Ingenu EM110100 Electric Meter Communications Module User Manual Model EM110100 Integration Specification
On-Ramp Wireless Electric Meter Communications Module Model EM110100 Integration Specification
Ingenu >
User Manual (integration guide)
![On-Ramp Wireless Confidential and Proprietary. This document is not to be used, disclosed, or distributed to anyone without express written consent from On-Ramp Wireless. The recipient of this document shall respect the security of this document and maintain the confidentiality of the information it contains. The master copy of this document is stored in electronic format, therefore any hard or soft copy used for distribution purposes must be considered as uncontrolled. Reference should be made to On-Ramp Wireless to obtain the latest revision. Model EM110100 “Raptor” Integration Specification](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-1.png)
![On-Ramp Wireless Incorporated 10920 Via Frontera, Suite 200 San Diego, CA 92127 U.S.A. Copyright © 2012 On-Ramp Wireless Incorporated. All Rights Reserved. The information disclosed in this document is proprietary to On-Ramp Wireless Inc., and is not to be used or disclosed to unauthorized persons without the written consent of On-Ramp Wireless. The recipient of this document shall respect the security of this document and maintain the confidentiality of the information it contains. The master copy of this document is stored in electronic format, therefore any hard or soft copy used for distribution purposes must be considered as uncontrolled. Reference should be made to On-Ramp Wireless to obtain the latest version. By accepting this material the recipient agrees that this material and the information contained therein is to be held in confidence and in trust and will not be used, copied, reproduced in whole or in part, nor its contents revealed in any manner to others without the express written permission of On-Ramp Wireless Incorporated. On-Ramp Wireless Incorporated reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed for any damages arising directly or indirectly by their use or application. The information provided in this document is provided on an “as is” basis. This document contains On-Ramp Wireless proprietary information and must be shredded when discarded. This documentation and the software described in it are copyrighted with all rights reserved. This documentation and the software may not be copied, except as otherwise provided in your software license or as expressly permitted in writing by On-Ramp Wireless, Incorporated. Any sample code herein is provided for your convenience and has not been tested or designed to work on any particular system configuration. It is provided “AS IS” and your use of this sample code, whether as provided or with any modification, is at your own risk. On-Ramp Wireless undertakes no liability or responsibility with respect to the sample code, and disclaims all warranties, express and implied, including without limitation warranties on merchantability, fitness for a specified purpose, and infringement. On-Ramp Wireless reserves all rights in the sample code, and permits use of this sample code only for educational and reference purposes. This technology and technical data may be subject to U.S. and international export, re-export or transfer (“export”) laws. Diversion contrary to U.S. and international law is strictly prohibited. Ultra-Link Processing™ and Random Phase Multiple Access™ are trademarks of On-Ramp Wireless. Other product and brand names may be trademarks or registered trademarks of their respective owners. Model EM110100 Integration Specification 014-0026-00 Rev. A September 13, 2012](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-2.png)
![On-Ramp Wireless Confidential and Proprietary iii 014-0026-00 Rev. A Contents 1 Overview ................................................................................................................ 1 1.1 ULP Wireless Network ............................................................................................................... 1 1.2 Referenced Documents ............................................................................................................. 2 2 Safety and Regulatory Considerations ............................................................... 3 2.1 Danger: High Voltages ............................................................................................................... 3 2.2 FCC Warnings ............................................................................................................................ 3 2.3 IC Warnings ............................................................................................................................... 4 2.4 TELEC Warnings ....................................................................................................................... 5 2.5 Usage ......................................................................................................................................... 5 2.5.1 Note to Integrators ............................................................................................................ 5 2.5.2 RF Exposure Statement ................................................................................................... 5 2.6 Antennas .................................................................................................................................... 5 2.7 Block Diagram ............................................................................................................................ 6 2.8 EMC Certifications ..................................................................................................................... 6 2.9 WEEE Directive .......................................................................................................................... 7 2.10 REACH Directive ...................................................................................................................... 7 2.11 RoHS Directive ......................................................................................................................... 7 3 DC and RF Characteristics ................................................................................... 8 3.1 Absolute Maximum Ratings ....................................................................................................... 8 3.2 Recommended Operating Conditions ........................................................................................ 8 3.3 Operating Characteristics .......................................................................................................... 8 3.4 Power Supplies .......................................................................................................................... 9 4 Electrical Interface .............................................................................................. 10 4.1 Signal Connectors .................................................................................................................... 10 4.2 Pin and Signal Descriptions ..................................................................................................... 11 4.3 Environmental .......................................................................................................................... 11 4.3.1 ESD ................................................................................................................................ 11 4.3.2 Harsh Environments ....................................................................................................... 11 5 Mechanical Information ...................................................................................... 12 5.1 Mechanical Drawing ................................................................................................................. 12 6 Installation and Assembly Drawings ................................................................. 13 6.1 EM110100 Raptor Schematics ................................................................................................ 13 6.2 Installation and Assembly ........................................................................................................ 13](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-3.png)
![Model EM110100 Integration Specification Contents On-Ramp Wireless Confidential and Proprietary iv 014-0026-00 Rev. A 6.2.1 Assembly Torque Values................................................................................................ 14 6.3 Product Labels ......................................................................................................................... 14 7 Provisioning ........................................................................................................ 16 7.1 Manual ..................................................................................................................................... 16 7.2 Automatic ................................................................................................................................. 16 Appendix A Provisioning Process and Work Flow ............................................. 17 Appendix B Test Mode .......................................................................................... 28 Appendix C REACH Compliance Statements ...................................................... 32 Appendix D Abbreviations and Terms ................................................................. 34 Appendix E Raptor Mechanical Drawing and Schematics ................................. 36 Figures Figure 1. On-Ramp Wireless ULP Network ..................................................................................... 1 Figure 2. Meter Test Connection Diagram ....................................................................................... 3 Figure 3. Raptor Block Diagram ....................................................................................................... 6 Figure 4. MCM110 Circuit Card ..................................................................................................... 10 Figure 5. Raptor Mechanical Drawing ............................................................................................ 12 Figure 6. Meter Assembly with Raptor MCM ................................................................................. 13 Figure 7. Detail, Raptor Board Mounting ....................................................................................... 14 Figure 8. EM110100 Product Label ............................................................................................... 15 Figure 9. Carton Label ................................................................................................................... 15 Figure 10. Raptor Mechanical Dimensions .................................................................................... 36 Tables Table 1. On-Ramp Wireless EMC Certified Antenna ....................................................................... 5 Table 2. Raptor EMC Compliance List ............................................................................................. 6 Table 3. Absolute Maximum Ratings ............................................................................................... 8 Table 4. Operating Conditions ......................................................................................................... 8 Table 5. Operating Characteristics .................................................................................................. 8 Table 6. ESD Rating ...................................................................................................................... 11](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-4.png)
![On-Ramp Wireless Confidential and Proprietary v 014-0026-00 Rev. A Revision History Revision Release Date Change Description A September 13, 2012 Initial release](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-5.png)
![On-Ramp Wireless Confidential and Proprietary 1 014-0026-00 Rev. A 1 Overview The purpose of this document is to provide guidelines allowing an integrator to design a host product that uses the “Raptor” MCM (Meter Communications Module) and ensures that the system meets all of its technical objectives and requirements. 1.1 ULP Wireless Network The On-Ramp Wireless ULP network is comprised of Nodes (such as Raptor) and Access Points (AP) and operates in the unlicensed 2.4 ISM band. The Raptor circuit card is designed to easily integrate into electric meters, through standard interfaces, enabling robust wireless communication with one or more Access Points interfaced with a service provider’s local or wide area network. Figure 1. On-Ramp Wireless ULP Network](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-6.png)
![Model EM110100 Integration Specification Overview On-Ramp Wireless Confidential and Proprietary 2 014-0026-00 Rev. A 1.2 Referenced Documents The following documents are referenced and provide more detail: ULP Node Interface Library (UNIL) (010-0066-00) Provides information about the library of portable C code provided by On-Ramp Wireless which can be integrated into a customer’s existing software architecture. UNIL API (010-0072-00) Provides details relating to the UNIL Application Programming Interface. Test Mode Interface (in Appendix A) Provides details relating to the Test Mode Interface. ULP Node Host Message Specification (014-0020-00) Provides details relating to Node Host commands and messages. Raptor FCC/IC/TELEC EMC Compliance Grants (TBD, not yet issued) These are the Regulatory Grants issued by their respective governments. NPT User Guide (010-0060-00) Describes setup, configuration, and use of a collection of utilities called Node Provisioning Tools (NPT) used for Node provisioning.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-7.png)
![On-Ramp Wireless Confidential and Proprietary 3 014-0026-00 Rev. A 2 Safety and Regulatory Considerations 2.1 Danger: High Voltages When the Raptor is integrated to the meter, high voltages are present: CAUTION: When the Raptor is mounted in an I210 Meter, the term “GND” or “Ground” does NOT refer to Earth ground. All signals will have a 120/240VAC power superimposed onto those lines. All signals to/from the raptor need to be isolated. No grounded instruments, or computers, should touch the Raptor signals. It is recommended to use the following isolation/drivers. Isolator: http://www.bb-elec.com/product_family.asp?FamilyId=651&webSyncID=85656815-ad8a-a188-b050-1143ad0dee45&sessionGUID=bc450985-a6c1-9981-a0d7-6391dcb1c046 UART: http://www.digikey.com/product-detail/en/TTL-232R-3V3-WE/768-1016-ND/1836394 Figure 2. Meter Test Connection Diagram 2.2 FCC Warnings This device complies with part 15 of the Federal Communications Commission (FCC) Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received, including interference that may cause undesired operation.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-8.png)
![Model EM110100 Integration Specification Safety and Regulatory Considerations On-Ramp Wireless Confidential and Proprietary 4 014-0026-00 Rev. A Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. WARNING: This equipment generates, uses, and can radiate radio frequency energy. If not installed and used in accordance with the instructions, this equipment may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Re-orient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. 2.3 IC Warnings The installer of this radio equipment must ensure that the antenna is located or pointed so that it does not emit RF field in excess of Health Canada limits for the general population. Consult Safety Code 6 which is obtainable from Health Canada’s website http://www.hc-sc.gc.ca/index-eng.php. Operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received, including interference that may cause undesired operation. To reduce potential radio interference to other users, select the antenna type and its gain so that the equivalent isotropically radiated power (EIRP) is not more than that permitted for successful communication. Canadian Two Part Warning Statement: This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-9.png)
![Model EM110100 Integration Specification Safety and Regulatory Considerations On-Ramp Wireless Confidential and Proprietary 5 014-0026-00 Rev. A doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. 2.4 TELEC Warnings None known. 2.5 Usage FCC ID: XTE-EM110100. IC: 8655A-EM110100. This device is only authorized for use in fixed and mobile applications. To meet FCC and other national radio frequency (RF) exposure requirements, the antenna for this device must be installed to ensure a separation distance of at least 20cm (8 inches) from the antenna to a person. 2.5.1 Note to Integrators A label showing the FCC ID and IC designators, listed above, must be affixed to the exterior of any device containing the Raptor (if the Raptor is not visible). The exterior label must include: Contains FCC ID: XTE-EM110100, IC: 8655A-EM110100, TELEC: TBD, not yet issued. 2.5.2 RF Exposure Statement The air interface supports operation on channels in the 2402 MHz – 2476 MHz range for FCC/IC regulatory domains and 2402 MHz – 2482 MHz for the TELEC regulatory domain. Before this product becomes operational it must undergo a commissioning procedure, during which critical information required for operation is entered into the device and stored in non-volatile storage. It is during the initial commissioning procedure that the regulatory domain, under which the device will operate, is set. Subsequent configuration of the device during operation is checked against the commissioned regulatory domain and non-permitted channels or transmit power levels are rejected and the device will not transmit until a permissible configuration per the commissioned regulatory domain is set. 2.6 Antennas This device has been certified to operate with the built-in (PCB chip) antenna listed below. To adhere to these EMC certifications requires that only this antenna be used. All other antennas are strictly prohibited for use with the Raptor unless new EMC certifications are obtained. The antenna impedance is 50 ohms. Table 1. On-Ramp Wireless EMC Certified Antenna Manufacturer Part Number Gain Type Ethertronics 1001013 2 dBi Monopole](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-10.png)
![Model EM110100 Integration Specification Safety and Regulatory Considerations On-Ramp Wireless Confidential and Proprietary 6 014-0026-00 Rev. A 2.7 Block Diagram Some regulatory domains require a block diagram of the module for their documentation similar to that shown in the following figure. Figure 3. Raptor Block Diagram 2.8 EMC Certifications The Raptor is designed to meet regulations for world-wide use. It has EMC modular approval certifications in the United States, Canada, and Japan. This allows the Raptor to be installed in any final product and only Unintentional Radiator testing is required of the final product. This saves much cost and time for System Integrators. The certifications currently achieved are listed in the following table. Other countries will vary. Table 2. Raptor EMC Compliance List Country Certifying Agency Requirement Documents or Paragraph United States Federal Communications Commission (FCC) 15.207 for powerline conducted emissions. 15.215 for TX 20dB bandwidth 15.247 for RF TX 6dB bandwidth, power, conducted and radiated emissions. Canada Industry Canada (IC) RSS210e includes FCC tests and IC-specific tests (RX radiated emissions, 99% BW). Japan TELEC ARIB STD-T661 for frequency error, bandwidth, process gain, spurious emissions, antenna power, and EiRP. 1Note: ARIB STD-T66 is sometimes also referred to as Japanese Radio Law; Article 2, Item 19, Paragraph 1, Category WW with DSSS modulation.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-11.png)
![Model EM110100 Integration Specification Safety and Regulatory Considerations On-Ramp Wireless Confidential and Proprietary 7 014-0026-00 Rev. A The Grants issued by their respective governments for Raptor are available to System Integrators to ensure that the product has been certified. For more information about these documents, see the list of documents referenced in section 1. 2.9 WEEE Directive Neither the Raptor nor node are considered “end products” that put them under the WEEE initiatives in the EU. The WEEE directives do not apply to the Raptor product. 2.10 REACH Directive As of August 2012 the Raptor by itself is REACH compliant under 1907/2006/EC. On Ramp Wireless expects to receive a declaration of conformance from the Taiwan-based manufacturer of the node starting in September 2012. REACH compliance statements are found in Appendix C. 2.11 RoHS Directive The Raptor and node comply with RoHS directive 2002/95/EC. On Ramp Wireless has received Certificates of Conformance (CoC) for all components, printed circuit board and contract manufacturers for the Raptor and uNode. Copies of the CoCs are stored at On Ramp Wireless and available upon request.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-12.png)
![On-Ramp Wireless Confidential and Proprietary 8 014-0026-00 Rev. A 3 DC and RF Characteristics 3.1 Absolute Maximum Ratings Operation outside of the Absolute Maximum Ratings may damage the unit. Table 3. Absolute Maximum Ratings Parameter Min Max Unit Storage Temperature (Ts) -40 85 ⁰C Ambient Temperature (Ta) -40 85 ⁰C Input Voltage (VBATT) 0.0 5.0 V 3.2 Recommended Operating Conditions Operation outside of the Recommended Operating Conditions may not yield proper operation. Table 4. Operating Conditions Parameter Min Max Unit Ambient Temperature (Ta) -40 85 ⁰C Input voltage (VBATT) 3.0 4.4 V 3.3 Operating Characteristics The following characteristics apply across the -40°C to +85°C temperature range unless otherwise noted. Table 5. Operating Characteristics Parameter ORW Raptor Module Wireless Frequency 2.4 GHz ISM Bandwidth 1 MHz nominal Modulation Dynamic-Direct Sequence Spread Spectrum (D-DSSS) Multiple Access Scheme Random Phase Multiple Access (RPMA) Transmit Power (peak EiRP) +23 dBm (FCC/IC) +12 dBm (TELEC) Receive Sensitivity -136 dBm (includes peak antenna gain) Antenna Integrated antenna diversity Data Throughput 60 kbps (at access point in 1 MHz channel bandwidth) Outdoor Range (FCC/IC markets) Pole Top: 4 – 6 square miles Building Top: 70 – 400 square miles Communication Tower: 140 – 420 square miles](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-13.png)
![Model EM110100 Integration Specification DC and RF Characteristics On-Ramp Wireless Confidential and Proprietary 9 014-0026-00 Rev. A Maximum Allowable Path Loss 172 dB (FCC/IC) 152 dB (TELEC) Current Consumption 0.22A max. @ 4VDC (during TX1) 0.20A max. @ 4VDC (during RX2) Operating Temperature -40°C to 85°C Relative Humidity 5% to 95% non-condensing Security AES 128-bit payload encryption, mutual authentication of network elements Certifications Raptor FCC, IC, and TELEC EMC certifications pending. Meter ANSI and Unintentional Radiator certifications required once integrated into the meter product. Note: Specifications subject to change Note 1: During TX mode the supercap charger is disabled to reduce peak currents. Note 2: During RX mode the supercap charger is enabled. The supercap charge current is limited to about 110mA. 3.4 Power Supplies The Raptor utilizes two main power supplies when it is functioning: 1. Main switching power supply (3.3VDC output). This main buck-boost power supply is operating at all times. It supplies power to all digital and radio circuits. 2. Supercap Charger (~4.4VDC output). This boost type switching power supply is used to charge the super capacitors. It can only operate with an input supply up to about 4.4VDC. It is in use at all times when primary power is applied. Once primary power is interrupted this power supply is disabled and the super caps supply power to the main switching power supply. Additionally the ULP uNode module on the Raptor PCB has its own switching power supply (buck-boost) that uses the Raptor’s main switching power supply as its source.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-14.png)
![On-Ramp Wireless Confidential and Proprietary 10 014-0026-00 Rev. A 4 Electrical Interface This chapter describes the electrical interface of the MCM110. 4.1 Signal Connectors An image of both sides of the MCM110 PCB (circuit card) is shown below. Figure 4. MCM110 Circuit Card](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-15.png)
![Model EM110100 Integration Specification Electrical Interface On-Ramp Wireless Confidential and Proprietary 11 014-0026-00 Rev. A 4.2 Pin and Signal Descriptions The following table lists the pins and signals for the J500 connector. MCM Pin # Pin Name Signal Description 1 SPARE 1 GPIO to/from AMI, Not Used. 2 SPARE 2 GPIO to/from AMI, Not Used. 3 M_COMM_BD_FORCE AMI input; 2 functions, Board Detect and Meter in optical communication session. 4 METER_VDD AMI power input; 4.0VDC nominal. 5 M_PWR_FAIL AMI input; Power Good = HIGH, Power Off = LOW. 6 GROUND Electrical Ground. 7 M_RXD_FROM_AMR AMI output to UART. 9600 bps, 8-bit, no parity, 1 stop bit. 8 M_COMM_BD_SENSE AMI output for AMR detection initial handshaking. 9 M_TXD_TO_AMR AMI input to UART. 9600 bps, 8-bit, no parity, 1 stop bit. 10 M_TROUBLE AMI input for meter trouble notification. 11 M_LINE_ZC AMI Input, AC line zero crossing signal. 12 M_MUX_CTRL AMI output, set low to communicate with meter. 4.3 Environmental 4.3.1 ESD The Raptor has bidirectional ESD protection diodes on its 8 digital I/O pins providing protection to IEC 61000-4-2; level 4. Table 6. ESD Rating ESD Model Class and Minimum Voltage HBM Class 1C ( >1000V) MM Class A (>100V) The antennas have protection in the form of an inductor to ground, thus allowing some robustness to direct ESD strikes. Additionally, the antennas are encapsulated in the polycarbonate housing of the meter – so there is little chance of high voltages on the antennas, or others of the board. 4.3.2 Harsh Environments The Raptor is designed to be an embedded circuit card in an enclosed protective shell. It is not designed to be exposed to outdoor environments without a case or similar protections. An IP 67 or better protective casing is strongly recommended. The polycarbonate dome of the meter nominally provides robustness to harsh environments.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-16.png)
![On-Ramp Wireless Confidential and Proprietary 12 014-0026-00 Rev. A 5 Mechanical Information 5.1 Mechanical Drawing A complete mechanical drawing of the EM110100 board is in Appendix C of this document. All units in millimeters. Figure 5. Raptor Mechanical Drawing](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-17.png)
![On-Ramp Wireless Confidential and Proprietary 13 014-0026-00 Rev. A 6 Installation and Assembly Drawings 6.1 EM110100 Raptor Schematics Raptor board schematics are found in Appendix C of this document. 6.2 Installation and Assembly Figures 6 and 7 show how Raptor is mounted inside the GE meter. Figure 6. Meter Assembly with Raptor MCM](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-18.png)
![Model EM110100 Integration Specification Installation and Assembly Drawings On-Ramp Wireless Confidential and Proprietary 14 014-0026-00 Rev. A Figure 7. Detail, Raptor Board Mounting 6.2.1 Assembly Torque Values Two screws (P/N 9925887027, #4-24X.31 self-tapping, type BF Phillips pan-head steel zinc screw) are required to mount Raptor in place. The screws have the following recommended torque values: 6 to 7 in.-lbf. 6.3 Product Labels The product label is shown in Figure 8. NOTE: The TELEC ID number shown is NOT our number for this product. It is shown for placement only. An example of the carton label is shown in Figure 9.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-19.png)
![Model EM110100 Integration Specification Installation and Assembly Drawings On-Ramp Wireless Confidential and Proprietary 15 014-0026-00 Rev. A Figure 8. EM110100 Product Label Figure 9. Carton Label](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-20.png)
![On-Ramp Wireless Confidential and Proprietary 16 014-0026-00 Rev. A 7 Provisioning The tools and software required for provisioning the Raptor modules are described in this section. The Provisioning process can be handled in two main ways: Manual for small runs Automatic for full production. 7.1 Manual The Node Provisioning Tool (see referenced tools/documents) can be used to provision Raptors in small quantity. The PC will attach to the DUT Raptor via its Provisioning header (UART is 3.3V). The Raptor connector is J202 and requires a “TE Connectivity” connector PN 1470364-3 to mate with it. The pinout is: Pin 1 Debug_RX (3V3 logic) Pin 2 Debug_TX (3V3 logic) Pin 3 GND CAUTION: When the Raptor is mounted in an I210 Meter, the term “GND” or “Ground” does NOT refer to Earth ground. All signals will have a 120/240VAC power imposed onto those lines. All signals to/from the Raptor board need to be isolated. No grounded instruments, or computers, should touch the Raptor board signals. Use the setup as described in Figure 2. 7.2 Automatic The automatic process is defined and built by the Customer. On-Ramp Wireless has assisted in development of these tools but are not a property of On-Ramp Wireless. It is the customer that owns, defines, develops, documents and maintains the Manufacturing Tools. The Provisioning process nominally deals with: Loading in current versions of Software to microNode and K20 processors Configuring (channels, TX power, etc) Setting and configuring Security Keys (via LKS server) Performing an OTA test to ensure the complete meter-Raptor-antenna chain is verified Lock down all access ports such as UART header and JTAG. A graphical representation of the provisioning process is shown in Appendix A.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-21.png)
![On-Ramp Wireless Confidential and Proprietary 17 014-0026-00 Rev. A Appendix A Provisioning Process and Work Flow The following illustrations show a graphical representation of the provisioning process.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-22.png)
![Model EM110100 Integration Specification Provisioning Process and Work Flow On-Ramp Wireless Confidential and Proprietary 18 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-23.png)
![Model EM110100 Integration Specification Provisioning Process and Work Flow On-Ramp Wireless Confidential and Proprietary 19 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-24.png)
![Model EM110100 Integration Specification Provisioning Process and Work Flow On-Ramp Wireless Confidential and Proprietary 20 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-25.png)
![Model EM110100 Integration Specification Provisioning Process and Work Flow On-Ramp Wireless Confidential and Proprietary 21 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-26.png)
![Model EM110100 Integration Specification Provisioning Process and Work Flow On-Ramp Wireless Confidential and Proprietary 22 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-27.png)
![Model EM110100 Integration Specification Provisioning Process and Work Flow On-Ramp Wireless Confidential and Proprietary 23 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-28.png)
![Model EM110100 Integration Specification Provisioning Process and Work Flow On-Ramp Wireless Confidential and Proprietary 24 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-29.png)
![Model EM110100 Integration Specification Provisioning Process and Work Flow On-Ramp Wireless Confidential and Proprietary 25 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-30.png)
![Model EM110100 Integration Specification Provisioning Process and Work Flow On-Ramp Wireless Confidential and Proprietary 26 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-31.png)
![Model EM110100 Integration Specification Provisioning Process and Work Flow On-Ramp Wireless Confidential and Proprietary 27 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-32.png)
![On-Ramp Wireless Confidential and Proprietary 28 014-0026-00 Rev. A Appendix B Test Mode The test modes, described below, are set by setting the "testMode" parameter in the EMCM's config file. Normal Operating Mode 0 This mode is entered based on a flash configuration setting. This mode is persistent across boots. This is the normal operating mode of the EMCM. UNIL is initialized to communicate with the node. The meter software layer is initialized to communicate with the meter. Although the EMCM is in its normal operating mode, as determined by the flash config setting, other factors may subsequently cause the EMCM to change to a non-normal operating mode (e.g. meter is not in metering mode). Non-Persistent Idle / Factory Test Mode 1 This mode is entered based on the testMode flash configuration setting. This mode is not persistent across boots (self clearing). UNIL is initialized to pass-through mode. Meter software layer is not initialized. The UART on the AMR (automatic meter reading) serial interface is placed in loopback mode (using the same baud rate as the meter, e.g. 9600). Same as mode 2 except the flash testMode setting is automatically cleared to mode 0 when entering this mode. A subsequent "set test mode" command can set the cleared value to some other test mode value. Persistent Idle / Factory Test Mode 2 This mode is entered based on the testMode flash configuration setting. This mode is persistent across boots. UNIL is initialized to pass-through mode. Meter software layer is not initialized. The UART on the AMR serial interface is placed into loopback mode (using the same baud rate as the meter, e.g. 9600). Same as mode 1 except the flash testMode setting is persistent across boots. To exit this mode, the test mode configuration setting must be set to another value which will take effect on eMCM reset. Non-Persistent Node RF Test Mode 3 This mode is entered based on the testMode flash configuration setting. This mode is not persistent across boots (self clearing). UNIL is initialized to pass-through mode. The meter software layer is not initialized. Same as mode 4 except the flash testMode setting is automatically cleared to mode 0 when entering this mode. A subsequent "set test mode" command can set the cleared value to some other test mode value. The TX test mode is controlled by the "txTestMode" parameter in the config file. 1 = CW_CENTER 2 = CW_OFFSET 3 = MODULATED The antenna is controlled by the "txTestAntenna" parameter in the config file. 0 or 1.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-33.png)
![Model EM110100 Integration Specification Test Mode On-Ramp Wireless Confidential and Proprietary 29 014-0026-00 Rev. A The frequency is controlled by the "txTestCenterFreqKhzOffset" parameter in the config file. KHz offset from 2.4 GHz 2000 - 100000 e.g., 50000 = 2.45 GHz The VGA is controlled by the "txTestVga" parameter in the config file. 0 - 63, 255 The on/off duration is controlled by the "txTestModeSec" and "txTestModeUsec" parameters in the config file. Persistent Node RF Test Mode 4 This mode is entered based on the testMode flash configuration setting. This mode is persistent across boots. UNIL is initialized to pass-through mode. The meter software layer is not initialized. Same as mode 3 except the flash testMode setting is persistent across boots. To exit this mode, the test mode configuration setting must be set to another value which will take effect on eMCM reset. Non-Persistent Manufacturing Cal Mode 5 This mode is entered based on the testMode flash configuration setting. This mode is not persistent across boots (self clearing). UNIL is initialized normally so that it communicates with the node. The meter software layer is not initialized. The UART on the AMR serial interface is not initialized or used. Same as mode 6 except the flash testMode setting is automatically cleared to mode 0 when entering this mode. A subsequent "set test mode" command can set the cleared value to some other test mode value. Persistent Manufacturing Cal Mode 6 This mode is entered based on the testMode flash configuration setting. This mode is persistent across boots. UNIL is initialized normally so that it communicates with the node. The meter software layer is not initialized. The UART on the AMR serial interface is not initialized or used. Same as mode 5 except the flash testMode setting is persistent across boots. To exit this mode, the test mode configuration setting must be set to another value which will take effect on eMCM reset. Non-Persistent Meter Diagnostic Mode (Not Yet Implemented) This mode is entered based on a flash configuration setting. This mode is not persistent across boots (self clearing). UNIL is initialized normally so that it communicates with the node. The meter software layer is initialized and communication to the meter is tested and validated. If communication with either the node or the meter fails (or any other error condition detected), then the red LED is blinked with an error code indefinitely (or until the deployment mode LED timer expires). If no errors are detected, the green LED is blinked normally to indicate network connection state (scanning, joined, etc). A reset is required to recover. Note: this mode may not be needed if a basic diagnostic or POST check is done by the EMCM as part of its initialization process.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-34.png)
![Model EM110100 Integration Specification Test Mode On-Ramp Wireless Confidential and Proprietary 30 014-0026-00 Rev. A Setting EMCM to Test Mode 1 - Non-Persistent Idle Factory Test Mode How to Enter Set the 'testMode' flag in the config file to one. e.g. ./emcm_set_cfg.py -d /dev/ttyS0 --testMode=1 Reset the EMCM to take effect. e.g. ./emcm_dev_reset.py -d /dev/ttyS0 --emcm How to Exit Because this mode is non-persistent, it can be exited via an EMCM reset. Reset the EMCM to exit the test mode. By default, the EMCM will return to normal operational mode 0 after reset unless another mode was explicitly specified with the emcm_set_cfg.py command prior to resetting. e.g. ./emcm_dev_reset.py -d /dev/ttyS0 --emcm If a different mode is desired upon reset, explicitly Description UNIL is in pass-through mode. Meter UART is in loopback mode. AHP debug port is functional. Mode is not persistent after resets. Setting EMCM to Test Mode 2 - Persistent Idle Factory Test Mode How to Enter Set the 'testMode' flag in the config file to two. e.g. ./emcm_set_cfg.py -d /dev/ttyS0 --testMode=2 Reset the EMCM to take effect. e.g. ./emcm_dev_reset.py -d /dev/ttyS0 --emcm How to Exit Because this mode is persistent, it will remain in effect across EMCM resets. Set the 'testMode' flag to the new desired mode, e.g. normal operational mode 0. e.g. ./emcm_set_cfg.py -d /dev/ttyS0 --testMode=0 Reset the EMCM for the new mode to take effect. e.g. ./emcm_dev_reset.py -d /dev/ttyS0 --emcm Description UNIL is in pass-through mode. Meter UART is in loopback mode. AHP debug port is functional. Mode is persistent across resets.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-35.png)
![Model EM110100 Integration Specification Test Mode On-Ramp Wireless Confidential and Proprietary 31 014-0026-00 Rev. A Setting EMCM to Test Mode 3 - Non-Persistent RF Test Mode How to Enter Set the 'testMode' flag in the config file to three. e.g. ./emcm_set_cfg.py -d /dev/ttyS0 --testMode=3 Reset the EMCM to take effect. e.g. ./emcm_dev_reset.py -d /dev/ttyS0 --emcm How to Exit Because this mode is non-persistent, it can be exited via an EMCM reset. Reset the EMCM to exit the test mode. By default, the EMCM will return to normal operational mode 0 after reset unless another mode was explicitly specified with the emcm_set_cfg.py command prior to resetting. e.g. ./emcm_dev_reset.py -d /dev/ttyS0 --emcm If a different mode is desired upon reset, explicitly Description UNIL is partially operational. Meter UART is disabled. AHP debug port is functional. Mode is not persistent after resets. Setting EMCM to Test Mode 4 - Persistent RF Test Mode How to Enter Set the 'testMode' flag in the config file to four. e.g. ./emcm_set_cfg.py -d /dev/ttyS0 --testMode=4 Reset the EMCM to take effect. e.g. ./emcm_dev_reset.py -d /dev/ttyS0 --emcm How to Exit Because this mode is persistent, it will remain in effect across EMCM resets. Set the 'testMode' flag to the new desired mode, e.g. normal operational mode 0. e.g. ./emcm_set_cfg.py -d /dev/ttyS0 --testMode=0 Reset the EMCM for the new mode to take effect. e.g. ./emcm_dev_reset.py -d /dev/ttyS0 --emcm Description UNIL is partially operational. Meter UART is disabled. AHP debug port is functional. Mode is persistent across resets.](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-36.png)
![On-Ramp Wireless Confidential and Proprietary 32 014-0026-00 Rev. A Appendix C REACH Compliance Statements](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-37.png)
![Model EM110100 Integration Specification REACH Compliance Statements On-Ramp Wireless Confidential and Proprietary 33 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-38.png)
![On-Ramp Wireless Confidential and Proprietary 34 014-0026-00 Rev. A Appendix D Abbreviations and Terms Abbreviation/Term Definition AGC Automatic Gain Control ALC Automatic Level Control AMI Advanced Metering Infrastructure AMR Automatic Meter Reading AP Access Point (this product) API Application Programming Interface ASIC Application-Specific Integrated Circuit BOM Bill of Materials BW Bandwidth CMOS Complementary Metal-Oxide-Semiconductor CPOL Clock Polarity (for SPI) CPU Central Processing Unit DFS Dynamic Frequency Selection DPLL Digital Phase-Locked Loop EMC Electromagnetic Compatibility ESD Electrostatic Discharge ETSI European Telecommunications Standards Institute EVM Error Vector Magnitude FCC Federal Communications Commission FER Frame Error Rate GND Ground GPIO General Purpose Input/Output HBM Human Body Model IC Industry Canada IIP3 Input Third-Order Intercept Point LDO Low Drop Out LNA Low Noise Amplifier LO Local Oscillator microNode Second generation of the ULP wireless module that communicates sensor data to an Access Point. The microNode forms the basis for ULP communications of the Raptor product. MISO Master Input, Slave Output MM Machine Model MOSI Master Output, Slave Input MRQ Master Request MSL Moisture Sensitivity Level Node The generic term used interchangeably with eNode, microNode, or dNode. NPT Node Provisioning Tools](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-39.png)
![Model EM110100 Integration Specification Abbreviations and Terms On-Ramp Wireless Confidential and Proprietary 35 014-0026-00 Rev. A Abbreviation/Term Definition OTA Over-the-Air PA Power Amplifier PAPR Peak-to-Average Power Ratio PCB Printed Circuit Board POR Power On Reset QoS Quality of Service Raptor On-Ramp Wireless AMI circuit card (PCB) RF Radio Frequency RFIC Radio Frequency Integrated Circuit RoHS Restriction of Hazardous Substances RSSI Receive Signal Strength Indicator RT Remote Terminal RTC Real Time Clock RX Receive/Receiver SCLK Serial Clock SMT Surface Mount Technology SNR Signal-to-Noise Ratio SPI Synchronous Peripheral Interface SRDY Slave Ready SRQ Slave Request TX Transmit/Transmitter UART Universal Asynchronous Receiver/Transmitter ULP Ultra-Link Processing™. On-Ramp Wireless proprietary wireless communication technology. UNIL ULP Node Interface Library VCO Voltage Controlled Oscillator VCTCXO Voltage Controlled Temperature Compensated Crystal Oscillator VSWR Voltage Standing Wave Ratio XO Crystal Oscillator](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-40.png)
![On-Ramp Wireless Confidential and Proprietary 36 014-0026-00 Rev. A Appendix E Raptor Mechanical Drawing and Schematics Figure 10. Raptor Mechanical Dimensions](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-41.png)
![Model EM110100 Integration Specification Raptor Mechanical Drawing and Schematics On-Ramp Wireless Confidential and Proprietary 37 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-42.png)
![Model EM110100 Integration Specification Raptor Mechanical Drawing and Schematics On-Ramp Wireless Confidential and Proprietary 38 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-43.png)
![Model EM110100 Integration Specification Raptor Mechanical Drawing and Schematics On-Ramp Wireless Confidential and Proprietary 39 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-44.png)
![Model EM110100 Integration Specification Raptor Mechanical Drawing and Schematics On-Ramp Wireless Confidential and Proprietary 40 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-45.png)
![Model EM110100 Integration Specification Raptor Mechanical Drawing and Schematics On-Ramp Wireless Confidential and Proprietary 41 014-0026-00 Rev. A](https://usermanual.wiki/Ingenu/EM110100/User-Guide-1805197-Page-46.png)