King of Fans P2560R 68 inch Caleb User Manual

King of Fans, Inc. 68 inch Caleb

User manual

®P256093089915_A
Limited Lifetime WarrantyDate PurchasedStore PurchasedUL Model No.Serial No.Vendor No.UPC111017P2560Progress Lighting fan motors are warranted to the original purchaser to be free of electrical and/or mechanical defects for so long as the original purchaser owns the fan. Pull chain switches, reverse switches, capacitors and metal nishes are warranted to be free from defects in materials or workmanship for a period of 1 year from the date of purchase. Warping of wooden or plastic blades is not covered by this warranty nor is corrosion and/or deterioration of any nishes for fans installed within ten miles of any sea coast. Extended warranties for ENERGY STAR® qualied products may apply.Progress Lighting ceiling fans with built-in LED light sources, when properly installed and under normal conditions of use, are warranted to be free from defects in material and workmanship which cause the light sources to fail to operate in accordance with the specications for (i) ve (5) years from the date of purchase on the LED Light modules and electrical components for fans used in single family residences, and (ii) three (3) years from the date of purchase on the LED Light modules and electrical components for fans used in multi-family or commercial applications. LED bulbs supplied by Progress Lighting carry no warranty other than manufacturer’s warranty. Non-LED bulbs carry no warranty.With proof of purchase, the original purchaser may return the defective fan to the place of purchase during the rst 30 days for replacement. After 30 days, the original purchaser MUST contact Progress Lighting at (864) 678-1000 for repair or replacement which shall be determined in Progress Lighting’s sole discretion and shall be purchaser’s sole and exclusive remedy.Labor and Shipping Excluded. This warranty does not cover any costs or fees associated with the labor (including, but not limited to, electrician’s fees) required to install, remove, or replace a fan or any fan parts.This warranty shall not apply to any loss or damage resulting from (i) normal wear and tear or alteration, misuse, abuse or neglect, or (ii) improper installation, operation, repair or maintenance by original purchaser or a third party, including without limitation improper voltage supply or power surge, use of improper parts or accessories, unauthorized repair (made or attempted) or failure to provide maintenance to the fan.THE FOREGOING WARRANTIES STATE PROGRESS LIGHTING’S ENTIRE WARRANTY OBLIGATION AND ORIGINAL PURCHASER’S SOLE AND EXCLUSIVE REMEDY RELATED TO SUCH PRODUCTS. PROGRESS LIGHTING IS NOT RESPONSIBLE FOR DAMAGES (INCLUDING INDIRECT, SPECIAL, INCIDENTIAL OR CONSEQUENTIAL), DUE TO PRODUCT FAILURE, WHETHER ARISING OUT OF BREACH OF WARRANTY, BREACH OF CONTRACT, OR OTHERWISE. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT.Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages, so the above limitations and exclusions may not apply to you. This warranty gives you specic rights and you may have other rights which vary from state to state.
Safety RulesUnpacking Your FanInstalling Your FanSetting the Codes on Remote Control and ReceiverMaking the Electrical ConnectionsFinishing the Fan InstallationOperating Your FanCare of Your FanTroubleshootingSpecicationsTable of Contents 12 367810111112
1. To reduce the risk of electric shock, insure electricity has been turned off at the circuit breaker or fuse box before beginning.2. All wiring must be in accordance with the National Electrical Code ANSI/NFPA 70-1999 and local electrical codes. Electrical installation should be performed by a qualied licensed electrician.3. CAUTION: To reduce the risk of personal injury, use only the screws provided with the electrical box. 4. The outlet box and support structure must be securely mounted and capable of reliably supporting 50 lbs. (22.68 kg). Use only UL Listed outlet boxes marked “Acceptable for Fan Support of 50 lbs. ((22.68 kg) or less.”5. CAUTION: The fan must be mounted with a minimum of 7 feet clearance from the trailing edge of the blades to the oor.6. Do not wait for the fan to stop before pressing the reverse button. The fan will not reverse direction if the fan is not moving.7. Avoid placing objects in path of the blades.8. To avoid personal injury or damage to the fan and other items, be cautious when working around or cleaning the fan.9. Do not use water or detergents when cleaning the fan or fan blades. A dry dust cloth or lightly dampened cloth will be suitable for most cleaning. 10. After making electrical connections, spliced conductors should be turned upward and pushed carefully up into electrical box. The wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one side of the electrical box and ungrounded conductor on the other side of the electrical box.11. Electrical diagrams are for reference only. Light kits that are not packed with the fan must be UL Listed and marked suitable for use with the model fan you are installing. Switches must be UL General Use Switches. Refer to the instructions packaged with the light kits and switches for proper assembly.12. All set screws must be checked and retightened where necessary before installation.13. WARNING: To reduce the risk of re or electric shock, do not use this fan with any solid-state speed control device. 1. Safety RulesREAD AND SAVE THESE INSTRUCTIONSTO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL INJURY, MOUNT TO OUTLET BOX MARKED “ACCEPTABLE FOR FAN SUPPORT OF 50 LBS. (22.68 KG) OR LESS”, AND USE SCREWS PRO-VIDED WITH THE OUTLET BOX.TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT BEND THE BLADE BRACKETS (ALSO REFERRED TO AS (“FLANGES”) DURING ASSEMBLY OR AFTER INSTALLATION. DO NOT INSERT OBJECTS IN THE PATH OF THE BLADES.TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED WITH AN ISOLATION CONTROL/SWITCH.by Rhine Electronic Co., Ltd only.Use with speed controller UC7067RYE, manufactrued14.
a. Blade attachment hardware (16 Screws)b. Electrical hardware and Balancing kit (3 plastic wire connectors, blade balancing kit)c. Blade attachment hardware (5 strength plates)5. Fan Motor Assembly6. Switch Cup Adaptor7. Switch Cup8. Blade (5)9. Transmitter and Receiver1. Mounting Bracket (inside canopy)2. 8” Ball/Downrod Assembly (hanger pin and locking pin pre-attached)3. Canopy with Canopy Ring (attached)4. Decorative Motor Collar Cover2. Unpacking Your Fan Unpack your fan and check the contents. You should have the following items:abcTHIS SIDE UP324689175OKMdd. Extra mounting screws #10-32 for outlet box(1 Screws)
3. Installing Your FanTools RequiredPhillips screw driver or straight slotted screw driver, adjustable wrench, step ladder, and wire cutters.Mounting OptionsIf there isn’t an existing electrical box, then read the following instructions. Disconnect the power by removing fuses or turning off circuit breakers.Secure the electrical box directly to the building structure. Use appropriate fasteners and building materials. The electrical box and its support must be able to fully support the moving weight of the fan (at least 50 lbs.). Do not use plastic electrical boxes.Figures 1, 2, and 3 are examples of different ways to mount the electrical box.Note: You may need a longer downrod to maintain proper blade clearance when installing on a steep, sloped ceiling. The maximum angle allowable is 20˚. If the canopy touches downrod, remove the decorative canopy bottom cover and turn the canopy 180˚ before attaching the canopy to the mounting plate.To hang your fan where there is an existing xture but no ceiling joist, you may need an installation hanger bar as shown in Figure 4.TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL INJURY, MOUNT TO OUTLET BOX MARKED “ACCEPTABLE FOR FAN SUPPORT OF 50 LBS. (22.68 KG) OR LESS”, AND USE SCREWS PROVIDED WITH THE OUTLET BOX. ELECTRICAL BOXES COMMONLY USED FOR THE SUPPORT OF LIGHTING FIXTURES MAY NOT BE ACCEPT-ABLE FOR FAN SUPPORT AND MAY NEED TO BE REPLACED. CONSULT A QUALIFIED ELEC-TRICIAN IF IN DOUBT.Figure 1Figure 2Figure 4Figure 3
4.Hanging the FanREMEMBER to turn off the power. Follow the steps below to hang your fan properly.NOTE: This fan is recommended for standard ceiling mount using the downrod provided with this fan. When using standard ceiling installation with the 8 inch downrod provided, the distance from the ceiling to the bottom of the fan blades will be approximately 15 inches.Standard Ceiling Mounting1. Remove the canopy ring from the canopy by turning the ring counter-clockwise until it unlocks. (Figure 5)2. Remove the mounting bracket from the canopy by loosening the four screws on the top of the canopy. Remove the two non-slotted screws and loosen the slotted screws. This will enable you to remove the mounting bracket. (Figure 6)3. Remove the hanger pin and locking pin from downrod assembly.4. Route the wires exiting the top of the fan motor through the decorative motor collar cover then the canopy ring. Make sure the slot openings are on top. Route the wires through the canopy and then through the ball/downrod assembly. (Figure 7)RemoveLoosen but Do Not RemoveTurn Canopy Ring to RemoveFigure 5Figure 65. Loosen, but do not remove, the set screws on the collar on the top of the motor housing.6. Align the holes at the bottom of the downrod with the holes in the collar on top of the motor housing. (Figure 7) Carefully insert the hanger pin through the holes in the collar and downrod. Be careful not to jam the hanger pin against the wiring inside the downrod. Insert the locking pin through the hole near the end of the bolt until it snaps into its locked position, as noted in the circle inset of Figure 7.7. Re-tighten the set screws on the collar on top of the motor housing.8. Make sure the grommet is properly installed in the collar cover, then slide the collar cover on the downrod until it rests on the motor housing. Be sure that the canopy and the collar cover are both oriented correctly.9. Proceed to “Installing the Fan” section.FAILURE TO PROPERLY INSTALL SET SCREWS AS NOTED IN STEP 7 COULD RESULT IN FAN LOOSENING AND POSSIBLY FALLING.Figure 7
Standard mounting5.Installing Fan tothe Electrical BoxWHEN MOUNTING THE FAN ON A SLOPED CEILING, THE STANDARD BALL/DOWNROD MOUNTING METHOD MUST BE USED. THE MOUNTING PLATE MUST BE MOUNTED SO THAT THE SLOT OPENINGS ARE ON THE LOWER SIDE BY SLIDING THE MOUNTING PLATE FROM THE TOP DOWN. 1. Pass the 120-volt supply wires through the center hole in the ceiling mounting bracket as shown in Figure 8.2. Install the ceiling mounting bracket on the outlet box by sliding the mounting bracket over the two screws provided with the outlet box. If necessary, use leveling washers (not included) between the mounting bracket and the outlet box. Note that the at side of the mounting bracket is toward the outlet box. (Figure 8)3. Securely tighten the two mounting screws.4. Carefully lift the fan assembly up to the ceiling mounting bracket. Make sure the tab on the mounting bracket is properly seated in the groove in the hanger ball. (Figure 9)Figure 8Electrical Box)WHEN USING THE STANDARD BALL/DOWNROD MOUNTING, THE TAB IN THE RING AT THE BOTTOM OF THE MOUNTING BRACKET MUST REST IN THE GROOVE OF THE HANGER BALL. FAILURE TO PROPERLY SEAT THE TAB IN THE GROOVE COULD CAUSE DAMAGE TO WIRING.Figure 9
6. Setting the CodesSetting the CodesThis unit has 16 different code combinations to prevent possible interference from other remote units such as garage door openers, car alarms or security systems. To set the codes, perform the following steps:1. Setting the code on the transmitter:A. Remove the battery cover from the battery compartment in the back side of the transmitter.B. Slide code switches to your choice of up or down position (factory setting is up).C. Replace the battery cover on the battery compartment of the transmitter.2. Setting the code on the receiver:A. Slide code switches to the same position as set on your transmitter. Model:UC7085T FCC ID:CHQ7085T IC:2968A-7085T Complies with Canada RSS-210 MADE IN CHINAAirproR1 2 3 4NECE12V1 2 3 4ON DIPON1 2 3 4ON DIPON1 2 3 4NECEDip SwitchesTransmitterReceiverThe reverse buttonFigure 10
EACH WIRE NUT (WIRE CONNECTOR) SUPPLIED WITH THIS FAN IS DESIGNED TO ACCEPT UP TO ONE 12 GAUGE HOUSE WIRE AND TWO WIRES FROM THIS FAN. IF YOU HAVE LARGER THAN 12 GAUGE HOUSE WIRING OR MORE THAN ONE HOUSE WIRE TO CONNECT TO THE FAN WIRING, CONSULT AN ELECTRICIAN FOR THE PROPER SIZE WIRE NUTS TO USE.USE THE PLASTIC WIRE CONNECTORS SUPPLIED WITH YOUR FAN. SECURE THE CONNECTORS WITH ELECTRICAL TAPE AND ENSURE THERE ARE NO LOOSE STRANDS OR CONNECTIONS.BLUEBLACKWHITEGREENBLUEBLACK WHITEWHITESUPPLY CIRCUITBLACKWHITEGroundingConductorGreenGrounding LeadRemoteReceiverFigure 11REMEMBER to disconnect the power. If you feel you do not have enough electrical wiring knowledge or experience, have your fan installed by a licensed electrician. Do not use solid state fans, electrical wires must meet all local and national electrical code requirements. Electrical source and fans must be 115/120 Volt, 60Hz.Remote control model: UC7067RYE7. Making the Electrical ConnectionsIF OTHER FAN OR SUPPLY WIRES ARE DIFFERENT, PLEASE HAVE THIS UNIT INSTALLED BY A LICENSED ELECTRICIAN.Follow the steps below to connect the fan to your household wiring. (Figure 11)1. Connect the GROUND conductor of the 120v supply (this may be a bare wire or a wire with green colored insulation) to the GREEN ground lead(s) of the fan. (Figure 11)2. Connect the fan motor WHITE wire to the receiver WHITE wire using a wire nut. (Figure 11)3. Connect the fan motor BLACK wire to the receiver BLACK wire using a wire nut. (Figure 11)4. Connect the fan motor BLUE wire to the receiver BLUE wire using a wire nut. (Figure 11)5. Connect the receiver BLACK wire to the supply BLACK (hot) wire using a wire nut. (Figure 11)6. Connect the receiver WHITE wire to the supply WHITE (neutral) wire using a wire nut. (Figure 11)7. After connecting the wires, spread them apart so that the green and white wires are one side of the electrical box and the black wire is on the other side.8. Turn the wire connecting nuts upward and carefully push the wiring into the electrical box.
Attaching the Fan Blades1. Align the holes in the strength plate and holes in the blade with holes in the blade arm and secure with the screws provided (Figure 12).2. Repeat for the remaining blades. Figure 12Figure 13Blade BalancingAll blades are grouped by weight. Because natural woods vary in density, the fan may wobble even though the blades are weight matched.The following procedure should correct most fan wobble. Check after each step.1. Check that all blade screws are secure.2. Most fan wobble problems are caused when blade levels are unequal. Check this level by selecting a point on the ceiling above the tip of one of the blades. Measure from a point on the center of each blade to the point on the ceiling. Measure this distance as shown in Figure 13. Rotate the fan until the next blade is positioned for measurement. Repeat for each blade. Measurements deviation should be within 1/8”. Run the fan for 10 minutes.TouchingCeilingSTANDARD CEILING MOUNTING1. Align the locking slots of the ceiling canopy with the two screws in the mounting plate. Push up to engage the slots and turn clockwise to lock in place. Immediately tighten the two mounting screws rmly.2. Install the remaining two mounting screws into the holes in the canopy and tighten rmly.3. Install the decorative canopy ring by aligning the ring’s slots with the screws in the canopy. Rotate the ring clockwise to lock in place.4. You may now proceed to attaching the fan blades.3. Make sure that canopy is tightened securely to ceiling mounting bracket and that the ceiling mounting bracket is tightened securely to the electrical box.4. Interchanging two adjacent blades can redistribute the weight and possibly result in the smoother operation.5. Use the enclosed Blade Balancing Kit if the blade wobble is still noticeable.8. Finishing the Fan InstallationStrength plateBladeBlade armScrewsConnecting the Safety CableTurn the wood screw (not provided) into the1.ceiling.Place the looped end of the safety cable onto 2.the wood screw and then tighten the screw firmly,or connect the safety cable directly to the outer joist.
Attaching the Switch Cup Adaptor/Attaching the Switch CupCAUTION - To reduce the risk of electrical shock, disconnect the electrical supply circuit to the fan before installing the light kit.1. Remove one screw from the black bracket below the fan motor assembly. Loosen, but do not remove the other two screws. Align the key hole slots in the switch cup adaptor with the two screws in the black bracket. (Figure 14)2. Turn the switch cup adaptor clockwise until the two screws are situated in the narrow end of the keyholes. Re-install the one screw that was removed in step 1. Tighten all three screws rmly. (Figure 14)3. Remove three screws from the switch cup adaptor. Connect the molded adaptor plug in the switch cup with the molded adaptor plug of the fan motor assembly. (Figure 15)4. Attach the switch cup to the fan by aligning the three screws holes on switch cup with the screw holes on the switch cup adaptor Install the three screws that were removed in step 3. Tighten all three screws rmly. (Figure 15)screwScrewsSwitch cup adaptorSwitch cupFigure 14Figure 159.Attaching the Fan with the Optional Light Fixture (not supplied)For optional light xture installation, remove the reverse module and the bottom cover to easily feed the light kit wires through the threaded hole in the center of the switch housing (Figure 16). After the light kit is attached to the switch cup, replace the module to its original position.Figure 16YOU WILL NEED THE FLAT HEAD SCREWDRIVER TO ACCESS THE HEAD OF BOTTOM COVER TO REMOVE THE COVER FROM SWITCH HOUSING.ReversemoduleSwitch cupBottomcover
10. Operating Your FanSpeed settings for warm or cool weather depend on factors such as room size, ceiling height, number of fans, and so on.Remote control - Your fan is equipped with a remote control to operate the speed and lights of your new ceiling fan.Figure 18Figure 19Warm weather - (Forward) A downward air ow creates a cooling effect as shown in Figure 18. This allows you to set your air conditioner on a higher setting without affecting your comfort.Cool weather - (Reverse) An upward air ow moves warm air off the ceiling are as shown in Figure 19. This allows you to set your heating unit on a lower setting without affecting your comfort.Key - High speedKey - Medium speedKey - Low speedKey - Light On/Off and Dimmer (only applicable with light kit)Key (inside battery compartment on the back side of the remote control) - Fan reverseKey - Fan off••••••Figure 17
11. Care of Your Fan and Troubleshooting Care of Your FanHere are some suggestions to help you maintain your fan.1. Because of the fan’s natural movement, some connections may become loose. Check the support connections, brackets, and blade attachments twice a year. Make sure they are secure. (It is not necessary to remove fan from ceiling.)2. Clean your fan periodically to help maintain its new appearance over the years. Do not use water when cleaning, this could damage the motor, or the wood or possibly cause an electrical shock. Use only a soft brush or lint-free cloth to avoid scratching the nish. The plating is sealed with a lacquer to minimize discoloration or tarnishing. Warning - Make sure the power is off before cleaning your fan.3. You can apply a light coat of furniture polish to the wood for additional protection and enhanced beauty. Cover small scratches with a light application of shoe polish.4. There is no need to oil your fan. The motor has permanently lubricated sealed ball bearings. MAKE SURE THE POWER IS OFF AT THE ELECTRICAL PANEL BOX BEFORE YOU ATTEMPT TO MAKE ANY REPAIRS. REFER TO THE SECTION, “MAKING ELECTRICAL CONNECTIONS.”Fan will not startFan sounds noisy1. Check main and branch circuit fuses or breakers2. Check line wire connections to the fan and switch wire connections in the switch housing. CAUTION: Make sure main power is off.3. Check batteries in the transmitter. Does the red LED light come on? Are you standing close enough to the fan? (Normal range is 10-20 feet.) Are the dip switch settings the same on the transmitter (hand unit) and receiver? REMEMBER TO TURN OFF POWER SUPPLY BEFORE CHECKING THE DIP SWITCH SETTINGS IN RECEIVER. 1. Make sure all motor housing screws are snug.2. Make sure the screws that attach the fan blade bracket to the motor hub are tight.3. Make sure wire nut connections are not rattling against each other or the interior wall of the switch housing. CAUTION: Make sure power is off.4. Allow a 24-hour “breaking in” period. Most noises associated with a new fan disappear during this time.5. If using the Ceiling Fan light kit, make sure the screws securing the glassware are tight. Check that the light bulb is also secure.6. Make sure the canopy is a short distance from the ceiling. It should not touch the ceiling.7. Make sure your electrical box is secure and rubber isolator pads were used between the mounting bracket and electrical box.TroubleshootingProblem Solution
12. Specications FAN SIZE SPEED VOLTSFAN POWERCONSUMPTION(WITHOUT LIGHTS)WATTSAIRFLOWCFMAIRFLOW EFFICIENCY(HIGHER IS BETTER)CFM/WATTNETWEIGHTGROSSWEIGHTCUBE FEET68”Low120xx xxxx xxx xx.xxLbsxx.xx Lbs x.xMed xx xxxx xxxHigh xx xxxx xx©2017 Progress Lighting, Inc.701 Millennium Blvd.,Greenville, SC 29607All Rights ReservedThis equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:--Reorient or relocate the receiving antenna.--Increase the separation between the equipment and receiver.--Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.--Consult the dealer or an experienced radio/TV technician for help.CAUTION:Any changes or modications not expressly approved by the grantee of this device could void the user’s authority to operate the equipment.This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

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