KROHNE FMCW06G10 Radar Level Meter User Manual HB OPTIWAVE1010 en 140930 4003537401 R01

KROHNE Radar Level Meter HB OPTIWAVE1010 en 140930 4003537401 R01

User Manual

2-wire / 6 GHz Radar (FMCW) Level Meterfor continuous measuring of clean liquids in the BM 26 Advanced (Magnetic Level Indicator)OPTIWAVE 1010 Handbook© KROHNE 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH.Subject to change without notice.2 www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enCopyright 2014 byKROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany): IMPRINT :::::::::::::::::::::::::::::::::::::::
CONTENTS 3www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enOPTIWAVE 10101 Safety instructions 61.1 Software history ............................................................................................................... 61.2 Intended use ..................................................................................................................... 61.3 Certification ...................................................................................................................... 71.4 Radio approvals ................................................................................................................ 71.4.1 European Union (EU)............................................................................................................... 71.4.2 U.S.A. and Canada................................................................................................................... 81.5 Safety instructions from the manufacturer ..................................................................... 91.5.1 Copyright and data protection ................................................................................................ 91.5.2 Disclaimer ............................................................................................................................... 91.5.3 Product liability and warranty .............................................................................................. 101.5.4 Information concerning the documentation......................................................................... 101.5.5 Warnings and symbols used................................................................................................. 111.6 Safety instructions for the operator............................................................................... 112 Device description 122.1 Scope of delivery............................................................................................................. 122.2 Device description .......................................................................................................... 132.3 Visual Check ................................................................................................................... 142.4 Nameplates .................................................................................................................... 152.4.1 Nameplate (example)............................................................................................................ 153 Installation 163.1 General notes on installation ......................................................................................... 163.2 Storage ........................................................................................................................... 163.3 Transport ........................................................................................................................ 173.4 Pre-installation requirements ....................................................................................... 173.5 Pressure and temperature ranges ................................................................................ 173.6 Recommended mounting position ................................................................................. 203.7 Mounting restrictions ..................................................................................................... 203.8 Stilling wells ................................................................................................................... 213.9 How to attach the weather protection to the device...................................................... 224 Electrical connections 234.1 Safety instructions.......................................................................................................... 234.2 Electrical installation: 2-wire, loop-powered ................................................................ 234.3 Electrical connection for current output ....................................................................... 244.3.1 Non-Ex devices ..................................................................................................................... 244.3.2 Devices for hazardous locations........................................................................................... 244.4 Protection category ........................................................................................................244.5 Networks ........................................................................................................................ 254.5.1 General information.............................................................................................................. 254.5.2 Point-to-point connection..................................................................................................... 254.5.3 Multi-drop networks ............................................................................................................. 26
CONTENTS 4 www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enOPTIWAVE 10105 Start-up 275.1 How to start the device................................................................................................... 275.1.1 Start-up checklist ................................................................................................................. 275.1.2 How to start the device ......................................................................................................... 275.2 Operating concept ..........................................................................................................275.3 Remote communication with PACTware™ .................................................................... 285.3.1 General notes........................................................................................................................ 285.3.2 Software installation............................................................................................................. 285.4 Remote communication with the AMS™ Device Manager............................................. 296 Operation 306.1 Software configuration ................................................................................................... 306.1.1 General notes........................................................................................................................ 306.1.2 Procedure.............................................................................................................................. 306.2 How to load settings from the device to PACTware™ ................................................... 316.3 Menu overview................................................................................................................ 326.4 Device settings ............................................................................................................... 336.4.1 Supervisor access rights ...................................................................................................... 336.4.2 How to change device settings ............................................................................................. 336.4.3 Data about menu items and parameters (online Help)........................................................ 346.4.4 Basic parameters.................................................................................................................. 356.4.5 Signal output ......................................................................................................................... 366.4.6 Import / export ...................................................................................................................... 366.4.7 Application............................................................................................................................. 376.4.8 HART...................................................................................................................................... 386.5 Status and error messages............................................................................................ 396.5.1 Device status......................................................................................................................... 396.5.2 Error handling....................................................................................................................... 407 Service 447.1 Periodic maintenance..................................................................................................... 447.2 Service warranty............................................................................................................. 447.3 Spare parts availability...................................................................................................447.4 Availability of services .................................................................................................... 447.5 Returning the device to the manufacturer..................................................................... 457.5.1 General information.............................................................................................................. 457.5.2 Form (for copying) to accompany a returned device............................................................ 467.6 Disposal .......................................................................................................................... 468 Technical data 478.1 Measuring principle........................................................................................................478.2 Technical data................................................................................................................. 488.3 Minimum power supply voltage ..................................................................................... 538.4 Pressure ratings............................................................................................................. 548.5 Dimensions and weights ................................................................................................ 55
CONTENTS 5www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enOPTIWAVE 10109 Description of HART interface 589.1 General description ........................................................................................................589.2 Software description ...................................................................................................... 589.3 Connection variants........................................................................................................589.3.1 Point-to-Point connection - analogue / digital mode........................................................... 599.3.2 Multi-Drop connection (2-wire connection) ......................................................................... 599.4 HART® device variables ................................................................................................. 599.5 Field Communicator 375/475 (FC 375/475) ................................................................... 599.5.1 Installation ............................................................................................................................ 599.5.2 Operation............................................................................................................................... 609.6 Asset Management Solutions (AMS) .............................................................................. 609.6.1 Installation ............................................................................................................................ 609.6.2 Operation............................................................................................................................... 609.6.3 Parameter for the basic configuration ................................................................................. 609.7 Field Device Tool / Device Type Manager (FDT / DTM).................................................. 619.7.1 Installation ............................................................................................................................ 619.7.2 Operation............................................................................................................................... 619.8 Process Device Manager (PDM)..................................................................................... 619.8.1 Installation ............................................................................................................................ 619.8.2 Operation............................................................................................................................... 619.9 HART® menu tree for Basic-DD .................................................................................... 629.9.1 Overview Basic-DD menu tree (positions in menu tree)...................................................... 629.9.2 Basic-DD menu tree (details for settings)............................................................................ 629.10 HART® menu tree for AMS........................................................................................... 629.10.1 Overview AMS menu tree (positions in menu tree)............................................................ 629.10.2 AMS menu tree (details for settings).................................................................................. 639.11 HART® menu tree for PDM .......................................................................................... 649.11.1 Overview PDM menu tree (positions in menu tree)............................................................ 649.11.2 PDM menu tree (details for settings) ................................................................................. 6510 Appendix 6710.1 Order code .................................................................................................................... 6710.2 Spare parts ................................................................................................................... 7010.3 Accessories................................................................................................................... 7110.4 Glossary ........................................................................................................................ 7211 Notes 75
1 SAFETY INSTRUCTIONS 6 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en1.1 Software history"Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the revision status of embedded software (firmware) in electronic equipment assemblies. It gives data on the type of changes made and the effect that changes have on compatibility.Data about software revisions is shown in the DTM for PACTware™. For more data,. If it is not possible to refer to data in the software, record the serial number of the device (given on the device nameplate) and speak to the supplier.1.2 Intended useThis radar level transmitter measures distance and level of liquids. It does not touch the measured product.This radar level transmitter can only be used if it is correctly installed and aligned on a bypass chamber or a stilling well. The bypass chamber or stilling well must be metallic and electrically conductive. The stilling well must installed in a metal or reinforced concrete tank to prevent radio frequency interference.Release datePrinted circuit assemblyFirmware revisionHardware revisionChanges and compatibilityDocumentationYYYY-MM-DD Converter and sensor board 1.00.xx 400xxxxx01 -HB OPTIWAVE 1010 R01CAUTION!Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.INFORMATION!The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.
SAFETY INSTRUCTIONS 17OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en1.3 CertificationIn accordance with the commitment to customer service and safety, the device described in this document meets the following safety requirements:•Electromagnetic Compatibility (EMC) Directive 2004/108/EC in conjunction with EN 61326-1 (2013).•Radio Equipment and Telecommunications Terminal Equipment (R & TTE) Directive 1999/05/EC in conjunction with ETSI EN 302 372 (2006). For more data, refer to European Union (EU) on page 7.•Low-Voltage Directive 2006/95/EC in conjunction with EN 61010-1 (2001).All devices are based on the CE marking and meet the requirements of NAMUR Guideline NE 21, NE 43 and NE 53.1.4 Radio approvals1.4.1 European Union (EU)DANGER!For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.LEGAL NOTICE!This level transmitter is intended for installation in closed tanks. It meets the requirements of the R & TTE (Radio Equipment and Telecommunications Terminal Equipment) Directive 1999/05/EC for use in the member countries of the EU.An industry agreement includes approval for use of the frequency band (5.7...6.7 GHz) in industrial environments.According to article 6.4 of the R&TTE Directive, the product is marked by the CE sign + notified body number (0682) + Class II identifier (= alert sign).Refer to EN 302372 for installation conditions.
1 SAFETY INSTRUCTIONS 8 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enAccording to ETSI EN 302 372 (2006-04), the radiated power outside a metallic tank is less than -30 dBm.The radio approval report is given on the DVD-ROM supplied with the device.1.4.2 U.S.A. and CanadaThis legal information is shown on a label on the side of the device.The radio approval report is given on the DVD-ROM supplied with the device.Figure 1-1: Radio approval information on the nameplate1 CE sign2 Notified body number (0682 = CETECOM ICT Services GmbH)3 Class II identifierLEGAL NOTICE!English: This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions:1. This device may not cause harmful interference, and2. This device must accept any interference received, including interference which may cause un-desired operation.Français: Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:1. l'appareil ne doit pas produire de brouillage, et2. l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouil-lage est susceptible d'en compromettre le fonctionnment.Changes or modifications made to this equipment not expressly approved by the manufacturer may void the FCC and IC authorizations to operate this equipment.
SAFETY INSTRUCTIONS 19OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en1.5 Safety instructions from the manufacturer1.5.1 Copyright and data protectionThe contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties. We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 1.5.2 DisclaimerThe manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.
1 SAFETY INSTRUCTIONS 10 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en1.5.3 Product liability and warrantyThe operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.1.5.4 Information concerning the documentationTo prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below.
SAFETY INSTRUCTIONS 111OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en1.5.5 Warnings and symbols usedSafety warnings are indicated by the following symbols.• HANDLINGThis symbol designates all instructions for actions to be carried out by the operator in the specified sequence.iRESULTThis symbol refers to all important consequences of the previous actions.1.6 Safety instructions for the operatorDANGER!This warning refers to the immediate danger when working with electricity.DANGER!This warning refers to the immediate danger of burns caused by heat or hot surfaces.DANGER!This warning refers to the immediate danger when using this device in a hazardous atmosphere.DANGER!These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.WARNING!Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.CAUTION!Disregarding these instructions can result in damage to the device or to parts of the operator's plant.INFORMATION!These instructions contain important information for the handling of the device.LEGAL NOTICE!This note contains information on statutory directives and standards.WARNING!In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.
2 DEVICE DESCRIPTION 12 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en2.1 Scope of deliveryINFORMATION!Do a check of the packing list to make sure that you have all the elements given in the order.Figure 2-1: Scope of delivery1 Device and measuring chamber2 Quick Start3 DVD-ROM (including Handbook, Quick Start, Technical Datasheet and related software)
DEVICE DESCRIPTION 213OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en2.2 Device descriptionOPTIWAVE 1010 is an FMCW radar designed for use with the BM 26 Advanced (a magnetic level indicator or MLI), bypass chamber or stilling well. If the device is used with an MLI, it measures the distance to the float. If the device is used with a bypass chamber or stilling well, it measures the distance to the surface of the liquid. Radar is a non-contact technology. For more data about the measuring principle, refer to Measuring principle on page 47.Figure 2-2: Radar level transmitter mounted on a magnetic (bypass) level indicator
2 DEVICE DESCRIPTION 14 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en2.3 Visual CheckIf the device is supplied with an FKM/FPM gasket, there is no symbol on the side of the process connection.INFORMATION!Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.Figure 2-3: Visual check1 Device nameplate (for more data)2 Process connection data (size and pressure rating, material reference and heat number)3 Gasket material data - refer to the illustration that followsFigure 2-4: Symbols for the supplied gasket material (on the side of the process connection)1 EPDM2 Kalrez® 6375
DEVICE DESCRIPTION 215OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en2.4 Nameplates2.4.1 Nameplate (example)INFORMATION!Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.Figure 2-5: Non-Ex nameplate attached to the housing1 Cable entry size2 Input / output option3 Degree of ingress protection (according to EN 60529 / IEC 60529)4 Customer tag number5 Date of manufacture6 Order number7 Type code (defined in order)8 Model name and number9 Company name and address
3 INSTALLATION 16 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en3.1 General notes on installation3.2 Storage•Store the device in a dry and dust-free location.•Store the device in its original packing.INFORMATION!Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.INFORMATION!Do a check of the packing list to make sure that you have all the elements given in the order.INFORMATION!Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.WARNING!Do not keep the device in a vertical position. This will damage the wave guide connection and the device will not measure correctly.Figure 3-1: Storage conditions1 When you put the device into storage, do not keep it in a vertical position2 Put the device on its side. We recommend that you use the packaging in which it was delivered.3 Storage temperature range: -40...+85°C / -40...+185°F
INSTALLATION 317OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en3.3 Transport3.4 Pre-installation requirements•Make sure that there is sufficient space on all sides.•Protect the signal converter from direct sunlight. •Do not subject the signal converter to heavy vibrations.3.5 Pressure and temperature rangesWARNING!•Depending on the version, the device will weight approx. x...xx kg / xx...xx lb. To carry, use both hands to lift the device carefully by the converter housing. If necessary, lift the device with a hoist.•When handling the device, avoid hard blows, jolts, impact, etc. to prevent damage.INFORMATION!Obey the precautions that follow to make sure that the device is correctly installed.DANGER!If the ambient temperature is more than +70°C / +158°F, there is a risk of injury if you touch the device. Use a protective cover or metallic grid to prevent injury.Figure 3-2: Pressure and temperature ranges1 Flange temperatureNon-Ex devices: Depends on the device versions (standard, HP and HT/HP versions) and the seal material. Refer to the table that follows.Ex devices: see supplementary operating instructions2 Ambient temperatureNon-Ex devices: -40...+80°C / -40...+176°FEx devices: see supplementary operating instructions3 Process pressureDepends on the type of antenna and process connection. Refer to the table that follows.
3 INSTALLATION 18 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enAluminium housing for non-Ex and Ex i-approved devicesStainless steel housing for non-Ex and Ex d-approved devicesFor more data on pressure ratings, refer to Pressure ratings on page 54Version Seal Temperature extensionProcess connection temperatureProcess pressure[°C] [°F] [barg] [psig]Standard FKM/FPM with PEEKwithout -30...+100 -22...+212 -1...16 -14.5...232Kalrez® 6375 with PEEKwithout -20...+100 -4...+212EPDM with PEEK without -40...+100 -40...+212HP 1 FKM/FPM with Metaglas®without -30...+100 -22...+212 -1...40 -14.5...580Kalrez® 6375 with Metaglas®without -20...+100 -4...+212EPDM with Metaglas®without -40...+100 -40...+212HT or HT/HP 1FKM/FPM with Metaglas®with -30...+150 -22...+302 -1...40 -14.5...580Kalrez® 6375 with Metaglas®with -20...+150 -4...+302EPDM with Metaglas®With -40...+120 -40...+2481HP = high-pressure version. HT = high-temperature version. HT/HP = high-pressure / high-temperature version.Version Seal Temperature extensionProcess connection temperatureProcess pressure[°C] [°F] [barg] [psig]Standard FKM/FPM with Metaglas®without -30...+150 -22...+302 -1...40 -14.5...580Kalrez® 6375 with Metaglas®without -20...+150 -4...+302EPDM with Metaglas®without -40...+120 -40...+248
INSTALLATION 319OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enThere is no change (de-rating) in ambient temperature below 0°C/ 0°F. The process connection temperature must agree with the temperature limits of the gasket material. For pressure rating data,.Ambient temperature / flange temperature, flange and threaded connection, in °CFigure 3-3: Ambient temperature / flange temperature, flange and threaded connection, in °CAmbient temperature / flange temperature, flange and threaded connection, in °FFigure 3-4: Ambient temperature / flange temperature, flange and threaded connection, in °F1 Maximum ambient temperature, °C2 Maximum flange temperature, °C3 Maximum ambient temperature, °F4 Maximum flange temperature, °F5 Metallic Horn antennas
3 INSTALLATION 20 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en3.6 Recommended mounting position3.7 Mounting restrictionsWe recommend that you prepare the installation when the tank is empty.CAUTION!Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device.CAUTION!Make sure that the cable glands are aligned with the process connections of the bypass chamber.Figure 3-5: Recommended mounting position1 Internal tube diameter. Min. / Max.: 32...67 mm / 1.26...2.64¨2 Float offset. Min. / Max.: 0...150 mm / 0...5.91¨3 Distance to top process connection (bypass chamber). Min. / Max.: 0...800 mm / 0...2.64¨4 Distance to bottom process connection (bypass chamber). Min. / Max.: 32...67 mm / 1.26...2.64¨CAUTION!Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device.CAUTION!If there are parasitic signals, the device will not measure correctly. Parasitic signals are caused by sudden changes in bypass chamber diameter in the path of the radar beam.
INSTALLATION 321OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en3.8 Stilling wellsInstall the device in a metal stilling well if the radar level transmitter is attached to the top of the tank and not on the top of a magnetic (bypass) level indicator or a bypass chamber.General notesInstallation in tanks containing one liquid and foam• Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.• Remove the burr from the hole.CAUTION!If the stilling well has liquid circulation holes, then the tank must be made of metal or reinforced concrete to prevent radio frequency interference.Figure 3-6: Installation recommendations for stilling wells1 A stilling well solution2 Air circulation hole3 Level of the liquidCAUTION!Installation requirements•The standpipe must be electrically conductive.•The standpipe must be straight. There must be no sudden changes in internal diameter greater than 1 mm / 0.04¨.•The standpipe must be vertical.•Recommended surface roughness: <±0.1 mm / 0.004¨.•Make sure that there are no deposits at the bottom of the standpipe.•Make sure that there is liquid in the standpipe.
3 INSTALLATION 22 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enInstallation in tanks containing one liquid or more without foam• Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.• Drill 1 or more liquid circulation holes in the stilling well (if there is more than 1 liquid in the tank).iThese holes help the liquid to move freely between the stilling well and the tank.• Remove the burr from the hole.3.9 How to attach the weather protection to the deviceThe device and the weather protection option are supplied disassambled in the same box. You must attach the weather protection when you install the device.The overall dimensions of the weather protection are.Figure 3-7: Equipment needed1 Device2 Weather protection (option).3 2 butterfly screws and spring washers. The manufacturer attaches these parts to the device before delivery.
ELECTRICAL CONNECTIONS 423OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en4.1 Safety instructions4.2 Electrical installation: 2-wire, loop-poweredDANGER!All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!DANGER!Observe the national regulations for electrical installations!DANGER!For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.WARNING!Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists. INFORMATION!Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.Figure 4-1: Terminals for electrical installation1 Grounding terminal in the housing (if the electrical cable is shielded)2 Current output -3 Current output +INFORMATION!Electrical power to the output terminal energizes the device. The output terminal is also used for HART® communication.CAUTION!Use the applicable electrical cables with the cable glands.
4 ELECTRICAL CONNECTIONS 24 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en4.3 Electrical connection for current output4.3.1 Non-Ex devices4.3.2 Devices for hazardous locations4.4 Protection categoryFigure 4-2: Electrical connections for non-Ex devices1 Power supply2 Resistor for HART® communication3 Optional connection to the grounding terminal4 Output: 14.5...30 VDC for an output of 22 mA at the terminal5 DeviceDANGER!For electrical data for device operation in hazardous locations, refer to the related certificates of compliance and supplementary instructions (ATEX, IECEx, FM, CSA, ...). You can find this documentation on the DVD-ROM delivered with the device or it can be downloaded free of charge from the website (Download Center).INFORMATION!The device fulfils all requirements per protection category IP 66/67. It also fulfils all requirements per NEMA type 4X (housing) and type 6P .DANGER!Make sure that the cable gland is watertight.Figure 4-3: How to make the installation agree with protection category IP 67
ELECTRICAL CONNECTIONS 425OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en• Make sure that the gaskets are not damaged.• Make sure that the electrical cables are not damaged.• Make sure that the electrical cables agree with the national electrical code.• The cables are in a loop in front of the device 1 so water does not go into the housing.• Tighten the cable feedthroughs 2.• Close unused cable feedthroughs with dummy plugs 3.4.5 Networks4.5.1 General informationThe device uses the HART® communication protocol. This protocol agrees with the HART® Communication Foundation standard. The device can be connected point-to-point. It can also operate in a multi-drop network of up to 15 devices.The device output is factory-set to communicate point-to-point. To change the communication mode from point-to-point to multi-drop.4.5.2 Point-to-point connectionFigure 4-4: Point-to-point connection (non-Ex)1 Address of the device (0 for point-to-point connection)2 4...20 mA + HART®3 Resistor for HART® communication4 Power supply5 HART® converter6 HART® communication software
4 ELECTRICAL CONNECTIONS 26 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en4.5.3 Multi-drop networksFigure 4-5: Multi-drop network (non-Ex)1 Address of the device (each device must have a different address in multidrop networks)2 4mA + HART®3 Resistor for HART® communication4 Power supply5 HART® converter6 HART® communication software
START-UP 527OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en5.1 How to start the device5.1.1 Start-up checklistCheck these points before you energize the device: •Are all the wetted components (PEEK element, flange and gaskets) resistant to the product in the tank?•Does the information on the device nameplate agree with the operating data?•If the device is supplied with a magnetic (bypass) level indicator: Did you correctly install the magnetic level indicator adjacent to the tank?•If the device is supplied without a magnetic (bypass) level indicator: Did you correctly install the device on top of the bypass chamber or stilling well?•Do the electrical connections agree with the national electrical codes? Use the applicable electrical cables with the cable glands.5.1.2 How to start the device• Connect the converter to the power supply.• Energize the converter.5.2 Operating conceptYou can read measurements and configure the device with:•A connection to a system or PC with PACTware™. You can download the Device Type Manager (DTM) file from the website. It is also supplied on the DVD-ROM delivered with the device.•A connection to a system or PC with AMS™. You can download the Device Description (DD) file from the website. It is also supplied on the DVD-ROM delivered with the device.•A connection to a HART® Field Communicator. You can download the Device Description (DD) file from the website. It is also supplied on the DVD-ROM delivered with the device.For more data about how to use the DTM in PACTware,. For more data about the menu tree for the Basic-DD, AMS and PDM,.DANGER!Before you energize the device, make sure that the supply voltage is correct.DANGER!Make sure that the device and the installation agrees with the requirements of the Ex certificate of compliance.INFORMATION!The OPTIWAVE 1010 is set up for your application when it is attached to the top of the BM 26 Advanced Magnetic (Bypass) Level Indicator at the factory. The 0% level (empty) is aligned with the center of the bottom process connection and the 100% level (full) is aligned with the center of the top process connection. You can use the HART communication protocol to change these parameters.
5 START-UP 28 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en5.3 Remote communication with PACTware™5.3.1 General notesPACTware™ displays measurement information clearly on a computer (PC) and lets you configure the device from a remote location. It is an Open Source, open configuration software for all field devices. It uses Field Device Tool (FDT) technology. FDT is a communication standard for sending information between the system and the field device. This standard agrees with IEC 62453. Field devices are easily integrated. Installation is supported by a user-friendly Wizard.5.3.2 Software installationEquipment needed•A computer•One of these two solutions: 1 the DVD-ROM delivered with the device or 2 a high-speed Internet connection•A web browser, if it is necessary to download files from the InternetSoftware needed•Microsoft® .NET Framework 1.1 or a later version•PACTware™ 4.0 or a later version•Device Type Manager (DTM) for the OPTIWAVE 1010 radar level transmitterThis software is supplied on the DVD-ROM delivered with the device. It can also be downloaded from the “Download center: Software” web page on the manufacturer’s website.Figure 5-1: Start page for PACTware™
START-UP 529OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enInstallation procedure1 Install Microsoft® .NET Framework 1.1.2 Install PACTware™ 4.0 or later version.3 Install the OPTIWAVE 1010 DTM on your workstation or your portable computer. Follow the instructions in the Installation wizard.4 Plug the HART modem into your computer (Serial or USB HART® modem). If you are using a USB® HART modem, you must install the Driver for the USB HART® modem first. Make sure that the location of the port for the HART® modem is clearly identified.5 Start the PACTware™ program.iEnd of the procedure.5.4 Remote communication with the AMS™ Device ManagerThe AMS™ Device Manager is an industrial Plant Asset Management (PAM) software tool. Its role is to:•Store configuration information for each device.•Support HART® devices.•Store and read process data.•Store and read diagnostic status information.•Help plan preventive maintenance to reduce a plant's downtime to a minimum.The DD file is given on the DVD-ROM supplied with the device. You can also download it from our website.
6 OPERATION 30 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en6.1 Software configuration6.1.1 General notesHow to configure the software for device communication.Before the program can send data to and receive data from the device, it is necessary to add elements to a project structure. The project structure is built in the PACTware™ Project pane. The Project pane is on the left side of the window.This procedure will open the communication port, but does not start the communication with the device.6.1.2 Procedure• HOST PC is shown in the Project pane. Go to the main toolbar and click on the View menu button. Click on "Device catalog F3" to open the Device Catalog pane.• Double click on “HART Communication” in the Device Catalog pane. The "COM4" element is added below "HOST PC” in the project structure.• Click on "OK" to save changes or "Cancel" to cancel the new configuration.• Double click on the "OPTIWAVE 1010" item in the Device Catalog pane. This step will add the device DTM to the project structure in the Project pane.iThe software is correctly configured for device communication, but the port is not open and the device cannot communicate with the software at this time.• (a) Double click on the "OPTIWAVE 1010" element in the project structure (Project pane), or (b) Right click on "OPTIWAVE 1010" element in the project structure (Project pane) and select "Parameter" in the drop-down list box.iThis step will open the OPTIWAVE 1010 Parameter (configuration) window.• Right click on the "OPTIWAVE 1010" element in the Project pane and select "Connect" in the drop-down list box.iThe software is correctly configured for device communication and the port is open, but the device cannot communicate with the software at this time. End of the procedure.INFORMATION!This procedure will open the communication port, but DOES NOT start the communication with the device.
OPERATION 631OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en6.2 How to load settings from the device to PACTware™There are 3 alternative procedures.• Click on the Device button in the main toolbar.• Select "Load from device" from the list.iEnd of the procedure.• Click on this icon (you can find this icon below the main toolbar).iEnd of the procedure.Procedure 1: Click on "Load from Device" in the Device menuFigure 6-1: Click on "Load from Device" in the Device menuProcedure 2: Click on the "Load from Device" icon in the main toolbarFigure 6-2: Click on the "Load from Device" icon in the main toolbar
6 OPERATION 32 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en• Right click on the "OPTIWAVE 1010" element in the Project pane.• Select "Load from device" from the list.iEnd of the procedure.6.3 Menu overview•Login/Logout•Import/Export•Basic parameters•Signal output•Application•HART•Service•DTM settingsThe service menu is password locked. This menu is for qualified service personnel only.Procedure 3: Right click on the "OPTIWAVE 1010" element in the Project paneFigure 6-3: Right click on the "OPTIWAVE 1010" element in the Project pane
OPERATION 633OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en6.4 Device settings6.4.1 Supervisor access rightsIt is necessary to have "Supervisor" access rights to change device settings.The device configuration is locked (write protected). To unlock the configuration and change device settings, you need to log in as a "Supervisor". If you do not log in as a Supervisor, you can only read the device configuration.Procedure• (a) Double click on the "OPTIWAVE 1010" element in the project structure (Project pane) or (b) Right click on "OPTIWAVE 1010" element in the project structure (Project pane) and select "Parameter" in the drop-down list box.• Click on the Log In / Log Out menu and select "Supervisor".• Enter the password (the default password is 123412).• The device configuration is unlocked. Change the device settings. Refer to the handbook for more data on menu items and their parameters.iEnd of the procedure.6.4.2 How to change device settingsAt the bottom right of the window there are 3 buttons. These buttons are used only to update the computer database. If you click on "OK" or "Apply", no data is sent to the device. This function obeys FDT guidelines for certification of the DTM.When you change the value of a menu item, a pencil symbol is shown adjacent to the changed value:CAUTION!If you change the device settings, the DTM saves the device configuration in the computer database. It does not send the changes to the device. For morea data about how to store the new settings to the device,.Figure 6-4: Use "OK" or "Apply" to update the computer database
6 OPERATION 34 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enIf the value is too large or too small, a red exclamation mark is shown adjacent to the incorrect value:6.4.3 Data about menu items and parameters (online Help)More data is available for menu items in the Basic Parameters, Signal output, Application and HART menus.Put the mouse pointer on a box in the menu. A tooltip gives a description of the menu item.Figure 6-5: Pencil symbol: changed valueFigure 6-6: Exclamation mark (!): the value is too large or too smallFigure 6-7: Data about parameters – part1: tooltip
OPERATION 635OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enRight click on the text for data about parameters. A tooltip shows the default value, data set value (new value), minimum value and maximum value of the menu item.6.4.4 Basic parametersUse the "basic parameters" menu to specifiy the basic configuration of the device. The supervisor can specify the minimum distance (NO), maximum distance (ND), float offset (FO) and tube internal diameter (PD).For more data about float offset,.Figure 6-8: Data about parameters – part 2: valuesFigure 6-9: Basic parameters menu
6 OPERATION 36 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en6.4.5 Signal outputUse the "signal output" pane to specifiy the type of data that the current output must supply. The supervisor can set the measurement function (e.g. level, distance etc.), the output range, the error delay, minimum distance (NO) and maximum distance (ND).6.4.6 Import / exportYou can use the import /export function to do 2 procedures:•Import device configuration data in a CFG file. You can then transmit the data to the device (Store to device).•Export device configuration data (parameters etc.) in a CFG file. You can use this data for the configuration of other devices.INFORMATION!Minimum distance (NO) and maximum distance (ND) is also given in the "basic parameter" menu.Figure 6-10: Signal output menuINFORMATION!You can save measurement data in a DAT file when you use the "Record" function in the Analysis Values menu. For more data, refer to the "Analysis values" section.
OPERATION 637OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enExport device configuration data• Click on "Import / Export" in the menu list.• Click on the Export button.• Click on the >> button.• Enter a file name and click on the Save button.• Enter comments and supplementary data in the "File Comment" and "...comment for export file" boxes.• Click on the "tick" button to complete the procedure.Import device configuration data• Click on "Import / Export" in the menu list.• Click on the Import button.• Click on the >> button.• Find the file and click on the Open button.• Enter comments and supplementary data in the "File Comment" and "...comment for export file" boxes.• Click on the "tick" button to complete the procedure.6.4.7 ApplicationUse the "application" menu to specifiy how the device monitors level. The supervisor can give the time constant, maximum tracing speed, multiple reflections and minimum peak to identify the correct signal and follow it as level changes.Figure 6-11: Import / export functionFigure 6-12: Application menu
6 OPERATION 38 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en6.4.8 HARTThis menu lists all the data necessary for use in a HART® network. The supervisor can specify the tag name, device address, descriptor, date, message, W-Preamble, length unit and use a write lock to prevent changes to the data.Figure 6-13: HART menu
OPERATION 639OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en6.5 Status and error messages6.5.1 Device statusError data is given if you use PACTware™ software with the appropriate DTM on a PC. The sofware will show a symbol on the bottom left of the window if one or more error conditions are found. This data agrees with NAMUR Recommendation NE 107 (Self-Monitoring and Diagnosis of Field Devices) and VDI/VDE 2650.Types of error messageFor data on errors, refer to Error handling on page 40.NE 107 status Type of errorDescriptionFailure Error If an error message is shown on the diagnostics screen in the DTM, the current output goes to the error signal value set in "Signal output", menu item "range current output".Out of specification Warning If a warning message is shown, there is no effect on the current output value.MaintenanceNE 107 symbol shownNE 107 StatusDescription Error type Possible errorsFailure The device does not operate correctly. The fault message stays on.Hardware error Microwave errorHardware error EEPROM error (Config.)Hardware error EEPROM error (HART)Hardware error Output current calibration not validError No signalError No measuring valueError Hardware errorError Current output set to errorFunction check The device operates correctly, but the measured value is incorrect. This fault message is only temporary. This symbol is shown when the user configures the device with the DTM or a HART® Communicator.– –Out of specification It is possible that the measured value is unstable if the operating conditions do not agree with the device specification.Warning Signal weakWarning Signal strongWarning Spectrum quality badWarning Measurement oldMaintenance The device does not operate correctly because of bad environmental conditions (e.g. build-up on the antenna). The measured value is correct, but maintenance is neccessary a short time after this symbol is shown.Warning Sweep timing errorWarning CPLD revision mismatchWarning Capacitor voltage lowInformation This status message is shown at the same time as the error "no measuring value".Information Peak lost in tank bottomInformation Peak lost in blocking distance
6 OPERATION 40 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en6.5.2 Error handlingDescription of errors and corrective actionsFigure 6-14: Error record screen in the DTM for PACTware™Error Message Cause Corrective actionFailure (NE 107 status signal)Microwave error The device's hardware is defective. Replace the signal converter.For more data, refer to Service warranty on page 44.EEPROM error (Config.)EEPROM error (HART)Output current calibration not validNo signalNo measuring valueHardware errorCurrent output set to errorOut of specification (NE 107 status signal)Signal weak The signal amplitude is less than the average value. This can occur if the liquid is agitated or if there is foam in the tank. If this error occurs frequently, the device will possibly show the "No measuring value" error message. 1If this error occurs frequently, it is possible that you must install a float with a radar target (if there is no float supplied with the device).Signal strong This error can occur if there is a large change in signal amplitude. 1No corrective action is necessary.Spectrum quality bad The quality of the spectrum is poor. If this message is temporarily shown, this will not affect the performance of the device. If this message is continuously shown, the measured values can be incorrect. The error message "Measurement old" will then be shown. Possible causes are foam, vortices, turbulent product surface and internal tank elements.Do a check of the device, tank and the process. Change the device settings. If necessary, contact the supplier.
OPERATION 641OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enMeasurement old This is a temporary error message. If the device cannot get a measurement in this time limit, the displayed measurement is no longer correct. The voltage is possibly too low. If the device continues to show the message "Spectrum quality bad", then this message is also shown.Do a check of the voltage at the device terminals. Refer also to the error message "Spectrum quality bad".Maintenance (NE 107 status signal)Sweep timing errorCPLD revision mismatchCapacitor voltage lowInformationPeak lost in tank bottomPeak lost in blocking distance The level is in the blocking distance. There is a risk that the product will overflow and/or cover the device.Remove some of the product until the level is below the blocking distance.Device reset The device detected an internal error (watchdog timer issue). Record the data that is in menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu). Speak to the supplier.Current Output Drift The current output is not calibrated. Speak to the supplier to get the calibration procedure.Hardware error. Replace the device.Temperature out of range The ambient temperature is outside the given range. This can cause loss or corruption of data.Measure the ambient temperature. De-energize the device until the ambient temperature is back in the given range. If the temperature does not stay in the correct range, make sure that there is insulation around the signal converter. If this error occurs 2 times, replace the device.Converter memory failure The device's hardware is defective. Replace the signal converter.Converter Voltage failure The device's hardware is defective. Replace the signal converter.Internal Communication The device's hardware or software is defective. The converter cannot transmit signals to or receive signals from the antenna electronics.De-energize the device. Make sure that the signal cable engages in the terminal and the screw connection is tight. Energize the device. If the problem continues, replace the signal converter.Overfill The level is in the blocking distance. There is a risk that the product will overflow and/or cover the antenna.Use a different procedure to measure the level in the tank. Remove some of the product until the level is below the blocking distance.If a viscous product touched the antenna:•remove the device and clean the antenna, or•If the device has a purging option, use the purging system to clean the antenna.Peak Lost (Level Lost) The signal peak is not found within the measuring window that filters the signals received by the antenna. The measurement is not correct. The device will automatically increase this window to find the correct signal.Do a check of the device, tank and the process. Reconfigure the device and record a new empty spectrum. Follow the instructions on page . If necessary, speak to the supplier.Sensor no Signal The device's hardware is defective. Replace the signal converter.Error Message Cause Corrective action
6 OPERATION 42 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enSensor Microwave failure The device's hardware is defective. Replace the signal converter.Sensor Memory failure The device's hardware is defective. Replace the signal converter.Sensor Voltage failure The device's hardware is defective. Do a check of the power supply at the device terminals. Make sure that voltage values are in the specified limits in menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu). If the voltage is correct, replace the signal converter.Sensor Not compatible The software version of the sensor is not compatible with the software version of the signal converter.Go to menu 1.1.0 IDENT. in Configuration mode. Record the version numbers of the device software given in menu items 1.1.2, 1.1.3 and 1.1.4. Give this data to the supplier.Defective wiring.Out of specification (NE 107 status signal)Temperature Out of Range The ambient temperature is outside the given range. This can cause loss or corruption of data.Measure the ambient temperature. De-energize the device until the ambient temperature is back in the given range. If the temperature does not stay in the correct range, make sure that there is insulation around the signal converter. If this error occurs 2 times, replace the device.Overfill The level is in the blocking distance. There is a risk that the product will overflow and/or cover the device.Remove some of the product until the level is below the blocking distance.Peak Lost The signal peak is not found within the measuring window that filters the signals received by the antenna. The measurement is not correct. The device will automatically increase this window to find the correct signal.Do a check of the device, tank and the process and make sure that the data agrees with the device configuration. If necessary, record a new empty spectrum. Follow the instructions on page . If necessary, speak to the supplier.Maintenance (NE 107 status signal)Empty Spectrum Invalid The empty spectrum stored in the device does not agree with the installation. If you change the device configuration (tank height etc.), this message will be shown. The recorded empty spectrum will not be used by the device while this error message is shown. 1Record a new empty spectrum. Follow the instructions on page .Signal Weak The signal amplitude is less than the average value. This can occur if the liquid is agitated or if there is foam in the tank. If this error occurs frequently, the device will possibly show the "Peak Lost (Level Lost)" error message. 1If this error occurs frequently, it is possible that you must install the device in a stilling well or use a different antenna type.Signal Strong This error can occur if there is a large change in signal amplitude. 1No corrective action is necessary.Bad Measurement Quality The measurement is incorrect and continues to be incorrect after more than 10 s. This error can occur if the tank contents are immediately below the antenna. 1Record the process with the PACTware™ software tool to find the cause of the problem. If necessary, speak to the supplier.Temperature <-35°C/ -31°FThe process connection or the ambient temperaure is less than -35°C/ -31°F. This temperature is near to the minimum limit for device operation. 1Measure the ambient temperature. De-energize the device until the ambient temperature is back in the given range. If the temperature does not stay in the correct range, make sure that there is insulation around the signal converter.Error Message Cause Corrective action
OPERATION 643OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enTemperature >+75°C / +167°FThe ambient temperaure is more than +75°C / +167°F. This temperature is near to the maximum limit for device operation. 1Measure the ambient temperature. De-energize the device until the ambient temperature is back in the given range. If the temperature does not stay in the correct range, make sure that there is insulation around the signal converter.1This error message does not have an effect on the current output signalError Message Cause Corrective action
7 SERVICE 44 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en7.1 Periodic maintenanceNo maintenance is necessary.7.2 Service warrantyServicing by the customer is limited by warranty to:•Device with a flanged process connection: The removal and installation of the device. For more data.•Device with a welded process connection: The removal and installation of the circuit boards. For more data.For more data on how to prepare the device before you send it back to the supplier, refer to Returning the device to the manufacturer on page 45.7.3 Spare parts availabilityThe manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions.7.4 Availability of servicesThe manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training.WARNING!Only approved personnel can do an inspection of the device and repairs. If you find a problem, send the device back to the supplier for inspection and/or repairs. INFORMATION!The converter housing (compact or remote version) can be detached from the process connection assembly under process conditions.INFORMATION!For more precise information, please contact your local sales office.
SERVICE 745OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en7.5 Returning the device to the manufacturer7.5.1 General informationThis device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.CAUTION!Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points:•Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment.•This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle.CAUTION!If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested:•to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from such dangerous substances,•to enclose a certificate with the device confirming that is safe to handle and stating the product used.
7 SERVICE 46 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en7.5.2 Form (for copying) to accompany a returned device7.6 DisposalCompany: Address:Department: Name:Tel. no.: Fax no.:Manufacturer's order no. or serial no.:The device has been operated with the following medium:This medium is: radioactivewater-hazardoustoxiccausticflammableWe checked that all cavities in the device are free from such substances.We have flushed out and neutralized all cavities in the device.We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.Date: Signature:Stamp:CAUTION!Disposal must be carried out in accordance with legislation applicable in your country.
TECHNICAL DATA 847OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en8.1 Measuring principleA radar signal is emitted via an antenna, reflected from the product surface and received after a time t. The radar principle used is FMCW (Frequency Modulated Continuous Wave).The FMCW-radar transmits a high frequency signal whose frequency increases linearly during the measurement phase (called the frequency sweep). The signal is emitted, reflected on the measuring surface and received with a time delay, t. Delay time, t=2d/c, where d is the distance to the product surface and c is the speed of light in the gas above the product.For further signal processing the difference Δf is calculated from the actual transmitted frequency and the received frequency. The difference is directly proportional to the distance. A large frequency difference corresponds to a large distance and vice versa. The frequency difference Δf is transformed via a Fourier transformation (FFT) into a frequency spectrum and then the distance is calculated from the spectrum. The level results from the difference between tank height and measuring distance.Figure 8-1: Measuring principle of FMCW radar1 Transmitter2 Mixer3 Antenna4 Distance to product surface, where change in frequency is proportional to distance5 Differential time delay, Δt6 Differential frequency, Δf7 Frequency transmitted8 Frequency received9 Frequency10 Time
8 TECHNICAL DATA 48 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en8.2 Technical dataINFORMATION!•The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office.•Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).Measuring systemMeasuring principle 2-wire loop-powered level transmitter; C-band (6 GHz) FMCW radarApplication range Level measurement of clean liquidsPrimary measured value Distance and reflectionSecondary measured value Level and volumeDesignConstruction The measurement system consists of a wave guide connection and a signal converterOptions Weather protectionMeasuring range 0...5.3 m / 0...17.4 ft (max. 8 m / 26.2 ft on request)Top dead zone Minimum value: 300 mm / 11.8¨ from the process connectionUser interfaceUser interface PACTware™Measuring accuracyRepeatability ±1mm/ ±0.04¨Accuracy ±10 mm / ±0.4¨Reference conditions acc. to EN 61298-1Temperature +15...+25°C / +59...+77°FPressure 1013 mbara ±50 mbar / 14.69 psia ±0.73 psiRelative air humidity 60% ±15%Target Metal plate in an anechoic chamber
TECHNICAL DATA 849OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enOperating conditionsTemperatureAmbient temperature -40…+80°C/ -40…+176°FEx: see supplementary operating instructions or approval certificatesStorage temperature -40…+85°C/ -40…+185°FProcess connection temperature(higher temperature on request) Standard:with a Kalrez® 6375 gasket: -20...+100°C / -4...+212°Fwith a FKM/FPM gasket: -30...+100°C / -22...+212°Fwith a EPDM gasket: -40...+100°C / -40...+212°F 1High temperature version (HT) with Metaglas® process seal:with a Kalrez® 6375 gasket: -20...+150°C / -4...+302°Fwith a FKM/FPM gasket: -30...+150°C / -22...+212°Fwith a EPDM gasket: -40...+130°C / -40...+266°Ft 2The process connection temperature must agree with the temperature limits of the gasket material.Ex: see supplementary operating instructions or approval certificatesPressureProcess pressure Standard (PEEK): -1…16 barg / -14.5…232 psig. For more data, refer to Pressure ratings on page 54.With Metaglas®: -1…40 barg / -14.5…580 psig. For more data, refer to Pressure ratings on page 54.Other conditionsDielectric constant (εr)≥1.8Ingress protection IEC 60529: IP 66/67NEMA 250: NEMA type 4X (housing) and type 6P (antenna)Maximum rate of change 3 m/min / 9.8 ft/minInstallation conditionsPipe internal diameter 3 Standard: Ø42.2Option: Ø60.3Dimensions and weights For dimensions and weights data, refer to Dimensions and weights on page 55.MaterialsHousing Standard: Polyester-coated aluminiumOption: Stainless steel (1.4404 / 316L)Wetted materials Standard: Stainless steel (1.4404 / 316L) wave guide connection with a FKM/FPM, EPDM or Kalrez® 6375 O-ring gasketOption: Hastelloy® C-22® (2.4602) wave guide connection with a FKM/FPM, EPDM or Kalrez® 6375 O-ring gasketFeedthrough Standard: PEEK process seal with O-ring gasketOption (high-temperature version): Metaglas® process seal with O-ring gasketCable gland Standard: noneOptions: Plastic (Non-Ex: black, Ex i-approved: blue); nickel-plated brass; stainless steelWeather protection (Option) Stainless steel (1.4404 / 316L)
8 TECHNICAL DATA 50 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enProcess connectionsWelded versionPipe sizes Stainless steel (1.4404 / 316L): Ø42.4×2; Ø60.3×2; Ø60.3×2.77; Ø60.3×3.9Hastelloy® C-22® (2.4602) : Ø42.4×2; Ø60.3×2; Ø60.3×2.77; Ø60.3×3.9Flange versionEN 1092-1 DN40…80 (Form B1, B2, C, D, E or F) in PN16 / 40; others are available on requestASME B16.5 1½...3¨ (RF or FF) in 150 lb / 300 lb; others are available on requestJIS 40...80A in 10KElectrical connectionsPower supply 14.5…30 VDC; min./max. value for an output of 22 mA at the terminalMaximum current 22 mACurrent output load RL [Ω] ≤ ((Uext -14.5 V)/22 mA). For more data, refer to Minimum power supply voltage on page 53.Cable entry Standard: M20×1.5; Option: ½NPTCable gland Standard: noneOptions: M20×1.5 (cable diameter: 6...10 mm / 0.2...0.39¨); others are available on requestCable entry capacity (terminal) 0.5…2.5 mm²Input and outputCurrent output / HART®Output signal 4…20 mA HART® or 3.8…20.5 mA acc. to NAMUR NE 43 4Resolution ±3µATemperature drift Typically 50 ppm/K (150 ppm/K maximum)Digital temperature drift Max. ±15 mm / 0.6¨ for the full temperature rangeError signal High: 22 mA; Low: 3.6 mA acc. to NAMUR NE 43 5Approvals and certificationCE This device fulfils the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark.Vibration resistance EN 60068-2-6 / IEC 61298-310-82.2 Hz: 0.15 mm; 82.2-1000 Hz: 20 m/s²
TECHNICAL DATA 851OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enExplosion protectionATEX (Ex ia or Ex d)DEKRA xxATEXxxxx X(pending)II 1/2 G, 2 G Ex ia IIC T6...T2 Ga/Gb or Ex ia IIC T6...T2 Gb;II 1/2 D, 2 D Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db IP6X;II 1/2 G, 2 G Ex d ia IIC T6...T2 Ga/Gb or Ex d ia IIC T6...T2 Gb;II 1/2 D, 2 D Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db IP6XATEX (Ex ic)DEKRA xxATEXxxxx X(pending)II 3 G Ex ic IIC T6...T2 Gc;II 3 D Ex ic IIIC T90°C DcIECExIECEx DEK xx.xxxx X(pending)Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc;Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc;Ex d ia IIC T6...T2 or Ex d ia IIIC T6...T2 Gb;Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C DbcFMus– Dual Seal-approved(pending)NEC 500 (Division ratings)XP-AIS / Cl. I / Div. 1 / Gr. ABCD / T6-T1;DIP / Cl. II, III / Div. 1 / Gr. EFG / T6-T1;IS / Cl. I, II, III / Div. 1 / Gr. ABCDEFG / T6-T1;NI / Cl. I / Div. 2 / Gr. ABCD / T6-T1NEC 505 (Zone ratings)Cl. I / Zone 0 / AEx d [ia] / IIC / T6-T1;Cl. I / Zone 0 / AEx ia / IIC / T6-T1;Cl. I / Zone 2 / AEx nA / IIC / T6-T1;Zone 20 / AEx ia / IIIC / T90°CZone 20 / AEx tb [ia] / IIIC / T90°CHazardous (Classified) Locations, indoor/outdoor Type 4X and 6P, IP66, Dual SealCEC Section 18 (Zone ratings)Cl. I, Zone 0, Ex d [ia], IIC, T6-T1;Cl. I, Zone 0, Ex ia, IIC, T6-T1;Cl. I, Zone 2, Ex nA, IIC, T6-T1CEC Section 18 and Annex J (Division ratings)XP-AIS / Cl. I / Div. 1 / Gr. BCD / T6-T1DIP / Cl. II, III / Div. 1 / Gr. EFG / T6-T1IS/ Cl.I/ Div.1/ Gr.BCD/ T6-T1NI / Cl. I / Div. 2 / Gr. ABCD / T6-T1NEPSI(pending) Ex ia IIC T2~T6 Gb or Ex ia IIC T2~T6 Ga/Gb DIP A20/A21 TA T90°C IP6XEx d ia IIC T2~T6 Gb or Ex d ia IIC T2~T6 Ga/Gb DIP A20/A21 TA T90°C IP6X
8 TECHNICAL DATA 52 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enOther standards and approvalsEMC Electromagnetic Compatibility Directive 2004/108/EC in conjunction with EN 61326-1 (2006)Radio approvals R & TTERadio Equipment and Telecommunications Terminal Equipment Directive 1999/5/EC in conjunction with ESTI EN 302 372 (2006)FCC RulesPart 15Industry CanadaRSS-210LVD Low-Voltage Directive 2006/95/EC in conjunction with EN 61010-1 (2001)NAMUR NAMUR NE 21 Electromagnetic Compatibility (EMC) of Industrial Process and Laboratory Control EquipmentNAMUR NE 43 Standardization of the Signal Level for the Failure Information of Digital TransmittersNAMUR NE 53 Software and Hardware of Field Devices and Signal Processing Devices with Digital ElectronicsNAMUR NE 107 Self-Monitoring and Diagnosis of Field DevicesWHGZ-xx.xx-xxx In conformity with the German Federal Water Act, §9CRN This certification is applicable for all Canadian provinces and territories. For more data, refer to the website.Construction code Option: NACE MR0175 / ISO 15156; NACE MR01031Kalrez® is a registered trademark of DuPont Performance Elastomers L.L.C. The process connection temperature must agree with the temperature limits of the gasket material.2Metaglas® is a registered trademark of Herberts Industrieglas, GMBH & Co., KG. The process connection temperature must agree with the temperature limits of the gasket material.3This is the internal diameter of the magnetic level indicator (MLI), bypass chamber or stilling well4HART® is a registered trademark of the HART Communication Foundation5Only the 3.6 mA error signal is applicable to SIL-approved devices
TECHNICAL DATA 853OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en8.3 Minimum power supply voltageUse these graphs to find the minimum power supply voltage for a given current output load.Non-Ex and Hazardous Location approved (Ex i / IS) devicesFigure 8-2: Minimum power supply voltage for an output of 22 mA at the terminal (Non-Ex and Hazardous Location approval (Ex i / IS))X: Power supply U [VDC]Y: Current output load RL [Ω]Hazardous Location (Ex d / XP/NI) approved devicesFigure 8-3: Minimum power supply voltage for an output of 22 mA at the terminal (Hazardous Location approval (Ex d / XP/NI))X: Power supply U [VDC]Y: Current output load RL [Ω]
8 TECHNICAL DATA 54 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en8.4 Pressure ratingsThis data is only applicable to the flanged version of the device.WARNING!Make sure that the devices are used within their operating limits. This will depend on the device version, feedthrough material and process seal materal.EN flangesFigure 8-4: Pressure / temperature rating (EN 1092-1), flange connections, in °C and bargFigure 8-5: Pressure / temperature rating (EN 1092-1), flange connections, in °F and psig1 p [barg]2 T [°C]3 p [psig]4 T [°F]5 Flange connection, PN166 Flange connection, PN40
TECHNICAL DATA 855OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en8.5 Dimensions and weightsDevice versions: Dimensions in mm and inchesDevice versionsFigure 8-6: Device versions1 Non-Ex or Ex i-approved version (aluminium housing – standard or high-pressure (HP) version)2 High-temperature / high-pressure (HT/HP) version3 Non-Ex or Ex d-approved version (stainless steel housing – standard version)Dimensions Device versionsAluminium:non-Ex or Ex i-approved (standard or HP)Aluminium:HT/HPStainless steel:non-Ex or Ex d-approved[mm] [inches] [mm] [inches] [mm] [inches]a98 3.86 98 3.86 99.5 3.92b178 7.01 278 10.94 189 7.44c138 5.43 138 5.43 133 5.24d153 6.02 253 9.96 164 6.46e14 0.55 14 0.55 14 0.55f42.4 1.67 42.4 1.67 42.4 1.67g90 3.54 90 3.54 90 3.54h64.5 2.54 164 6.47 60 2.36
8 TECHNICAL DATA 56 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enDimensions and weights in mm and kgDimensions and weights in inches and lbWeather protection optionFigure 8-7: Weather protection option for Compact / Vertical and Remote versionsFigure 8-8: Weather protection option for Compact / Horizontal and Remote versions1 Left side (with weather protection open)2 Rear view (with weather protection closed)3 Right side (with weather protection closed)Weather protection Dimensions [mm] Weights [kg]a b c dCompact / Vertical or Remote versions 244 170 274 285 1.6Compact / Horizontal or Remote versions 221 170 274 269 1.6Weather protection Dimensions [inches] Weights [lb]a b c dCompact / Vertical or Remote versions 9.6 6.7 10.8 11.22 3.5Compact / Horizontal or Remote versions 8.7 6.7 10.8 10.59 3.5
TECHNICAL DATA 857OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enWeightsType of device Weights Aluminium Stainless steel[kg] [lb] [kg] [lb]Non-Ex / intrinsically-safe (Ex i / IS)Standard x.x x.x x.x x.xHigh temperature x.x x.x x.x x.xExplosion proof (Ex d / XP)Standard x.x x.x x.x x.x
9 DESCRIPTION OF HART INTERFACE 58 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en9.1 General descriptionThe HART® Protocol is an open digital communication protocol for industry. It is free to use by anyone. It is included in the software embedded in signal converters of HART-compatible devices.There are 2 classes of devices which support the HART® Protocol: operating devices and field devices. There are 2 classes of operating devices (Master): PC-supported workstations (Primary Master) and manual control units (Secondary Master). These can be used in control centres and other locations. HART® field devices include sensors, converters and actuators. Field devices include 2-wire and 4-wire devices, and also intrinsically-safe versions for use in hazardous areas.There are 2 primary operation modes for HART-compatible devices: point-to-point mode and multi-drop mode.If the device is used in point-to-point mode, the HART® Protocol uses the Bell 202 Frequency Shift Keying (FSK) standard to put a digital signal on top of the 4...20 mA signal. The connected device sends and receives digital signals that agree with the HART® Protocol, and sends analog signals at the same time. Only 1 device can be connected to the signal cable.If the device is used in multi-drop mode, the network only uses a digital signal that agrees with the HART® Protocol. The loop current is set to 4 mA. You can connect a maximum of 15 devices to the signal cable.An FSK or HART® modem is included in field devices and manual control units. It is necessary to have an external modem for PC-supported workstations. The external modem is connected to the serial interface.9.2 Software descriptionHART® identification codes and revision numbers9.3 Connection variantsThe signal converter is a 2-wire device with 4...20 mA current output and HART® interface.•Multi-Drop Mode is supportedIn a Multi-Drop communication system, more than 1 device is connected to a common transmission cable.Manufacturer ID: 0x45Device: 0xBFDevice Revision: 1DD Revision 1HART® Universal Revision: 6FC 375/475 system SW.Rev.: ≥2.0AMS version: ≥7.0PDM version: ≥6.0FDT version: 1.2
DESCRIPTION OF HART INTERFACE 959OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en•Burst Mode is not supportedThere are two ways of using the HART® communication:•as Point-to-Point connection and•as Multi-Drop connection with 2-wire connection.9.3.1 Point-to-Point connection - analogue / digital modePoint-to-Point connection between the signal converter and the HART® Master.The current output of the device is passive.Also.9.3.2 Multi-Drop connection (2-wire connection)Up to 15 devices may be installed in parallel (this signal converter and other HART® devices).For an illustration of multi-drop networks.For data on communication in multi-drop mode.9.4 HART® device variablesThe HART® dynamic variables PV (Primary Variable), SV (Secondary Variable), TV (Third Variable) and 4V (Fourth Variable) can be assigned to any of the device variables.The HART® dynamic variable PV is always connected to the HART® current output which is, for example, assigned to level measurement.9.5 Field Communicator 375/475 (FC 375/475)The Field Communicator is a hand terminal from Emerson Process Management that is designed to configure HART® and Foundation Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices into the Field Communicator.9.5.1 InstallationSystem and software requirements for the Field Communicator•System card that includes the "Easy Upgrade Option"•Field Communicator Easy Upgrade Programming Utility•HART® Device Description fileFor more data, refer to the Field Communicator User’s Manual.CAUTION!The Field Communicator cannot be used to correctly configure, operate or read data from the device unless the Device Description (DD) file is installed.
9 DESCRIPTION OF HART INTERFACE 60 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en9.5.2 OperationThe Field Communicator and the device's local display use almost the same procedures to operate the signal converter. The online help for each menu item refers to the function number given to each menu item on the local device display. Protection of settings is the same as on the device's local display.The Field Communicator always saves a complete configuration for communication with AMS.For more data, refer to HART® menu tree for Basic-DD on page 62.9.6 Asset Management Solutions (AMS)The Asset Management Solutions Device Manager (AMS) is a PC program from Emerson Process Management which is designed to configure and manage HART®, PROFIBUS and Foundation-Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices into the AMS.9.6.1 InstallationPlease read the README.TXT file in the Installation Kit.If the Device Description has not been installed at this time, install the Installation Kit HART® AMS. This .EXE file is given on the DVD-ROM supplied with the device. You can also download the file from our website.For installation data, refer to the "AMS Intelligent Device Manager Books Online" section "Basic AMS Functionality > Device Configurations > Installing Device Types > Procedures > Install device types from media".9.6.2 Operation9.6.3 Parameter for the basic configurationDue to AMS requirements and conventions, there are differences when operating the signal converter with AMS and operating using the local keyboard. The service menu parameters are not supported and simulation is only possible for current outputs. The online help for each parameter contains its function number as a reference to the local device display.INFORMATION!The Field Communicator will not give you access to the service menu. A simulation is only possible for current outputs.INFORMATION!For more data, refer to HART® menu tree for AMS on page 62.
DESCRIPTION OF HART INTERFACE 961OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en9.7 Field Device Tool / Device Type Manager (FDT / DTM)9.7.1 InstallationBefore you operate the device, the Device Type Manager (Device DTM) must be installed in the Field Device Tool Container. This .msi file is given on the DVD-ROM supplied with the device. You can also download the file from our website. For installation and configuration data, refer to the documentation that is supplied with the Device DTM on the DVD-ROM or in the "Downloads" section of the website.9.7.2 OperationThe DTM and the device's local display use almost the same procedures to operate the signal converter. For more data, refer to Operation on page 30.9.8 Process Device Manager (PDM)The Process Device Manager (PDM) is a Siemens PC program designed to configure HART® and PROFIBUS devices. Device Descriptions (DDs) are used to integrate different devices into the PDM.9.8.1 InstallationInstall Device Description files supplied in the Device Install HART® PDM folder. This is necessary for each type of field device that is used with SIMATIC PDM. This folder is available for download from the website or on the DVD-ROM supplied with the device.If you use PDM version 5.2, refer to PDM manual, section 11.1 - Install device / Integrate device into SIMATIC PDM with Device Install.If you use PDM version 6.0, refer to PDM manual, section 13 - Integrating devices.For more data, refer to “readme.txt”. You can find this file in the Installation Kit.9.8.2 OperationThere can be differences between the names of menus in the SIMATIC PDM software tool and menus shown on the device display screen. Refer to the online help in SIMATIC PDM to find the function number of each menu item. This function number agrees with the function number in the device menus.Use the same procedure for the protection of parameters in the supervisor menu.INFORMATION!For more data, refer to HART® menu tree for PDM on page 64.
9 DESCRIPTION OF HART INTERFACE 62 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en9.9 HART® menu tree for Basic-DDAbbreviations of the following tables:•Opt Optional, depending on device version and configuration•Rd Read only9.9.1 Overview Basic-DD menu tree (positions in menu tree)9.9.2 Basic-DD menu tree (details for settings)9.10 HART® menu tree for AMSAbbreviations of the following tables:•Opt Optional, depending on device version and configuration•Rd Read only9.10.1 Overview AMS menu tree (positions in menu tree)Process variables MeasurementsAnalog OutputDevice Diagnostics OverviewFatal ErrorsWarnings (Maintenance required)Warnings (Out of specifications)Warnings (Function check)Methods Access RightTestsCalibrateEmpty SpectrumConversion TableMaster resetConfigure / Setup Basic Setup Basic ParametersLocal DisplayApplicationAnalog Output Output FunctionsOutput 1UnitsDeviceHART ID-Conversion table
DESCRIPTION OF HART INTERFACE 963OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en9.10.2 AMS menu tree (details for settings)Process VariablesMeasurements Level Rd / Distance Rd / Volume/Mass/Flow Rd / Ullage Volume/Mass/Flow Rd / Reflection RdPrimary Output Function I / Loop currentRd / PV Percent of RangeRdDevice DiagnosticsOverview Primary variable out of limits / Non-primary variable out of limits / Primary variable analog output saturated / Primary variable analog output fixed / Cold Start / Configuration changed / Field device malfunctionFatal Errors (Failure) Converter EEPROM error / Converter RAM error / Converter ROM error / Sensor EEPROM error / Sensor RAM error / Sensor ROM error / Current output drift / Sensor Microwave error / Converter Voltage error / Sensor Voltage error / Internal Comm. error / Temperat. out of range / Sensor not compatible / Sensor no signal / Sensor processing failure / Peak lost error / Overfill errorWarnings (Maintenance required)Empty spectrum invalid / Signal weak / Signal strong / Bad Measurement Quality / Temperature < -35°C / Temperature > +75°CWarnings (Out of specification)Peak lost / Overfill / Temperature out of rangeWarnings (Function check) Local operation on the deviceInformation Spectrum quality bad / Peak lost in tank bottom / Temperature out of range for HMIMethodsAcess right Log In/Log Out / Password Yes/NoTests Test Output ICalibrate D/A TrimEmpty Spectrum Empty Spec. Rec.Conversion Table Input table / Delete tableReset Restart Device / Reset Factory / Rst Conf. Chged flagConfigure / SetupBasic Setup Basic Parameters Tank Height / Blocking Distance / Time Constant / Stillwell Enabled / Stillwell Diameter / Stillwell Height / Antenna Extension / Antenna Type / Distance Piece / TagLocal Display Display length unit / Display volume unit / LanguageApplication Tank Type / Tracking velocity / Epsilon R product / Measuring Mode / Overfill Detection / Multiple Reflection / Empty Spectrum On/OffAnalog Output Output Functions Function I / SV / TV / QVOutput 1 Output Range / Output Error Delay / LRV / URVUnits Length unit (HART) / Volume unit (HART) / Time constantDevice Model / Manufacturer / Fld dev rev / Software rev / Write protect / Interface option Rd / Descriptor / Message / Date / Serial number / Converter firmware number / Sensor Firmware number / HMI Firmware number
9 DESCRIPTION OF HART INTERFACE 64 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en9.11 HART® menu tree for PDMAbbreviations of the following tables:•Opt Optional, depending on device version and configuration•Rd Read only•Cust Custody lock protection•Loc Local PDM, affects only PDM views9.11.1 Overview PDM menu tree (positions in menu tree)Overview: Menu DeviceOverview: Menu ViewHART ID Tag / Polling address / Device IDUniversal revision / Fld dev rev Num / Num request preamsConversion table Number of points / Length unitRd / Conversion unitRd / Points (1...30 level-conversion pairs)Communication PathDownload To Device...Upload To PG/PC...Update Diagnosis StatusConfiguration and TestAccess Rightswatch statusMeasurements Level ValueDistance ValueUllage ValueReflection ValueYt diagramDiag / ServiceToolbarStatus BarUpdate
DESCRIPTION OF HART INTERFACE 965OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enOverview: PDM parameters9.11.2 PDM menu tree (details for settings)Device MenuConfiguration and Test Info. IdentificationOutputSupervisor TestBasic ParametersSignal OutputApplicationDisplayConversion TableResetAccess rightsHART variablesCommunication PathDownoad To Device...Upload To PG/PC...Update Diagnosis StatusConfiguration and TestInfo. Identification Serial Number Rd / Converter Firmware versionRd / Sensor Firmware versionRd / HMI Firmware versionRdOutput Function IRd / Output RangeRd / PV URVRd / PV LRVRd / Output Error DelayRdSupervisor Test Test IBasic Parameters Tank Height / Blocking Distance / Time Constant / Pipe Enable / Pipe Diameter / Pipe Height / Antenna Extension / Antenna Type / Distance Piece / Length Unit (HART) / Conversion Unit (HART)Signal Output Function I / Output Range / PV URV / PV LRV / Output Error Delay / Current Output Calibration 1Application Tank Type / Tracking Velocity / Epsilon R product / Measuring Mode / Overfill Detection / Multiple Reflection / Empty Spectrum Recording / Empty Spectrum On/OffDisplay Language / Display Length Unit / Display Conversion UnitConversion Table Input Table / Delete TableReset Warm start (function to restart the device) / Factory Reset / Reset Configuration Changed Flag
9 DESCRIPTION OF HART INTERFACE 66 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enView MenuAccess rightsAccess levelRdMethod LoginMethod Entry CodeHART Variables1 Poll addr / 2 Tag / 3 Hardware revRd / 4 Software revRd / 5Descriptor/ 6Date/ 7Message/ 8 ManufacturerRd / 9 ModelRd / Dev idRd / Universal idRd / Fld dev revRd / Num req preamsRd / Num resp preamsRd / Write protectRd / Production numberRd / Final asmbly numRd / PV is / SV is / TV is / QV is1Current Output Calibration is available only if the service password is usedMeasurementsMeasurements Level Value / Distance Value / Volume Value / Ullage Value / Reflection ValueOutput Level value / Loop curent / % RangeYt diagramDiag / ServiceStandard Status Device status PV Analog Channel Saturated / Configuration changedDevice-specific status Device failures Sensor Microwave error / Current Output Drift / Sensor ROM error / Sensor RAM error / Sensor EEPROM error / Converter ROM error / Converter RAM error / Converter EEPROM errorSensor No Signal / Sensor Not Compatible / Temperature Out of Range / Internal Communication Error / Sensor Voltage Error / Converter Voltage ErrorPeak Lost Error / Overfill ErrorDevice Warning (Maintenance Required)Empty Spectrum Invalid / Signal Weak / Signal Strong / Bad Measurement Quality / Temperature Below -35°C / Temperature Above +75°CDevice Warning (Out of Specification) Overfill Warning / Peak Lost Warning / Temperature Out of Range WarningInfo First Start / Spectrum Quality Bad / Peak Lost in Tank Bottom / Temperature out of range for HMIToolbarStatus BarUpdate
APPENDIX 1067OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en10.1 Order codeMake a selection from each column to get the full order code. The characters of the order code highlighted in light grey describe the standard.VF01 4OPTIWAVE 1010 Non-Contact Radar (FMCW) Level MeterConverter version (Housing material – protection class)1OPTIWAVE 1010: Compact version (Aluminium – IP 66/67)2OPTIWAVE 1010: Compact version (Stainless steel – IP 66/67)Approval 10Without1ATEX Ex ia IIC T3…T6 + DIP 22ATEX Ex d ia IIC T3..T6 + DIP 24ATEX Ex ic IIC T3…T6 + DIP 26IECEx Ex ia IIC T3…T6 + DIP 27IECEx Ex d ia IIC T3…T6 + DIP 28IECEx Ex ic IIC T3…T6 + DIP 2AcFMus IS CL I/II/III, DIV 1, GPS A-G; CL I, Zone 0/20, Ex ia IIC/IIIC T3…T6BcFMus XP-IS/DIP CL I/II/III, DIV 1, GPS A-G (A not for CAN); CL I, Zone 0/20, Ex d/tb IIC/IIIC T3…T6CcFMus NI CL I/II/III, DIV 2, GPS A-G; CL I, Zone 2, Ex nA IIC T3...T6LNEPSI Ex ia IIC T3 ~ T6 + DIP 2MNEPSI Ex d ia IIC T3 ~ T6 + DIP 2Other approval0Without4CRN (Canadian Registration Number)AWHGProcess seal – Temperature / Pressure / Material / Remarks (material to be checked by the customer)0 Without1 -40°C...+100°C (-40°F…+212°F) / -1…16 barg (-14.5…232 psig) / FKM/FPM2-50°C...+100°C (-58°F…+212°F) / -1…16 barg (-14.5…232 psig) / EPDM3-20°C...+100°C (-4°F…+212°F) / -1…16 barg (-14.5…232 psig) / Kalrez® 63755-40°C...+150°C (-40°F…+302°F) / -1...40 barg (-14.5…580 psig) / FKM/FPM 36-50°C...+150°C (-58°F…+302°F) / -1...40 barg (-14.5…580 psig) / EPDM 37-20°C...+150°C (-4°F…+302°F) / -1...40 barg (-14.5…580 psig) / Kalrez® 6375 3VF01 4Order code (complete this code on the pages that follow)
10 APPENDIX 68 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enAntenna (Antenna type / Material)0Without1Metallic Horn for pipe Ø42.4 × 2 / 316L2Metallic Horn for pipe Ø60.3 × 2 / 316L3Metallic Horn for pipe Ø60.3 × 2.77 / 316L4Metallic Horn for pipe Ø 0.3 × 3.9 / 316L5Metallic Horn for BM26AAMetallic Horn for pipe Ø 42.4 × 2 / HC22BMetallic Horn for pipe Ø 60.3 × 2 / HC22CMetallic Horn for pipe Ø 60.3 × 2.77 / HC22DMetallic Horn for pipe Ø 60.3 × 3.9 / HC220Process connection: Size / Pressure rating / Flange face finish000WithoutEN / DIN Flanges – EN 1092-1 4G E 1 DN40 PN16 – Type B1G G 1 DN40 PN40 – Type B1H E 1 DN50 PN16 – Type B1H G 1 DN50 PN40 – Type B1ASME B16.5 / ANSI Flanges 4G 1 A 1½¨ 150 lb RF (Raised Face)G 2 A 1½¨ 300 lb RF (Raised Face)H 1 A 2¨ 150 lb RF (Raised Face)H 2 A 2¨ 300 lb RF (Raised Face)L 1 A 3¨ 150 lb RF (Raised Face)L 2 A 3¨ 300 lb RF (Raised Face)JIS B2220 FlangesG U P 40A JIS 10K RF (Raised Face)H U P 50A JIS 10K RF (Raised Face)L U P 80A JIS 10K RF (Raised Face)Alternative flange face finish2Type B2, EN 1092-1 (surface roughness must be specified in the order)3Type C, EN 1092-1 (Tongue)4Type D, EN 1092-1 (Groove)5Type E, EN 1092-1 (Spigot)6Type F, EN 1092-1 (Recess)BFF, ASME B16.5 (Flat face)VF01 4 0 Order code (complete this code on the pages that follow)
APPENDIX 1069OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enOutput12-wire / 4...20mA passive HARTCable entry / Cable gland1M20×1.5 / without2M20×1.5 / Plastic (Non-Ex: black; Ex i: blue)3M20×1.5 / Brass4M20×1.5 / Stainless Steel A½NPT (Brass) / withoutB½NPT (Stainless Steel) / withoutHousing (Orientation / Display / Weather protection)AVertical / Without / WithoutDVertical / Without / With0Version0KROHNE (RAL 9006 / RAL 5005)6KROHNE USA (FCC)AKMIC L (for liquid applications)000Calibration certificate0Without for std. accuracy ±10 mm (0.39¨) up to 8 m (32.81 ft)1Calibration certificate ±5mm (0.2¨) 2 pointsTAG Number0Without2Tag No. on stainless steel plate (16 characters max.)Other constructions0Without1NACE design (MR0175 / MR0103 / ISO 15156)VF01 4 0 1 0 0 0 0 Order code1For more data, refer to the Technical data section (Approvals and certification)2DIP= Dust Ignition Proof3This device also has a Metaglas® process seal and high-temperature (HT) distance piece4Other flange faces are available. Refer to your local supplier for more data. Flanges with the PTFE Wave Horn antenna option have a slip on-type design with an anti-blowout feature.
10 APPENDIX 70 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en10.2 Spare partsWe supply spare parts for this device. When you send an order for a mechanical spare part, use the reference numbers in the table that follows. When you send an order for an electronic spare part, refer to Order code on page 67 and use the VF01 order code.Other spare partsFigure 10-1: Other spare parts1 Cover2 Cover for Ex d module3 Set of fasteners for housing (lock screw, gaskets)4 Cable glandDANGER!Remote version: Make sure that replacement signal cables for Ex-approved devices are supplied by the manufacturer. Use of this signal cable is mandatory.Item Description Quantity Part reference1Cover 1XF01xxxxxx2Cover for Ex d module 1 1XF01xxxxxx3Set of fasteners for housing (lock screw, gaskets) 1 screw, 10 gaskets XF01xxxxxx4Cable gland / M20×1.5; Plastic; Black; Non-Ex 1XF01xxxxxxCable gland / M20×1.5; Plastic; Blue; Ex i 1XF01xxxxxxCable gland / M20×1.5; Brass; Ex d 1XF01xxxxxxCable gland / M20×1.5; Stainless Steel 1XF01xxxxxx1Ex d-approved devices only
APPENDIX 1071OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en10.3 AccessoriesWe supply accessories for this device. When you send an order for a accessories, please give the reference numbers that follow:Figure 10-2: Accessories1 Viator RS232 / HART converter2 Viator USB / HART converterItem Description Quantity Part reference1Viator RS232 / HART converter 1XF01xxxxxx2Viator USB / HART converter 1XF01xxxxxx
10 APPENDIX 72 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en10.4 GlossaryDEFHILMDead zone Non-measurement zone.Dielectric constant An electrical property of the product to be measured used in Radar measurement. Also known as εr, DK and relative permittivity. Defines the strength of the wave reflected back to the device's signal converter.Distance The distance from the face of flange to the level (1 product) or the surface of the top product (2 or more products). See the diagrams at the end of this section.DTM Device Type Manager. A driver for use in the PACTware™ program. All data and functions of the device are included in it.Electromagnetic compatibility Defines how much a device influences or is influenced by other devices that generate electromagnetic fields during operation. Refer to European standard EN 61326-1 for further details.FMCW Frequency-modulated continuous-wave radar technology. The signal is continuously present, but the frequency is modulated, usually in successive linear ramps over time (frequency sweeps).Hazardous area An area with a potentially explosive atmosphere. Trained personnel can install and use a device in this area. The device must be ordered with the appropriate options. The device requires approvals (ATEX, IECEx, FM, CSA, NEPSI etc.) related to site specifications. You can find more data about hazardous areas in the Ex Manuals and Ex Certificates of Compliance.Horn (cone) antenna A common antenna for most applications. It is used for the controlled emission and collection of radar signals.Interference signals False radar reflections.Level Height from the bottom of the tank (user-defined) to the surface of the top product (Tank height – distance). See the diagrams at the end of this section.Mass Total mass of tank contents.
APPENDIX 1073OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enOPRSUVOperators Users who can choose how to display measurements. They cannot configure the device in supervisor mode.PACTware™Software that operates and configures field devices from a remote workstation. It is not necessary to use fieldbus software or programs developed by the manufacturer.Radar reflection Signal reflected from the surface of the tank contents.Signal converter A set of electronic components in the device that send the measurement signal through some signal filters. They identify and measure the level of the tank contents.Supervisor Users who can configure the device in supervisor mode. They cannot configure the device in service mode.Ullage volume Unfilled volume. See the diagrams at the end of this section.Volume Total volume of tank contents.
10 APPENDIX 74 OPTIWAVE 1010www.krohne.com 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 enFigure 10-3: Measurement definitions: distance1 Distance2 Dead zone3 Flange facing4 Gas (Air)5 Tank height6 Ullage volume or massFigure 10-4: Measurement definitions: level1 Level2 Volume or mass
NOTES 1175OPTIWAVE 1010www.krohne.com09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en
KROHNE product overview•Electromagnetic flowmeters•Variable area flowmeters•Ultrasonic flowmeters•Mass flowmeters•Vortex flowmeters•Flow controllers•Level meters•Temperature assemblies•Pressure transmitters•Analysis products•Products and systems for the oil & gas industry•Measuring systems for the marine industryHead Office KROHNE Messtechnik GmbHLudwig-Krohne-Str. 547058 Duisburg (Germany)Tel.:+49 203 301 0Fax:+49 203 301 103 89 info@krohne.com© KROHNE 09/2014 - 4003537401 - MA OPTIWAVE 1010 R01 en - Subject to change without notice.The current list of all KROHNE contacts and addresses can be found at:www.krohne.com

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