URC Cable ........................................................................................................ 3-5Chapter 4 Options and Accessories Installation ............................... 4-14.1 Dash-Mount Accessory Installation ............................................................................................... 4-14.1.1 Dash-Mount Emergency Pushbutton or Footswitch Installation ....................................... 4-14.1.2 Dash-Mount Horn and Lights (External Alarms) Relays ................................................... 4-24.2 Remote-Mount Accessory Installation ........................................................................................... 4-24.2.1 Emergency Pushbutton or Footswitch Installation............................................................ 4-34.2.2 Horn (External Alarm) Relay Installation........................................................................... 4-34.2.3 Lights (External Alarm) Relay Installation......................................................................... 4-34.2.4 Gunlock Installation .......................................................................................................... 4-34.2.5 Horn-Ring Transfer ........................................................................................................... 4-54.2.6 Record Audio Out Jack of Transmit and Receive Audio................................................... 4-54.2.7 Earphone Jack.................................................................................................................. 4-54.2.8 USB Data Cables.............................................................................................................. 4-64.2.9 RS232 Cables .................................................................................................................. 4-64.3 Vehicle Interface Port Overview .................................................................................................... 4-64.3.1 VIP Output Connections ................................................................................................... 4-74.3.2 VIP Input Connections ......................................................................................................4-8Draft
Table of Contents vMN003109A014.4 Accessory Connector Assembly Details (P2) ................................................................................ 4-94.4.1 Disassembly and Assembly .............................................................................................. 4-94.4.1.1 Disassembly ............................................................................................................ 4-94.4.1.2 Assembly ............................................................................................................... 4-104.5 Motorola Branded SB9600 Siren Connection to APX 8500......................................................... 4-114.6 Compatibility of Emergency when Attaching a Motorola Branded SB9600 Siren........................ 4-13Chapter 5 Motorcycle Radio Installation ............................................ 5-15.1 Motorcycle Radio Description ........................................................................................................ 5-15.1.1 Transceiver Enclosure ......................................................................................................5-15.1.2 Control/Display Unit .......................................................................................................... 5-15.1.3 Control Head Cable .......................................................................................................... 5-15.1.4 Microphone ....................................................................................................................... 5-25.1.5 External Speaker .............................................................................................................. 5-25.1.6 Headset Capability............................................................................................................ 5-25.1.7 Antenna ............................................................................................................................ 5-25.1.8 Ignition Sense (ACC) Wire................................................................................................ 5-25.2 Installation Overview...................................................................................................................... 5-35.2.1 General ............................................................................................................................. 5-35.2.2 Important Motorcycle Installation Hints ............................................................................. 5-45.2.3 Parts Identification ............................................................................................................ 5-55.2.4 Order of Installation .......................................................................................................... 5-55.3 Installing the Universal Mounting Plate.......................................................................................... 5-65.4 Installing the Speaker and Control Head ....................................................................................... 5-75.4.1 Handlebar Installation with Speaker and Control Head Mounted Together...................... 5-85.4.2 Fuel Tank Console Installation with Speaker and Control Head Mounted Together ........ 5-95.4.3 Handlebar Installation with Speaker and Control Head Mounted Separately ................. 5-115.4.4 Fuel Tank Console Installation with Speaker and Control Head Mounted Separately ... 5-125.5 Installing the Speaker .................................................................................................................. 5-145.6 Installing the Microphone Hang-Up Clip ...................................................................................... 5-145.6.1 Extension Bracket Mounting ........................................................................................... 5-145.6.2 Speaker/Control Head Bracket Side Mounting ............................................................... 5-145.6.3 Other Hang-Up Clip Mounting ........................................................................................ 5-155.7 Installing Antenna Base, Cables and Multiplexer ........................................................................ 5-155.8 Installing the Antenna .................................................................................................................. 5-215.9 Cable Routing .............................................................................................................................. 5-215.10 Installing the Weather-Resistant Enclosure................................................................................. 5-235.11 Transceiver, Cabling and Multiplexer Installation ....................................................................... 5-245.11.1 Installing Cabling in the Enclosure.................................................................................. 5-245.11.2 Installing the Transceiver................................................................................................5-255.12 Installing the Emergency Switch Option ......................................................................................5-275.13 Installing the External Alarm Relay Option ..................................................................................5-275.14 Installing the Headset Accessory................................................................................................. 5-275.15 Installing the O5 Control Head Sunshield....................................................................................5-295.16 Horn/Lights Wiring ....................................................................................................................... 5-315.17 Emergency Switch Wiring............................................................................................................ 5-31Chapter 6 Finishing the Installation.................................................... 6-16.1 Cable Connection .......................................................................................................................... 6-16.1.1 O2 Control Head............................................................................................................... 6-16.1.2 O3 Control Head............................................................................................................... 6-1Draft
vi Table of ContentsMN003109A016.1.3 O5 Control Head............................................................................................................... 6-16.1.4 O7 Control Head............................................................................................................... 6-26.1.5 O9 Control Head............................................................................................................... 6-26.2 Dust Cover Installation .................................................................................................................. 6-3Chapter 7 Best Practices: Installation & Troubleshooting ............... 7-17.1 Check Wiring of Ignition and Radio Ignition Sensing..................................................................... 7-17.2 Check Physical Installation of Radio Ground and Radio Accessory Wiring .................................. 7-27.3 Improve the Electrical Quality of the Power and Ignition Lines ..................................................... 7-27.4 Minimize the Effect of Poorly Grounded Antennas........................................................................ 7-37.5 Jump-Start the Vehicle .................................................................................................................. 7-37.6 Eliminate Noise/Howling from PA Speaker ................................................................................... 7-3Appendix A Replacement Parts Ordering..............................................A-1A.1 Basic Ordering Information ............................................................................................................ A-1A.2 Motorola Online Service and Support............................................................................................ A-1A.3 Accessories Aftermarket Division (AAD) .......................................................................................A-2Index .....................................................................................................Index-1Glossary .........................................................................................Glossary-1Related PublicationsASTRO APX Mobile Radio O2 Control Head User Guide.......................................................... 68012006035ASTRO APX Mobile Radio O3 Control Head User Guide .......................................................... 6875946M01ASTRO APX Mobile Radio O5 Control Head User Guide .......................................................... 6875947M01ASTRO APX Mobile Radio O7 Control Head User Guide.......................................................... 68012006034ASTRO APX Mobile Radio O9 Control Head User Guide ......................................................... 68007024014ASTRO APX Mobile Radio Basic Service Manual .................................................................. MN003076A01 ASTRO APX Mobile Radio O2 Quick Reference Card ................................................................. PMLN6193ASTRO APX Mobile Radio O3 Quick Reference Card ................................................................. PMLN5591ASTRO APX Mobile Radio O5 Quick Reference Card ................................................................. PMLN5592ASTRO APX Mobile Radio O7 Quick Reference Card ................................................................. PMLN6194ASTRO APX Mobile Radio O9 Quick Reference Card ................................................................. PMLN5711ASTRO APX Mobile Safety Manual ......................................................................... 6881095C99/NNTN7851ASTRO APX Wi-Fi Provisioning Leaflet ................................................................ MN001435A01/PMLN7688Draft
List of Figures viiMN003109A01List of FiguresFigure 1-1. Front View of O2 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion .............................................................. 1-1Figure 1-2. Side View of O2 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion ............................................................... 1-1Figure 1-3. Front View of O3 Control Head with Coiled Cable................................................................ 1-1Figure 1-4. Side View of O3 Control Head with Coiled Cable ................................................................. 1-1Figure 1-5. Front View of O5 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion ............................................................... 1-2Figure 1-6. Side View of O5 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion ................................................................................. 1-2Figure 1-7. Front View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion ......................................................................................................................... 1-2Figure 1-8. Side View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion................................................................................................................................ 1-2Figure 1-9. Front View of Remote Mount and Trunnion .......................................................................... 1-2Figure 1-10. Side View of Remote Mount and Trunnion ........................................................................... 1-2Figure 1-11. Front View of O2 Control Head with Remote Mount and Trunnion....................................... 1-3Figure 1-12. Side View of O2 Control Head with Remote Mount and Trunnion ........................................ 1-3Figure 1-13. Front View of O5 Control Head with Remote Mount and Trunnion....................................... 1-3Figure 1-14. Side View of O5 Control Head with Remote Mount and Trunnion ........................................ 1-3Figure 1-15. Front View of O7 Control Head with Remote Mount and Trunnion....................................... 1-3Figure 1-16. Side View of O7 Control Head with Remote Mount and Trunnion ........................................ 1-3Figure 1-17. Front View of O9 Control Head with Trunnion ...................................................................... 1-4Figure 1-18. Side View of O9 Control Head with Trunnion........................................................................ 1-4Figure 1-19. Top View of O9 Universal Relay Controller with Trunnion (URC is an orderable accessory) 1-4Figure 1-20. Side View of O9 UniversalRelay Controller with Trunnion(URC is an orderable accessory) 1-4Figure 1-21. Siren and Lights Interface Module (SLIM) ............................................................................1-4Figure 1-22. Front View of SB9600 Whelen Siren .................................................................................... 1-5Figure 1-23. Siren/PA Cable Connections................................................................................................. 1-5Figure 1-24. Dash Mount Configuration for O2 Control Head ................................................................... 1-6Figure 1-25. Dash Mount Configuration for O3 Control Head ................................................................... 1-6Figure 1-26. Dash Mount Configuration for O5 Control Head ................................................................... 1-7Figure 1-27. Dash Mount Configuration for O7 Control Head ................................................................... 1-7Figure 1-28. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O2 Control Head ........................................................................ 1-8Figure 1-29. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board and O3 Control Head ................................................................................................................... 1-8Figure 1-30. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O5 Control Head ......................................................................... 1-9Figure 1-31. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O7 Control Head................................................................................... 1-9Figure 1-32. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board and O9 Control Head ................................................................................................................... 1-9Figure 1-33. Remote Mount Configuration with Mid Power Radio Transceiver, Universal Relay Controller and O7 Control Head (URC is optional).............................................................................. 1-10Figure 1-34. Remote Mount Configuration with Mid Power Radio Transceiver, Universal Relay Controller and O9 Control Head (URC is optional).............................................................................. 1-10Figure 2-1. Dash Mount Radios Can Be Located in the Middle Console, on the Transmission Hump, or Under the Dash..................................................................................................................... 2-2Draft
viii List of FiguresFigure 2-2. Remote Mount Radio Control Heads Can Be Located in the Middle Console, on the Transmis-sion Hump, or Under the Dash ............................................................................................. 2-2Figure 2-3. Remote Mount of the Radio, O9 Control Head and Universal Relay Controller (URC is optional) ................................................................................................................................ 2-2Figure 2-4. Radio Installation (O2 Mid Power Dash Mount).................................................................... 2-3Figure 2-5. Radio Installation (O3 Mid Power Dash Mount).................................................................... 2-3Figure 2-6. Radio Installation (O5 Mid Power Dash Mount).................................................................... 2-4Figure 2-7. Radio Installation (O7 Mid Power Dash Mount).................................................................... 2-4Figure 2-8. Radio Installation (O2 Mid Power Remote Mount) ............................................................... 2-5Figure 2-9. Radio Installation (O3 Mid Power Remote Mount) ............................................................... 2-6Figure 2-10. Radio Installation (O5 Mid Power Remote Mount) ............................................................... 2-6Figure 2-11. Radio Installation (O7 Mid Power Remote Mount) ............................................................... 2-7Figure 2-12. Radio Installation of O9 Remote Mount with Transceiver (URC is optional) ........................ 2-7Figure 2-13. Radio Installation (O9 Remote Mount with Pinouts) ............................................................. 2-8Figure 2-14. Remote Control Head Pinouts .............................................................................................. 2-8Figure 2-15. Cabling Interconnect Diagram for Dash Mount..................................................................... 2-9Figure 2-16. Cabling Interconnect Diagram for Remote Mount .............................................................. 2-10Figure 2-17. Cabling Interconnect Diagram for 09 Remote Mount (URC is optional) ..............................2-11Figure 2-18. APX8500 Mid Power Trunnion Orientation ......................................................................... 2-18Figure 2-19. Transmission Hump Trunnion Mounting ............................................................................. 2-20Figure 2-20. Below Dash Trunnion Mounting.......................................................................................... 2-20Figure 2-21. O5 Control Head Installation Exploded View (Also applicable for O2 and O7 Control Heads) ........................................................................................................................................ 2-22Figure 2-22. O9 Control Head Installation Exploded View...................................................................... 2-23Figure 2-23. O5 and O9 Control Head Rear View .................................................................................. 2-23Figure 2-24. Multiple Control Heads Parallel Configurations .................................................................. 2-24Figure 2-25. Multiple Control Heads Series Configurations .................................................................... 2-25Figure 2-26. APX Mobile O5 Control Head Front View........................................................................... 2-26Figure 2-27. Radio Display with Current Control Head ID ...................................................................... 2-26Figure 2-28. APX Mobile O5 Control Head Front View – Mode Knob .................................................... 2-26Figure 2-29. O3 Control Head................................................................................................................. 2-27Figure 2-30. O3 Control Head Rear View ............................................................................................... 2-28Figure 2-31. Hang-Up Clip Installation Exploded View ........................................................................... 2-28Figure 2-32. Locking Kit (Optional) ........................................................................................................ 2-29Figure 2-33. HKN6188_ Power Cable with External Speaker Connector ............................................... 2-30Figure 2-34. HKN6187_ Power Cable with External Speaker Connector, Record Audio Output Jack (2.5 mm) and Earphone Jack (2.5 mm)................................................ 2-31Figure 2-35. Battery Selector Switch....................................................................................................... 2-31Figure 2-36. Multiple Antennas Separation for locations 1-10 ................................................................ 2-33Figure 2-37. Multiplexer Views................................................................................................................ 2-34Figure 2-38. GPS/GLONASS and Wi-Fi Antenna Connector on the Back of the Mid Power Radio ....... 2-34Figure 2-39. Speaker Mounting............................................................................................................... 2-35Figure 2-40. Removing the screws on the Control Head ........................................................................ 2-36Figure 2-41. Removing the Control Head ............................................................................................... 2-36Figure 2-42. Disconnecting the Speaker Connector ............................................................................... 2-37Figure 2-43. Reattaching the Control Head ............................................................................................ 2-37Figure 2-44. RFID Location on Mid Power Radio ................................................................................... 2-38Figure 2-45. Read Angle for Mid Power Radio........................................................................................ 2-39Figure 2-46. Tag Angle for Mid Power Radio .......................................................................................... 2-39Figure 2-47. Examples of Reader and Tag Aligned (Reader Orientation)............................................... 2-40Figure 2-48. Example of Reader and Tag Misaligned (Reader Orientation) ........................................... 2-40Figure 3-1. Universal Relay Controller Orientation ................................................................................. 3-1Figure 3-2. Universal Relay Controller Installation Exploded View ......................................................... 3-2Figure 3-3. Power and Ground Cable Glands......................................................................................... 3-3Draft
List of Figures ixMN003109A01Figure 3-4. Cable Gland Assembly with Gasket...................................................................................... 3-4Figure 3-5. Wires Installation................................................................................................................... 3-4Figure 3-6. Wire Installation with Black Stick .......................................................................................... 3-5Figure 3-7. O7/O9 to URC Cable Installation .......................................................................................... 3-5Figure 4-1. Emergency Switch Wiring Diagram ......................................................................................4-1Figure 4-2. Horn/Light Wiring Diagram.................................................................................................... 4-2Figure 4-3. Radio MAP Connector .......................................................................................................... 4-2Figure 4-4. Gunlock Switch Redundancy Diagram ................................................................................. 4-4Figure 4-5. Siren/PA Horn-Ring Connections.......................................................................................... 4-5Figure 4-6. Remote Control Head Pinouts .............................................................................................. 4-6Figure 4-7. HKN6196_ VIP Connector Detail.......................................................................................... 4-6Figure 4-8. Relay Coil.............................................................................................................................. 4-7Figure 4-9. Exploded View of Accessory Connector Assembly (HLN6863_) ........................................ 4-10Figure 4-10. J600 Accessory Connector Y-Cable KT000247A01............................................................ 4-11Figure 4-11. Pinout for cable KT000247A01 ........................................................................................... 4-11Figure 4-12. Interfacing the Y-cable to the Motorola Branded SB9600 Siren and External Accessories 4-12Figure 4-13. Field adjustment for Emergency Operation with Siren Accessory ...................................... 4-13Figure 4-14. Location for Pin 8 ................................................................................................................ 4-13Figure 5-1. Identification of a Motorcycle Radio by Using a Label .......................................................... 5-1Figure 5-2. Universal Mounting Plate Installation (Part of Radio Enclosure Kit) ..................................... 5-6Figure 5-3. Motorcycle Control Head Cabling (3075217A01) ................................................................. 5-7Figure 5-4. Handlebar Installation with Speaker and Control Head Mounted Together .......................... 5-8Figure 5-5. Fuel Tank Console Installation with Speaker and Control Head Mounted Together ........... 5-10Figure 5-6. Handlebar Installation with Speaker and Control Head Mounted Separately ..................... 5-12Figure 5-7. Fuel Tank Console Installation with Speaker and Control Head Mounted Separately........ 5-13Figure 5-8. Antenna Band Identification ................................................................................................ 5-15Figure 5-9. Antenna Port Locations....................................................................................................... 5-16Figure 5-10. Routing the GPS/Wi-Fi Cable ............................................................................................. 5-17Figure 5-11. Routing the VHF Antenna Cable......................................................................................... 5-18Figure 5-12. Routing the 700/800 Antenna Cable...................................................................................5-18Figure 5-13. Routing the UHF Antenna Cable......................................................................................... 5-19Figure 5-14. Multiplexer and Trunnion Mounting..................................................................................... 5-19Figure 5-15. Cable Routing ..................................................................................................................... 5-20Figure 5-16. Cable from Radio to Multiplexer.......................................................................................... 5-20Figure 5-17. Cable Routing ..................................................................................................................... 5-21Figure 5-18. Weather-Resistant Enclosure Installation ........................................................................... 5-23Figure 5-19. Installing Cables.................................................................................................................. 5-25Figure 5-20. Installing the Transceiver .................................................................................................... 5-26Figure 5-21. Motorcycle Wiring Harness Rework....................................................................................5-28Figure 5-22. Remote Mount Trunnion with Sunshield ............................................................................. 5-29Figure 5-23. Position the Sunshield ........................................................................................................ 5-29Figure 5-24. Slide the Control Head onto Trunnion................................................................................. 5-30Figure 5-25. Position Control Head as Desired....................................................................................... 5-30Figure 5-26. Horn/Lights Wiring Diagram................................................................................................ 5-31Figure 5-27. Emergency Switch Wiring Diagram .................................................................................... 5-31Figure 6-1. Dust Cover Installation Locations ......................................................................................... 6-3Draft
xList of TablesMN003109A01_aaList of TablesTable 2-1. Dash and Remote O2, O3, O5, O7 or O9 Radio Power ON @ J2 ................................ 2-14Table 2-2. Remote O2, O5, O7 or O9 Radio Power ON @ J200.................................................... 2-14Table 2-3. Ignition Interface Cables ................................................................................................ 2-14Table 2-4. Ignition Sense Switch Settings in CPS........................................................................... 2-15Table 2-5. Power Level Configurations ........................................................................................... 2-17Table 2-6. Mid Power Trunnion Kit.................................................................................................. 2-19Table 2-7. Available CAN Cables.................................................................................................... 2-25Table 2-8. Power Cables................................................................................................................. 2-30Table 2-1. Model Number Chart in 12-Digit ASCII Format .............................................................. 2-41Table 2-2. Serial Number with Radio Band/Tier/Power................................................................... 2-41Table 4-1. VIP Output Connections................................................................................................... 4-7Table 4-2. VIP Input Connections ..................................................................................................... 4-8Table 5-1. Transceiver Installation Parts List .................................................................................. 5-27Draft
List of Tables xiMN003109A01_aaNotesDraft
xii List of TablesMN003109A01_aaDraft
MN003109A01_aaMobile Radio Model Numbering Scheme xiiiMobile Radio Model Numbering SchemePosition 1 - Type of UnitM = Mobile L = Table Top StationPositions 2 & 3 - Model SeriesPosition 4 - Frequency BandLess than 29.7MHz29.7 to 35.99MHz36 to 41MHz42 to 50MHz300 to 345MHz66 to 80MHz74 to 90MHzProduct Specific VHF Range136 to 162MHz146 to 178MHz174 to 210MHz190 to 235MHz330 to 370MHz366 to 410MHz403 to 437MHz438 to 482MHz470 to 620MHzProduct Specific806 to 870MHz*825 to 870MHz896 to 941MHz403-470MHz1.0 to 1.6GHz1.5 to 2.0GHzPosition 5 - Power Level0 to 0.7 Watts0.7 to 0.9 Watts1.0 to 3.9 Watts4.0 to 5.0 Watts5.1 to 6.0 Watts6.1 to 10 Watts10.1 to 15 Watts16 to 25 Watts26 to 35 WattsPosition 6 - Physical PackagesRF Modem OperationReceiver OnlyStandard Control; No DisplayStandard Control; With DisplayLimited Keypad; No DisplayLimited Keypad; With DisplayFull Keypad; No DisplayFull Keypad; With DisplayLimited Controls; No DisplayLimited Controls; Basic DisplayLimited Controls; Limited DisplayRotary Controls; Standard DisplayEnhanced Controls; Enhanced DisplayLow Profile; No DisplayLow Profile; Basic DisplayLow Profile; Basic Display, Full KeypadTranceiver with Selectable Control HeadVDV Control HeadControl Head #2Position 7 - Channel Spacing0 =1 = 5KHz2 = 6.25KHz3 = 10KHz4 = 12.5KHz5 = 15KHz6 = 20/25KHz7 = 30KHz8 = 12.5/25KHz9 = Variable/ProgrammableTypical Model Number:Position:Position 8 - Primary OperationConventional/SimplexConventional/DuplexTrunked Twin TypeDual Mode TrunkedDual Mode Trunked/DuplexTrunked Type ITrunked Type IIFDMA* Digital Dual ModeTDMA** Digital Dual ModeSingle SidebandGlobal Positioning Satellite CapableAmplitude Companded Sideband (ACSB)Digital DispatchProgrammableDigital InterconnectDigital Multi-Service9600 CapableTDMA* FDMA = Frequency Division Multiple Access** TDMA = Time Division Multiple AccessPosition 9 - Primary System TypeConventionalPrivacy PlusClear SMARTNETAdvanced Conventional Stat-AlertEnhanced Privacy PlusNauganet 888 SeriesJapan Specialized Mobile Radio (JSMR)Multi-Channel Access (MCA)CoveragePLUSMPT1327* - PublicMPT1327* - PrivateRadiocomTone SignallingBinary SignallingPhonenetIDEN BasicIDEN Advanced FeatureJSMR DigitalLTR ProtocolSingle SidebandProgrammableSecure ConventionalSecure SMARTNETTETRASmartZone* MPT = Ministry of Posts and TelecommunicationsPosition 10 - Feature Level1 = Basic2 = Limited Package3 = Limited Plus4 = Intermediate5 = Standard Package6 = Standard Plus7 = Expanded Package8 = Expanded Plus9 = Full Feature/ ProgrammablePosition 11 - VersionVersion Letter (Alpha) - Major ChangePosition 12 - Unique Model VariationsC = CenelecN = Standard PackagePositions 13 - 16SP Model Suffix1 23 4 5 6 7 8 9 10 11 1213141516M37 T S S 9 P W 1 A N S P 0 130 = APX 7500 24 = APX 250025 = APX 6500 22 = APX 450036 = APX1500 37 = APX 8500ABCDEFGHJKLM============NPQRSTUVWXYZ============A BCDEFGHJ=========36 to 60 Watts61 to 110 WattsUp to 125 Watts1 to 25 Watts25 to 40 Watts25 to 45 Watts10 to 35 Watts10 to 50 Watts25 to 110 WattsK LMNPQRST=========A BCDEFGHJKLMNPQRSTUVW=====================A BCDEFGHJKLMNPQRST==================A BCDEFGHJKLMNPQRSTUVWXYZ2=========================* For APX 7500 "K" in Position 4 represents 136-174MHz.* For APX 7500 "Q" in Position 4 represents 380-470MHz.* For APX 7500 "S" in Position 4 represent 470-520MHz.* For APX 7500 "U" in Position 4 represent 762-870MHz.Note: Values represented are not absolute, and are given to indicate range only.Note: Values represented are not absolute, and are given to indicate range only.Model Series UHF RangeDraft
MN003109A01_aaNotesxiv Mobile Radio Model Numbering SchemeDraft
MN003109A01_aaCommercial Warranty xvCommercial WarrantyLimited WarrantyMOTOROLA SOLUTIONS COMMUNICATION PRODUCTSI. What This Warranty Covers And For How LongMOTOROLA SOLUTIONS INC. (“MOTOROLA”) warrants the MOTOROLA SOLUTIONS manufactured Communication Products listed below (“Product”) against defects in material and workmanship under normal use and service for a period of time from the date of purchase as scheduled below:Motorola Solutions, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period. All replaced parts of Product shall become the property of MOTOROLA SOLUTIONS.This express limited warranty is extended by MOTOROLA SOLUTIONS to the original end user purchaser only and is not assignable or transferable to any other party. This is the complete warranty for the Product manufactured by MOTOROLA SOLUTIONS. MOTOROLA SOLUTIONS assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of MOTOROLA SOLUTIONS. Unless made in a separate agreement between MOTOROLA SOLUTIONS and the original end user purchaser, MOTOROLA SOLUTIONS does not warrant the installation, maintenance or service of the Product.MOTOROLA SOLUTIONS cannot be responsible in any way for any ancillary equipment not furnished by MOTOROLA SOLUTIONS which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, MOTOROLA SOLUTIONS disclaims liability for range, coverage, or operation of the system as a whole under this warranty.ASTRO APX Mobile Radio One (1) YearProduct Accessories One (1) YearDraft
MN003109A01_aaxvi Commercial Warranty II. General ProvisionsThis warranty sets forth the full extent of MOTOROLA SOLUTIONS'S responsibilities regarding the Product. Repair, replacement or refund of the purchase price, at MOTOROLA SOLUTIONS's option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA SOLUTIONS BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW.III. State Law RightsSOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY.This warranty gives specific legal rights, and there may be other rights which may vary from state to state.IV. How To Get Warranty ServiceYou must provide proof of purchase (bearing the date of purchase and Product item serial number) in order to receive warranty service and, also, deliver or send the Product item, transportation and insurance prepaid, to an authorized warranty service location. Warranty service will be provided by Motorola Solutions through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola Solutions at 1-888-567-7347 US/Canada.V. What This Warranty Does Not CoverA. Defects or damage resulting from use of the Product in other than its normal and customary manner.B. Defects or damage from misuse, accident, water, or neglect.C. Defects or damage from improper testing, operation, maintenance, installation, alteration, modification, or adjustment.D. Breakage or damage to antennas unless caused directly by defects in material workmanship.E. A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, without limitation, the addition to the Product of non-Motorola Solutions supplied equipment) which adversely affect performance of the Product or interfere with Motorola Solutions's normal warranty inspection and testing of the Product to verify any warranty claim.F. Product which has had the serial number removed or made illegible.G. Rechargeable batteries if:- any of the seals on the battery enclosure of cells are broken or show evidence of tampering.- the damage or defect is caused by charging or using the battery in equipment or service other than the Product for which it is specified.H. Freight costs to the repair depot.Draft
MN003109A01_aaCommercial Warranty xviiI. A Product which, due to illegal or unauthorized alteration of the software/firmware in the Product, does not function in accordance with MOTOROLA SOLUTIONS’s published specifications or the FCC certification labeling in effect for the Product at the time the Product was initially distributed from MOTOROLA SOLUTIONS.J. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Product.K. Normal and customary wear and tear.VI. Patent And Software ProvisionsMOTOROLA SOLUTIONS will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or parts infringe a United States patent, and MOTOROLA SOLUTIONS will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:A. that MOTOROLA SOLUTIONS will be notified promptly in writing by such purchaser of any notice of such claim;B. that MOTOROLA SOLUTIONS will have sole control of the defense of such suit and all negotiations for its settlement or compromise; andC. should the Product or parts become, or in MOTOROLA SOLUTIONS's opinion be likely to become, the subject of a claim of infringement of a United States patent, that such purchaser will permit MOTOROLA SOLUTIONS, at its option and expense, either to procure for such purchaser the right to continue using the Product or parts or to replace or modify the same so that it becomes noninfringing or to grant such purchaser a credit for the Product or parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or parts as established by MOTOROLA SOLUTIONS.MOTOROLA SOLUTIONS will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or parts furnished hereunder with software, apparatus or devices not furnished by MOTOROLA SOLUTIONS, nor will MOTOROLA SOLUTIONS have any liability for the use of ancillary equipment or software not furnished by MOTOROLA SOLUTIONS which is attached to or used in connection with the Product. The foregoing states the entire liability of MOTOROLA SOLUTIONS with respect to infringement of patents by the Product or any parts thereof.Laws in the United States and other countries preserve for MOTOROLA SOLUTIONS certain exclusive rights for copyrighted MOTOROLA SOLUTIONS software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola Solutions software. MOTOROLA SOLUTIONS software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse engineering of such MOTOROLA SOLUTIONS software or exercise of rights in such MOTOROLA SOLUTIONS software is permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA SOLUTIONS patent rights or copyrights.VII. Governing LawThis Warranty is governed by the laws of the State of Illinois, USA.Draft
MN003109A01_aaNotesxviii Commercial WarrantyDraft
Chapter 1 IntroductionThis manual covers the installation procedures for ASTRO APX mobile and motorcycle radios with O2, O3, O5, O7 and O9 control heads, and accessories required to complete the radio system. The radio system consists of a control head, radio, antenna, microphone, speaker, cabling, Universal Relay Controller (URC), and accessories.NOTE: APX Mobile high power do not support motorcycle radios.1.1 Mobile Radio Description1.1.1 DimensionsWhen installing the radio, plan the installation carefully and leave additional room in the rear of the radio for cabling and accessory connections. Allow additional room in the front of the radio for access, controls, and cabling for remote mount and to the sides of the radio so that you can access and install the trunnion screws/wing screws.NOTE: The measurement unit used in Figure 1-1 to Figure 1-20 is millimeter.Figure 1-1. Front View of O2 Control Head Attached to APX 8500Mid Power Dash Mount Transceiver and TrunnionFigure 1-2. Side View of O2 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion20630651842936115338Draft
MN003109A01_aa1-2 Introduction Mobile Radio DescriptionFigure 1-9 and Figure 1-10, show the basic dimensions of the remote mount transceiver trunnion APX mobile radio.Figure 1-3. Front View of O3 ControlHead with Coiled CableFigure 1-4. Side View of O3 ControlHead with Coiled CableFigure 1-5. Front View of O5 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and TrunnionFigure 1-6. Side View of O5 Control Head Attached to APX 8500 Mid PowerDash Mount Transceiver and TrunnionFigure 1-7. Front View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and TrunnionFigure 1-8. Side View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and TrunnionFigure 1-9. Front View of Remote Mount and TrunnionFigure 1-10. Side View of Remote Mount and Trunnion178206 286274518420617829127884512061782615184Draft
MN003109A01_aaIntroduction Mobile Radio Description 1-3Figure 1-11. Front View of O2 Control Head with Remote Mount and TrunnionFigure 1-12. Side View of O2 Control Head with Remote Mount and TrunnionFigure 1-13. Front View of O5 Control Head with Remote Mount and TrunnionFigure 1-14. Side View of O5 Control Head with Remote Mount and TrunnionFigure 1-15. Front View of O7 Control Head with Remote Mount and TrunnionFigure 1-16. Side View of O7 Control Head with Remote Mount and Trunnion209991239751180752091789110882Draft
MN003109A01_aa1-4 Introduction Mobile Radio DescriptionFigure 1-21. Siren and Lights Interface Module (SLIM)Figure 1-17. Front View of O9 Control Head with TrunnionFigure 1-18. Side View of O9 Control Head with TrunnionFigure 1-19. Top View of O9 Universal Relay Controller with Trunnion (URC is an orderable accessory)Figure 1-20. Side View of O9 Universal Relay Controller with Trunnion (URC is an orderable accessory)178190 8318521061.5Draft
MN003109A01_aaIntroduction Mobile Radio Description 1-5Figure 1-22. Front View of SB9600 Whelen SirenFigure 1-23. Siren/PA Cable ConnectionsSiren/PA UnitT-Cable for Dual Control Head OnlyTo Switch Box or DEKSpeaker LeadsRed Fused Cable Connects to Battery Positive TerminalBlack Chassis Ground CableDraft
MN003109A01_aa1-6 Introduction Standard Configurations1.2 Standard Configurations1.2.1 Dash Mount Configuration - Mid PowerNOTE: The dash mount configuration is not applicable for O9 control heads.There are two versions of the APX mobile dash mount. The first are the O2, O5 and O7 control heads which are mounted on the front of the transceiver housing. The second is the O3 control head which is connected to the transceiver through a coiled cable, which is plugged into the CAN connector on the transceiver.Electrical connection between the two takes place within the radio through a flexible circuit board between the connectors on the front of the transceiver and at the back of the control head for O2, O5 and O7.Figure 1-24. Dash Mount Configuration for O2 Control HeadFigure 1-25. Dash Mount Configuration for O3 Control Head(No Extension Cable Present)Draft
MN003109A01_aaIntroduction Standard Configurations 1-7For details on this configuration, see See 2.2.1.Figure 1-26. Dash Mount Configuration for O5 Control HeadFigure 1-27. Dash Mount Configuration for O7 Control HeadDraft
MN003109A01_aa1-8 Introduction Standard Configurations1.2.2 Remote Mount ConfigurationIn the remote mount configuration, the transceiver and the control head are mounted separately in the vehicle. The O2, O5, O7 and O9 control heads are mounted in remote trunnions near the operator. The transceiver and control head are mounted using a trunnion or other mounting hardware. If the transceiver is located in a car trunk, ensure that it is mounted securely and that sufficient cooling is provided. Do not cover the transceiver with baggage, blankets, and others.NOTE: The keypad mic should only be plugged into the Mobile Microphone Port (MMP) connector located on the control head, in either dash mount or remote mount configuration.Figure 1-28. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O2 Control HeadFigure 1-29. Remote Mount Configuration with High Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O2 Control HeadMMPMMPMMPMMPDraft
MN003109A01_aaIntroduction Standard Configurations 1-9Figure 1-30. Remote Mount Configuration with Mid Power Transceiver,Transceiver Interface Board and O3 Control HeadFigure 1-31. Remote Mount Configuration with High Power Transceiver,Transceiver Interface Board and O3 Control Head5 m (17 ft) Extension Cable5 m (17 ft) Extension CableDraft
MN003109A01_aa1-10 Introduction Standard ConfigurationsFigure 1-32. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O5 Control HeadFigure 1-33. Remote Mount Configuration with High Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O5 Control HeadMMPMMPMMPMMPDraft
MN003109A01_aaIntroduction Standard Configurations 1-11Figure 1-34. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O7 Control HeadFigure 1-35. Remote Mount Configuration with High Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O7 Control HeadFigure 1-36. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board and O9 Control HeadMMPMMPMMPMMP17 ft Extension CableDraft
MN003109A01_aa1-12 Introduction Standard ConfigurationsFigure 1-37. Remote Mount Configuration with High Power Transceiver, Transceiver Interface Board and O9 Control HeadFigure 1-38. Remote Mount Configuration with Mid Power Radio Transceiver,Universal Relay Controller and O7 Control Head (URC is optional) (Also Applicable for O2 and O5 Control Heads)17 ft Extension Cable17 ft Extension CableO7 to URC CableDraft
MN003109A01_aaIntroduction Standard Configurations 1-13Figure 1-39. Remote Mount Configuration with High Power Radio Transceiver,Universal Relay Controller and O7 Control Head (URC is optional) (Also Applicable for O2 and O5 Control Heads)17 ft Extension CableO7 to URC CableDraft
MN003109A01_aa1-14 Introduction Standard ConfigurationsFigure 1-40. Remote Mount Configuration with Mid Power Radio Transceiver,Universal Relay Controller and O9 Control Head (URC is optional)Figure 1-41. Remote Mount Configuration with High Power Radio Transceiver,Universal Relay Controller and O9 Control Head (URC is optional)For details on these configurations, See 2.2.2.17 ft Extension CableO9 to URC CableO9 to URC Cable17 ft Extension CableDraft
MN003109A01_aaIntroduction Motorcycle Configurations - Mid Power 1-151.2.3 Multi Control HeadThe multi control head option allows separate, remotely operated control heads to operate and control the radio. For example, a fire truck could have a control head located in the cab and on the rear of the truck so that the radio could be operated from outside the vehicle.1.3 Motorcycle Configurations - Mid PowerNOTE: The motorcycle configurations are not applicable for O9 control heads.See Chapter 5: Motorcycle Radio Installation for further information.1.4 Base/Control StationsNOTE: The base/control station option is not applicable for O9 control heads.If mobile radio equipment is installed at a fixed location and operated as a control station or as a fixed unit, the antenna installation must comply with the following requirements in order to ensure optimal performance and compliance with the RF energy exposure limits in the standards and guidelines listed in the Safety Manual (refer to related publications):• The antenna should be mounted outside the building on the roof or a tower if at all possible.• As with all fixed site antenna installations, it is the responsibility of the licensee to manage the site in accordance with applicable regulatory requirements and may require additional compliance actions such as site survey measurements, signage, and site access restrictions in order to ensure that exposure limits are not exceeded.1.5 Tools Required for APX Mobile InstallationsTool Part Number10 mm wrench –5 mm Allen wrench –Regular slot screwdriver of Phillips #2 –Pin removal tool 6680163F01Draft
MN003109A01_aa1-16 Introduction Tools Required for APX Mobile InstallationsDraft
Chapter 2 Standard Configurations2.1 Planning the InstallationThe APX mobile radio operates only in negative ground electrical systems with a valid operating range of 13.6 V +/- 20%. Before starting the radio installation, make sure that the ground polarity of the vehicle is correct. Accidentally reversing the polarity could damage the radio and cause the cable fuses to blow.Planning is the key to fast, easy radio installation. Before starting the installation, inspect the vehicle and determine how and where you intend to mount the antenna, radio, and accessories. Plan wire and cable runs to provide maximum protection from pinching, crushing, and overheating.Before installing any electrical equipment, check the vehicle manufacturer user manual for warnings or recommendations.The installation of this device should be completed by an authorized servicer or installer. Failure to properly install the device may result in damage to the device, or improper operation.!C a u t i o nDraft
MN003109A01_aa2-2 Standard Configurations Planning the Installation2.1.1 Installation ExamplesThe mobile two-way radio offers various methods of installation, with accessories placed to the vehicle as desired. The radio can be a dash or remote mount except with O9 control head, which can only be mounted remotely. The O9 control head with the radio and the URC can only be mounted remotely (see Figure 2-3).Figure 2-1. Dash Mount Radios Can Be Located in the Middle Console, on theTransmission Hump, or Under the Dash (Mid Power)Figure 2-2. Remote Mount Radio Control Heads Can Be Located in the MiddleConsole, on the Transmission Hump, or Under the Dash (Mid Power)Figure 2-3. Remote Mount of the Radio, O9 Control Headand Universal Relay Controller (URC is optional)911AntennaRadioSpeakerBattery Radio911AntennaControl HeadSpeakerBattery Control HeadRadio911AntennaControl HeadSpeakerBatteryUniversal Relay Controller BoxRadioSiren Speaker Siren BoxDraft
MN003109A01_aaStandard Configurations Planning the Installation 2-32.1.2 Wiring DiagramsFigure 2-4 through Figure 2-18 show the wiring diagrams for all the possible configurations. The title under each figure identifies the O2, O3, O5, O7 or O9 control head configurations. Identify which of these figures shows the configuration that you are installing, and use the diagram when planning the installation.Figure 2-4. Radio Installation (O2 Mid Power Dash Mount)Figure 2-5. Radio Installation (O3 Mid Power Dash Mount)BATTERYHORN RELAYLIGHT RELAYMICCLIPSPEAKERMICEMERGENCYSWITCHFUSEFUSEBLOCK(+)(-)RED LEADFUSEFIREWALLHOLEMOUNTINGSCREWDASH MOUNT RADIOANTENNA CONNECTION ANTENNA 1IGN SENSE (ACC)P2(SEE J2PINOUT)DCPOWER CABLETRUNNION J2REAR ACCESSORY CONNECTOR1781413202126SPKR-SPKR+VIPOUT 212V(RELAY)VIPOUT 112V(RELAY)GROUNDEMERGENCYIGN SENSE(ACC)ANTENNA CONNECTION ANTENNA 2WIFI (OPTIONAL)ANTENNA CONNECTION ANTENNA 3GPS (OPTIONAL)Multi-plexerBATTERYHORNRELAY LIGHTRELAYMICCLIPSPEAKERMICEMERGENCYSWITCHFUSEFUSEBLOCK(+)(-)RED LEADFUSEFIREWALLHOLEMOUNTINGSCREWRADIOANTENNACONNECTIONANTENNA 1IGN SENSE (ACC)P2(SEE J2PINOUT)DCPOWERCABLE TRUNNIONJ2REAR ACCESSORY CONNECTOR1781413202126SPKR-SPKR+VIPOUT 212V(RELAY)VIPOUT 112V(RELAY)GROUNDEMERGENCYIGN SENSE(ACC)ANTENNA CONNECTION ANTENNA 2WIFI (OPTIONAL)ANTENNA CONNECTION ANTENNA 3GPS (OPTIONAL)Multi-plexerDraft
MN003109A01_aa2-4 Standard Configurations Planning the InstallationFigure 2-6. Radio Installation (O5 Mid Power Dash Mount)Figure 2-7. Radio Installation (O7 Mid Power Dash Mount)BATTERYHORN RELAYLIGHT RELAYMICCLIPSPEAKERMICEMERGENCYSWITCHFUSEFUSEBLOCK(+)(-)RED LEADFUSEFIREWALLHOLEMOUNTINGSCREWDASH MOUNT RADIOANTENNA CONNECTION ANTENNA 1IGN SENSE (ACC)P2(SEE J2PINOUT)DCPOWER CABLETRUNNION J2REAR ACCESSORY CONNECTOR1781413202126SPKR-SPKR+VIPOUT 212V(RELAY)VIPOUT 112V(RELAY)GROUNDEMERGENCYIGN SENSE(ACC)ANTENNA CONNECTION ANTENNA 2WIFI (OPTIONAL)ANTENNA CONNECTION ANTENNA 3GPS (OPTIONAL)Multi-plexerBATTERYHORN RELAYLIGHT RELAYMICCLIPSPEAKERMICEMERGENCYSWITCHFUSEFUSEBLOCK(+)(-)RED LEADFUSEFIREWALLHOLEMOUNTINGSCREWDASH MOUNT RADIOANTENNA CONNECTION ANTENNA 1IGN SENSE (ACC)P2(SEE J2PINOUT)DCPOWER CABLETRUNNION J2REAR ACCESSORY CONNECTOR1781413202126SPKR-SPKR+VIPOUT 212V(RELAY)VIPOUT 112V(RELAY)GROUNDEMERGENCYIGN SENSE(ACC)ANTENNA CONNECTION ANTENNA 2WIFI (OPTIONAL)ANTENNA CONNECTION ANTENNA 3GPS (OPTIONAL)Multi-plexerDraft
MN003109A01_aaStandard Configurations Planning the Installation 2-5NOTE: In dash mount configuration, it is mandatory that a rear accessory cable be attached at the back of a mid power transceiver, in order to ground the Emergency pin to GND. Or, an emergency footswitch or pushbutton switch must be attached at the back of a mid power. If the emergency pin is not grounded, upon the attachment of the A+ cable at the DC connector, the radio detects a HIGH for the emergency pin state, and assume that emergency has been activated. This attempts to power on the radio, and results in excessive current draw and incorrect radio operation. Refer to Section 2.1.3.1 for further details and recommended wiring of emergency in dash mount.Figure 2-8. Radio Installation (O2 Mid Power Remote Mount)Figure 2-9. Radio Installation (O2 High Power Remote Mount)PWRSPKJ400-1 RED SWB +J400-2 GREEN GNDJ400-3 - NO PINJ400-4 - "VIP" detect: GPIO=HIGHJ400-5 BLUE VIP_OUT_1J400-6 YELLOW VIP_OUT_2J400-7 BLACK VIP_OUT_3J400-8 WHITE VIP_IN_1 (VIP_IN GPIO)J400-9 ORANGE VIP_IN_2 (VIP_IN GPIO)J400-10 VIOLET VIP_IN_3 CAN CAN DEKVIPJ400ACC USBPORTS ON REAR OF REMOTE CONTROL HEADVIP CONNECTOR PIN-OUTJ4006910742581RadioPinNumberVIP Cable(HKN6196_)Wire ColorFunctionBATTERYHORN RELAYLIGHT RELAYMICCLIPSPEAKERMICEMERGENCYSWITCHRED LEADFUSEBLOCKYELLOWLEADBLACKLEAD(+)(-)FUSEFUSECONTROL HEAD FIREWALLHOLEANTENNA CONNECTION ANTENNA 1DC POWER CABLERADIOFUSEANTENNA CONNECTION ANTENNA 2WIFI (OPTIONAL)ANTENNA CONNECTION ANTENNA 3GPS (OPTIONAL)Multi-plexerMulti-plexerDraft
MN003109A01_aa2-6 Standard Configurations Planning the InstallationFigure 2-10. Radio Installation (O3 Mid Power Remote Mount)Figure 2-11. Radio Installation (O3 High Power Remote Mount)BATTERYHORNRELAY LIGHTRELAYCHhangupboxSPEAKERO35m (17ft) CABLE (PMLN4958)EMERGENCYSWITCHFUSEFUSEBLOCK(+)(-)RED LEADFUSEFIREWALLHOLEMOUNTINGSCREWIGN SENSE (ACC)P2(SEE J626PINOUT)CABLE HLN 6863DCPOWERCABLETRUNNIONANTENNA CONNECTION ANTENNA 1J2REAR ACCESSORY CONNECTOR1781413202126SPKR-SPKR+VIPOUT 212V(RELAY)VIPOUT 112V(RELAY)GROUNDEMERGENCYIGN SENSE(ACC)ANTENNA CONNECTION ANTENNA 2WIFI (OPTIONAL)ANTENNA CONNECTION ANTENNA 3GPS (OPTIONAL)Multi-plexerMulti-plexerDraft
MN003109A01_aaStandard Configurations Planning the Installation 2-7Figure 2-12. Radio Installation (O5 Mid Power Remote Mount)Figure 2-13. Radio Installation (O5 High Power Remote Mount)BATTERYHORN RELAYLIGHT RELAYMICCLIPSPEAKERMICEMERGENCYSWITCHRED LEADFUSEBLOCKYELLOWLEADBLACKLEAD(+)(-)FUSEFUSECONTROL HEAD FIREWALLHOLEANTENNA CONNECTION ANTENNA 1DC POWER CABLERADIOFUSEANTENNA CONNECTION ANTENNA 2WIFI (OPTIONAL)ANTENNA CONNECTION ANTENNA 3GPS (OPTIONAL)PWRSPKJ400-1 RED SWB +J400-2 GREEN GNDJ400-3 - NO PINJ400-4 - "VIP" detect: GPIO=HIGHJ400-5 BLUE VIP_OUT_1J400-6 YELLOW VIP_OUT_2J400-7 BLACK VIP_OUT_3J400-8 WHITE VIP_IN_1 (VIP_IN GPIO)J400-9 ORANGE VIP_IN_2 (VIP_IN GPIO)J400-10 VIOLET VIP_IN_3 CAN CAN DEKVIPJ400ACC USBPORTS ON REAR OF REMOTE CONTROL HEADVIP CONNECTOR PIN-OUTJ4006910742581RadioPinNumberVIP Cable(HKN6196_)Wire ColorFunctionMulti-plexerMulti-plexerDraft
MN003109A01_aa2-8 Standard Configurations Planning the InstallationFigure 2-14. Radio Installation (O7 Mid Power Remote Mount)Figure 2-15. Radio Installation (O7 High Power Remote Mount)Refer to Section 2.1.3.2 and Section 4.2.1 for further details and recommended wiring of emergency in remote mount.PWRSPKJ400-1 RED SWB +J400-2 GREEN GNDJ400-3 - NO PINJ400-4 - "VIP" detect: GPIO=HIGHJ400-5 BLUE VIP_OUT_1J400-6 YELLOW VIP_OUT_2J400-7 BLACK VIP_OUT_3J400-8 WHITE VIP_IN_1 (VIP_IN GPIO)J400-9 ORANGE VIP_IN_2 (VIP_IN GPIO)J400-10 VIOLET VIP_IN_3 CAN CAN DEKVIPJ400ACC USBPORTS ON REAR OF REMOTE CONTROL HEADVIP CONNECTOR PIN-OUTJ4006910742581RadioPinNumberVIP Cable(HKN6196_)Wire ColorFunctionBATTERYHORN RELAYLIGHT RELAYMICCLIPSPEAKERMICEMERGENCYSWITCHRED LEADFUSEBLOCKYELLOWLEADBLACKLEAD(+)(-)FUSEFUSECONTROL HEAD FIREWALLHOLEANTENNA CONNECTION ANTENNA 1DC POWER CABLERADIOFUSEANTENNA CONNECTION ANTENNA 2WIFI (OPTIONAL)ANTENNA CONNECTION ANTENNA 3GPS (OPTIONAL)Multi-plexerMulti-plexerDraft
MN003109A01_aaStandard Configurations Planning the Installation 2-9Figure 2-16. Radio Installation of O9 Remote Mount with Transceiver (URC is optional) - Mid PowerMICMICCLIPEMERGENCYSWITCH(SEE J2PINOUT)GUN LOCKEARJACKControl HeadSpeakerSiren BullhornSiren BoxRED LEADHORNRELAYANTENNA 1ANTENNACONNECTIONFIREWALLHOLEDC POWERCABLEURC Controller BoxBLACKLEADLIGHTBARO9 TO URC CableRADIOCAN CableANTENNACONNECTIONWIFI (OPTIONAL)ANTENNACONNECTIONGPS (OPTIONAL)(+)(-)RED LEADRED LEADRED LEADYELLOW LEADCONTROL HEADFUSEFUSEFUSEFUSEBLOCKBATTERYFUSECIRCUIT BREAKERMulti-plexerDraft
MN003109A01_aa2-10 Standard Configurations Planning the InstallationFigure 2-17. Radio Installation of O9 Remote Mount with Transceiver (URC is optional) - High PowerMulti-plexerDraft
MN003109A01_aaStandard Configurations Planning the Installation 2-11Figure 2-18. Radio Installation (O9 Remote Mount with Pinouts)Refer to Section 2.1.3.2 and Section 4.2.1 for further details and recommended wiring of emergency in remote mount.Figure 2-19. Remote Control Head PinoutsVIP CONNECTOR PIN-OUTJ4006910742581J400-1 RED SWB +J400-2 GREEN GNDJ400-3 - NO PINJ400-4 - "VIP" detect: GPIO=HIGHJ400-5 BLUE VIP_OUT_1 J400-6 YELLOW VIP_OUT_2J400-7 BLACK VIP_OUT_3J400-8 WHITE VIP_IN_1 (VIP_IN GPIO)J400-9 ORANGE VIP_IN_2 (VIP_IN GPIO)J400-10 VIOLET VIP_IN_3 RadioPinNumberVIP Cable(HKN6196_)Wire ColorFunctionJ2REAR ACCESSORY CONNECTOR1781413202126SPKR-SPKR+VIPOUT 212V(RELAY)VIPOUT 112V(RELAY)GROUNDEMERGENCYIGN SENSE(ACC)MMPJ400DEK/VIP(YELLOW)J300RCAN(BLUE)J500USBJ100M.A.P.J200PWR/SPKR(RED) J300LCAN(BLUE)M.A.P. PWRSPK (RED)CAN(BLUE)CAN(BLUE)DEKVIP(YELLOW)USBJ100J200 J300L J300R J400 J500Draft
MN003109A01_aa2-12 Standard Configurations Planning the InstallationRADIO COMPARTMENT = OPERATOR COMPARTMENT VEHICLE BATTERY COMPARTMENTTIBCONTROL HEADACC lineMICROPHONETRANSCEIVERSPEAKER A+ (RED) DASH IGN SENSE (thin RED) FUSEFUSESEE NOTEVEHICLEIGNITION SWITCHGROMMETVEHICLEBATTERYCHASSIS GNDNOTE:See TABLE 2-1 for wiring of the thin RED wire on rear accessory plug. A good GROUND connection to the car chassis is required for correct radio operation.NOTE:Ignition sense cable uses either 3-amp fuse (6580283E01) or 4-amp fuse (6580283E02)Figure 2-20. Cabling Interconnect Diagram for Dash MountDraft
MN003109A01_aaStandard Configurations Planning the Installation 2-13 IGN SENSE (YELLOW)ACC lineVEHICLEIGNITION SWITCHGROMMETVEHICLEBATTERYCHASSIS GNDMICROPHONECONTROL HEAD (REAR VIEW)DIGITAL CONTROL CABLEREMOTE MOUNT OPERATIONRADIO COMPARTMENT VEHICLE BATTERYCOMPARTMENTOPERATOR COMPARTMENTTRANSCEIVERTIBGROMMETSPEAKER A+ (RED)SEE NOTEFUSEFUSENOTE:See TABLE 2-1 for wiring of the YELLOW wire. A good GROUND connection to the car chassis is required for correct radio operation.Figure 2-21. Cabling Interconnect Diagram for Remote MountDraft
MN003109A01_aa2-14 Standard Configurations Planning the InstallationRADIO COMPARTMENTCAUTION OPERATOR COMPARTMENT VEHICLE BATTERYCOMPARTMENTSiren Box (BLK)A+(Red)A+(Red)15A FuseVEHICLEIGNITION SWITCHVEHICLEBATTERYPART OFVEHICLEWIRINGSiren SpeakerON/ACC3A OR 4A FUSE SEE NOTESPEAKERRADIO POWER CABLE(RED/BATTERY HOT)15A, 20A OR30A FUSE16A Circuit BreakerGROMMETGROMMETGROMMETURC ControllerBoxChassis GNDMMP to RJ45CableTRANSCEIVERTIBCAN extension cableA+(Red)IGN Sense(yellow)(BLK)Control Head (Rear View)Chassis GND(+) (-)Figure 2-22. Cabling Interconnect Diagram for 09 Remote Mount (URC is optional)NOTE:For remote mount configurations, do not supply IGNITION at the radio's rear accessory connector. See TABLE 2-2 for combinations of wiring the RED and YELLOW cables.Alternator whine and other noise problems may occur. Isolate the RED cable with a Motorola Solutions relay (5900813674).Draft
MN003109A01_aaStandard Configurations Planning the Installation 2-152.1.3 Radio Operation Wiring for Dash and Remote ConfigurationsDetermine from Table 2-1 or Table 2-2 the radio functionality you want to achieve, which is controlled by the vehicle ignition switch state, the physical wiring of the radio ignition sense (ACC) wire, and by the programmed CPS setting. For additional radio functionality as determined by the programming of the ignition switch in CPS, refer to the HELP menu in your CPS that is Ignition as: Required, Blank, Soft Power Off, TX Inhibit, PTT TX Inhibit, Ignition Only Power Up).Choose a clean ignition point which is not shared in the immediate vicinity by other high current accessories/devices to reduce the transients on the ignition line. Examples of high-current accessories/devices are: Air Horn, relays, lightbars, and others. It is recommended to wire to the vehicle ACC line, not the START or the solenoid side of the ignition circuit. Refer to chapter 6 for best installation practices. The Ignition sense (ACC) cable uses either a 3-amp fuse (6580283E01) or 4-amp fuse (6580283E02).2.1.3.1 Dash Mount: Power, Ignition, and Emergency Cable Installation - Mid PowerThe standard dash mount rear ignition sense cable HLN6863 contains a “thin red” ignition wire, a jumper wire that shorts emergency to ground, and two gray wires attached to an external speaker plug. The thin RED wire is the ignition sensed wire. Refer to Table 2-1 or Table 2- 2 for its correct wiring configurations.NOTE: This cable MUST be attached in order for the radio to operate in Dash mount, regardless of how emergency is programmed in CPS or wired inside the vehicle. Either the emergency jumper wire or an emergency accessory (footswitch or button) must be wired to the rear of the transceiver in Dash mount. Otherwise, upon attachment of the radio power cable to the vehicle battery, the radio incorrectly determines that emergency operation has been activated, such as when an emergency footswitch is de-pressed and the emergency pin is ungrounded.Draft
MN003109A01_aa2-16 Standard Configurations Planning the Installation2.1.3.2 Remote Mount: Power, Ignition, and Emergency Cable InstallationThe single control head O2, O5, O7 or O9 remote mount configurations receive power from the J200 connector red and black wires. The yellow wire at J200 is one ignition sense wire. The J2 connector can also be used for ignition sense. If the HLN6863 is attached at J100 of the O2, O5, O7 or O9 control head, the “thin red” wire do NOT function as an ignition sense wire, since the J100 connector has no ignition sense electrical connection.NOTE: It is incorrect for installation to attach ignition sense at more than one wire or connector. Refer to Table 2-1 or Table 2-2 for its correct wiring configurations.The O3 control head receives its power down the CAN cable, and detects the ignition state by the ignition sense pin at J2. The J2 connector can also be used for ignition sense. In Multi-Control Head installations, the yellow ignition wire must be connected to the head assigned ID # 1. Section 2.2.2.4: “Setting the Initial Control Head ID” for further information.The design of the control head is different compared to the transceiver, therefore it is also NOT necessary to attach HLN6863 at J100 to prevent accidental emergency operation. The control head can have an emergency accessory attached at connector J100 instead of at the transceiver connector J2. Wherever the emergency accessory is placed, it is recommended to only attach at one location rather than multiple emergency accessories attached at different points of the radio. Draft
MN003109A01_aaStandard Configurations Planning the Installation 2-17Table 2-1. Dash and Remote O2, O3, O5, O7 or O9 Radio Power ON @ J2Dash/Remote MountTransceiver Red Power WireHLN6863Thin Red Wire @ J2Transceiver Red Power WireHLN6863Thin Red Wire @ J2Transceiver Red Power WireHLN6863Thin Red Wire @ J2Connected to batteryXXX XConnected to ignition switchXXXIgnition switch controlsNo ignition switch control. Enables ignition switch functionality as programmed in the codeplug.Illegal wiring configuration. See CAUTION note.Table 2-2. Remote O2, O5, O7 or O9 Radio Power ON @ J200Remote Control Head Red Wire @J200Control Head Yellow Wire @J200Control Head Red Wire @J200Control Head Yellow Wire @J200Control Head Red Wire @J200Control Head Yellow Wire @J200Connected to batteryXXX XConnected to ignition switchXXXIgnition switch controlsNo ignition switch control. Enables ignition switch functionality as programmed in the codeplug.Illegal wiring configuration. See CAUTION note.Table 2-3. Ignition Interface CablesPart Number DescriptionHLN6863_ Cable, M.A.P. 26pin with Only Ignition and SPKKT000274A01 Y-Cable, M.A.P to M.A.P. and DB 25DO NOT connect any wires to the battery terminals until you have finished the entire radio installation (Dash or Remote Mount) configuration to avoid potential equipment damage.Incorrect wiring of the radio may result in incorrect ignition sense detection, incorrect power-on state, or incorrect power-off state of the radio system.The Control Head Power cable wire (RED) and Transceiver Power cable wire (RED) are always attached to the battery terminal and NOT to the ignition switch.!C a u t i o nDraft
MN003109A01_aa2-18 Standard Configurations Planning the Installation2.1.4 Ignition Sense Switch (Radio Wide Advance)CPS selectable settings to control the radio functionality based on the state of the vehicle Ignition status. These descriptions can be found in the CPS (customer programming software) tool HELP Guides and are repeated here for convenience.Table 2-4. Ignition Sense Switch Settings in CPSFeature DescriptionBlank • Radio POWERS ON when the Power Button is pressed or with the emergency power up feature.• Radio POWERS OFF when the Power Button is pressed.TX Inhibit (Available only when: the radio is model/option capable)• Radio POWERS ON with a radio Power On button / knob selection.• Radio POWERS OFF with a radio Power Off button / knob selection, or when the Inactiv-ity Auto Power Off timer expires.•While “IGNITION” is not present, certain communications are not possible:I. The radio does not register with ASTRO 25 (APCO) - Trunking Systems and there-fore cannot receive this type of Trunking communications (see the System Type field), however, Type II Trunking Systems can receive dispatch without being regis-tered.II. Also, the radio cannot be powered-on with the Emergency Power UP feature, and Emergency Alarm transmissions using the Emergency Power UP footswitch are not possible.PTT TX Inhibit (Available only when: the radio is model/option capable)• Radio POWERS ON with a radio Power On button / knob selection.• Radio POWERS OFF with a radio Power Off button / knob selection, or when the Inactiv-ity Auto Power Off timer expires.•While “IGNITION” is not present, all PTT button transmissions are inhibited:I. The radio does not register with ASTRO 25 (APCO) - Trunking Systems and therefore cannot receive this type of Trunking communications (see the System Type field), however, Type II Trunking Systems can receive dispatch without being registered.II. Also, the radio cannot be powered-on with the an Emergency Power UP footswitch-press; however, the footswitch can be used to initiate Emergency Alarm transmissions if the radio is already on.Required • Radio POWERS ON when the Power Button is pressed and Ignition is present.• Radio POWERS ON when Ignition is cycled and radio was previously ON.• Radio POWERS OFF when the Power Button is pressed, or when Ignition is lost.Soft Power Off • Radio POWERS ON when the Power Button is pressed, or when Ignition is detected.• Radio POWERS OFF when the Power Button is pressed, or when Ignition is lost.Ignition Only Power Up • Radio POWERS ON when Ignition is present.• Radio POWERS OFF when Ignition is lost.• Control head power button is ignored.Draft
MN003109A01_aaStandard Configurations Planning the Installation 2-19NOTE: When either TX Inhibit, PTT TX Inhibit or Required are selected, the Emergency Power Up feature is not be available to the radio-user. When any other Ignition Switch setting is made, Emergency Power Up is available to the radio-user, regardless of current ignition state. Any optional inactivity time-out timer setting in CPS may delay the power off of the radio once Ignition sense is removed.Draft
MN003109A01_aa2-20 Standard Configurations Planning the Installation2.1.5 Motorola Solutions Branded SB9600 Siren/PA Configuration/ProgrammingThe Siren/PA is shipped pre-wired for 100 W operation. It can be rewired for 65 W, 75 W, or 130 W power levels.To change to another power level, perform the following:1. Open the Siren/PA connector cover to gain access to the two-connector speaker leads. Do not change the speaker common lead (pin 20). The other lead is connected to pin 35 (for 100 W operation).2. Using an appropriate pin removal tool, extract pin 35 and move it to one of the following pin locations:- pin location 36 for 75 W operation- pin location 28 for 65 W or 130 W operation3. For 65 W or 75 W operation, no further changes are required. Reassemble the connector. 4. For 130 W operation, you must parallel two 11 ȍ speakers, each rated at 65 W minimum. Proper phasing of the two speakers is important--when connecting two speakers in parallel, wire similar speaker terminals together to ensure maximum loudness and prevent "deadspots." For example, if the terminals are marked "1" and "2", connect the terminals marked "1" together and connect those wires to one speaker lead. Connect the terminals marked "2" together and connect those wires to the other speaker lead. 5. When the Siren/PA is configured for dual speaker, 130 W operation, it is necessary to remove a resistor and move two jumpers to set the correct power level. Remove the Siren/PA cover, and locate resistor R219 (0 ȍ). This resistor should be removed for 130 W operation. Locate jumpers JU100 and JU101. These jumpers should be installed for 130 W operation.6. Close and reconnect the Siren/PA connector cover.NOTE: Jumpers JU100 and JU101 do not affect the Siren output level. JU100 and JU101 compensate for the lower speaker load and the two speakers in parallel, by decreasing the gain U102-1. JU100 affects the radio PA level and JU101 affects the PA audio level.Pin locations of various power level configurations are listed in Table 2-5Before continuing, remember that under a high-line supply condition (16.6 V), up to 30 % more power goes to the speaker(s) after reconfiguring for 130 W operation. Do this only when your PA speakers are capable of handling the extra power.Table 2-5. Power Level ConfigurationsPin location of speaker leads R219 JU100/JU10165 W 20,28 IN Across pins A and B75 W 20,36 IN Across pins A and B100 W 20,35 IN Across pins A and B130 W 20,28 OUT Across pins B and C!C a u t i o nDraft
MN003109A01_aaStandard Configurations Radio Mounting 2-212.2 Radio MountingThe mounting location must be accessible and visible. Select a location that permits routing the RF antenna cable as directly as possible.NOTE: For optimum radio performance, orient the mounting trunnion as shown in Figure 2-23. For new or existing installations of all use only the APX mobile trunnion, kit number HLN7002 (mid power) and HLN7003 (high power).Figure 2-23. APX8500 Mid Power Trunnion Orientation DO NOT mount the radio on a plastic mounting surface without first reinforcing the mounting surface; the weight of the radio may crack or break the mounting surface.DO NOT mount the radio on any surface where the radio could be partially submersed in water. This is especially important if the cab area of the vehicle is cleaned by spraying with water. If the radio sits in water for a length of time, moisture may seep inside the radio and damage the electronic components.DO NOT allow water to stand in recessed areas of vertically mounted radios. Remove any moisture immediately to prevent it from seeping down into the radio.Care must be taken to shield the control head (front and back) from direct exposure to pressurized water. The pressurized water from a hose, in most cases, is more severe than the stated test and conditions in typical environments.!C a u t i o nRADIO APPLIES TO RADIOS IN DASH AND REMOTE INSTALLATIONSDraft
MN003109A01_aa2-22 Standard Configurations Radio MountingNOTE: .Figure 2-24. APX8500 High Power Trunnion Orientation RADIO FRONTAPPLIES TO RADIOS IN REMOTE INSTALLATIONSDraft
MN003109A01_aaStandard Configurations Radio Mounting 2-232.2.1 Dash Mount with Trunnion - Mid Power1. Select the location to mount your radio on the transmission hump (see Figure 2-25) or underthe dash (see Figure 2-26)NOTE: When mounting the trunnion on the transmission hump take care that the transmission housing is not affected. Plan your installation ensuring enough room for the Accessory connector and cable in the back of the radio.2. Using the trunnion mounting bracket as a template, mark the positions of the holes on themounting surface. Use the innermost four holes for a curved mounting surface such as thetransmission hump, and the four outmost holes for a flat surface such as under the dash.3. Center punch the spots you have marked and realign the trunnion in position.4. Secure the trunnion mounting bracket with the four self-drilling screws provided(see Figure 2-25 and Figure 2-26).5. Ensure that the plastic guides are aligned (horizontal) to the grooves of the trunnion. Slide theradio into the grooves until it snaps into place (see Figure 2-26).Figure 2-25. Below Dash Trunnion MountingTable 2-6. +LJKMid Power Trunnion KitTabsThreaded Hole for ScrewGroovePlastic Guides1321Item Part Number Description High/Mid Power Transceiver1 0371859H01 Trunnion Mounting Screw APX 85002 0312002B14 Self-Drilling Tapping Screw APX 85003 HLN7002_ Mackinaw Trunnion Hardware Kit APX 85004HLN7003_ Mackinaw Trunnion Hardware Kit APX 8500Draft
MN003109A01_aa2-24 Standard Configurations Radio MountingFigure 2-26. Below Remote Trunnion MountingFigure 2-27. Transmission Hump Trunnion Mounting - Mid Power113Draft
MN003109A01_aaStandard Configurations Radio Mounting 2-25Figure 2-28. Transmission Hump Trunnion Mounting - High Power6. )RUPLGSRZHUUDGLRVecure the radio with two screws provided (Item 1 in Table 2-6). The torque GRZQIRUFHIRU0371859H01 should be between 50 in-lbf to 52 in-lbf.NOTE:This configuration shows the O5 control head. The TIB is used for O3 control head for the same configuration.2.2.2 Remote Mount with TrunnionFor a remote mount installation, the transceiver may be mounted anywhere in the vehicle, provided that the installation location is safe, follows the cautions mentioned at the beginning of this section, and is accessible for servicing/maintenance as well as cabling. A typical mounting location recommended by Motorola Solutions is in the vehicle trunk. For mid power, the trunnion provided may still be used to mount the transceiver, and the mounting process is the same as for the dash mount installation (Section 2.2.1). See Figure 2-12 or Figure 2-14 for a remote installation. The followings are the remote installation procedure for high power:1. Select the location to mount your radio on the transmission hump ( see) or under the dash (see)NOTE: When mounting the trunnion on the transmission hump ensure that the transmission housingis not affected. Plan your installation ensuring enough room for the Accessory connector and cable in the back of the radio.Before installing any electrical equipment, check the vehicle manufacturer user manual.The installation of this device should be completed by an authorized servicer or installer.Before making any holes in the trunk for radio mounting, check the vehicle manufacturer's user manual for restrictions such as due to the gas tank location.113!C a u t i o nDraft
MN003109A01_aa2-26 Standard Configurations Radio Mounting2. Using the trunnion mounting bracket as a template, mark the positions of the holes on the mounting surface. Use the innermost four holes for a curved mounting surface such as the transmission hump, and the four outmost holes for a flat surface such as under the dash.3. Center punch the spots you have marked and re-align the trunnion in position.4. Secure the trunnion mounting bracket with the four self-drilling screws provided (see and )5. Ensure that the plastic guides are aligned (horizontal) to the grooves of the trunnion. Slide the radio into the grooves until it snaps into place (see )2.2.2.1 Remote Mount Control Head InstallationChoose a mounting location for the radio, considering accessibility, and control and antenna cable lengths.The recommended mounting surfaces for the control unit are under the mounting surface, on the transmission hump, or on the center console. Figure 2-29 and Figure 2-30 shows how the trunnion, control head, and cables should be installed for the O2, O3, O5, O7 or O9 control head.NOTE: Connector-protective covers (Remote Mount Dust Cover kit) KT000246A01 are provided with the radio. They should be installed on exposed connectors for added environmental robustness.Draft
MN003109A01_aaStandard Configurations Radio Mounting 2-27An adjustable trunnion, which allows a number of mounting positions, is supplied for mounting the control unit. The installation must not interfere with the operation of the vehicle or its accessories, nor disturb passenger seating or leg room. The control head must be within convenient reach and viewing of the user.If the trunnion is mounted on a plastic mounting surface, all four mounting screws should penetrate the mounting surface supporting metal frame. If that is not possible, use a metal backing plate (not supplied) to strengthen the installation. The followings are the installation procedure:1. Use the control unit trunnion as a template to mark the mounting holes; drill 5/32" holes. If mounting on a plastic surface, use a metal backing plate.2. Attach the trunnion bracket using all four 10-16" x 5/8" self-tapping screws provided.3. Temporarily install the control head (adjusting for proper viewing angle) and fasten it to the trunnion with two wing screws. Test the installation to be sure the control head feels securely locked in place while you are pressing its buttons.4. Finish installation by fully tightening screws.Figure 2-29. O5 Control Head Installation Exploded View (Also applicable for O2 and O7 Control Heads)Metal Backing Plate (Not Supplied)Draft
MN003109A01_aa2-28 Standard Configurations Radio MountingFigure 2-30. O9 Control Head Installation Exploded ViewFigure 2-31. O5 and O9 Control Head Rear ViewAdjust the control head to desired angle and secure with wing screwsUse four mounting screws on all installationsTrunnionDrill four 5/32” holes in mounting surfaceMounting surfaceIMPORTANT:Use a metal backing plate (not supplied) if mounting trunnion on plastic or unstable surfaceDraft
MN003109A01_aaStandard Configurations Radio Mounting 2-292.2.2.2 Multiple Control Head InstallationControl heads in a multiple control head configuration should be installed per the steps detailed in Section 2.2.2.1: “Remote Mount Control Head Installation” . Two heads can be connected to each of the two CAN connectors on the transceiver, see Figure 2-32. Control heads can also be connected a “daisy chain” configuration from a single transceiver CAN connector. See Figure 2-34 for examples.NOTE: The transceiver must be configured for Multiple Control Head through CPS programming. Navigate to the “Control Head” tab in the Radio Wide section of CPS, and select “Help” for further information and tutorials.Figure 2-32. Multiple Control Heads Parallel Configurations - Mid PowerControl Head 1 Control Head 2J300R J300RJ200 J200J300L(-)RED LEAD(+)BATTERYFUSEFUSEFUSEFUSEControl Head 3 Control Head 4J300RJ200 J200J300LJ300RDraft
MN003109A01_aa2-30 Standard Configurations Radio MountingFigure 2-33. Multiple Control Heads Parallel Configurations - High PowerDraft
MN003109A01_aaStandard Configurations Radio Mounting 2-31Figure 2-34. Multiple Control Heads Series Configurations - Mid PowerControl Head 1 Control Head 2J300R J300RJ200 J200J300L J300L(-)RED LEAD(+)BATTERYFUSEFUSEFUSEFUSEControl Head 3 Control Head 4J300RJ200 J200J300LJ300RDraft
MN003109A01_aa2-32 Standard Configurations Radio MountingFigure 2-35. Multiple Control Heads Series Configurations - High PowerNOTE: In Multiple Control Head (MCH) installations, the yellow ignition sense wire must be connected to the head assigned ID # 1. Section 2.2.2.4: “Setting the Initial Control Head ID” for further information.Use the most convenient configuration for your installation, ensuring that the combined cable lengths do not exceed 131 feet (40 meters). See Tab l e 2 -7 for a list of available CAN cable lengths. Control head ground, power and ignition sense wires (black, red, and yellow respectively) may need additional length (not supplied) in installations that locate the head more than 10 feet from a power source.Table 2-7. Available CAN CablesPart Number DescriptionHKN6164_ Cable, Remote Mount, 40 m (131 ft)HKN6165_ Cable, Remote Mount, 35 m (115 ft)HKN6166_ Cable, Remote Mount, 23 m (75 ft)HKN6167_ Cable, Remote Mount, 15 m (50 ft)HKN6168_ Cable, Remote Mount, 9 m (30 ft)HKN6169_ Cable, Remote Mount, 5 m (17 ft)HKN6170_ Cable, Remote Mount, 3 m (10 ft)Draft
MN003109A01_aaStandard Configurations Radio Mounting 2-332.2.2.3 Cable InstallationRoute the cables where they are protected from pinching, sharp edges or crushing. Use grommets in any holes where the cable passes through metal panels. Figure 2-20 shows how the cables and components are connected. It is not recommended to route cabling or wiring inside the wheel wells of a vehicle.2.2.2.4 Setting the Initial Control Head IDThe Front Panel Programming (FPP) mode allows you to define which control head in a Multi Control Head system becomes control head number 1-4.Set the control head ID number for each attached head the first time Multi Control Head is used.1. Press the power button to power off the radio.2. Press and hold left-most menu and the orange button on the control head simultaneously.Figure 2-36. APX Mobile O5 Control Head Front View3. Press the power button to power on the control head. The head powers on into FPP mode and display the current control head ID number:Figure 2-37. Radio Display with Current Control Head ID4. Turn the Mode knob to change the control head ID number.PMLN4958_ Cable, O3 Extension, 5 m (17 ft)Table 2-7. Available CAN CablesPart Number DescriptionO5Left-most Menu ButtonPower ButtonEmergency ButtonCH ID#1O5Mode KnobDraft
MN003109A01_aa2-34 Standard Configurations Radio MountingFigure 2-38. APX Mobile O5 Control Head Front View – Mode Knob5. Repeat steps 1 to 4 above to set the ID of the remaining control heads.NOTE: In Multiple Control Head (MCH) installations, the yellow ignition sense wire must be connected to the head assigned ID # 1.2.2.2.5 O3 Control Head and Remote Mount CablingChoose a mounting location for the radio, considering accessibility, and control and antenna cable lengths. The control head extension cable and the accessories cable should be installed and routed properly to avoid complications. Route the cables in the vehicle wiring troughs (where available) or route the cables where they are protected from pinching, sharp edges, or crushing. One suggested route is along one side of the driveshaft hump under the carpet. Use grommets in any holes where the cable passes through metal panels.Figure 2-39. O3 Control HeadThe recommended mounting surface for the control unit is on the center console. Figure 2-41 shows how the hang-up clip control head, and cables should be installed for the O3 control head.NOTE: Connector-protective covers are provided with the radio. They should be used for added environmental robustness.A mounting clip, which allows the control head to be mounted, is supplied together with the control head. The installation must not interfere with the operation of the vehicle or its accessories, nor disturb the passenger seating. The control head must be within convenient reach and viewing of the user.Install the mounting clip as follows:1. Use the provided mounting clip to determine the location of the two screw holes.2. Drill 7/16” deep holes for upper and lower screws.3. Use the tapping screw provided to install the mounting clip.TopFront RightLeft BackDraft
MN003109A01_aaStandard Configurations Radio Mounting 2-35Care must be taken to shield the control head (front and back) from direct exposure to pressurized water. The pressurized water from a hose, in most cases, is more severe than the stated test and conditions in typical environments.Figure 2-40. O3 Control Head Rear View Figure 2-41. Hang-Up Clip Installation Exploded View!C a u t i o nVEHICLEDASHBOARD221221Vehicle Mounting SurfaceItem No.Part Number Description1 01-80743T91 Mic Hang-Up Clip Assembly2 03-07644M19 Screw, Machine, 8-32 x 7/16Draft
MN003109A01_aa2-36 Standard Configurations Radio Mounting2.2.3 Locking Kit (Optional) - Mid Power2.2.3.1 All Radios If an optional locking kit (HLN6372_) is used (shown in Figure 2-42), position the lock housing on the trunnion after installing the radio mounting screws. Then rotate the lock with the key in it and remove the key to lock the radio. You can install the lock on either side of the radio, and in dash and remote mount installations.Figure 2-42. Locking Kit (Optional) LockLockHousingExistingMountingScrewDraft
MN003109A01_aaStandard Configurations Power Cables (Transceiver and Control Head) 2-372.3 Power Cables (Transceiver and Control Head)Route the RED power cable from both the radio and the control head to the vehicle battery compartment, using accepted industry methods and standards. Be sure to grommet the firewall hole to protect the cable. Remove the 15-amp (part number 6580283E06), 20-amp (part number 6580283E07) or 30-amp (part number 6580283E09) fuse from the fuseholder and connect the red lead of the radio power cable to the positive battery terminal using the hardware provided as shown in Figure 2-43 and Figure 2-44. Connect the black lead to a convenient solid chassis ground point. DO NOT connect the black lead directly to the battery negative terminal.2.3.1 O2, O5, O7 or O9 Control Head Power CablesFigure 2-43. HKN6188_ Power Cable with External Speaker ConnectorTable 2-8. Power CablesDescription Part NumberMid Power Dash Mount HKN4191_Mid Power Remote Mount HKN4192_High Power Remote Mount HKN6110O5, O7, and O9 Remote Control Head Power Cable - Mid PowerHKN6188_O5, O7, and O9 Remote Control Head Power Cable - High PowerHKN6188_ or HKN6188_Draft
MN003109A01_aa2-38 Standard Configurations Power Cables (Transceiver and Control Head)Figure 2-44. HKN6187_ Power Cable with External Speaker Connector, Record Audio Output Jack (2.5 mm) and Earphone Jack (2.5 mm)NOTE: Audio Out – Does not require CPS programming. Attaching a headset mutes the external speakers of the radio which are attached at the SPK jack of the control head. Record Out – Requires CPS programming. In CPS, navigate to Radio Wide/Advanced/Record Audio and select TX + RX Audio.2.3.2 Battery Selector SwitchIn vehicles which have installed a Battery Selector Switch, the ignition sense (yellow) wire should be the only wire connected to the battery selector switch (see Figure 2-45). Radio transceiver and control head power wires (red) must be connected directly to the vehicle battery. If the control head power wire and the control head ignition sense wire are both connected to a battery selector switch, but the radio transceiver power lead is not, improper power-cycling and off-state battery drainage may occur. If the desired state of the radio is a total battery drain elimination, then all power and ignition sense wires must be routed through the battery selector switch, so that the control head and radio transceiver both see the loss of battery power at the same time.Figure 2-45. Battery Selector SwitchDraft
MN003109A01_aaStandard Configurations Antenna Installation 2-392.4 Antenna InstallationIMPORTANT: To assure optimum performance and compliance with RF Energy Exposure regulations, these antenna installation guidelines and instructions are limited to metal-body vehicles with appropriate ground planes and take into account the potential exposure of back seat passengers and bystanders outside the vehicle. 2.4.1 Selecting an Antenna Site/Location on a Metal Body Vehicle1. External installation – Check the requirements of the antenna supplier and install thevehicle antenna external to a metal body vehicle in accordance with those requirements.2. Roof top – For optimum performance and compliance with RF Energy Exposure regulations,mount the antenna in the center area of the roof.3. Trunk lid – On some vehicles with clearly defined, flat trunk lids, the antennas of some radiomodels (see restrictions below) can also be mounted on the center area of the trunk lid. Forvehicles without clearly defined, flat trunk lids (such as hatchback autos, sports utilityvehicles, and pick-up trucks), mount the antenna in the center area of the roof.Before installing an antenna on the trunk lid,- Be sure that the distance from the antenna location on the trunk lid is at least 85 cm (33inches) from the rear seat head-rest to ensure compliance with RF Energy Exposure regu-lations.- Ensure that the trunk lid is grounded by connecting grounding straps between the trunk lidand the vehicle chassis.4.Mounting restrictions for certain radio models.NOTE:Do not cut antenna cables to ensure compliance with RF Energy Exposure regulationsNOTE: 9+)DQG8+)ZDYHDQWHQQDVDQGDOO9+)DQG8+)DQWHQQDVWUDQVPLWWLQJDERYH:VKRXOGEHPRXQWHGRQWKHURRI/2&DQG/2&LQ)LJXUH$OO%DQGDQWHQQDVKRXOGEHPRXQWHGRQO\LQWKHFHQWHUDUHDRIWKHURRIQRWRQWKHWUXQNOLGWRHQVXUHFRPSOLDQFHZLWK5)(QHUJ\([SRVXUHUHJXODWLRQV5. Ensure that the antenna cable can be easily routed to the radio. Route the antenna cable asfar away as possible from any vehicle electronic control units and associated wiring.6. Check the antenna location for any electrical interference.NOTE: Any two metal pieces rubbing against each other (such as seat springs, shift levers, trunk and hood lids, exhaust pipes, and others in close proximity to the antenna can cause severe receiver interference.If these conditions cannot be satisfied, then mount the antenna on the roof top.!C a u t i o nDraft
MN003109A01_aa2-40 Standard Configurations Antenna InstallationFigure 2-46. Multiple Antennas Separation for locations 1-10Figure 2-46 indicates the separation distances required for the various antennas used with an APX 8500 radio. Each "cross-hair" symbol represents a possible location, that is LOC of an antenna. The recommendation is to locate them as close to the center of the roof and/or trunk as possible, without interference with a lightbar. This picture is not drawn to scale.For letters A, B, C, and D, the table indicates the EXACT distance for separation of the LMR antennas.For letters E, F, G, and H, the table indicates the maximum distance between the edge of the ground plane and the accessory antenna (BT/WLAN, LTE or GPS) location. NOTE:• A minimum of 18 inch separation is required between lightbar and any roof mounted antennaH,to prevent interference with the lightbar circuitry (see lightbar manufacturers installationinformation).• The LMR 700/800 antennaH should only be placed at LOC:2 or LOC:5.• Standard LMR VHF and UHF antennaH should only be placed at LOC:1, LOC:3, LOC:4 andLOC:6.• 1/4 wave LMR VHF and UHF antennaH DQGDOO9+)DQG8+)DQWHQQDHWUDQVPLWWLQJDERYH:should only be placed at LOC:1 and LOC:3 (i.e.roofonly) to ensure compliance with RFEnergy Exposure regulations.• The VML antenna must be separated from any LMR antenna by at least 40 inches.• The LTE Main and Diversity Antenna locations should be at LOC:9 and LOC:10 when the LMRAll-Band or LMR 700/800 narrow band antennaH are at LOC:2 (i.e LTE opposite location fromthe LMR).• The LTE Main and Diversity Antenna locations should be at LOC:7 and LOC:8 when the LMRAll-Band or LMR 700/800 narrow band antennas are at LOC:5 (i.e LTE opposite location fromthe LMR).• In some mobile installations that include an LTE modem, external filtering on the LMR portand/or the LTE port may be needed to reduce interference. Contact your local MotorolaSolutionsService Center for more information and for filter kit numbers (See Appendix forcontact info). Table 2-1 Distance Between AntennaCharacters Distance Characters DistanceA 8 inches E 8 inchesB 8 inches F 8 inchesC 8 inches G 8 inchesD 8 inches H 8 inchesFFEGCDGHHELOC:7 LOC:1LOC:2LOC:3ABLOC:8LOC:9LOC:4LOC:5LOC:6LOC:10RoofCenterTrunkCenterNOTE: Do not cut the antenna cableDraft
MN003109A01_aaStandard Configurations Antenna Installation 2-412.4.2 Multiplexers and Vehicle InstallationFigure 2-47. Multiplexer Views2.4.3 QMA Connection (APX 8500 Only)APX8500 is using a quick disconnect connection called QMA. This does not require any tightening. • Ensure there is sufficient slack in the antenna cable.• Ensure that the collar of the antenna cable plug does not bind.• Engage the QMA cable plug onto the jack, listening for a click to ensure proper engagement.• Gently tug on the cable to ensure that it is engaged.• To disengage, pull back on the cable plug collar and pull the cable straight off the jack.2.4.4 GPS/GLONASS/Wi-Fi/Antenna Placement (APX 8500 Only)Figure 2-48. GPS/GLONASS and Wi-Fi Antenna Connector on the RadioDraft
MN003109A01_aa2-42 Standard Configurations Speaker2.5 SpeakerThe speaker kit includes a trunnion bracket that allows the speaker to be mounted in a variety of ways. With the trunnion bracket, the speaker can mount permanently on the mounting surface or in accessible firewall areas. The trunnion allows the speaker to tilt for best operation. Mount the speaker out of the way so that it is not kicked or knocked around by the vehicle occupants. Mount the speaker as follows:1. Use the speaker mounting bracket as a template to mark the mounting hole locations.2. Use the self-drilling screws provided to fasten the trunnion.3. Attach the speaker and fasten to the trunnion with two wing screws.4. Route the speaker wires under the carpet or floor covering, or behind the kick panels. Be sure the wires are out of the way and is not snagged and broken by the occupants of the vehicle.5. Do not submerse the 2-pin speaker connector in water nor place this connector in an area that could have standing water.Figure 2-49. Speaker MountingDO NOT ground the radio's speaker leads. This system has a floating speaker output (DC voltage on both leads); damage to the audio circuit results if either lead is grounded or if they are shorted together.!C a u t i o nDashboardFirewallTrunnionBracketORDraft
MN003109A01_aaStandard Configurations Speaker 2-432.5.1 Internal Speaker DisassemblyNOTE: This configuration is only applicable for O2 Control Heads.You can disable the internal speaker of your radio by following the instructions below.The followings are the procedure to disassemble your radio for mid power radios:1. Unplug power, antenna, microphone and all accessories connections. If the radio is a remote-mount radio, disconnect the remote-mount control cable from the front of the transceiver.2. Remove the four screws found on the control head with a Torx T-20 bit as shown in Figure 2-50. Discard the screws.Figure 2-50. Removing the screws on the Control Head3. Firmly grasp the front panel of the control head. Carefully remove the front housing assembly from the back housing assembly as shown in Figure 2-51. Note the position of the attached flex and do not pull on it excessively. Figure 2-51. Removing the Control HeadDraft
MN003109A01_aa2-44 Standard Configurations Speaker4. Put the control head face down on a clean, flat surface to avoid damaging it. Do not touch the o-ring on the back housing.5. Carefully disconnect the speaker connector from the circuit board as shown in Figure 2-52.Figure 2-52. Disconnecting the Speaker Connector6. Reattach the front housing assembly to the back housing assembly as shown in Figure 2-53. Make sure that the flex is returned to its original position and that the o-ring on the back housing assembly is not pinched.Figure 2-53. Reattaching the Control Head7. Secure the front housing assembly back to the back housing assembly with four new screws using the Torx T-20 bit as shown in Figure 2-53. Apply 9 in. lbs. torque for each screw.The followings are the procedure to disassemble your radio for high power radios:1. Remove the O2 Control Head front housing assembly. Refer to the APX8500 HP Basic Service Manual (Add APX8500 HP Basic Service ManualP/N).2. Put the control head face down on a clean, flat surface to avoid damaging it. Do not touch the o-ring on the back housing.3. Carefully disconnect the speaker connector from the circuit board as shown in Figure 2-52.Draft
MN003109A01_aaStandard Configurations Speaker 2-45Figure 2-54. Disconnecting the Speaker Connector4. Reattach the front housing assembly. Refer to the APX8500 HP Basic Service Manual, Remove the O2 Control Head .Draft
MN003109A01_aa2-46 Standard Configurations Microphone Hang-Up Clip2.6 Microphone Hang-Up Clip2.6.1 Standard or O3 Control Head Hang-Up ClipThe hang-up clip must be within reach of the operator(s) and close enough to the control head to prevent cable strain. Measure this distance before actually mounting the bracket. Since the bracket has a positive-detent action, the microphone can be mounted in any position.Use the hang-up clip as a template to locate the mounting holes. To avoid interference when removing the microphone, install the flathead screw in the top clip hole.Some microphone models require the grounding of the microphone clip in order for HUB operation to work correctly. Refer to the documentation that comes with your Motorola Solutions microphone model.NOTE: For multi-control head configuration where only one of the control heads has a microphone, the control heads without a microphone attached must have their HUB or Monitor pin (J100-22) jumpered by a wire to GND (J100-1 or J100-14) for HUB operation to work.2.7 RFID (Option)An APX mobile radio equipped with an RFID tag allows an alternate option for tracking the radio asset. Each RFID equipped radio has an RFID tag preprogrammed with the individual radio serial number (also found on the FCC label) as well as band and radio model information (see below for further information).Figure 2-55. RFID Location on Mid Power RadioFigure 2-56. RFID Location on High Power RadioRFID TagRFID TagDraft
MN003109A01_aaStandard Configurations RFID (Option) 2-472.7.1 RFID ReadingTo read an RFID tag using a UHF Gen 2 RFID reader (e.g. Motorola Solutions MC9090-G), open an appropriate RFID read application, point the RFID reader at the tag and activate the reader's RFID antenna (e.g. pull Motorola Solutions MC9090-G scanning trigger). RFID reader must be within 1 foot from tag in order to read.Two variables, Read Angle and Reader Orientation, aid in the distance needed to read and write to the RFID Tag. Read distance is independent of Tag Angle, but the reader should be as close to perpendicular to the tag as possible (Read Angle).As Read Angle increases past 60 degrees, read distance begins to decrease; tag becomes unreadable once Read Angle exceeds 90 degrees (see Figure 2-57). RFID tag cannot be read through metal. The orientation of the reader (Reader Orientation) and the tag must be aligned to improve read and writability (see Figure 2-61).Figure 2-57. Read Angle for Mid Power RadioFigure 2-58. Read Angle for High Power RadioRead AngleRFID TagRead AngleRFID TagDraft
MN003109A01_aa2-48 Standard Configurations RFID (Option).Figure 2-59. Tag Angle for Mid Power Radio.Figure 2-60. Tag Angle for High Power RadioFigure 2-61. Examples of Reader and Tag Aligned (Reader Orientation)RFID TagTag AngleRFID TagTag AngleReaderTagReaderTagDraft
MN003109A01_aaStandard Configurations RFID (Option) 2-49Figure 2-62. Example of Reader and Tag Misaligned (Reader Orientation)ReaderTagDraft
MN003109A01_aa2-50 Standard Configurations RFID (Option)2.7.2 Programming RFID (If Equipped)The user can reprogram the tag (up to 12 ASCII characters when encoded to hexadecimal format) using any UHF Gen 2 capable RFID writer (e.g. Motorola Solutions MC9090-G).NOTE: Follow read direction in Section 2.7.1 to optimized reprogramming.Table 2-1. Model Number Chart in 12-Digit ASCII FormatModel Number Radio Tier/Band/Output Level Last Two DigitsM37TXS9PW1AN APX Mobile 700/800 VHF UHF–HPT0M37TSS9PW1AN APX Mobile 700/800 VHF UHF–MPM30KSS9PW1AN APX Mobile SB–MP VHF D2M24KSS9PW1ANAPX Low Tier Mobile–MP VHF D8M22KSS9PW1ANM36KSS9PW1AN APX Lowest Tier Mobile–MP VHF D9M30KTS9PW1AN APX Mobile SB–HP VHF D3M30QSS9PW1AN APX Mobile SB–MP UHF1 E2M30QTS9PW1AN APX Mobile SB–HP UHF1 E3M30SSS9PW1AN APX Mobile SB–MP UHF2 D2M20TSS9PW1AN APX Mobile DB–MP 700/800–MP VHF R2M30TXS9PW1AN APX Mobile DB–MP 700/800–HP VHF R3M30URS0PW1AN APX Mobile SB–MP 700/800 F2M22URS9PW1ANAPX Low Tier Mobile–MP 700/800 F8M24URS9PW1ANM36URS9PW1AN APX Lowest Tier Mobile–MP 700/800 F9M24QSS9PW1ANAPX Low Tier Mobile–MP UHF1 E8M22QSS9PW1ANM36QSS9PW1AN APX Lowest Tier Mobile–MP UHF1 E9M24SSS9PW1ANAPX Low Tier Mobile–MP UHF2 E8M22SSS9PW1ANM36SSS9PW1AN APX Lowest Tier Mobile–MP UHF2 E9M22WRS9PW1AN APX Low Tier Mobile–MP 900 F8Table 2-2. Serial Number with Radio Band/Tier/PowerCharacters Radio Band/Tier/PowerF 700/800 and 900Draft
MN003109A01_aaStandard Configurations Completing the Installation 2-512.8 Completing the InstallationComplete the installation by connecting the speaker to the accessory cable; verify the ignition sense wire is attached according to planned ignition sense; verify the control head is attached to either the TIB or the CAN extension cable; and then attach the power cable to the back of the transceiver.DVHFE UHFR 700/800 and VHFT Multi-BandE UHF1 and UHF2S 700/800 and UHF0 APX 85001 APX 70002 APX 7500 Mid Power3 APX 7500 High Power4 APX 60005 APX 6500 Mid Power6 APX 6500 High Power7 APX Low Tier Portable8 APX Low Tier Mobile MP/APX 4500 MP/APX 2500 MP9 APX Lowest Tier Mobile MP/APX 1500 MPTable 2-2. Serial Number with Radio Band/Tier/PowerDraft
MN003109A01_aa2-52 Standard Configurations Completing the InstallationDraft
Chapter 3 Universal Relay Controller InstallationThe Universal Relay Controller (URC) is an extension of and an orderable accessory for O7 or O9 control head. URC is used to control high power switching peripherals, e.g. lightbar. URC works on all lightbars which can be controlled by power application. URC is connected to the transceiver's MMP port. The URC design consists of a microcontroller and uses 10 relays to control the switching device. A separate ground for isolation exists between the relay and MCU sections, which is provided by the use of iCoupler from Analog Devices. Each relay is connected to an output with 15 A fuse. The maximum load allowed on each output is 12 A. Two cables, each with the maximum of 60 A, can be used to connect to the input connector at the bus bar. Each cable is connected with a 60 A circuit breaker. One-wire EEPROM is employed to enable MMP to recognize the URC accessory ID. CPS can be used to program the relay patterns.When installing URC, make sure to plan the installation carefully and leave additional room in the front and rear of the box for cabling and accessory connections; and also to the sides of the radio so that you may access and install the trunnion screws.The recommended mounting location for URC is in the car trunk, either next to the transceiver or within the area not further than 4.5 m away from the transceiver. Ensure that sufficient cooling is provided. Do not cover URC with baggage, blankets, and others3.1 Universal Relay Controller MountingThe mounting location must be accessible and visible. Select a location that permits routing the cable as directly as possible.NOTE: For optimum URC performance, orient the mounting trunnion as shown in Figure 3-1.Figure 3-1. Universal Relay Controller OrientationAn adjustable trunnion, which allows a number of mounting positions, is supplied for mounting the URC. The installation must not interfere with the operation of the vehicle or its accessories.Do not backfeed power into URC.!C a u t i o nDraft
MN003109A01_aa3-2 Universal Relay Controller Installation Universal Relay Controller MountingInstall the URC as follows:1. Use the URC trunnion as a template to mark the mounting holes; drill 5/32" holes. If mounting on a plastic surface, use a metal backing plate.2. Attach the trunnion bracket using all four 10 – 16" x 5/8" self-tapping screws provided.3. Temporarily install the URC (adjust for proper viewing angle) and fasten it to the trunnion with two wing screws. Test the installation to ensure that the unit is securely locked in place.Figure 3-2. Universal Relay Controller Installation Exploded ViewAdjust the universal relay controller to desired angle and secure with wing screwsUse four mounting screws on all installationsTRUNNIONDrill four 5/32” holes in mounting surfaceMounting surfaceIMPORTANT:Use a metal backing plate (not supplied) if mounting trunnion on plastic or unstable surfaceDraft
MN003109A01_aaUniversal Relay Controller Installation O7/O9 Universal Relay Controller Cable Assembly 3-33.2 O7/O9 Universal Relay Controller Cable Assembly3.2.1 Power Cable1. Remove the cap nut of power cable gland assembly, and insert the power cable through the cap nut and neoprene seal in the cable gland body. Use power cable with either AWG 6 or AWG 8 only (recommended OD range of cable is 5.5 mm to 9 mm) that is able to withstand 80 A and 50 A respectively, to ensure water sealing of the controller. User can decide to install one or two power cables based on the requirements. The power cables (A+) are not supplied.2. The loose end of the power cable with cable strip length 7.94 mm (5/16”) is then placed on the power lug and secured down by a set screw. The cap nut is then reassembled with tightening torque 18 lb-in.3. The other end of the power cable should be connected to circuit breaker (Motorola Solutions part number 40012006001) end which indicates "AUX" and then, to power supply on the other end which indicates "BAT", instead of connecting to power supply directly.4. Repeat steps 1 to 3 to install the second power cable, if required.5. If only one power cable is installed, it is recommended to cover the other side of the power cable gland with power cable gland seal with tightening torque 18 lb-in.3.2.2 Ground Cable1. Remove the cap nut of ground cable gland assembly, insert the ground cable through the cap nut and then reassemble the cap nut. Use ground cable with AWG 14 only (recommended OD range of cable is 2 mm to 4 mm) that is able to withstand 5 A. The ground cables (A+) are not supplied.NOTE: The ground is used to switch the relays, and not act as a ground to the actual device being controlled.2. The loose end of the ground cable with cable strip length 7.94 mm (5/16”) is then connected to a two-pin terminal block. Both pins on the terminal block are inter-connected and either pin can be used. The cap nut is then reassembled with tightening torque 7 lb-in.Figure 3-3. Power and Ground Cable GlandsGround Cable GlandPower Cable GlandDraft
MN003109A01_aa3-4 Universal Relay Controller Installation O7/O9 Universal Relay Controller Cable AssemblyFigure 3-4. Cable Gland Assembly with Gasket3.2.3 Wires1. Assemble the wires into the lightbar gasket retainer and lightbar gasket. The URC can support lightbars through control wires with outer diameter ranging from 1.52 mm to 3.77 mm (0.06” to 0.148”), with wire gages ranging from AWG 12 – 20.2. Each individual loose wire (prior to stripping off the wire jacket) needs to be inserted one at a time through the chassis. Ensure the lightbar wire is straight before inserting the wire into the chassis. Each wire is sealed individually by the radial gasket seal. When a thick wire that is AWG 14 wire or wire OD > 2.90 mm is inserted through the chassis, there is potential torn at the rubber gasket. Remove the rubber gasket residual and continue to the next step.3. Thin wires 2.5 mm and below should be dressed into the retention feature using a black stick (see Figure 3-5); thick wires above 2.5 mm should be routed above the retention feature. Strip off the wire until 7.94 mm (5/16”) after the wire is inserted into the URC, and install the wire into respective lightbar terminal block.4. Cover the lightbar gasket retainer's hole with seal, gasket and ground cable gland, if no wire is inserted.Figure 3-5. Wires InstallationCounter NutGasket, Cable GlandNeoprene SealCap NutCable Gland WIRE RETENTION FEATURELIGHTBAR WIRE WITH DIAMETER 2.5 mm AND BELOWLIGHTBAR WIRE WITH DIAMETER ABOVE 2.5 mmDraft
MN003109A01_aaUniversal Relay Controller Installation O7/O9 Universal Relay Controller Cable Assembly 3-5Figure 3-6. Wire Installation with Black Stick5. The lightbar gasket should be replaced at each reassembly of the wire.NOTE: Use of other cable gages except as recommended in this manual may result in water intrusion. Any reassembly of wire needs a new lightbar gasket replaced. If the current loading for one wire is higher than 12 A, the wires should be splitted before being assembled to the URC system. Wires kit (PMKN4109_) is provided to ease installation of the URC. Incorrect use of the wires kit, e.g. improper connection at external loose end wires, may impact the robustness of the URC. Remove the wires and gasket residual inside the URC after the wire installation, before closing the top housing of the URC.3.2.4 O7/O9 to URC CableThe O7/O9 to URC cable (Motorola Solutions part number 3064153H02) can be assembled either before or after reassembling the top housing. Assemble the RJ45 port of the cable into the RJ45 connector on the URC and turn the locking collar instead of cable, 90 degrees to the right to ensure it is locked properly. After that, test whether the cable is locked properly or not by trying to pull out the cable.Figure 3-7. O7/O9 to URC Cable InstallationBlack StickDraft
MN003109A01_aaNotes3-6 Universal Relay Controller InstallationDraft
Chapter 4 Options and Accessories Installation4.1 Dash-Mount Accessory Installation - Mid PowerFor dash-mounted configurations, the accessories must be installed through the accessory connector assembly that is located on the rear of the radio, adjacent to the power connector. Motorola Solutions-approved accessories are supplied with male terminals crimped to a 20-gauge wire specifically designed to fit the plug of the accessory connector assembly. Insert the male terminal into the accessory connector assembly in the appropriate location and connect the accessory connector assembly in the rear accessory port. Do not use other generic terminals in the plug. Generic terminals can cause electrical intermittencies and may cause damage to the plug.4.1.1 Dash-Mount Emergency Pushbutton or Footswitch Installation Mount the footswitch using the hardware that comes with the kit. Open the accessory cable connector housing; remove the jumper wire. Connect the emergency switch wires to pins 14 and 15 (see Figure 4-1). Close the connector housing; route the finished cable from the switch location to the control head location.NOTE: The emergency footswitch should be attached with A+ unattached. A+ should be attached after successfully securing the screws in the connector.Figure 4-1. Emergency Switch Wiring DiagramThe radio is sold with correct accessory cables and jumpers in order to have emergency de-activated by default, regardless of the setting in CPS. However, if cables are not used, or if jumpers are removed without replacing with an emergency accessory button/switch at one of the accessory ports, the radio power-up upon the application of A+. The display may not show an indication that the radio is on, and this can result in an incorrect operation of the radio as well as excessive current drain of the vehicle battery when the engine is off.ACCESSORIESCONNECTORJ2 IN DASH MOUNTJ100 IN REMOTE MOUNTPIN 14PIN 15NOTE 1SPST NORMALLY CLOSEDEMERGENCY SWITCHNOTE 1: REMOVE BLACK JUMPER WIRE INSIDE ACCESSORY CONNECTOR HOUSING. INSERT WIRES FROM EMERGENCY SWITCHGNDEMER1781413202126!C a u t i o nDraft

Navigation menu