Motorola Solutions 89FC5800 Non-Broadcast Transmitter User Manual Exhibit D Users Manual Part 1 per 2 1033 c3

Motorola Solutions, Inc. Non-Broadcast Transmitter Exhibit D Users Manual Part 1 per 2 1033 c3

Contents

Exhibit D Users Manual Part 1 per 2 1033 c3

APPLICANT:  MOTOROLA  INC.  EQUIPMENT TYPE:  ABZ89FC5800  EXHIBIT 8   INSTRUCTION MANUALS   The Preliminary Installation manual for this base radio is provided.  Upon request, final manuals will be sent to the commission and/or telecommunication certification body (TCB) as soon as they become available.  All of the descriptions and schematics in this filing are up to date and will be included in the instruction and/or service manuals.
APPLICANT:  MOTOROLA  INC. EQUIPMENT TYPE:  ABZ89FC5800EXHIBIT 8 INSTRUCTION MANUALSDraft copy of the of the front matter of the following instruction manual is enclosed with this submission:68P81003Y71-O ........................................................ 6.2 First Draft for Simulcast Hardware InstallationOther system and radio / configuration service software manuals are available to support the product and systemin operation.  They can be provided to the Commission upon request.
6.2 First Draft for Simulcast Hardw a r e I n s t a l l a t i o n© November 2002 Motorola, Inc. 68P81003Y71-OAll Rights Reserved November 2002Printed in U.S.A.
Computer Software CopyrightsThe Motorola products described in this document include a copyrighted Motorola computer program. Laws in the United States and other countries, as well asInternational Treaties, preserve for Motorola the exclusive rights for Motorola’s copyrighted computer programs, including the exclusive right to copy, repro-duce, distribute, or otherwise transfer said computer program(s). Accordingly, the copyrighted Motorola computer programs contained in this document maynot be copied, decompiled, reverse engineered, or reproduced in any manner and on or within any media without the express written permission of Motorola.Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under thecopyrights, patents, or patent applications of Motorola, except for the normal non-exclusive, royalty-free license to use that arises by operation of law in thesale of a product.Document Copyrights© Motorola, Inc. All rights reserved.No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of thisdocument may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express writtenpermission of Motorola.To order additional copies of this document contact your Motorola sales representative.DisclaimerThe information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Further-more, Motorola reserves the right to make changes to any products herein to improve readability, function, or design. Motorola does not assume any liabilityarising out of the applications or use of any product or circuit described herein; neither does it cover any license under its patent rights nor the rights of others.Trademark InformationThe following are registered trademarks of Motorola, Inc.: ASTRO, ASTRO-TAC, ASTRO 25, EMBASSY, FLASHport, FullVision, INTELLIREPEATER,MAXTRAC, Motorola, the Motorola logo, MSF 5000, QUANTAR, QUANTRO, SECURENET, SMARTNET, SMARTZONE, SPECTRA, and STARTSITE.The following are Motorola trademarks: CENTRACOM Series, CENTRACOM Gold Series, CENTRACOM Series II, CENTRACOM Series II Plus, Cisco,CoveragePLUS, DIGITAC, DVP, Max-Fax, MDC-600, Micor, MOSCAD, MSF 10000, MTS 2000, OmniLink, Private Conversation, SABER, SMARTNETII, SmartWorks, and Wireless Network Gateway.HP, HP-UX, and Hewlett Packard are registered trademarks of Hewlett-Packard Corporation.UNIX is a registered trademark of The Open Group in the United States and other countries.Any other brand or product names are trademarks or registered trademarks of their respective holders.WARRANTYLimited Software WarrantyFor the first ninety (90) days following its initial shipment, Motorola warrants that when properly used, its software will be free from reproducible defects thatcause a material variance from its published specification. However, Motorola does not warrant that program operation will be uninterrupted or error- free, thateach defect will be corrected, or that any program will meet Licensee’s particular requirements.This warranty does not cover an item of Software (i) used in other than its normal and customary manner; (ii) subjected to misuse; or (iii) subjected to modi-fications by Licensee or by any party other than Motorola without the prior written consent of Motorola.Limited Media WarrantyFor the first ninety (90) days following its initial shipment, Motorola warrants that the media carrying the software will be free from defects that damage theperformance of the software. Motorola will replace any damaged media free of charge during the warranty period. Warranted media is limited to that whichis used to transport the software (such as floppy disks and authorization key). PROMs that may store the software in equipment are not covered under thiswarranty.Limitation of LiabilityMotorola’s total liability and Licensee’s sole remedy for any warranted software shall be limited to, at Motorola’s option, software replacement or the paymentof Licensee’s actual damages, not to exceed the total licensed charge paid by Licensee to Motorola for the item of software that caused the damage.The warranties set forth above extend only to the first licensee. Subsequent transferees accept these programs "as is" and without warranties of any kind. Thiswarranty is given in lieu of all other warranties, express or implied, including, without limitation, the warranties of merchantability and fitness for aparticular purpose.In no event shall Motorola be liable for special, incidental, or consequential damages (including, without limitation, loss of use, time or data, inconvenience,commercial loss, and lost profits or savings) to the full extent that such may be disclaimed by law even if Motorola has been advised of the possibility of suchdamage against licensee by any other party.Repair of DefectsThe classification of defects in Motorola-supplied software shall be the responsibility of Motorola. Remedy of defects is at the sole discretion of Motorola. IfMotorola agrees to remedy a software defect, the new software will be warranted until the end of the original limited warranty period. Replacement of anysoftware defect shall constitute Motorola supplying the Licensee with the appropriate software media and authorization key. Field installation and configurationare not included. Field software updates/upgrades and new enhancement option software will be warranted for ninety (90) days from the date of initial shipment.All warranty service will be performed at service locations designated by Motorola. Travel and associated expenses of the Licensee or such expenses incurredby Motorola for visits to Licensee’s location by Motorola personnel are not covered by this warranty.
TableofContentsContentsSimulcast Hardware InstallationWhatIsCoveredInThisManual? .................................... xxiHelpful Background Information ......................................... xxiiRelatedInformation.............................................. xxiiUnderstanding the Installation ProcessMechanicalInstallationProcess ..................................... 1-1MechanicalInstallationGuidelines.................................... 1-3DescriptionofanEquipmentRack.................................. 1-3VerifyingProperInstallationoftheEquipmentCabinetorRack.................. 1-5InstallingEquipmentintheEquipmentCabinetorRack........................ 1-6Installing the Simulcast Subsystem HardwareGeneral Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2MaintenanceRequiringTwoPeople ................................. 2-3LiftingSTR3000SimulcastBaseRadioRacks.............................. 2-3LiftingEquipmentRacks ...................................... 2-4LiftingEquipmentRacksHorizontally.............................. 2-4LiftingEquipmentRacksVertically ............................... 2-4InstallationProcessOverview...................................... 2-6SitePreparation............................................. 2-7GeneralInstallationGuidelines...................................... 2-8EquipmentInspectionandInventory................................. 2-9Placement Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9SpacingRequirements........................................ 2-9WeightDistributionWithinaRack.................................. 2-9RackRequirements........................................ 2-10BondingandGrounding...................................... 2-10PowerRequirements ....................................... 2-10AntennaRequirements ...................................... 2-11RFAntennaattheCo-LocatedSite............................... 2-11TransmitAntennaontheSTR3000SimulcastBaseRadioRack................. 2-12GPSRequirements........................................ 2-12DefiningtheCorrectViewfortheLocation........................... 2-12EnvironmentalRequirements ................................... 2-13ExpansionConsiderations..................................... 2-13ElectrostaticDischarge ...................................... 2-1368P81003Y71-O November 2002 i
ContentsFCCRequirements .......................................... 2-14ElectromagneticSafetyRequirements.................................. 2-14OSHARelatedSafetyRequirements................................ 2-15HumanExposureComplianceforRFEnergy............................ 2-15List of References......................................... 2-16ListofRequiredTools......................................... 2-16GeneralTools........................................... 2-16Networking Tools......................................... 2-17STR3000BaseRadioRackTools................................. 2-17ToolsforASTRO-TAC9600ComparatorsandMTC9600SiteController .............. 2-18Technical Support........................................... 2-18Site-SpecificInformation..................................... 2-19MotorolaSupportCenters..................................... 2-19Gathering InformationBeforeCallingMotorola......................... 2-19WheretoCallforService................................... 2-20UseofSubcontractors....................................... 2-21Installing the Prime Site (10Base-2)Overview of a DigitalSimulcastPrimeSite................................ 3-1PrimeSiteConfiguration ...................................... 3-2PrimeSite........................................... 3-2Prime Site with a Co-LocatedRemoteSite............................ 3-3PrimeSitewithaMutualAidStation............................... 3-3InstallingtheMTC9600SiteController ................................. 3-5Overview of the MTC9600SiteController.............................. 3-5FunctionalDescriptionoftheSiteController........................... 3-5RedundantConfigurationforSiteControllers........................... 3-5Components of the SiteController................................ 3-6InstallingtheMTC9600SiteController ............................... 3-8PreparingforInstallation.................................... 3-8Installing the ChassisintheRack ................................ 3-9InstallingModulesintheChassis ............................... 3-10GroundingtheSiteControllerChassis............................. 3-11Cabling the MTC 9600SiteController............................... 3-11ConnectingPowertotheSiteController............................ 3-12PoweringUptheMTC9600SiteController............................. 3-13Verifying InstallationwiththeLEDs.............................. 3-13Operating and Environmental SpecificationsforMTC9600SiteController.............. 3-15InstallingtheASTRO-TAC9600Comparator.............................. 3-15Overview of the ASTRO-TAC9600Comparator.......................... 3-16ASTRO-TAC9600HardwareModules............................. 3-17InstallingtheASTRO-TAC9600ComparatorintheRack...................... 3-18Number of Cabinets orRacks................................. 3-18GroundingtheChassis .................................... 3-19WiringforPower....................................... 3-19Cabling the ASTRO-TAC9600Comparator ............................ 3-19PoweringUptheASTRO-TAC9600................................ 3-21ASTRO-TAC9600OperatingSpecifications............................ 3-21Environmental Specifications................................... 3-22ii 68P81003Y71-O November 2002
ContentsRackSpaceRequirements................................... 3-22Ventilation.......................................... 3-22InstallingtheTRAK9100SimulcastSiteReference........................... 3-22OverviewoftheTRAK9100SimulcastSiteReference ....................... 3-23Functional Description .................................... 3-23TRAK9100HardwareModules................................ 3-24InstallingtheTRAK9100SimulcastSiteReferenceintheRack................... 3-25Grounding theChassis .................................... 3-25WiringforPower....................................... 3-25InstallingtheGlobalPositioningSatelliteAntenna ....................... 3-26Cabling the TRAK9100SimulcastSiteReference.......................... 3-27PoweringUptheTRAK9100SimulcastSiteReference....................... 3-28TRAK9100OperatingSpecifications ............................... 3-29Installing theEthernetSwitch ..................................... 3-30OverviewoftheEthernetSwitch.................................. 3-30InstallingtheEthernetSwitchintheRack.............................. 3-30Grounding the Chassis .................................... 3-30WiringforPower....................................... 3-30CablingtheEthernetSwitch.................................... 3-31Powering Up the EthernetSwitch ................................. 3-32OperatingandEnvironmentalSpecificationsfortheEthernetSwitch................. 3-32InstallingtheChannelBank...................................... 3-33Overview of the ChannelBank................................... 3-33PrimeSiteInterfaceCardConnections............................. 3-33ChannelBankSlots...................................... 3-33Channel Bank HardwareModules............................... 3-35InstallingtheChannelBankintheRack .............................. 3-35GroundingtheChassis .................................... 3-35Cabling the ChannelBank..................................... 3-36PoweringUptheChannelBank.................................. 3-36ChannelBankOperatingSpecifications............................... 3-37Installing the PrimeSiteRouter .................................... 3-37OverviewofthePrimeSiteRouter................................. 3-37InstallingthePrimeSiteRouterintheRack............................. 3-38Grounding the Chassis .................................... 3-38WiringforPower....................................... 3-38CablingthePrimeSiteRouter................................... 3-38Powering Up the PrimeSiteRouter................................. 3-39PrimeSiteRouterOperatingSpecifications............................. 3-4168P81003Y71-O November 2002 iii
ContentsInstalling the Prime Site (10Base-T)Overview of a DigitalSimulcastPrimeSite................................ 4-1PrimeSiteConfiguration ...................................... 4-2PrimeSite........................................... 4-2Prime Site withaCo-LocatedRemoteSite............................ 4-2PrimeSitewithaMutualAidStation............................... 4-3InstallingtheMTC9600SiteController ................................. 4-4Overview of the MTC9600SiteController.............................. 4-5FunctionalDescriptionoftheSiteController........................... 4-5RedundantConfigurationforSiteControllers........................... 4-5Components of theSiteController................................ 4-6InstallingtheMTC9600SiteController ............................... 4-8PreparingforInstallation.................................... 4-8Installing the ChassisintheRack ................................ 4-9InstallingModulesintheChassis ............................... 4-10GroundingtheSiteControllerChassis............................. 4-11Cabling the MTC 9600SiteController............................... 4-11ConnectingPowertotheSiteController............................ 4-12PoweringUptheMTC9600SiteController............................. 4-13Ver i f yi n g I n st a l lationwiththeLEDs.............................. 4-13Operating and Environmental SpecificationsforMTC9600SiteController.............. 4-15InstallingtheASTRO-TAC9600Comparator.............................. 4-16Overview of the ASTRO-TAC9600Comparator.......................... 4-16ASTRO-TAC9600HardwareModules............................. 4-18InstallingtheASTRO-TAC9600ComparatorintheRack...................... 4-18Number of CabinetsorRacks................................. 4-18GroundingtheChassis .................................... 4-19WiringforPower....................................... 4-19Cabling the ASTRO-TAC9600Comparator ............................ 4-19PoweringUptheASTRO-TAC9600................................ 4-22ASTRO-TAC9600OperatingSpecifications............................ 4-22Environmental Specifications................................... 4-23RackSpaceRequirements................................... 4-23Ventilation.......................................... 4-23Installing the TRAK 9100SimulcastSiteReference........................... 4-23OverviewoftheTRAK9100SimulcastSiteReference ....................... 4-24FunctionalDescription .................................... 4-24TRAK 9100 Hardware Modules................................ 4-25InstallingtheTRAK9100SimulcastSiteReferenceintheRack................... 4-25GroundingtheChassis .................................... 4-25WiringforPower....................................... 4-26InstallingtheGlobalPositioningSatelliteAntenna ....................... 4-26CablingtheTRAK9100SimulcastSiteReference.......................... 4-27Powering Up the TRAK 9100SimulcastSiteReference....................... 4-28TRAK9100OperatingSpecifications ............................... 4-29InstallingtheProcurveSwitch..................................... 4-30Overview of the ProcurveSwitch.................................. 4-30InstallingtheProcurveSwitchintheRack............................. 4-30GroundingtheChassis .................................... 4-30iv 68P81003Y71-O November 2002
ContentsWiringforPower....................................... 4-30Cabling the ProcurveSwitch.................................... 4-31OperatingandEnvironmentalSpecificationsfortheProcurveSwitch................. 4-32PoweringUptheProcurveSwitch................................. 4-33Testing the SwitchbyResettingIt............................... 4-35InstallingtheChannelBank...................................... 4-36OverviewoftheChannelBank................................... 4-36Prime Site InterfaceCardConnections............................. 4-36ChannelBankSlots...................................... 4-37ChannelBankHardwareModules............................... 4-38Installing theChannelBankintheRack .............................. 4-39GroundingtheChassis .................................... 4-39CablingtheChannelBank..................................... 4-39Powering Up theChannelBank.................................. 4-40ChannelBankOperatingSpecifications............................... 4-40InstallingthePrimeSiteRouter .................................... 4-41Overview of the PrimeSiteRouter................................. 4-41InstallingthePrimeSiteRouterintheRack............................. 4-42GroundingtheChassis .................................... 4-42Wiring for Power....................................... 4-42CablingthePrimeSiteRouter................................... 4-42PoweringUpthePrimeSiteRouter................................. 4-43Prime Site RouterOperatingSpecifications............................. 4-44Installing the Digital Simulcast Remote Site (10Base-2)OverviewofaDigitalSimulcastRemoteSite............................... 5-1Transmitting and Receiving in a Digital Simulcast Subsystem . . . . . . . . . . . . . . . . . . . . . 5-2V.24 and EthernetLinksinaDigitalSimulcastSubsystem....................... 5-2TypesofRemoteSiteConfigurations................................. 5-2RemoteSiteConfiguration ................................... 5-3Remote Site ConfigurationwithMutualAid ........................... 5-3InstallingtheSTR3000BaseRadioRack................................. 5-4OverviewoftheSTR3000BaseRadioRack............................. 5-4STR 3000 Rack Modules ...................................... 5-5BaseRadioModules ...................................... 5-6InstallingtheSTR3000BaseRadioRack............................... 5-7Placement of the Rack...................................... 5-7InstallingtheRack....................................... 5-868P81003Y71-O November 2002 v
ContentsConnectingtheSTR3000RacktoGround............................ 5-8Connecting PowertotheSTR3000Rack............................. 5-9InstallingtheExpansionCabinets............................... 5-10CablingtheSTR3000BaseRadioRack.............................. 5-12Connecting theEthernetCables................................ 5-12ConnectingtheTransmitCables................................ 5-13Connecting the Receive Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14Connecting the V.24Cabling.................................. 5-16ConnectingCablesforaCo-LocatedRemoteSite........................ 5-17PoweringUptheSTR3000BaseRadio............................... 5-18Status PrioritiesforMultifunctionLEDs............................ 5-19GeneralOperatingSpecifications.................................. 5-19OperatingSpecificationsfortheBaseRadio .......................... 5-20Operating SpecificationsfortheTransmitter .......................... 5-21OperatingSpecificationsfortheRFDS............................. 5-23AverageHeatDissipationforanSTR3000Rack........................ 5-24Specifications fortheTowerTopAmplifier............................. 5-24InstallingtheTRAK9100SimulcastSiteReference........................... 5-25OverviewoftheTRAK9100SimulcastSiteReference ....................... 5-25Hardware Modules intheTRAK9100SimulcastSiteReference................. 5-26InstallingtheTRAK9100SimulcastSiteReferenceintheRack................... 5-26GroundingtheChassis .................................... 5-27WiringforPower....................................... 5-27InstallinganExpansionRack................................. 5-27InstallingtheGPSAntenna.................................. 5-27Cabling the TRAK 9100SimulcastSiteReference.......................... 5-29PoweringUptheTRAK9100SimulcastSiteReference....................... 5-30OperatingandEnvironmentalSpecifications............................ 5-31Installing TRAK 9200SimulcastSiteReferenceforExpansion.................... 5-31OverviewoftheTRAK9200SimulcastSiteReference ....................... 5-32CablingtheTRAK9200SimulcastSiteReference ....................... 5-32Installing the ChannelBank...................................... 5-33OverviewoftheChannelBank................................... 5-33ChannelBankHardwareModules............................... 5-34Installing the ChannelBank.................................... 5-35GroundingtheChassis .................................... 5-35ConnectingthePower .................................... 5-35WiringforPower....................................... 5-36CablingtheChannelBank..................................... 5-38PoweringUptheChannelBank.................................. 5-39Troubleshooting TipsfortheChannelBank........................... 5-39OperatingandEnvironmentalSpecifications............................ 5-39InstallingtheRemoteSiteHub..................................... 5-40Overview of the RemoteSiteHub................................. 5-40InstallingtheRemoteSiteHub................................... 5-41GroundingtheChassis .................................... 5-41WiringforPower....................................... 5-41CablingtheRemoteSiteHub ................................... 5-41PoweringUptheRemoteSiteHub................................. 5-42Operating Specifications...................................... 5-43vi 68P81003Y71-O November 2002
ContentsInstallingtheSimulcastRemoteSiteRouter............................... 5-43Overview of theSimulcastRemoteSiteRouter........................... 5-43InstallingtheSimulcastRemoteSiteRouter............................. 5-44GroundingtheChassis .................................... 5-44Wiring for Power....................................... 5-44CablingtheSimulcastRemoteSiteRouter............................. 5-44PoweringUptheSimulcastRemoteSiteRouter......................... 5-45Operating Specifications...................................... 5-46Installing the Digital Simulcast Remote Site (10Base-T)OverviewofaDigitalSimulcastRemoteSite............................... 6-1Transmitting and Receiving in a Digital Simulcast Subsystem . . . . . . . . . . . . . . . . . . . . . 6-2V.24 and EthernetLinksinaDigitalSimulcastSubsystem....................... 6-2TypesofRemoteSiteConfigurations................................. 6-2RemoteSiteConfiguration ................................... 6-3Remote Site ConfigurationwithMutualAid ........................... 6-3InstallingtheSTR3000BaseRadioRack................................. 6-4OverviewoftheSTR3000BaseRadioRack............................. 6-5STR 3000 Rack Modules ...................................... 6-6BaseRadioModules ...................................... 6-6InstallingtheSTR3000BaseRadioRack............................... 6-7Placement of theRack...................................... 6-8InstallingtheRack....................................... 6-8ConnectingtheSTR3000RacktoGround............................ 6-9Connecting PowertotheSTR3000Rack............................. 6-9InstallingtheExpansionCabinets............................... 6-11CablingtheSTR3000BaseRadioRack.............................. 6-12Connecting the EthernetCables................................ 6-12ConnectingtheTransmitCables................................ 6-13Connecting the Receive Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14Connecting the V.24Cabling.................................. 6-16ConnectingCablesforaCo-LocatedRemoteSite........................ 6-17PoweringUptheSTR3000BaseRadio............................... 6-19Status PrioritiesforMultifunctionLEDs............................ 6-19GeneralOperatingSpecifications.................................. 6-20OperatingSpecificationsfortheBaseRadio .......................... 6-20Operating SpecificationsfortheTransmitter .......................... 6-21OperatingSpecificationsfortheRFDS............................. 6-2368P81003Y71-O November 2002 vii
ContentsAverageHeatDissipationforanSTR3000Rack........................ 6-24SpecificationsfortheTowerTopAmplifier............................. 6-24InstallingtheTRAK9100SimulcastSiteReference........................... 6-25OverviewoftheTRAK9100SimulcastSiteReference ....................... 6-25Hardware ModulesintheTRAK9100SimulcastSiteReference................. 6-26InstallingtheTRAK9100SimulcastSiteReferenceintheRack................... 6-26GroundingtheChassis .................................... 6-27Wiring for Power....................................... 6-27InstallinganExpansionRack................................. 6-27InstallingtheGPSAntenna.................................. 6-27Cabling the TRAK9100SimulcastSiteReference.......................... 6-29PoweringUptheTRAK9100SimulcastSiteReference....................... 6-30OperatingandEnvironmentalSpecifications............................ 6-31Installing TRAK 9200SimulcastSiteReferenceforExpansion.................... 6-31OverviewoftheTRAK9200SimulcastSiteReference ....................... 6-32CablingtheTRAK9200SimulcastSiteReference ....................... 6-32Installing the ChannelBank...................................... 6-33OverviewoftheChannelBank................................... 6-33ChannelBankHardwareModules............................... 6-34Installing the ChannelBank.................................... 6-35GroundingtheChassis .................................... 6-35ConnectingthePower .................................... 6-35WiringforPower....................................... 6-36CablingtheChannelBank..................................... 6-38PoweringUptheChannelBank.................................. 6-39Troubleshooting TipsfortheChannelBank........................... 6-39OperatingandEnvironmentalSpecifications............................ 6-39InstallingtheRemoteSiteSwitch.................................... 6-40Overview of the RemoteSiteSwitch................................ 6-40CablingtheProcurveSwitch.................................. 6-40InstallingtheSimulcastRemoteSiteRouter............................... 6-41Overview of the SimulcastRemoteSiteRouter........................... 6-41InstallingtheSimulcastRemoteSiteRouter............................. 6-42GroundingtheChassis .................................... 6-42WiringforPower....................................... 6-42CablingtheSimulcastRemoteSiteRouter............................. 6-42PoweringUptheSimulcastRemoteSiteRouter......................... 6-43Operating Specifications...................................... 6-44Installing the MOSCAD DevicesOverviewoftheMOSCADRemoteTerminalUnit............................. 7-1MOSCADSystemDiagram..................................... 7-1MOSCAD Network FaultManagementRemoteTerminalUnit..................... 7-3NFMRTU............................................. 7-3NFMMultiPortRTU........................................ 7-3Installing the NFM RTU....................................... 7-4ConnectingPowertotheNFMRTU............................... 7-4GroundingtheChassis ..................................... 7-5CablingtheNFMRTU ....................................... 7-5viii 68P81003Y71-O November 2002
ContentsCablingtheNFMRTUatthePrimeSite............................. 7-5Cabling the NFMRTUattheRemoteSite ............................ 7-6PoweringUptheNFMRTU..................................... 7-8InstallingtheNFMMultiPortRTU.................................. 7-8Connecting PowertotheNFMMultiPortRTU.......................... 7-8GroundingtheChassis ..................................... 7-9CablingtheNFMMultiPortRTU................................... 7-9Cabling the NFMMultiPortRTUatthePrimeSite........................ 7-9CablingtheNFMMultiPortRTUattheRemoteSite ...................... 7-10PoweringUptheNFMMultiPortRTU............................... 7-12Operating and EnvironmentalSpecifications............................ 7-12OverviewoftheMOSCADIPInterface................................. 7-13InstallingtheMOSCADIPInterface................................ 7-14Connecting PowertotheMOSCADIPInterface ........................ 7-14GroundingtheChassis .................................... 7-14CablingtheMOSCADIPInterface................................. 7-14Cabling the MOSCADIPInterfaceatthePrimeSite ...................... 7-14CablingtheMOSCADIPInterfaceattheRemoteSite...................... 7-15ConnectingtheIPInterfacetoPort3.............................. 7-15Powering Up the MOSCADIPInterface.............................. 7-16OperatingandEnvironmentalSpecifications............................ 7-16OverviewoftheMOSCADRS232Multiplexer............................. 7-16Installing the MOSCADRS232Multiplexer ............................ 7-17ConnectingPowertotheMOSCADRS232Multiplexer..................... 7-17GroundingtheChassis .................................... 7-18Cabling the MOSCADRS232Multiplexer............................. 7-18CablingtheMOSCADRS232MultiplexeratthePrimeSite................... 7-18CablingtheMOSCADRS232MultiplexerattheRemoteSite.................. 7-19Powering Up the MOSCADRS232Multiplexer........................... 7-20OperatingandEnvironmentalSpecifications............................ 7-2068P81003Y71-O November 2002 ix
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ListofFiguresList of FiguresFigure1-1:FrontViewoftheEquipmentCabinet............................. 1-4Figure1-2:RackGroundBusBarintheEquipmentCabinet........................ 1-5Figure2-1:LengthsandAnglesforLiftingUsingtheEyenuts....................... 2-5Figure2-2:ProperAlignmentoftheEyenuts............................... 2-6Figure3-1:DigitalSimulcastSubsystemPrimeSite............................ 3-2Figure3-2:PrimeSitewithCo-LocatedRemoteSite ........................... 3-3Figure3-3:PrimeSitewithaMutualAidBaseStation........................... 3-4Figure3-4:FrontViewoftheMTC9600SiteController.......................... 3-6Figure3-5:RearViewoftheMTC9600SiteController.......................... 3-7Figure3-6:LEDsontheCPUModule................................. 3-13Figure3-7:FrontViewoftheASTRO-TAC9600Comparator...................... 3-17Figure3-8:FrontViewoftheTRAK9100SimulcastSiteReference................... 3-24Figure3-9:LEDsonthePowerSupplyModuleoftheTRAK9100.................... 3-29Figure3-10:FrontViewoftheEthernetSwitch............................. 3-30Figure3-11:FrontViewoftheChannelBank.............................. 3-34Figure3-12:RearViewoftheChannelBank.............................. 3-34Figure3-13:FrontViewofthePrimeSiteRouter............................ 3-38Figure3-14:RearViewofthePrimeSiteRouter ............................ 3-38Figure4-1:DigitalSimulcastSubsystemPrimeSite............................ 4-2Figure4-2:PrimeSitewithCo-LocatedRemoteSite ........................... 4-3Figure4-3:PrimeSitewithaMutualAidBaseStation........................... 4-4Figure4-4:FrontViewoftheMTC9600SiteController.......................... 4-6Figure4-5:RearViewoftheMTC9600SiteController.......................... 4-7Figure4-6:LEDsontheCPUModule................................. 4-14Figure4-7:FrontViewoftheASTRO-TAC9600Comparator...................... 4-17Figure4-8:FrontViewoftheTRAK9100SimulcastSiteReference................... 4-24Figure4-9:LEDsonthePowerSupplyModuleoftheTRAK9100.................... 4-29Figure4-10:FrontViewofProcurveSwitch .............................. 4-30Figure4-11:FrontViewoftheChannelBank.............................. 4-37Figure4-12:RearViewoftheChannelBank.............................. 4-38Figure4-13:FrontViewofthePrimeSiteRouter............................ 4-41Figure4-14:RearViewofthePrimeSiteRouter ............................ 4-42Figure5-1:RemoteSitewithMutualAid................................. 5-3Figure5-2:STR3000BaseRadioRackwithFourBaseRadios ...................... 5-5Figure5-3:LayoutoftheBaseRadioModules.............................. 5-7Figure5-4:TypicalPowerConnectionsfortheSTR3000Rack....................... 5-9Figure 5-5: Placement of Expansion Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11Figure5-6:TransmitCablingintheSTR3000Rack........................... 5-14Figure 5-7: Receive Cabling in the STR 3000 Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15Figure5-8:V.24CablingintheSTR3000Rack............................. 5-17Figure5-9:FrontViewoftheTRAK9100SimulcastSiteReference................... 5-2668P81003Y71-O November 2002 xi
List of FiguresFigure5-10:PowerSupplyModulewithLEDIndicators......................... 5-31Figure 5-11: RearViewofTRAK9200................................. 5-32Figure5-12:FrontViewoftheChannelBank.............................. 5-34Figure5-13:RearViewoftheChannelBank.............................. 5-34Figure 5-14: PowerConnectionsontheChannelBank.......................... 5-36Figure5-15:ACInputtothePowerSupplyontheChannelBank..................... 5-37Figure5-16:DCInputtothePowerSupplyontheChannelBank..................... 5-37Figure 5-17: RJ45Pinout ....................................... 5-38Figure5-18:FrontViewoftheRemoteSiteHub ............................ 5-41Figure5-19:RearViewoftheRemoteSiteHub............................. 5-41Figure 5-20: FrontViewoftheSimulcastRemoteSiteRouter...................... 5-43Figure5-21:RearViewoftheSimulcastRemoteSiteRouter....................... 5-44Figure6-1:ExampleofaRemoteSiteConfiguration ........................... 6-3Figure 6-2: RemoteSitewithMutualAid................................. 6-4Figure6-3:STR3000BaseRadioRackwithFourBaseRadios ...................... 6-5Figure6-4:LayoutoftheBaseRadioModules.............................. 6-7Figure 6-5: TypicalPowerConnectionsfortheSTR3000Rack...................... 6-10Figure 6-6: Placement of Expansion Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11Figure6-7:TransmitCablingintheSTR3000Rack........................... 6-14Figure 6-8: ReceiveCablingintheSTR3000Rack........................... 6-15Figure6-9:V.24CablingintheSTR3000Rack............................. 6-17Figure6-10:FrontViewoftheTRAK9100SimulcastSiteReference................... 6-26Figure 6-11: PowerSupplyModulewithLEDIndicators......................... 6-31Figure6-12:RearViewofTRAK9200................................. 6-32Figure6-13:FrontViewoftheChannelBank.............................. 6-34Figure 6-14: Rear ViewoftheChannelBank.............................. 6-34Figure6-15:PowerConnectionsontheChannelBank.......................... 6-36Figure6-16:ACInputtothePowerSupplyontheChannelBank..................... 6-37Figure 6-17: DC InputtothePowerSupplyontheChannelBank..................... 6-37Figure6-18:RJ45Pinout ....................................... 6-38Figure6-19:FrontViewoftheSimulcastRemoteSiteRouter...................... 6-42Figure 6-20: Rear ViewoftheSimulcastRemoteSiteRouter....................... 6-42Figure7-1:MOSCADComponentDiagram................................ 7-2Figure7-2:FrontViewoftheNFMXCRTUModel............................ 7-3Figure 7-3: Rear ViewoftheNFMXCRTUModel............................ 7-3Figure7-4:FrontViewoftheMultiPortNFMRTU............................ 7-4Figure7-5:RearViewoftheMultiPortNFMRTU ............................ 7-4Figure 7-6: MOSCAD IPInterface................................... 7-13Figure7-7:MOSCADRS232Multiplexer ............................... 7-17xii 68P81003Y71-O November 2002
Preliminary   Model and Options selection Procedure   GENERAL INFORMATION  ! 700 MHz STR 3000 (Tx 764.00625 – 775.99375, Rx 794.00625 – 805.99375)   ! 6 Channels per Rack   ! 6 Base Radios per Rack, 30 Base Radios per Site   ! 100 Watt RF Power Amplifier   ! Cabinet Height: 43 RU, 83.5 inches (212 cm)   ! Temperature Range: -30° to +60° C (-22°F to 140°F)  ! Manual Tuned Cavity Combiners (2, 4 or 6 ports, 150 kHz minimum spacing)   ! Antenna Connectors: Receive: N-Female, Transmit: 7/16 Female
Preliminary   700 MHZ STR 3000 ORDERING MATRIX Super Model and Option Description  Nomenclature                                     STR 3000 Radio Subsystem  SQM02SUM0011A                                     Orderable Options: Choose only one required BR option from the following list. Add: (1) 100 Watt DC Base Radio  X301AD                                            Add: (2) 100 Watt DC Base Radios  X302AD                                             Add: (3) 100 Watt DC Base Radios  X303AD                                             Add: (4) 100 Watt DC Base Radios  X304AD                                             Add: (5) 100 Watt DC Base Radios  X305AB                                             Add: (6) 100 Watt DC Base Radios  X306AB                                             REQUIRED: Choose a Software Option in the same quantity as BRs ordered above Add: ASTRO 25 700 MHz Simulcast Trunking Software  CA00025AB                                         Add: ASTRO 25 700 MHz ISR Software    CA00158AA                                         Add: ASTRO 25 700 MHz P25 Limited Digital Conventional Software    CA00242AA                                         REQUIRED: Choose one Receiver Multicoupler option from the following list: Add: Primary Receiver Multicoupler  X679AF                                                   Add: Primary Receiver Multicoupler with Tower Top Amp Capability X679AG                                                  Add: Expansion Receiver Multicoupler   REQUIRED: Choose one Hardware/Cabling option from the following list: Add: 700 MHz Primary Cabinet Hardware/Cabling  X550BE                                               Add: 700 MHz Expansion Cabinet Hardware/Cabling  X687AG                                                  Add: 700 MHz TX only Expansion  CA00159AA  Need price update                Add: 700 MHz Primary/800 MHz in the field  CA00160AA                                        REQUIRED: Choose one Transmitter Combiner option from the following list: Add: 700 MHz 2 Port Cavity Combiner  CA00161AA                                       Add: 700 MHz 4 Port Cavity Combiner  CA00162AA                                       Add: 700 MHz 6 Port Cavity Combiner  CA00163AA                                     The following options can be used to enhance the basic system:   Add: Doors, cabinet, four  CA00027AA                                          Enh: Open cabinet space with tuned combiner port  CA00028AA
Preliminary    Field Replacement Units (FRUs):   700 MHz STR 3000 Base Radio Add: ASTRO 25 700 MHz Simulcast Trunking Software Add: ASTRO 25 700 MHz ISR Software Add: ASTRO 25 700 MHz P25 Limited Digital Conventional SoftwareT6724A                                           CA00025AB                                      CA00158AA                                      CA00242AA                                      FRU: STR3000 EXCITER MODULE 700 MHZ FRU: STR3000 RECEIVER MODULE 700 MHZ FRU: 100W 700 MHZ LINEAR PA FRU: POWER SUPPLY BOARD FRU: SIMULCAST 4 and 6 WAY TRAY FRU: SIMULCAST 4 and 6 WAY TRAY w/TTA FRU: SIMULCAST 6 WAY TRAY EXPANSION FRU: STR 3000 CONTROL MODULE  FRU: Configuration Service Software DLN6520A                                        DLN6521A                                        DLN6522A                                        DLN1102B                                           CLF1775A                                        CLF1776A                                        CLF1777A                                        DLN1269A                                        DLN6455A
Preliminary   PRELIMINARY 700 MHZ STR 3000 SPECIFICATIONS GENERAL PERFORMANCE Supermodel Number                   Number of Channels                    Number of Cabinets                     Cabinet Height                             Footprint * (WxD)                       System Weight                             Power Requirements                  Temperature Range                   EBTS thermal loading: (Preliminary)       Power Consumption*               (Preliminary)                                   Antenna Connectors Transmit                                    Receive                                      SQM02SUM0011A  1-6 channels  1  43 RU, 83 in. (210 cm)  24x24 in. (60 x 60 cm)  795 lbs (361 kg)  -48 VDC (43-60 VDC)  -30° to +60° C (-22°F to 140°F)  BRs  Typ. (BTU)  Max.(BTU) 1  1780   2160 2  3459   3190 3  5120   6210 4  6830   8200 5  8500   10220 6  10170   12240  Typical     Maximum 3180W     3840 W est.   7/16 Female N-Female  *  NOTE: The number of cabinets, footprint and system weights are stated for a 6 channel system including the RFDS without options.  Some STR 3000 features require the use of additional equipment.
Preliminary    BASE RADIO Dimensions    Weight    Power Reqts      # of Frequencies  Freq Generation    Digital Channel Spacing  Mode of Operation     Digital Modulation Transmit         Receive                         Antenna Connectors  Transmit    Receive      8.75x19x16.5 in. (222x483x419mm)  73 lbs   -48 VDC (42-60 VDC)    1  Synthesized  12.5 kHz  Duplex   Linear Simulcast Modulation, C4FM   C4FM    SMA Female SMA Female
Preliminary    TRANSMITTER Frequency Range                  Average Power Output     (6 Ch Cavity Combiner) 150 kHz                                250 kHz                                (Preliminary)  Occupied Bandwidth           RF Output Impedance        Frequency Stability             Modulation Fidelity            Spurious and Harmonic Emissions Attenuation       Symbol Rate Accuracy       764-776 MHZ    6W-19W per carrier 8W-27W per carrier   8.7 KHZ  50 Ohm  External Reference  10% maximum error   85 dB    10 PPM       NOTE:  These specifications were taken at the sub-system (cabinet) level
Preliminary    RECEIVER Frequency Range               Sensitivity Static Bit Error Rate (BER) 5%        Intermodulation Rejection    (Per TIA methods of measurement)  Adjacent Channel Rejection Digital Reference  Spurious and Image Response Rejection  Preselector Bandwidth  Bit Error Rate Floor  Signal Displacement Bandwidth  Frequency Stability  Intermediate Stability 1st 2nd   RF Input Impedance  794-806 MHz  -121dBm**   80 dB    60 dB   100 dB***  30 MHz   0.01%  1 kHz   External Reference Required 73.35 MHz 450 kHz  50 Ohm   **    With Multicoupler Installed  ***   90 dB at +/- 2.1 MHz  NOTE:  These specifications were taken at the sub-system (cabinet) level
Preliminary    TRANSMIT COMBINER SYSTEM          Transmitter Combiner    Frequency Range                                                Insertion Loss (includes isolator)     2 port Cav Combiner @ 150KHz   2 port Cav Combiner @ 250KHz    4 port Cav Combiner @ 150KHz  4 port Cav Combiner @ 250KHz    6 port Cav Combiner @ 150KHz    6 port Cav Combiner @ 250KHz    8 port Cav Combiner @ 150KHz   8 port Cav Combiner @ 250KHz   10 port Cav Combiner @ 150KHz 10 port Cav Combiner @ 250KHz   12 port Cav Combiner @ 150KHz   12 port Cav Combiner @ 250KHz   (Preliminary)  RF Connector Type     Input          Output              Tx-Tx Isolation                                   (Preliminary)                              700 MHz  764-776 MHz  Typical      Maximum 4.0 dB         5.1 dB 3.0dB          3.6dB 4.1 dB         5.2 dB 3.1 dB         3.7 dB   4.2 dB         5.3 dB 3.2 dB         3.8 dB   Will provide when available       N-Female 7/16 Female  32dB  Note: on 700 MHz STR 3000 TX filter or diplexer is required
Preliminary   RECEIVER MULTICOUPLER Frequency Range  Noise Figure   Gain   3rd Order Input Intercept   Output RF Connector Type  794-824 MHz  Typical      Maximum 3.5 dB        4.9 dB  Typical      Minimum 11dB          8 dB  Typical      Minimum 14 dBm      13 dBm  BNC Female
Chapter1Understanding the Installation ProcessThis chapter provides a general mechanical installation process and some general guidelineswhen installing an equipment cabinet or rack.The following topics are included in this chapter:•"Mechanical Installation Process" on page 1-1•"Mechanical Installation Guidelines" on page 1-3Mechanical Installation ProcessProcess 1-1 provides guidelines for installing hardware components into a rack in a simulcast subsystem.68P81003Y71-O November 2002 1-1
Mechanical Installation Process Chapter 1: Understanding the Installation ProcessProcess 1-1 Installing Hardware Components1Place each piece of equipment carefully in the area designated on the site plan.2Verify that the equipment rack is bolted to the floor and ready for equipmentinstallation.See "Verifying Proper Installation of the Equipment Cabinet or Rack" on page1-5.If your system was racked and tested by Motorola CCSI, continuewith step 7.3Identify the rack space or Rack Unit (RU) location where the hardwarecomponent is to be mounted.An RU is the standard smallest rack panel height. Its standarddefinition is 4.45 cm (1.75 in.).4Locate the hardware component near the rack.Observe all safety precautions when lifting heavy equipment. See"Lifting STR 3000 Simulcast Base Radio Racks" on page 2-3 formore information on these precautions.5Lift and slide the component into the rack.See "Installing Equipment in the Equipment Cabinet or Rack" on page 1-6.6Attach the chassis to the rack with the recommended type and size screws or bolts.7Verify that all boards are properly seated into the chassis, if applicable.8Cable the component to the system components.For the installation of each component, see:•Chapter 3,"Installing the Prime Site (10Base-2)."•Chapter 4,"Installing the Prime Site (10Base-T)."•Chapter 5,"Installing the Digital Simulcast Remote Site (10Base-2)."•Chapter 6,"Installing the Digital Simulcast Remote Site (10Base-T)."1-2 68P81003Y71-O November 2002
Simulcast Hardware Installation Mechanical Installation GuidelinesMechanical Installation GuidelinesHardware components are typically installed into a equipment cabinet or a standard48.26 cm (19-in) rack. This section provides the following descriptions and guidelinesfor performing an install with the equipment cabinet:•"Description of an Equipment Rack" on page 1-3•"Installing Equipment in the Equipment Cabinet or Rack" on page 1-6Description of an Equipment RackFigure 1-1 shows the front view of the equipment rack and identifies mounting locations for installingcomponents. The cage nut and slide rail location numbers are determined by counting the blank holelocations (starting from the rack bottom). The callouts represent the hole numbers.68P81003Y71-O November 2002 1-3
Description of an Equipment Rack Chapter 1: Understanding the Installation ProcessFigure 1-1 Front View of the Equipment CabinetFigure 1-2 shows the Rack Ground Bus (RGB) bar in the equipment cabinet,which is used to ground the components.1-4 68P81003Y71-O November 2002
Simulcast Hardware Installation Verifying Proper Installation of the Equipment Cabinet or RackFigure 1-2 Rack Ground Bus Bar in the Equipment CabinetVerifying Proper Installation of the Equipment Cabinet or RackProcedure 1-1 explains how to verify that the equipment cabinet or rack is readyfor hardware component installation.68P81003Y71-O November 2002 1-5
Installing Equipment in the Equipment Cabinet or Rack Chapter 1: Understanding the Installation ProcessProcedure 1-1 How to Verify Proper Equipment Cabinet or Rack Installation1Verify that the equipment cabinet is properly bolted to the floor.2Verify that slide rails and cage nut screws on the left and right sides of thecabinet or rack are installed at the proper bracket hole locations, as shown forthe equipment cabinet in Figure 1-1.3Verify that the grounding straps of all panels are security fastened to the cabinetat bracket hole 78 or 79, as shown in Figure 1-1.Installing Equipment in the Equipment Cabinet or RackProcedure 1-2 explains how to install the components into the equipment cabinet or rack.Procedure 1-2 How to Install a Component into the Equipment Cabinet or Rack1Remove the component from its shipping box and closely inspect it for anyphysical defects or damage.2Affix any front and rear card location decals to their proper place on the chassis.3Mark the bracket holes where the component will be attached.4Insert the component into the cabinet or rack between the marked bracket holes.Result: The chassis should rest on the installed slide rails near the markedbracket holes.5Fasten the component to the cabinet or rack using mounting screws through themarked bracket holes.Result: This fastens the component securely to the cabinet or rack.6Fasten a grounding strap between the component grounding terminal and therack ground bus bar (RGB).7Attach one end of the power cable to the component and the other end to theappropriate AC outlet, or the UPS power supply (if used).1-6 68P81003Y71-O November 2002
Chapter2Installing the Simulcast SubsystemHardwareThis chapter provides general information for installing an ASTRO®25 digital simulcast subsystem.The following topics are included in this chapter:•"General Safety Precautions" on page 2-2•"Lifting STR 3000 Simulcast Base Radio Racks" on page 2-3•"Installation Process Overview" on page 2-6•"Site Preparation" on page 2-7•"General Installation Guidelines" on page 2-8•"FCC Requirements" on page 2-14•"Electromagnetic Safety Requirements" on page 2-14•"List of Required Tools" on page 2-16•"Technical Support" on page 2-18The Motorola®Customer Center for Solution Integration (CCSI) facility stagesmost ASTRO®25 simulcast systems. This staging process ensures that thesystem is assembled correctly and tested to meet customer specifications. Usethis manual in conjunction with Motorola documentation specific to your site.68P81003Y71-O November 2002 2-1
General Safety Precautions Chapter 2: Installing the Simulcast Subsystem HardwareGeneral Safety PrecautionsObserve the following general safety precautions during all phases of operation, service andrepair of the equipment described in this manual. The safety precautions listed below representprecautions regarding certain known hazards. Follow these warnings and all other safetyprecautions necessary for the safe operation of the equipment.The installation process requires preparation and knowledge of the site beforeinstallation begins. Review installation procedures and precautions in theStandards and Guidelines for Communications Sites (68P81089E50) manual beforeperforming any site or component installation.Also, all applicable safety procedures, such as Occupational, Safety, and Health Administration(OSHA) requirements, National Electrical Code (NEC) requirements, local code requirements,safe working practices, and good judgment must be used by personnel.These general safety precautions include the following:•Read and follow all warning notices and instructions marked on the product orincluded in this manual before installing, servicing, or operating the equipment.Retain these safety instructions for future reference.•Because of the danger of introducing additional hazards, do not install substituteparts or perform any unauthorized modifications of equipment.•If troubleshooting the equipment while power is on, be aware of the live circuits.•Do not operate the radio transmitters unless all RF connectors are secureand all connectors are properly terminated.•All equipment must be properly grounded in accordance with the Standardsand Guidelines for Communications Sites (68P81089E50) manual and specifiedinstallation instructions for safe operation.•Slots and openings in the cabinet are provided for ventilation. These slots andopenings must not be blocked or covered.•Only a qualified technician familiar with similar electronic equipmentshould service equipment.•Some equipment components can become extremely hot during operation. Turn off allpower to the equipment and wait until sufficiently cool before touching.•Maintain emergency first aid kits at the site.•Have personnel call in with their travel routes to help ensure their safetywhile traveling between remote sites.•Establish a communications routine during certain higher risk procedures wherethe on-site technician continually updates management or safety personnel of theprogress so that help can be dispatched if needed.2-2 68P81003Y71-O November 2002
Simulcast Hardware Installation Maintenance Requiring Two People•Never store combustible materials in or near equipment racks. The combination ofcombustible material, heat and electrical energy increases the risk of a fire safety hazard.Maintenance Requiring Two PeopleIdentify maintenance actions that require two people to perform the repair. Two people are required when:•A repair has the risk of injury that would require one person to perform firstaid or call for emergency support. An example would be work around highvoltage sources. A second person may be required to remove power and call foremergency aid if an accident occurs to the first person.•Use the National Institute of Occupational Safety and Health (NIOSH) liftingequation to determine whether one or twopersonliftisrequiredwhenasystemcomponent must be removed and replaced in its rack.Lifting STR 3000 Simulcast Base Radio RacksEquipment racks should only be lifted without the use of lifting equipment when there are sufficientpersonnel available to ensure that regulations covering health and safety are not breached.Motorola recommends the use of an appropriate powered mechanical lifting apparatusfor moving and lifting the equipment racks.In addition to these points, refer to and comply with any local regulations thatgovern the use of lifting equipment.Crush hazard could result in death, personal injury, or equipmentdamage. Equipment racks can weigh up to 545kg (1200 lb). Follow theinstructions below for proper lifting procedures.68P81003Y71-O November 2002 2-3
Lifting Equipment Racks Chapter 2: Installing the Simulcast Subsystem HardwareLifting Equipment RacksLifting Equipment Racks HorizontallyIn some cases, the equipment racks are laid down horizontal to facilitate the shipping process. Usethe appropriate lifting apparatus to lift the racks upright to comply with all applicable health andsafety regulations, and any other regulations applicable to lifting heavy equipment.Do not use the eyenuts mounted on the top of the rack to lift the rack upright from horizontal position.The eyenuts are designed only to support and lift equipment in its normal vertical position.Crush hazard could result in death, personal injury, or equipment damage. Donot use the eyenuts mounted on the top of the rack to lift the rack upright fromhorizontal position. Eyelets could fail, resulting in the equipment dropping.Lifting Equipment Racks VerticallyEach equipment rack comes with four M10 eyenuts mounted in the top of the rack. Use theseeyenuts to lift the equipment rack vertically. Before using these eyenuts, visually check themand the rack hardware for any damage that may have occurred during shipping. If any damageis apparent, do not use. Contact Motorola for replacement parts or material.Do not use the eyenuts if damage is apparent. Eyenuts could fail, resultingin the equipment dropping. Contact Motorola for replacements.Use all four eyenuts when lifting the equipment rack. When lifting from a center point, the distancefrom each eyenut to the lifting point must be a minimum of 1 m (40 in.) to ensure that the properlifting angle is maintained. Using a shorter length than that specified could cause the eyenuts to fail.Figure 2-1 shows the minimum lengths and proper 45 degree lifting angles using the eyenuts.If eyenuts are removed or become loose, install them properly before lifting the equipment rack.Tighten the eyenuts and bolt assembly by hand. Turn the bolt clockwise an additional 45 degrees.Eyenuts must be aligned to point towards the center lifting point of the cabinet and tightened to10.2 to 13.6 Nm (90 to 120 lb-in.) of torque. Proper eyenut tightness and alignment are crucialto ensure the eyenut assembly performs to its intended lifting capacity.Figure 2-2 shows the proper alignment of the eyenuts.2-4 68P81003Y71-O November 2002
Simulcast Hardware Installation Site PreparationProcess 2-1 Installing Equipment within a Digital Simulcast Subsystem1Prepare each site to comply with the Motorola requirements and specificationsfor the equipment, as listed in the Standards and Guidelines for CommunicationSites (68P81089E50) manual. Other codes and guidelines that may apply tothe location must also be met.2Inspect and inventory all racks, cabinets, cables, and other equipment with aMotorola representative to ensure that the order is complete.3Install all equipment using the site drawings and other documents provided bythe Field Engineer. Use the installation standards and guidelines for placing andinstalling equipment.4Install all groundings for the racks and cabinets to protect against ground faults,electrical surges, and lightning in accordance with R56 standards..5Connect all cables within each rack and between multiple racks (where required).Connect the subsystem to the overall facility system.6Run a preliminary check of all sites before applying power and starting the initialsoftware installations.Site PreparationPerformtheactivitieslistedinTable2-1toensure proper site preparation. The tablealso references specific chapters in the Standards and Guidelines for CommunicationSites (68P81089E50) manual for more information.68P81003Y71-O November 2002 2-7
General Installation Guidelines Chapter 2: Installing the Simulcast Subsystem HardwareTable 2-1 Activities for Site PreparationActivity Description of Activity Chapter Reference in the Standardsand Guidelines ManualReview the siteplan. •Prevents potential on-site and off-siteinterference by local trunked systems.•Minimizes cable lengths between the RFequipment.•Determines the location of telecomequipment.Chapter 4, “Site Design and Development”Determine site access andsecurity.Develop outlines of site access and securitymeasures.Review safetyconsiderations.Develop outlines of general, installation,and environmental safety guidelines andrequirements as well as OSHA relatedconsiderations.•Chapter 2, “Safety Summary”•Chapter 5, “Communications SiteBuilding Design and Installation”Schedule installation oftelephone service.Ensures options and functions of on-site,two-way communications for personnelsafety and maintenance.Chapter 4, “Site Design and Development”Review groundingspecifications.Ensures the site meets or exceeds theCompliance Audit Checklist in Appendix Fas well as the Power and Grounding Checklist(sub-appendix D in Appendix C).•Chapter 6, “External Grounding”•Chapter 7, “Internal Ground”•Chapter 8, “Power Sources”•Chapter 9, “Transient Voltage SurgeSuppression”Schedule installation of sitepower.Provides grounding, power sources, andsurge protection.•Chapter 6, “External Grounding”•Chapter 7, “Internal Ground”•Chapter 8, “Power Sources”•Chapter 9, “Transient Voltage SurgeSuppression”General Installation GuidelinesThis section provides several guidelines to ensure a quality install. Review these guidelines beforeunpacking and installing the system. Review the installation information in the Standards andGuidelines for Communication Sites (68P81089E50) for more details.2-8 68P81003Y71-O November 2002

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