Motorola Solutions 92FT7089 Mobile 2-Way Portable Radio with Bluetooth, Bluetooth LE and WiFi User Manual Installation Manual 1 of 4

Motorola Solutions, Inc. Mobile 2-Way Portable Radio with Bluetooth, Bluetooth LE and WiFi Installation Manual 1 of 4

UserManual.wiki >

Motorola Solutions >

92FT7089 User Manual >

Installation Manual 1 of 4

Contents

Installation Manual 1 of 4

-i PageAPX™ TWO-WAY RADIOSAPX8500 MOBILE RADIOINSTALLATION MANUALaft

0Draft

iiInstallation Requirements for Compliance withRadio Frequency (RF) Energy Exposure Safety StandardsATTENTION!This radio is intended for use in occupational/controlled conditions, where users have full knowledge of their exposure and can exercise control over their exposure to meet FCC limits. This radio device is NOT authorized for general population, consumer, or any other use.To ensure compliance to RF Energy Exposure Regulations:• Install only Motorola Solutions approved antennas and accessories• Be sure that antenna installation is per “Antenna Installation” of this manual• Be sure that Product Safety and RF Safety Booklet enclosed with this radio is available to the end user upon completion of the installation of this radio Before using this product, read the guide enclosed with your radio which contains important operating instructions for safe usage and RF energy awareness and control for compliance with applicable standards and regulations.For a list of Motorola Solutions-approved antennas and other accessories, visit the following web site which lists approved accessories for your radio model: http://www.motorolasolutions.com.Draftclosedclosedy awarenesy awarenestions-approved antennasions-approved antesories for your radio modesories for your radio

Table of Contents iiiMN003109A01Table of ContentsForeword..........................................................................................................iRF Energy Exposure and Product Safety Guide for Mobile Two-way Radios..............................................iManual Revisions .........................................................................................................................................iParts Ordering ..............................................................................................................................................iComputer Software Copyrights ....................................................................................................................iDocument Copyrights ...................................................................................................................................iDisclaimer.....................................................................................................................................................iTrademarks ..................................................................................................................................................iInstallation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards.......................iiMobile Radio Model Numbering Scheme..................................................xiiiCommercial Warranty ..................................................................................xvLimited Warranty .......................................................................................................................................xvMOTOROLA SOLUTIONS COMMUNICATION PRODUCTS .........................................................xvI. What This Warranty Covers And For How Long ....................................................................xvII. General Provisions ............................................................................................................... xviIII. State Law Rights ................................................................................................................. xviIV. How To Get Warranty Service ............................................................................................ xviV. What This Warranty Does Not Cover................................................................................... xviVI. Patent And Software Provisions ........................................................................................ xviiVII. Governing Law.................................................................................................................. xviiChapter 1 Introduction ......................................................................... 1-11.1 Mobile Radio Description............................................................................................................... 1-11.1.1 Dimensions ....................................................................................................................... 1-11.2 Standard Configurations ................................................................................................................ 1-61.2.1 Dash Mount Configuration ................................................................................................ 1-61.2.2 Remote Mount Configuration............................................................................................ 1-81.2.3 Multi Control Head .......................................................................................................... 1-111.3 Motorcycle Configurations ........................................................................................................... 1-111.4 Base/Control Stations .................................................................................................................. 1-111.5 Tools Required for APX Mobile Installations ............................................................................... 1-11Chapter 2 Standard Configurations .................................................... 2-12.1 Planning the Installation................................................................................................................. 2-12.1.3 Radio Operation Wiring for Dash and Remote Configurations ....................................... 2-122.1.3.1 Dash Mount: Power, Ignition, and Emergency Cable Installation.......................... 2-122.1.3.2 Remote Mount: Power, Ignition, and Emergency Cable Installation...................... 2-132.1.4 Ignition Sense Switch (Radio Wide Advance) ................................................................ 2-152.1.5 Motorola Branded SB9600 Siren/PA Configuration/Programming ................................. 2-17Drafteringeringy ..................y ................................................................................................S COMMUNICATION PROCOMMUNICATIOovers And For How Long ..And For How ................................................................................................................................................e ..............................................................................over...................................over..................................................................................................................................................................

iv Table of ContentsMN003109A012.2 Radio Mounting ........................................................................................................................... 2-182.2.2 Remote Mount with Trunnion.......................................................................................... 2-212.2.2.1 Remote Mount Control Head Installation............................................................... 2-212.2.2.2 Multiple Control Head Installation.......................................................................... 2-242.2.2.3 Cable Installation ................................................................................................... 2-262.2.2.4 Setting the Initial Control Head ID ......................................................................... 2-262.2.2.5 O3 Control Head and Remote Mount Cabling....................................................... 2-272.2.3 Locking Kit (Optional) .....................................................................................................2-292.2.3.1 All Radios .............................................................................................................. 2-292.3 Power Cables (Transceiver and Control Head) ........................................................................... 2-302.3.1 O2, O5, O7 or O9 Control Head Power Cables.............................................................. 2-302.3.2 Battery Selector Switch................................................................................................... 2-312.4 Antenna Installation ..................................................................................................................... 2-322.4.1 Selecting an Antenna Site/Location on a Metal Body Vehicle ........................................ 2-322.4.2 Multiplexers and Vehicle Installation............................................................................... 2-342.4.3 QMA Connection (APX8500 Only) ................................................................................. 2-342.4.4 GPS/GLONASS/Wi-Fi/Antenna Placement (APX8500 Only) ......................................... 2-342.5 Speaker ....................................................................................................................................... 2-352.5.1 Internal Speaker Disassembly ........................................................................................ 2-362.6 Microphone Hang-Up Clip ........................................................................................................... 2-382.6.1 Standard or O3 Control Head Hang-Up Clip .................................................................. 2-382.7 RFID (Option) .............................................................................................................................. 2-382.7.1 RFID Reading ................................................................................................................. 2-392.7.2 Programming RFID (If Equipped) ................................................................................... 2-412.8 Completing the Installation .......................................................................................................... 2-42Chapter 3 Universal Relay Controller Installation ............................. 3-13.1 Universal Relay Controller Mounting ............................................................................................. 3-13.2 O7/O9 Universal Relay Controller Cable Assembly ...................................................................... 3-33.2.1 Power Cable ..................................................................................................................... 3-33.2.2 Ground Cable ................................................................................................................... 3-33.2.3 Wires ................................................................................................................................ 3-43.2.4 O7/O9 to URC Cable ........................................................................................................ 3-5Chapter 4 Options and Accessories Installation ............................... 4-14.1 Dash-Mount Accessory Installation ............................................................................................... 4-14.1.1 Dash-Mount Emergency Pushbutton or Footswitch Installation ....................................... 4-14.1.2 Dash-Mount Horn and Lights (External Alarms) Relays ................................................... 4-24.2 Remote-Mount Accessory Installation ........................................................................................... 4-24.2.1 Emergency Pushbutton or Footswitch Installation............................................................ 4-34.2.2 Horn (External Alarm) Relay Installation........................................................................... 4-34.2.3 Lights (External Alarm) Relay Installation......................................................................... 4-34.2.4 Gunlock Installation .......................................................................................................... 4-34.2.5 Horn-Ring Transfer ........................................................................................................... 4-54.2.6 Record Audio Out Jack of Transmit and Receive Audio................................................... 4-54.2.7 Earphone Jack.................................................................................................................. 4-54.2.8 USB Data Cables.............................................................................................................. 4-64.2.9 RS232 Cables .................................................................................................................. 4-64.3 Vehicle Interface Port Overview .................................................................................................... 4-64.3.1 VIP Output Connections ................................................................................................... 4-74.3.2 VIP Input Connections......................................................................................................4-8mbly ..mbly ....................................trol Head Hang-Utrol Head Hang.................................................................................................................................... (If Equipped) ...................(If Equipped) ..........................................................ContConroller Installatoller Inst..............................................................................embly ...............................embly ................................................................................................................................................................................

Table of Contents vMN003109A014.4 Accessory Connector Assembly Details (P2) ................................................................................ 4-94.4.1 Disassembly and Assembly .............................................................................................. 4-94.4.1.1 Disassembly ............................................................................................................ 4-94.4.1.2 Assembly ............................................................................................................... 4-104.5 Motorola Branded SB9600 Siren Connection to APX 8500......................................................... 4-114.6 Compatibility of Emergency when Attaching a Motorola Branded SB9600 Siren........................ 4-13Chapter 5 Motorcycle Radio Installation ............................................ 5-15.1 Motorcycle Radio Description ........................................................................................................ 5-15.1.1 Transceiver Enclosure ......................................................................................................5-15.1.2 Control/Display Unit .......................................................................................................... 5-15.1.3 Control Head Cable .......................................................................................................... 5-15.1.4 Microphone ....................................................................................................................... 5-25.1.5 External Speaker .............................................................................................................. 5-25.1.6 Headset Capability............................................................................................................ 5-25.1.7 Antenna ............................................................................................................................ 5-25.1.8 Ignition Sense (ACC) Wire................................................................................................ 5-25.2 Installation Overview...................................................................................................................... 5-35.2.1 General ............................................................................................................................. 5-35.2.2 Important Motorcycle Installation Hints ............................................................................. 5-45.2.3 Parts Identification ............................................................................................................ 5-55.2.4 Order of Installation .......................................................................................................... 5-55.3 Installing the Universal Mounting Plate.......................................................................................... 5-65.4 Installing the Speaker and Control Head ....................................................................................... 5-75.4.1 Handlebar Installation with Speaker and Control Head Mounted Together...................... 5-85.4.2 Fuel Tank Console Installation with Speaker and Control Head Mounted Together ........ 5-95.4.3 Handlebar Installation with Speaker and Control Head Mounted Separately ................. 5-115.4.4 Fuel Tank Console Installation with Speaker and Control Head Mounted Separately ... 5-125.5 Installing the Speaker .................................................................................................................. 5-145.6 Installing the Microphone Hang-Up Clip ...................................................................................... 5-145.6.1 Extension Bracket Mounting ........................................................................................... 5-145.6.2 Speaker/Control Head Bracket Side Mounting ............................................................... 5-145.6.3 Other Hang-Up Clip Mounting ........................................................................................ 5-155.7 Installing Antenna Base, Cables and Multiplexer ........................................................................ 5-155.8 Installing the Antenna .................................................................................................................. 5-215.9 Cable Routing .............................................................................................................................. 5-215.10 Installing the Weather-Resistant Enclosure................................................................................. 5-235.11 Transceiver, Cabling and Multiplexer Installation ....................................................................... 5-245.11.1 Installing Cabling in the Enclosure.................................................................................. 5-245.11.2 Installing the Transceiver................................................................................................5-255.12 Installing the Emergency Switch Option ......................................................................................5-275.13 Installing the External Alarm Relay Option ..................................................................................5-275.14 Installing the Headset Accessory................................................................................................. 5-275.15 Installing the O5 Control Head Sunshield....................................................................................5-295.16 Horn/Lights Wiring ....................................................................................................................... 5-315.17 Emergency Switch Wiring............................................................................................................ 5-31Chapter 6 Finishing the Installation.................................................... 6-16.1 Cable Connection .......................................................................................................................... 6-16.1.1 O2 Control Head............................................................................................................... 6-16.1.2 O3 Control Head............................................................................................................... 6-1DraftWireWire..................................................................rcycle Instrcycleallation Htioncation ............................cation ....................lation ...............................lation ................ounting Plate....................ounting Plate..........Control Head .....................Head ........with Speaker and Control th Speaker and Clation with Speaker and Coation with SpeakerSpeaker and Control Headeaker and Control Headwith Speakewith Speaker and Controland Contr...........................................................................................................................................................................................nting .........g ...............

vi Table of ContentsMN003109A016.1.3 O5 Control Head............................................................................................................... 6-16.1.4 O7 Control Head............................................................................................................... 6-26.1.5 O9 Control Head............................................................................................................... 6-26.2 Dust Cover Installation .................................................................................................................. 6-3Chapter 7 Best Practices: Installation & Troubleshooting ............... 7-17.1 Check Wiring of Ignition and Radio Ignition Sensing..................................................................... 7-17.2 Check Physical Installation of Radio Ground and Radio Accessory Wiring .................................. 7-27.3 Improve the Electrical Quality of the Power and Ignition Lines ..................................................... 7-27.4 Minimize the Effect of Poorly Grounded Antennas........................................................................ 7-37.5 Jump-Start the Vehicle .................................................................................................................. 7-37.6 Eliminate Noise/Howling from PA Speaker ................................................................................... 7-3Appendix A Replacement Parts Ordering..............................................A-1A.1 Basic Ordering Information ............................................................................................................ A-1A.2 Motorola Online Service and Support............................................................................................ A-1A.3 Accessories Aftermarket Division (AAD) .......................................................................................A-2Index .....................................................................................................Index-1Glossary .........................................................................................Glossary-1Related PublicationsASTRO APX Mobile Radio O2 Control Head User Guide.......................................................... 68012006035ASTRO APX Mobile Radio O3 Control Head User Guide .......................................................... 6875946M01ASTRO APX Mobile Radio O5 Control Head User Guide .......................................................... 6875947M01ASTRO APX Mobile Radio O7 Control Head User Guide.......................................................... 68012006034ASTRO APX Mobile Radio O9 Control Head User Guide ......................................................... 68007024014ASTRO APX Mobile Radio Basic Service Manual .................................................................. MN003076A01 ASTRO APX Mobile Radio O2 Quick Reference Card ................................................................. PMLN6193ASTRO APX Mobile Radio O3 Quick Reference Card ................................................................. PMLN5591ASTRO APX Mobile Radio O5 Quick Reference Card ................................................................. PMLN5592ASTRO APX Mobile Radio O7 Quick Reference Card ................................................................. PMLN6194ASTRO APX Mobile Radio O9 Quick Reference Card ................................................................. PMLN5711ASTRO APX Mobile Safety Manual ............................................................................................... NNTN7851ASTRO APX Wi-Fi Provisioning Leaflet ................................................................................... MN001435A01Draftport....port....on (AAD) ...on (AAD) ........................................................................................................e.................................e..........................................................................................................................

List of Figures viiMN003109A01List of FiguresFigure 1-1. Front View of O2 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion .............................................................. 1-1Figure 1-2. Side View of O2 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion ............................................................... 1-1Figure 1-3. Front View of O3 Control Head with Coiled Cable................................................................ 1-1Figure 1-4. Side View of O3 Control Head with Coiled Cable ................................................................. 1-1Figure 1-5. Front View of O5 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion ............................................................... 1-2Figure 1-6. Side View of O5 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion................................................................................. 1-2Figure 1-7. Front View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion ......................................................................................................................... 1-2Figure 1-8. Side View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and Trunnion................................................................................................................................ 1-2Figure 1-9. Front View of Remote Mount and Trunnion .......................................................................... 1-2Figure 1-10. Side View of Remote Mount and Trunnion ........................................................................... 1-2Figure 1-11. Front View of O2 Control Head with Remote Mount and Trunnion....................................... 1-3Figure 1-12. Side View of O2 Control Head with Remote Mount and Trunnion ........................................ 1-3Figure 1-13. Front View of O5 Control Head with Remote Mount and Trunnion....................................... 1-3Figure 1-14. Side View of O5 Control Head with Remote Mount and Trunnion ........................................ 1-3Figure 1-15. Front View of O7 Control Head with Remote Mount and Trunnion....................................... 1-3Figure 1-16. Side View of O7 Control Head with Remote Mount and Trunnion ........................................ 1-3Figure 1-17. Front View of O9 Control Head with Trunnion ...................................................................... 1-4Figure 1-18. Side View of O9 Control Head with Trunnion........................................................................ 1-4Figure 1-19. Top View of O9 Universal Relay Controller with Trunnion (URC is an orderable accessory) 1-4Figure 1-20. Side View of O9 UniversalRelay Controller with Trunnion(URC is an orderable accessory) 1-4Figure 1-21. Siren and Lights Interface Module (SLIM) ............................................................................1-4Figure 1-22. Front View of SB9600 Whelen Siren .................................................................................... 1-5Figure 1-23. Siren/PA Cable Connections................................................................................................. 1-5Figure 1-24. Dash Mount Configuration for O2 Control Head ................................................................... 1-6Figure 1-25. Dash Mount Configuration for O3 Control Head ................................................................... 1-6Figure 1-26. Dash Mount Configuration for O5 Control Head ................................................................... 1-7Figure 1-27. Dash Mount Configuration for O7 Control Head ................................................................... 1-7Figure 1-28. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O2 Control Head ........................................................................ 1-8Figure 1-29. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board and O3 Control Head ................................................................................................................... 1-8Figure 1-30. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O5 Control Head ......................................................................... 1-9Figure 1-31. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board, CHIB Rear Assembly and O7 Control Head................................................................................... 1-9Figure 1-32. Remote Mount Configuration with Mid Power Transceiver, Transceiver Interface Board and O9 Control Head ................................................................................................................... 1-9Figure 1-33. Remote Mount Configuration with Mid Power Radio Transceiver, Universal Relay Controller and O7 Control Head (URC is optional).............................................................................. 1-10Figure 1-34. Remote Mount Configuration with Mid Power Radio Transceiver, Universal Relay Controller and O9 Control Head (URC is optional).............................................................................. 1-10Figure 2-1. Dash Mount Radios Can Be Located in the Middle Console, on the Transmission Hump, or Under the Dash..................................................................................................................... 2-2DraftuntuntMount andMount andntrol Head withntrol Head wiContControl Head with Rrol Head with5 Control Head with Re5 Control Head witmContControl Head with Remotad witontrol Head with Reontrol Head with Remote Mrol Head with Remote Mouwith RemHead with Tread wunnion ........unnionad with Trunnion..............ad with Trunnion...ay Controller with TrunnionController with TrunnionController with TrunnionController with Trunnion(U(SLIM) ...............................SLIM) ..........................................................................................................................................ead .................d ...........

viii List of FiguresFigure 2-2. Remote Mount Radio Control Heads Can Be Located in the Middle Console, on the Transmis-sion Hump, or Under the Dash ............................................................................................. 2-2Figure 2-3. Remote Mount of the Radio, O9 Control Head and Universal Relay Controller (URC is optional) ................................................................................................................................ 2-2Figure 2-4. Radio Installation (O2 Mid Power Dash Mount).................................................................... 2-3Figure 2-5. Radio Installation (O3 Mid Power Dash Mount).................................................................... 2-3Figure 2-6. Radio Installation (O5 Mid Power Dash Mount).................................................................... 2-4Figure 2-7. Radio Installation (O7 Mid Power Dash Mount).................................................................... 2-4Figure 2-8. Radio Installation (O2 Mid Power Remote Mount) ............................................................... 2-5Figure 2-9. Radio Installation (O3 Mid Power Remote Mount) ............................................................... 2-6Figure 2-10. Radio Installation (O5 Mid Power Remote Mount) ............................................................... 2-6Figure 2-11. Radio Installation (O7 Mid Power Remote Mount) ............................................................... 2-7Figure 2-12. Radio Installation of O9 Remote Mount with Transceiver (URC is optional) ........................ 2-7Figure 2-13. Radio Installation (O9 Remote Mount with Pinouts) ............................................................. 2-8Figure 2-14. Remote Control Head Pinouts .............................................................................................. 2-8Figure 2-15. Cabling Interconnect Diagram for Dash Mount..................................................................... 2-9Figure 2-16. Cabling Interconnect Diagram for Remote Mount .............................................................. 2-10Figure 2-17. Cabling Interconnect Diagram for 09 Remote Mount (URC is optional) ..............................2-11Figure 2-18. APX8500 Mid Power Trunnion Orientation ......................................................................... 2-18Figure 2-19. Transmission Hump Trunnion Mounting ............................................................................. 2-20Figure 2-20. Below Dash Trunnion Mounting.......................................................................................... 2-20Figure 2-21. O5 Control Head Installation Exploded View (Also applicable for O2 and O7 Control Heads) ........................................................................................................................................ 2-22Figure 2-22. O9 Control Head Installation Exploded View...................................................................... 2-23Figure 2-23. O5 and O9 Control Head Rear View .................................................................................. 2-23Figure 2-24. Multiple Control Heads Parallel Configurations .................................................................. 2-24Figure 2-25. Multiple Control Heads Series Configurations .................................................................... 2-25Figure 2-26. APX Mobile O5 Control Head Front View........................................................................... 2-26Figure 2-27. Radio Display with Current Control Head ID ...................................................................... 2-26Figure 2-28. APX Mobile O5 Control Head Front View – Mode Knob .................................................... 2-26Figure 2-29. O3 Control Head................................................................................................................. 2-27Figure 2-30. O3 Control Head Rear View ............................................................................................... 2-28Figure 2-31. Hang-Up Clip Installation Exploded View ........................................................................... 2-28Figure 2-32. Locking Kit (Optional) ........................................................................................................ 2-29Figure 2-33. HKN6188_ Power Cable with External Speaker Connector ............................................... 2-30Figure 2-34. HKN6187_ Power Cable with External Speaker Connector, Record Audio Output Jack (2.5 mm) and Earphone Jack (2.5 mm)................................................ 2-31Figure 2-35. Battery Selector Switch....................................................................................................... 2-31Figure 2-36. Multiple Antennas Separation for locations 1-10 ................................................................ 2-33Figure 2-37. Multiplexer Views................................................................................................................ 2-34Figure 2-38. GPS/GLONASS and Wi-Fi Antenna Connector on the Back of the Mid Power Radio ....... 2-34Figure 2-39. Speaker Mounting............................................................................................................... 2-35Figure 2-40. Removing the screws on the Control Head ........................................................................ 2-36Figure 2-41. Removing the Control Head ............................................................................................... 2-36Figure 2-42. Disconnecting the Speaker Connector ............................................................................... 2-37Figure 2-43. Reattaching the Control Head ............................................................................................ 2-37Figure 2-44. RFID Location on Mid Power Radio ................................................................................... 2-38Figure 2-45. Read Angle for Mid Power Radio........................................................................................ 2-39Figure 2-46. Tag Angle for Mid Power Radio .......................................................................................... 2-39Figure 2-47. Examples of Reader and Tag Aligned (Reader Orientation)............................................... 2-40Figure 2-48. Example of Reader and Tag Misaligned (Reader Orientation) ........................................... 2-40Figure 3-1. Universal Relay Controller Orientation ................................................................................. 3-1Figure 3-2. Universal Relay Controller Installation Exploded View ......................................................... 3-2Figure 3-3. Power and Ground Cable Glands......................................................................................... 3-3Drafton Orion Ornion Mountinion MountMounting...........Mounting...........stallation Explstallatoded Vieded.....................................................................allation Exploded View......allation Exploded Vd Rear View ......................Rear View ...........allel ConfigurConfigations ..........tionConfigurConations ................ons ......ont View...........................View...............Head ID ...........................ead ID ..........................ew – Mode Knob .............ew – Mode Knob .......................................................................................................................................................................................nnenne

List of Figures ixMN003109A01Figure 3-4. Cable Gland Assembly with Gasket...................................................................................... 3-4Figure 3-5. Wires Installation................................................................................................................... 3-4Figure 3-6. Wire Installation with Black Stick .......................................................................................... 3-5Figure 3-7. O7/O9 to URC Cable Installation .......................................................................................... 3-5Figure 4-1. Emergency Switch Wiring Diagram ......................................................................................4-1Figure 4-2. Horn/Light Wiring Diagram.................................................................................................... 4-2Figure 4-3. Radio MAP Connector .......................................................................................................... 4-2Figure 4-4. Gunlock Switch Redundancy Diagram ................................................................................. 4-4Figure 4-5. Siren/PA Horn-Ring Connections.......................................................................................... 4-5Figure 4-6. Remote Control Head Pinouts .............................................................................................. 4-6Figure 4-7. HKN6196_ VIP Connector Detail.......................................................................................... 4-6Figure 4-8. Relay Coil.............................................................................................................................. 4-7Figure 4-9. Exploded View of Accessory Connector Assembly (HLN6863_) ........................................ 4-10Figure 4-10. J600 Accessory Connector Y-Cable KT000247A01............................................................ 4-11Figure 4-11. Pinout for cable KT000247A01 ........................................................................................... 4-11Figure 4-12. Interfacing the Y-cable to the Motorola Branded SB9600 Siren and External Accessories 4-12Figure 4-13. Field adjustment for Emergency Operation with Siren Accessory ...................................... 4-13Figure 4-14. Location for Pin 8 ................................................................................................................ 4-13Figure 5-1. Identification of a Motorcycle Radio by Using a Label .......................................................... 5-1Figure 5-2. Universal Mounting Plate Installation (Part of Radio Enclosure Kit) ..................................... 5-6Figure 5-3. Motorcycle Control Head Cabling (3075217A01) ................................................................. 5-7Figure 5-4. Handlebar Installation with Speaker and Control Head Mounted Together .......................... 5-8Figure 5-5. Fuel Tank Console Installation with Speaker and Control Head Mounted Together ........... 5-10Figure 5-6. Handlebar Installation with Speaker and Control Head Mounted Separately ..................... 5-12Figure 5-7. Fuel Tank Console Installation with Speaker and Control Head Mounted Separately........ 5-13Figure 5-8. Antenna Band Identification ................................................................................................ 5-15Figure 5-9. Antenna Port Locations....................................................................................................... 5-16Figure 5-10. Routing the GPS/Wi-Fi Cable ............................................................................................. 5-17Figure 5-11. Routing the VHF Antenna Cable......................................................................................... 5-18Figure 5-12. Routing the 700/800 Antenna Cable...................................................................................5-18Figure 5-13. Routing the UHF Antenna Cable......................................................................................... 5-19Figure 5-14. Multiplexer and Trunnion Mounting..................................................................................... 5-19Figure 5-15. Cable Routing ..................................................................................................................... 5-20Figure 5-16. Cable from Radio to Multiplexer.......................................................................................... 5-20Figure 5-17. Cable Routing ..................................................................................................................... 5-21Figure 5-18. Weather-Resistant Enclosure Installation ........................................................................... 5-23Figure 5-19. Installing Cables.................................................................................................................. 5-25Figure 5-20. Installing the Transceiver .................................................................................................... 5-26Figure 5-21. Motorcycle Wiring Harness Rework....................................................................................5-28Figure 5-22. Remote Mount Trunnion with Sunshield ............................................................................. 5-29Figure 5-23. Position the Sunshield ........................................................................................................ 5-29Figure 5-24. Slide the Control Head onto Trunnion................................................................................. 5-30Figure 5-25. Position Control Head as Desired....................................................................................... 5-30Figure 5-26. Horn/Lights Wiring Diagram................................................................................................ 5-31Figure 5-27. Emergency Switch Wiring Diagram .................................................................................... 5-31Figure 6-1. Dust Cover Installation Locations ......................................................................................... 6-3Draftycle Rycle Rate ate InstallatInstallaHeHead Cabling (3ad Cabling (lation lationwith Speaker anakeole Installation with Speakole Installation withtion tion with Speaker and with Speaker aConnstallation with Spstallation with Speaker aneaation...........................................................................................................................e ............................................................e.............................................................................e.......................................e.............................................................................................................................................................................................

xList of Tables6878215A01List of TablesTable 2-1. Dash and Remote O2, O3, O5, O7 or O9 Radio Power ON @ J2 ................................ 2-14Table 2-2. Remote O2, O5, O7 or O9 Radio Power ON @ J200.................................................... 2-14Table 2-3. Ignition Interface Cables ................................................................................................ 2-14Table 2-4. Ignition Sense Switch Settings in CPS........................................................................... 2-15Table 2-5. Power Level Configurations ........................................................................................... 2-17Table 2-6. Mid Power Trunnion Kit.................................................................................................. 2-19Table 2-7. Available CAN Cables.................................................................................................... 2-25Table 2-8. Power Cables................................................................................................................. 2-30Table 2-1. Model Number Chart in 12-Digit ASCII Format .............................................................. 2-41Table 2-2. Serial Number with Radio Band/Tier/Power................................................................... 2-41Table 4-1. VIP Output Connections................................................................................................... 4-7Table 4-2. VIP Input Connections ..................................................................................................... 4-8Table 5-1. Transceiver Installation Parts List .................................................................................. 5-27Draft

List of Tables xi6878215A01NotesDraft

xii List of Tables6878215A01Draft

MN003109A01_aaNotesxiv Mobile Radio Model Numbering SchemeDraft

MN003109A01_aaCommercial Warranty xvCommercial WarrantyLimited WarrantyMOTOROLA SOLUTIONS COMMUNICATION PRODUCTSI. What This Warranty Covers And For How LongMOTOROLA SOLUTIONS INC. (“MOTOROLA”) warrants the MOTOROLA SOLUTIONS manufactured Communication Products listed below (“Product”) against defects in material and workmanship under normal use and service for a period of time from the date of purchase as scheduled below:Motorola Solutions, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period. All replaced parts of Product shall become the property of MOTOROLA SOLUTIONS.This express limited warranty is extended by MOTOROLA SOLUTIONS to the original end user purchaser only and is not assignable or transferable to any other party. This is the complete warranty for the Product manufactured by MOTOROLA SOLUTIONS. MOTOROLA SOLUTIONS assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of MOTOROLA SOLUTIONS. Unless made in a separate agreement between MOTOROLA SOLUTIONS and the original end user purchaser, MOTOROLA SOLUTIONS does not warrant the installation, maintenance or service of the Product.MOTOROLA SOLUTIONS cannot be responsible in any way for any ancillary equipment not furnished by MOTOROLA SOLUTIONS which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, MOTOROLA SOLUTIONS disclaims liability for range, coverage, or operation of the system as a whole under this warranty.ASTRO APX Mobile Radio One (1) YearProduct Accessories One (1) YearDraftts option, will at no chargets option, will at nace it (with a new or recondce it (with a new or nty period provided it isty period provide reards are warranted for the s are warranted fct shall ctbecome the propebecome theded by ed bMOTOROLA SOLUMOTOROLA SOLUransferable to any other paransferable to any other pLA A SOLUTIONS. MOSOLUTIONS. MOTORTions to this warrns to this warrantyanSD Unless made Unless mpurchasurcProProe Re ssoriesssorieDD

MN003109A01_aaxvi Commercial Warranty II. General ProvisionsThis warranty sets forth the full extent of MOTOROLA SOLUTIONS'S responsibilities regarding the Product. Repair, replacement or refund of the purchase price, at MOTOROLA SOLUTIONS's option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA SOLUTIONS BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW.III. State Law RightsSOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY.This warranty gives specific legal rights, and there may be other rights which may vary from state to state.IV. How To Get Warranty ServiceYou must provide proof of purchase (bearing the date of purchase and Product item serial number) in order to receive warranty service and, also, deliver or send the Product item, transportation and insurance prepaid, to an authorized warranty service location. Warranty service will be provided by Motorola Solutions through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola Solutions at 1-888-567-7347 US/Canada.V. What This Warranty Does Not CoverA. Defects or damage resulting from use of the Product in other than its normal and customary manner.B. Defects or damage from misuse, accident, water, or neglect.C. Defects or damage from improper testing, operation, maintenance, installation, alteration, modification, or adjustment.D. Breakage or damage to antennas unless caused directly by defects in material workmanship.E. A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, without limitation, the addition to the Product of non-Motorola Solutions supplied equipment) which adversely affect performance of the Product or interfere with Motorola Solutions's normal warranty inspection and testing of the Product to verify any warranty claim.F. Product which has had the serial number removed or made illegible.G. Rechargeable batteries if:- any of the seals on the battery enclosure of cells are broken or show evidence of tampering.- the damage or defect is caused by charging or using the battery in equipment or service other than the Product for which it is specified.H. Freight costs to the repair depot.Nal rights, aal rights, arvicerviceurchase (bearing the daurchase (bearing thte rvice and, also, device and, also, deliver or sled warranty servwarranty service locatioice s authorized warrantys authorized warran servt can facilitate your obtainin facilitate your obtaini7 US/Canada.US/Canada.e PrProduct in othuct in or

MN003109A01_aaCommercial Warranty xviiI. A Product which, due to illegal or unauthorized alteration of the software/firmware in the Product, does not function in accordance with MOTOROLA SOLUTIONS’s published specifications or the FCC certification labeling in effect for the Product at the time the Product was initially distributed from MOTOROLA SOLUTIONS.J. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Product.K. Normal and customary wear and tear.VI. Patent And Software ProvisionsMOTOROLA SOLUTIONS will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or parts infringe a United States patent, and MOTOROLA SOLUTIONS will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:A. that MOTOROLA SOLUTIONS will be notified promptly in writing by such purchaser of any notice of such claim;B. that MOTOROLA SOLUTIONS will have sole control of the defense of such suit and all negotiations for its settlement or compromise; andC. should the Product or parts become, or in MOTOROLA SOLUTIONS's opinion be likely to become, the subject of a claim of infringement of a United States patent, that such purchaser will permit MOTOROLA SOLUTIONS, at its option and expense, either to procure for such purchaser the right to continue using the Product or parts or to replace or modify the same so that it becomes noninfringing or to grant such purchaser a credit for the Product or parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or parts as established by MOTOROLA SOLUTIONS.MOTOROLA SOLUTIONS will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or parts furnished hereunder with software, apparatus or devices not furnished by MOTOROLA SOLUTIONS, nor will MOTOROLA SOLUTIONS have any liability for the use of ancillary equipment or software not furnished by MOTOROLA SOLUTIONS which is attached to or used in connection with the Product. The foregoing states the entire liability of MOTOROLA SOLUTIONS with respect to infringement of patents by the Product or any parts thereof.Laws in the United States and other countries preserve for MOTOROLA SOLUTIONS certain exclusive rights for copyrighted MOTOROLA SOLUTIONS software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola Solutions software. MOTOROLA SOLUTIONS software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse engineering of such MOTOROLA SOLUTIONS software or exercise of rights in such MOTOROLA SOLUTIONS software is permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA SOLUTIONS patent rights or copyrights.VII. Governing LawThis Warranty is governed by the laws of the State of Illinois, USA.DraftUTIONSUTIONSettlement or coettlement or cuct or parts become, ouct or parts becomubject of a claim ofbject of a claim of infringeffROLA SOLUTIONS, at its ROLA SOLUTIONSo continue using the Produo continue using theinging or to grant such purg or to grant sus retureturn. The depreciation deprects as s established by MOTOestablished by MOTiability with respect to any ability with respect to anuct or uct or parts furnished hereparts furnished heLUTIONS, nor will MOUTIONS, nor will Mware not furnware not furnishhProduct. Toductnt of nt of

MN003109A01_aaNotesxviii Commercial WarrantyDraft

Chapter 1 IntroductionThis manual covers the installation procedures for ASTRO APX mobile and motorcycle radios with O2, O3, O5, O7 and O9 control heads, and accessories required to complete the radio system. The radio system consists of a control head, radio, antenna, microphone, speaker, cabling, Universal Relay Controller (URC), and accessories.1.1 Mobile Radio Description1.1.1 DimensionsWhen installing the radio, make sure to plan the installation carefully and leave additional room in the rear of the radio for cabling and accessory connections; in the front of the radio for access, controls, and cabling (if remote mount); and to the sides of the radio so that you may access and install the trunnion screws/wing screws.NOTE: The measurement unit used in Figure 1-1 to Figure 1-20 is millimeter.Figure 1-1. Front View of O2 Control Head Attached to APX 8500Mid Power Dash Mount Transceiver and TrunnionFigure 1-2. Side View of O2 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and TrunnionFigure 1-3. Front View of O3 ControlHead with Coiled CableFigure 1-4. Side View of O3 ControlHead with Coiled Cable20630651842936115338Draftused inused iFigure 1-2. SFigure 1-2. Aid Power DPoweDrDrDrDDrDDDDDDDDDDDDrDDDDrDrDDrrDrrDDDDDDDDDDDDDDDDDDDDDDDDDDDDDrrDDDDDDDDDrrDrrDrDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDrDrDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDrDDDDDrDrDDDDDDDDDDDrDrDrDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDrrrDDrDrDDrDDDDrDDDDafaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaafaaaaaaaaaaaaaaaaaaaaaaafaafaaaaaaaaaaaaaaaaaaafafafafafafafaaafaafaafafafafafaafafafafafafaaaaaaafaaaaaaaaafafafafafaaaafafafafaaaaaaaaaaaaaaaafaaaaaaaaafaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaafafafafafafaaaaaaaafafaaaaaaaaaaaaaaaaaaaafaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaafafafafafafaafafafaaaaaaaaaaaaaaaaaaaaaaaaaafaafafafafafafafafafafafafaaaaaaaaaaaafaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

MN003109A01_aa1-2 Introduction Mobile Radio DescriptionFigure 1-9 and Figure 1-10, show the basic dimensions of the remote mount transceiver trunnion APX mobile radio.Figure 1-5. Front View of O5 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and TrunnionFigure 1-6. Side View of O5 Control Head Attached to APX 8500 Mid PowerDash Mount Transceiver and TrunnionFigure 1-7. Front View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and TrunnionFigure 1-8. Side View of O7 Control Head Attached to APX 8500 Mid Power Dash Mount Transceiver and TrunnionFigure 1-9. Front View of Remote Mount and TrunnionFigure 1-10. Side View of Remote Mount and Trunnion178206 286274518420617829127884512061782615184Drafts of the of thFigure 1-8. Side Viegure 1-8. Side Vieto APX 8500 Mid Powto APX 8500 Mid Pand anDDrDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDrDDDDDDrDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDrDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDr

MN003109A01_aaIntroduction Mobile Radio Description 1-3Figure 1-11. Front View of O2 Control Head with Remote Mount and TrunnionFigure 1-12. Side View of O2 Control Head with Remote Mount and TrunnionFigure 1-13. Front View of O5 Control Head with Remote Mount and TrunnionFigure 1-14. Side View of O5 Control Head with Remote Mount and TrunnionFigure 1-15. Front View of O7 Control Head with Remote Mount and TrunnionFigure 1-16. Side View of O7 Control Head with Remote Mount and Trunnion209991239751180752091789110882Draftwith th Figure 1-14. SideFigure 1-14. SiRemotRemDraDrDDDDDDDDDDDrrrrDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDrDrDrDDDDDDDDDDDDDDrDDDDDDDraDDrDrDDDDDDDDDDDDDDDDDDrDrDrDDDDDDDDDDDDDrDrDrDrDrDrDrDrDrrDrDrDrDDrDrDDDrDDrDDrDDDrDrDDDrDDrDDDDDDDDDDDDDDDDDDDDrDrDrDrDrDrDrDrDrDrDrDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDrDDDDDDDDDDDDDDrDDDDDDDrDDDDrDDDDDDDDDDDDrDDDDDDDrDrDrDrDrDrDDDDDDDDDrDrDrDrDrDrDrDrDrrDDDDDDDDDDDrDDrDDDDDrDrDrDrDrDrDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDrDrDrDDDDrDDDrDrDrDrDrDDDDDrDrDrDrDDDDDDDDDrDDDDDDDDDDDDDDDDDDDDDDrDrDDrDDDDDDDDDDDDDDrDrDDDrDDDDDDDDDDDDDDDDDDDDDDDDDDDrDrDrDDraDrDrDrDraDraDraDraDr5151551DDDD

MN003109A01_aa1-4 Introduction Mobile Radio DescriptionFigure 1-21. Siren and Lights Interface Module (SLIM)Figure 1-17. Front View of O9 Control Head with TrunnionFigure 1-18. Side View of O9 Control Head with TrunnionFigure 1-19. Top View of O9 Universal Relay Controller with Trunnion (URC is an orderable accessory)Figure 1-20. Side View of O9 Universal Relay Controller with Trunnion (URC is an orderable accessory)178190 8318521061.5Draft2020DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDrr0DraftrarraafftafrDraDrrrrDrrrrrrrrDrrrrrDrrararrrrrrrrrrrrrDrraaarararaDrrrrraaaraDrftaaftraftararaftafafraftraraDrrrrraftraDrftftftft

MN003109A01_aaIntroduction Mobile Radio Description 1-5Figure 1-22. Front View of SB9600 Whelen SirenFigure 1-23. Siren/PA Cable ConnectionsSiren/PA UnitT-Cable for Dual Control Head OnlyTo Switch Box or DEKSpeaker LeadsRed Fused Cable Connects to Battery Positive TerminalBlack Chassis Ground CableDDraftaftaftraftDrraftraftDraaaaaaaaaaaaaaaaaa

Navigation menu