Matsushima Measure Tech MWLM-PR26 Microwave Level Meter User Manual Rev 2

Matsushima Measure Tech Co., Ltd. Microwave Level Meter Users Manual Rev 2

Users Manual Rev 2

TMWLM-003E Rev0:Jan.31,2012 Rev8:May.14.2013 ＭATSUSHIMA Contents Safety precautions ・・・・・・・・・・・・・・・・・・・・1 1．Overview・・・・・・・・・・・・・・・・・・・・・・・2 2．Measurement principle・・・・・・・・・・・・・・・・・2 3．Specifications ・・・・・・・・・・・・・・・・・・・・2 4．System configuration・・・・・・・・・・・・・・・・・・4 5．Dimensions・・・・・・・・・・・・・・・・・・・・・・5 6．Installation ・・・・・・・・・・・・・・・・・・・・・・8 7．Wiring・・・・・・・・・・・・・・・・・・・・・・・・11 8．LCD adjustment unit ・・・・・・・・・・・・・・・・・12 9．Start-up・・・・・・・・・・・・・・・・・・・・・・・12 10．Parameter setting ・・・・・・・・・・・・・・・・・・13 11．Troubleshooting ・・・・・・・・・・・・・・・・・・・20 12．Menu structure ・・・・・・・・・・・・・・・・・・・21 INSTRUCTION MANUAL FOR MICROWAVE LEVEL METER TYPE MWLM-PR26 ※An operator should read carefully this instruction manual and conduct correct handing. MACHINERY LABORATORY CO.,LTD. 1-8-18 Norimatsu-Higashi,Yahatanishi-ku,Kitakyushu 807-0837 Japan Phone No.(8193)691-3731 Fax No.(8193)691-3735 E-mail: info@matusima.co.jp MATSUSHIMA
1Safety precautions z Be sure to thoroughly read the instruction manual before using the products. z Keep the instruction manual in a safe, convenient location for future reference. z All or part of the contents described in this manual may be changed without any notice. z Due to our constant striving for further improvement of products, parts or products that differ from those described in this manual may be substituted. WARNING (Failure to observe this WARNING may cause a fatal or serious injury.) ・Be sure to confirm that any peripheral equipment does not move before installation work. In addition, observe safety requirements for installation work where high-place work is expected. ・Be sure to turn off the power source before wiring, mounting and transportation work. (Failure to observe this WARNING may result in an electric shock/ injury or equipment damage due to short-circuit.) ・Carry out wiring work correctly with reference to a proper drawing. ・Never disassemble the equipment. (Failure to observe this WARNING may result in an electric shock.) ・Do not open the cover under an explosive environmental condition when power is entered. (Failure to observe this WARNING may result in an injury or equipment damage.) ・Do not place or store the equipment in any hostile environmental place where it will be subjected to direct sunlight, rain, water droplet, hazardous gas / water, etc.. ！ CAUTION (Failure to observe this CAUTION may cause a moderate injury or equipment damage.) ・Do not use the equipment for any purpose other than the original purpose of use. ・Be sure to confirm the specification of equipment and use the equipment within the range of specification. (Mounting conditions such as temperature, power source, frequency, etc.) ・Make sure a correct wiring before applying power source. ・Do not have a shock or strong impact to the equipment. (Failure to observe this CAUTION may result in equipment damage.) ・Be sure to connect necessary terminals (grounding, etc.). ・Remove all wiring to the equipment before doing electrical welding work near the equipment. ・Do not forcedly bend or pull the lead wire also do not use unnecessarily long wire. ・Tighten the cover, lead outlet, etc. properly so that dust, rainwater, etc. do not enter inside the equipment. ・Do not use the equipment under a corrosive condition (NH3, SO2, CI2, etc.). ・Be sure to tighten the cable grand so that outer air does not enter inside the equipment. ・When applying piping connection such as conduit, etc. instead of cable gland, apply putty or equivalents On the cable entry so that outer air does not enter inside the equipment. IMPORTANT (indicates notes or information to help customers.) Limitations of Warranty: ・Warranty period shall be one year from the date of delivery (ex-factory). ・Any damage of any other products that have occurred for use of the equipment is not covered by this warranty. Also any loss induced by failure or malfunction of the equipment is not covered by this warranty. ・Failure or malfunction caused by following are not covered by this warranty: a. Modification or repair by a party other than MATSUSHIMA’s authorized personnel, or replacement of parts not recommended by MATSUSHIMA. b. Inadequate storage, installation, use, inspection or maintenance that does not comply with specifications.c. Cause for any peripheral equipment or device. d. Accident beyond control and force majeure (fire, earthquake, flood, riots, etc.). Lack of instructions to MATSUSHIMA for information or safety requirements that can be predicted only by customers’ side. This warranty conditions do not limit customers’ legal right. Price for the equipment does not include any charge for services such as commissioning, supervising, etc.. ！ ！
21. Overview Microwave level meter measures level of bulk solids and liquids in the storage vessels without physical contact to measuring material. This model of level meter doesn't need separate output unit, which 4..20mA current output signal is carried by same two wires for power supply. 2. Measurement principle The level meter transmits microwaves at constant intervals, and receives echoes (reflection of transmitted waves) from the surface of material under measurement. The time difference between transmission and reception of microwave is processed by microcomputer to accurately determine level of stored materials. 3. Specifications 3-1.General Specifications Table1. Standard specification Model MWLM-PR26C1G MWLM-PR26H1G MWLM-PR26H3G / F / S MWLM-PR26H7G / F / S Applications For liquid For powder Antenna Corn Small horn Horn Power Supply（※1） DC 20 to 32V Power consumption Max. 704mW Mounting（※2） G2 screws G1 screws G：G1 1/2 screws F：JIS5K65A flange S ： JIS10K100A swiveling flange G：G1 1/2 screws F：JIS10K100A flange S ： JIS10K100A swiveling flange Dead Zone 0.5m below the antenna 0.3m below the antenna Max Measurable Distance（※3） 10m 35m 70m Transmitting frequency Approx. 26GHz Transmitting cycle Every 83ms Bean angle（-3dB） Approx. 24deg. (Approx.48deg. side beam) Approx. 14deg. (Approx.28deg. side beam) Approx. 8deg. (Approx.16deg. side beam)Resolution 1mm Allowable Fluctuation Rate 10cm／s Repeatability Within 2m or less：±30mm Within 2m or more：±20mm or ±0.04% of measurement range (Whichever is greater) Accuracy （※3） Temp. error 0.06%／10K Housing -40∼＋60℃(With LCD：-20∼＋60℃)(Note：1h warm-up operation required at -40℃) Ambient Temp. （※4） Antenna -40 to ＋150℃ Allowable pressure 500kPa 1MPa G：1Mpa，F：490kPa,S：10kPa G：1Mpa，F：250kPa,S：10kPaHousing ADC Material Antenna PTFE SUS304 SUS316L Housing IP66 (Housing cover and lead outlet must be closed.) Protection （※5） Antenna IP67 Lead outlet 1-G1/2 (Applicable size：φ8∼12mm) Output signal DC4 to 20mA×1 (Resistive load Max.499Ω) Integral Time 0∼999s Mass Approx. 1.9kg Approx. 1.6kg G：Approx. 2.3kg F：Approx. 4.4kg S：Approx. 5.6kg G：Approx. 2.7kg F：Approx. 5.3kg S：Approx. 6.0kg Accessories（option） LCD Adjustment unit (GRAPHIC COM2)、Data communication cable (HM-USB-ISO) PC Adjustment software (MDTM) ※1) Power supply ripple voltage must be less than 0.2Vp-p. Noise and surges should not be interfered. (Recommended) Fig.1. Loop voltage versus loop resistance 900 18 20 20.9 24 32 33 Loop voltage (V) Loop resistance（Ω） 863 499 381 250 0 21.4
3 ※2) When mount on a short stand pipe, install the level meter so that the end of the antenna protrude from the short stand pipe. ※3) The measurement range and accuracy are guaranteed only when, antenna is pointed at an angle perpendicular to the material surface, temperature is normal (15℃), permittivity is more than two at high pressure, and no any presence of airborne dust, vapor, and agitated foam. If these conditions are not satisfied, the measurement range and accuracy may differ according to the measurement conditions. ※4) Ensure that freezing and/or condensing will not occur inside the electronic unit. ※5) Take care that water may enter and damage the equipment, if lead outlet not tighten firmly or loosen. When the equipment operated in the presence of process gases and/or fluids, those materials may penetrate through resin of cone antenna and damage the equipment, specially corrosive gases such as H2S, HCl and HF. 3-2. Authentication FCC and IC conformity (only for USA/Canada) ･This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. ･Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment ･This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. FCC ID：PVK-MWLM-PR26 IC ：10700A-MWLMPR26 ･RF Exposure: A distance of 20 cm shall be maintained between the antenna, and the transmitter may not be co-located with any other transmitter or antenna. ･This device shall be installed and operated in a completely enclosed container to prevent RF emissions, which otherwise can interference with aeronautical navigation. Installation shall be done by trained installers, in strict compliance with the manufacture’s instructions. ･This device shall be installed only by professionally training individuals inside closed containers at permanent fixed positions, pointing in a downward direction. ･The use of this device is on a “no-interference, no protection” basis. That is, the user shall accept operations of high-powered radar in the same frequency band which may interfere with or damage this device. However, level probing devices found to interference with primary licensing operations will be required to be removed at the user’s expense.
4 4. System configuration This device is two wired which 4..20mA current output signal and power supply are carried on the same two wire cable. ・Power supply：Nominal DC 24V ・Output current signal：DC 4 to 20mA ・Load resistance：Max. 499 Ohm for 24V (total of load resistor 250 Ohm plus cable resistance). For other configurations, please refer to graph shown in Fig.1. ・Cable size：0.3mm2 to 1.25 mm2 (AWG 22 to 16) Ammeter DC4 to 20mADC24V Loop power supply AC power ＋− ＋−（D-class grounding） Fig. 2. System configuration example HART modem Adjustment PC ※When communicating to HART network, loop resistor of 250 Ohm must be connected at power supply side − ＋ ※LCD adjustment unit (Optional) Balanced type shielded wire ※Optional products for adjustment of level meter・LCD adjustment unit ・HART modem ・Software for the PC adjustment Level meter
5 5. Dimensions (Units : mm) ※Refer to external dimensions for measurement reference point. Basically upper part of mounting compartment is measurement reference point. Fig. 3. External dimensions for liquid type Housing/Cover: ADC (φ104) (82) (213) 25 (90) φ45 Transparent window: PC Earth terminal（M4）Lead outlet G1/2 Cable φ8∼12mm G2 Boss/Antenna: PTFE ●Liquid (φ104) (82) G1 Boss/Antenna: SUS304 (199) 25 (70) Measurement reference point φ24 Lead outlet G1/2 Cable φ8∼12mm Earth terminal（M4）Transparent window: PC Housing/Cover: ADC Housing/Cover: ADC Measurement reference point Hex-head opposite side 70
6 ※Refer to external dimensions for measurement reference point. Basically upper part of mounting compartment is measurement reference point. 20 (φ104) (82) (255) 220 (φ56) G1 1/2 Purge hole G1/8 Boss: SUS304 Antenna: SUS316L ●Solid-1 4-M4 Bolt (28) 14 10 (192) (204) JIS10K100A flange with Swivelling mechanism SUS304 Max.10° JIS5K65A SUS304 PCD175 φ210 PCD130 φ155 8-φ19 Mounting hole 4-φ15 Mountinghole Lead outlet G1/2 Cable φ8∼12mm Earth terminal（M4）Transparent window: PC Housing/Cover: ADC Measurement reference point Fig. 4-1. External dimensions for solid type Hex-head opposite side 50
7 ※Refer to external dimensions for measurement reference point. Basically upper part of mounting compartment is measurement reference point. 20 (φ104) (82) (255) 441 (φ98) G1 1/2 Purge hole G1/8 Boss: SUS304 Antenna: SUS316L ●Solid-2 4-M4 Bolt (28) 10 10 (433) (449) JIS10K100A flange with Swivelling mechanism SUS304 Max.10° JIS10K100A SUS304 PCD175 φ210 PCD175 φ210 8-φ19 Mounting hole 8-φ19 Mountinghole Lead outlet G1/2 Cable φ8∼12mm Earth terminal（M4）Transparent window: PC Housing/Cover: ADC Measurement reference point Fig. 4-2. External dimensions for solid type Hex-head opposite side 50
8 6. Installation 6-1. Installation ・ If material surface enter to the blind sector, a stand pipe shall be used to ensure that material surface can not reach the blind sector of the level meter. But if the material surface will not enter the blind sector, then stand pipe should not be used. ・ If length of stand pipe is longer than required, such that antenna end is not protruded from stand pipe, then it causes malfunction of instrument. ・ When required stand pipe length is longer than antenna, please use cone shape stand and ensure radiation angle including the side beam. Keep radiation free of interference from the stand pipe. 【Recommended height of stand pipe】 Solid: The end of the horn antenna must be protruded a minimum of 10mm from the stand pipe. Liquid: The end of the antenna must be protruded a minimum of 25mm from the stand pipe. 【Calculation of radiation angle expansion】 Solid ：Distance from meas. reference point × tan16°＋φ98 (Antenna diameter) Solid ：Distance from meas. reference point × tan28°＋φ56 (Antenna diameter) Liquid：Distance from meas. reference point × tan48°＋φ45 (Antenna diameter) Fig. 5. Installation for liquid and for solid 100％（Radiation angle） 50％（Side beam）≧25 ≧10 0.3m φ45 φ98Blind sector Blind sector 0.5m
9 6-2. Installation precautions ・ Set the value of 100%(20mA) level so that the blind sector is secured. Setting the 100%(20mA) level within the blind sector will cause a malfunction of the instrument. ・ Avoid too long stand pipe to prevent malfunction of the instrument. ・ Do not install instrument close to inlet of material under measurement. ・ Do not install any interfering instruments within the side beam, because reflections from beams, pipes, and other supports within the tank will cause false echoes. ・ Provide shielding to minimize noise or unwanted reflections, when crossbeams, and other supports are installed within the tank. Fig. 6. Radiation angle and side beam reference Long stand pipe Antenna burying Blind sector Fig. 7. Installation precaution (1) Fig. 8. Installation precaution (2)
10 【False reflections】 In environments where interfering signals are generated, level meter may indicate incorrect measurements results. False reflections up to a certain level of strength can be suppressed by executing the echo learning function. However, the level meter's installed position must be changed if true echoes cannot be received or if the reflection level (measured in dB) is extremely low. When there are obstructions such as crossbeams, pipes, or level switches in the tank, install the level meter in a position where there is no obstruction within its radiation angle. Important：It is not possible to specify the range of false reflections in dB that can be suppressed by the learning function because the level of true echo from the surface of material differs depending on the level meter installation conditions and measuring material type. The general guideline for the level of false reflections that can be suppressed by the learning function is one third (1/3) of true echo level. ・Install protection such as a simple roof above the Level Meter to avoid exposure to direct sunlight. Fig. 9. Installation precaution (3) ! Simple cover Fig. 10. Installation precaution (4)
11 7. Wiring 7-1. Unscrew the cover. (Rotate counterclockwise) 7-2. If an optional LCD adj. unit is attached, remove it. (Rotate counterclockwise or to direction “OPEN"). 7-3. Open the wire entry of terminal block by pushing on the actuating lever with flat screwdriver. (Recommended flat screwdriver: Axis diameterφ3mm and blade tip size 2.6mm) 7-4. Insert wires as shown on the panel, positive (+) to terminal entry No.1 and negative (-) to terminal No.2. Please wire so that there is no mistake. Release actuating lever of the terminal. 7-5. Connect the ground wire to internal earth ground terminal. 7-6. Attach the LCD adj. unit if it had been installed. 7-7. Screw the cover on tightly. Important: The size of the acceptable cable is max. 1.25mm2 (0.3mm2 to 1.25 mm2). (AWG22 to 16) Warning: Do wiring when the instrument is powered OFF. Avoid short circuit and reverse polarity. The instrument must be supplied with DC power supply, do not apply different voltage. Tighten the cover and lead outlet firmly after wiring completed. ! ! CoverLCD adj. unitLead outletFig. 11. Cover detaching Fig. 12. Wiring technique Flat screwdriver LCD HART I/F Power supply DC24V , 4..20mA MWLM-PR26 1 2 + - ＋Fig. 13. Connection example ※Left figure shows that LCD Adj. unit removed.※Do not touch to the LCD Adj. unit connection terminal, while instrument is powered on. − DC24V Current Loop supply AC Power （D-class grounding）M4 Ammeter DC4∼20mA
12 8. LCD adjustment unit (GRAPHIC COM II) Optional Table 2. Key functions 9. Start - up No. Key Function 1. Esc - Interrupt entry (cancel) - Returns to previous screen 2. ＋ - Moves cursor - Change value - Change Y axis (reflection) of waveform 3. → - Moves cursor to the left - Change X axis (distance) of waveform 4. Ent - Enters to menu - Accepts value - Shifts to next screen 5. Display Displays parameters and waveforms ① ② ③ ④ Fig. 14. LCD adjustment unit Level meter installation Wiring Wiring confirmation Power supply turning on Error code output Distance display confirmation Adjsutment with LCD Adj. unit or PC Ready to start level measurement OK？ OK？ OK？ Y N Y N Y 70m 0m Reflection (dB) 100％（20mA） 0％（4mA） Reflection echo Fig. 16. Measurement range ※ "LCD adj. unit" ,"Software for PC adjustment" and "HART modem" are optional products. ※ For the error code details, please refer to “Instruction manual for LCD adjustment unit” and “Operating manual for adjustment software Matsushima DTM”. Power supply confirmation N ⑤
13 Fig.15. Start - up 10. Parameter setting 10.1 Measurement span Sets measurement span corresponding to the process level of 100% and 0%. Distance: Distance from level meter measuring reference point to material surface １２．３４５ｍ Distance APS Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼【Measurement screen】 Ent ×1 Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼＋×1 Ent ×1 Basic setting 2 1.Application 2.Meas.range span 3.Damping ▼Measurement range span 2.2 1.Full setting Distance =1.000m Percent =100.00% 2.Empty setting Distance =70.000m Percent =0.00% ▼Measurement range span 2.2 1.Full setting Distance =2.000m Percent =100.00% 2.Empty setting Distance =70.000m Percent =0.00% ▼Measurement range span 2.2 1.Full setting Distance =2.000m Percent =100.00% 2.Empty setting Distance =70.000m Percent =0.00% ▼Measurement range span 2.2 1.Full setting Distance =1.000m Percent =100.00% 2.Empty setting Distance =70.000m Percent =0.00% ▼1.000m is changed to 2.000m as an example. Measurement range span 2.2 1.Full setting Distance =2.000m Percent =100.00% 2.Empty setting Distance =70.000m Percent =0.00% ▼＋ ×1 Basic setting 2 1.Application 2.Meas.range span 3.Damping ▼Ent ×1 Ent ＋×1＋×2Ent ×1Measurement range span 2.2 1.Full setting Distance =2.000m Percent =100.00% 2.Empty setting Distance =6.000m Percent =0.00% ▼Ent ×1Ent ×1＋× Several time → andSetting of the measuring span has been completed. Please return to the measurement screen. Measurement screen (Omitted)Esc ×>3 70.000m is changed to 6.000m as an example.
14 10-2. Damping Sets time constant for the damping filter. The damping filter smooth the response to a sudden change in process level. This time can be set between 0 and 999 seconds. Keep in mind that the reaction time of the entire measurement will be longer and the sensor will react to measured value changes with a delay) ×1 １２．３４５ｍ Distance APS Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼【Measurement screen】 Ent ×1 Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼＋ ×1 Ent ×1 Basic setting 2 1.Application 2.Meas.range span 3.Damping ＋ ×2 Basic setting 2 1.Application 2.Meas.range span 3.Damping Damping 2.3 = 0sec Ent ×1 Ent ×1 Damping 2.3 =000sec Damping 2.3 = 30sec Ent ×1＋× Several time → andEsc ×>3 Measurement screen (Omitted) 30sec is changed to 0sec as an example. Setting of the damping has been completed. Please return to the measurement screen.
15 10-3. Current output Selects the 4..20mA current output mode corresponding to the process level 0-100% and alarm current value. １２．３４５ｍ Distance APS Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼【Measurement screen】 Ent ×1 Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼＋ ×2 Ent ×1 Sensor adjustment 3 1.Current output set 2.Meas. adjustment Ent ×1 Current output set 3.1 1.Current output sel =4-20mA 2.Alarm output sel =Hold 3.Max current sel =20mA 4.Min current sel =4mA 5.Sel.alarm current val. =22mA Ent ×1 Current output set 3.1 1.Current output sel =4-20mA 2.Alarm output sel =Hold 3.Max current sel =20mA 4.Min current sel =4mA 5.Sel.alarm current val. =22mA ’20-4mA’ is changed to ‘4-20mA’as an example. Current output set 3.1 1.Current output sel =20-4mA 2.Alarm output sel =Hold 3.Max current sel =20mA 4.Min current sel =4mA 5.Sel.alarm current val. =22mA ＋×1Ent ×1Esc ×>3 【Current output set other settings】 ・"2.Alarm output sel". Selects alarm current value to output whenever measured value is not correct due to loss echo or other erroneous condition. Possible selection: Hold / Sel.val / Max. / Min. Hold → Output remains at previous measured result. Sel.val → Value set by "5.Sel.alarm current val" is output. Max. → Value set by "3.Max.current sel" is output. Min. → Value set by "4.Min.current sel" is output. ・"3.Max.current sel". Selects current value to output when "Max." is selected by "2.Alarm output sel". Possible selection: 20mA / 20.5mA / 22mA ・"4.Min.current sel ". Selects current value to output when "Min." is selected by "2.Alarm output sel". Possible selection: 4mA / 3.6mA / 3.8mA ・"5.Sel.alarm current val". Sets current value to output when "Sel.val" is selected by "2.Alarm output sel". Setting range: 3.6mA to 22.0mA Meaning of “Current output sel” item『4-20mA』＝100％Level(Upper level) : 20mA 0％Level(Lower level) : 4mA 『20-4mA』＝100％Level(Upper level) : 4mA 0％Level(Lower level) : 20mAMeasurement screen (Omitted)Setting of the current output set has been completed. Please return to the measurement screen.
16 10-4. Echo learning of false echo Sets mask to unwanted reflections (false echoes or noise echoes) being received from obstructions within a tank. Important：In most cases sets distance from level meter to unwanted reflections as echo learning distance. If there is true echo between the level meter and the masking distance, then echo learning distance shall be set as distance to true echo. Actual distance to mask will be around 1m less than the entered value. ! １２．３４５ｍ Distance APS Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼【Measurement screen】 Ent ×1 Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼＋ ×2 Ent ×1 Sensor adjustment 3 1.Current output set 2.Meas. adjustment Sensor adjustment 3 1.Current output set 2.Meas. adjustment ＋×1 Ent ×1 Meas. adjustment 3.2 1.Echo learning 2.TW Adjustment Echo learning 3.2.1 Distance = 0.00m Execution=− OK Ent ×1Echo learning 3.2.1 Distance =_0.00m Execution=− OK Ent ×1’2.00m’ is changed to ‘0.00m’ as an example. Ent ×1＋× Several time → andEcho learning 3.2.1 Distance = 2.00m Execution=− OK Continue on next page. ＋×1
17 Echo learning 3.2.1 Distance = 2.00m Execution=− OK ＋ ×1 Echo learning 3.2.1 Distance = 2.00m Execution=− OK It changes from the display of "−" to the display of "Update". Ent ×1 ＋ ×2 Echo learning 3.2.1 Distance = 2.00m Execution=Update OK 'Ent' The button is pushed, and "Update" is selected. Echo learning 3.2.1 Distance = 2.00m Execution=Update OK Ent ×1 Continued from previous page. ＋ ×1 Echo learning 3.2.1 Distance = 2.00m Execution=Update OK Ent ×1 Echo learning 3.2.1 Distance = 2.00m Execution=Update OK Echo learning When echo learning ends, the message "Echo learning" at lower screen will be cleared. Echo learning 3.2.1 Distance = 2.00m Execution=Update OK Setting of the echo learning was completed. Please return to the measurement screen. ・"Selectable execution 【Clear／Update／Addition】 Clear ：Deletes all echo learning data. Update ：Deletes current echo learning data and writes new data. Addition ：Addition of echo learning data The data that had been input in the past is not deleted and new data is added.
18 10-5. Reset There are two reset options. Use "Measuring reset" to restart measurement without affecting parameters. Use "Parameter reset" to reset parameters to the default settings. Important："Parameter reset" ・ Parameter reset returns various parameters to instrument default. Please take note of current settings before execute parameter reset. ・ It is possible to clear echo learning range and strength by using the optional PC software, but echo learning setting described in article 10-4 does not clear even when reset is executed. ・ There are two reset types described above, but there is menu item "Factory reset" might be displayed. This reset type used at factory setting and user can not apply this reset. Measurement screen (Omitted) Esc × >3 ! １２．３４５ｍ Distance APSMenu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼【Measurement screen】 Ent ×1 Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼＋ ×5 Ent ×1 Reset 6 Reset selection Execution =− OK ＋ ×2 Reset 6 Reset selection Execution =Parameter reset OK Ent ×1Ent ×1 ’Parameter reset’ is changed to ‘−’as an example. Reset 6 Reset selection Execution =Parameter reset OK ＋×1Reset 6 Reset selection Execution =Parameter reset OK Ent ×1Reset 6 Reset selection Execution =Parameter reset OK __During communication___ When reset completed, “Communication" display will be cleared. Reset 6 Reset selection Execution =Parameter reset OK Click Esc three times to return to measurement screen. Measurement screen (Omitted) Esc ×>3
19 10-6. Current output test Allows you to input simulation value in order to test the functioning of the current output. Important：When you are ready to end the simulation, click on 'Esc' to return the instrument to the actual level measurement. ! １２．３４５ｍ Distance APS Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset ▼【Measurement screen】 Ent ×1 Menu 0 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset 7.Current output test ▼＋ ×6 Ent ×1 Current output test 7 Percent =100.00％ Current = 20.000mA OK Output = ％ Current = mA ×1 Ent ×1 Current output test 7 Percent =100.00％ Current = 20.000mA OK Output = ％ Current = mA 50% is output as an example. Current output test 7 Percent = 50.00％ Current = 12.000mA OK Output = ％ Current = mA ＋ × Several-time → and ＋×2Current output test 7 Percent = 50.00％ Current = 12.000mA OK Output = ％ Current = mA Ent ×1Current output test 7 Percent = 50.00％ Current = 12.000mA OK _________Testing_________ Output = 50.00％ Current = 12.000mA The message “Testing” blinks during simulation. Click ”Esc” to interrupt simulation. Measurement screen (Omitted)Esc ×>3
20 ※In this manual, only setup steps of the typical parameters have been described. Please refer to "Instruction manual for LCD adjustment unit" and "Operating manual for adjustment software Matsushima DTM" for other settings. 11．Troubleshooting If you encounter any problems, first check if they are described in this section, then execute suggested corrective actions. Table 3. Troubleshooting Table 4. Error codes No. Error code Error type Description Corrective actions 1 E8000 SRAM Error SRAM failure 2 E4000 EEPROM Error EEPROM failure 3 E2000 MIC Error MIC unit failure 4 E1000 Trig Error Trigger signal lost 5 E0800 LCD Error LCD adj. unit failure 6 E0400 Charge Error Charge circuit failure Turn off device power and turn on again 7 E0200 I2C Checksum error Communication between level meter and LCD adj. unit failed Ensure LCD adj. unit attached properly 8 S.CPU Level meter not responding No response from level meter Turn off device power and turn on again 9 S.I2C I2C Checksum error Communication between level meter and LCD adj. unit failed Ensure LCD adj. unit attached properly 10 E0080 Lost echo ･Reflection echo is currently being detected ･There is no reflection echo ･There is no reflection echo in the measurement span ・Check whether there are adhesives in the horn antenna. If there is adhesives, clean the horn antenna ・Optimize measurement span 11 E0008 Min. meas. limit over Measured distance is lower than "Min. meas. limit" 12 E0004 Max. meas. limit over Measured distance is higher than "Max. meas. limit". 13 E0002 Upper range limit over (100％ over) Measured distance exceeds "Upper range limit over (100% over)". 14 E0001 Lower range limit over (0％ over) Measured distance undergoes "Lower range limit over (0% over)". Check setting for Min. and Max.meas. limit over, and Upper and Lower range limit over. If you set invalid then error message must be clear. Please note that those settings can be altered by optional PC software only. You can not change by LCD adj. unit ※Error message No.11 to 14 will be displayed, only when appropriate settings are set to "Valid" by PC adjustment software Matsushima DTM. The default settings are "Invalid". If problem persists, please contact your local Matsushima sales office. Table 5. Periodic inspection No. Item Descriptions Interval (standard) 1 Check of ・Confirm whether there is damage on housing etc. Every 12 months No. Problem Check the following Corrective actions 1 Powered ON the device, but screen is blank ・Are wiring connections correct ? ・Check whether the power is supplied to the device? ・Correct the wiring ・Supply power to the device 2 Measured level reading higher than material level ・Are there any obstructions between antenna and material surface to be measured ? ・Are there any inlet streams of material under measurement within the radiation angle ・Execute echo learning to mask false echo from the obstacle ・Change the level meter position 3 Measured level reading lower than material level ・Check whether the material surface entered to the blind sector ? ・Change level meter installation Ent
21appearance ・Tighten the cover and lead outlet ・Tighten the bolt for installation fixture 2 Check of antenna ・Clean the antenna (Solid: Inside，Liquid: Outside) Every 6 to 12 months Important: Standard periodic inspection interval differs depending on measurement condition and measuring material. 12．Menu structure  All values shown here are parameter defaults. ! Menu 0 1.Identification setting 2.Basic setting 3.Sensor adjustment 4.Graph display 5.Self test 6.Reset 7.Current output test 8.HART communication 9.Sensor information 10.Display 11.Service Identification setting 1 1.Tag=SENSOR 2.Description=PULSE-RADAR 3.Message=LEVEL METER 4.Installation Day=2011/01/01 1.1 Tag change SENSOR 1.2 Description change PULSE-RADAR 1.3 Message change LEVEL METER Basic setting 2 1.Application 2.Meas.range span 3.Damping 2.1 Application 1.Meas.unit=m 2.Measuring object=Liquid 3.Level change rate=Normal<1m/min 2.2 Meas. range span 1.Full setting Distance =0m Percent =100% 2.Empty setting Distance =70m Percent =0% 【Input range】2.3 Damping 0s Main menu 【Setting range】Meas. Unit＝ｍ／ｆｔ Measuring object＝Liquid／Solid Level change rate ＝Normal＜1m／min Fast＞1m／min 【Setting range】Full setting Distance＝０∼７０．０００ｍ Percent ＝０∼１００．００％ Empty setting Distance＝０∼７０．０００ｍ Percent ＝０∼１００．００％ 【Setting range】０∼９９９ｓ Sensor adjustment 3 1.Current output set 2.Meas.adjustment 3.1 Current output set 1.Current output sel =4-20mA 2.Alarm current sel =Hold 3.Max.Current sel =20mA 4.Min.Current sel =4mA 5.Sel.alarm current val=22mA 【Setting range】Current output sel. ＝4-20mA／20-4mA Alarm current sel. ＝Hold／Sel..val／Max／Min Max. current sel. ＝20mA,20.5mA,22mA Min. current sel. ＝4mA，3.6mA，3.8mA Sel. Alarm current val. ＝3.6mA∼22.0mA
22 ＡＡ Ｂ 3.2 Meas. adj. 1.Echo learning 2.TW adjustment 【Setting range】 Distance＝０∼７０．０００ｍ 3.2.1 Echo learning Distance = 0.000m 3.2.2 TW adjustment Distance = 0.000m 【Setting range】 Distance＝０∼７０．０００ｍ Graph display 4 1.Echo curve(EC) 2.Echo detection curve +EC+TW Screen of echo curve Screen of EDC+EC＋TW Self test 5 OK Diagnosis result Reset 6 Reset selection =Measuring reset 【Reset】Measuring reset Parameter reset Factory reset Current output test 7 1.Percent = 100％ 2.Current = 20.000mA 【Output range】Percent ＝０．００∼１００．００％ Current ＝３．６００∼２２．０００ｍＡ HART communication 8 1.Polling address = 0 2.Preamble number = 5 【Setting range】Polling address ＝０∼６３（Basis：０） Preamble number ＝５∼２０（Basis：５） Sensor information 9 Manufacturer = Matsushima Device type = MWLM-PR26 Serial number = 0 Firmware version = 1.00 Order number = 0 Factory adj.date = 2010/5/26 【It is not possible to set it.】Display 10 1.Display setting = Distance 2.Language = English 【Setting range】Display setting＝Distance（ｍ） Level distance（ｍ） Level％（％） Current（ｍＡ） Language＝English／Japanese Ｂ

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