Hughes Network Systems 38HL-001 Point to Multipoint - HUB Unit User Manual

Hughes Network Systems Point to Multipoint - HUB Unit

EXB9 Installation Manual

11717 Exploration Lane, Germantown, MD 20876Tel: (301) 428–5500 Fax: (301) 428–1868/2830 1027145–0001Revision DDecember 17, 1999Hub Installation and User Manual
1027145–0001 Revision Dii Hub installation For important standards compliance information, see appendix B.Copyright 1999 Hughes Network Systems, a Hughes Electronics Corporation companyAll rights reserved. This publication and its contents are proprietary to Hughes NetworkSystems, a Hughes Electronics Corporation company. No part of this publication may bereproduced in any form or by any means without the written permission of Hughes NetworkSystems, 11717 Exploration Lane, Germantown, Maryland 20876.Hughes Network Systems has made every effort to ensure the correctness and completenessof the material in this document. Hughes Network Systems shall not be liable for errorscontained herein. The information in this document is subject to change without notice.Hughes Network Systems makes no warranty of any kind with regard to this material,including, but not limited to, the implied warranties of merchantability and fitness for aparticular purpose.TrademarksAIReach is a trademark of Hughes Network Systems. Other trademarks, marks, names, orproduct names referenced in this publication are the property of their respective owners, andHughes Network Systems neither endorses nor otherwise sponsors any such products orservices referred to herein.
1027145–0001 Revision D iiiHub installationContentsAbout this manual vii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Important safety information ix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation summary 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Hub reference drawing 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Installation summary and checklist 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Prerequisites 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Reviewing site data and plans 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Planning ahead for building access 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Tools needed for installation 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 Prerequisites for commissioning 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installing mast mounts 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Overview 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Roof and ladder safety 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Mount location 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Handling materials 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 Roof types 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 Mast mount types 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 Standard nonpenetrating mount 3–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 Using existing structures as ODU mounts 3–13. . . . . . . . . . . . . . . . . . . . 4 Installing ODUs 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Introduction 4–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Transporting the ODU 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Determining the HT alignment direction 4–6. . . . . . . . . . . . . . . . . . . . . 4.4 ODU installation and alignment tools 4–10. . . . . . . . . . . . . . . . . . . . . . . . 4.5 Installing the temporary collar 4–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6 Installing the antenna mount 4–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7 Attaching the antenna to the mount 4–17. . . . . . . . . . . . . . . . . . . . . . . . . . 4.8 Adjusting the antenna azimuth 4–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9 Adjusting the antenna elevation 4–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10 Attaching the transceiver to the antenna 4–27. . . . . . . . . . . . . . . . . . . . . . 4.11 Grounding the ODU 4–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1027145–0001 Revision Div Hub installation5 Installing IFL cables 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 IFL cable specifications 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Overview: IFL plan 5–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Determining the IFL cable route 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Penetrating the roof 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 Installing the penetration sleeve 5–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6 Installing the IFL cable inside the building 5–7. . . . . . . . . . . . . . . . . . . . 5.7 Installing the hub lightning arrestor 5–8. . . . . . . . . . . . . . . . . . . . . . . . . 5.8 Installing the IFL cable on the roof 5–13. . . . . . . . . . . . . . . . . . . . . . . . . . 5.9 Multiple IFL cables 5–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Installing indoor hub equipment 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 Installing the hub rack (optional) 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Installing IDUs 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3 Power supplies 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4 Installing the CCM 6–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 SSIs 6–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 Connecting the IFL to the CCM 6–32. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.7 Redundancy bus cable 6–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.8 Front panel LCD operation 6–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9 CCM power–on test 6–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10 Checking component status 6–39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.11 Hub LAN router and LAN hub 6–41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Commissioning HTs 7–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Prerequisites for commissioning 7–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 HT commissioning procedure 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3 HT to RT connection tests 7–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Final steps 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 Weatherproofing 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Inspection, cleanup, and sign–off 8–3. . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3 Connecting customer equipment 8–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Troubleshooting 9–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 Troubleshooting flow charts 9–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2 Additional troubleshooting information 9–6. . . . . . . . . . . . . . . . . . . . . . 9.3 Repair or replacement service 9–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1027145–0001 Revision D vHub installation10 Maintenance 10–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Adding or moving SSIs 10–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 Replacing components 10–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 Replacing the ODU 10–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 Replacing the IDU chassis 10–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Replacing the CCM 10–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 Replacing SSIs 10–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 Replacing the IFL 10–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 Dismantling an HT 10–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A Acronyms and abbreviations A- 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . B Standards compliance B–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.1 Outdoor unit B–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.2 Indoor unit (ac) B–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C Terminating IFL cables C–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.1 Cable parts and terminology C–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2 Preparing the cable end C–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.3 Attaching the connector C–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.4 Applying heat–shrink tubing C–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . follows appendix C
1027145–0001 Revision Dvi Hub installation
1027145–0001 Revision D About this manual viiHub installationAbout this manualThis manual provides instructions for installing and usingAIReachBroadband point–to–multipoint equipment at a hubsite.This manual is intended for use by qualified equipment installers. Installers must understand:•Electronics fundamentals•Cabling and connection practices•Electrical circuits and grounding practices•The importance of safety precautionsInstallers must also be familiar with:•Radio frequency (RF) fundamentals•Applicable electrical, building, fire, and safety codes and regulationsNote: HNS recommends a team of two installers to install theAIReach Broadband indoor and outdoor equipment.The instructions in this manual are organized according to tasksand are intended to be followed in sequential order.For site preparation instructions, see:•Hub and Remote Terminal Site Preparation Guide,document number 1027032–0001For remote terminal installation instructions, see:•Remote Terminal Installation and User Manual,document number 1027144–0001This manual primarily describes equipment manufactured and/orprovided by Hughes Network Systems (HNS), but in some casesalso refers to equipment that may be supplied by another vendor.HNS equipment deliverables are defined in the customercontract. Some equipment referred to in this manual may beprovided by the customer, as stated in the customer’s contract.User qualifications OrganizationRelated publicationsHNS- andcustomer-providedequipment
1027145–0001 Revision D viii About this manual Hub installationRevision recordRevision Date of issue ScopeAApril 21, 1999 Released for UL approval.BJune 8, 1999 Added new and updatedinformation.CAugust 9, 1999 Added troubleshooting andmaintenance information.DDecember 17, 1999 Updated illustrations; variousrevisions and additions.
1027145–0001 Revision D Important safety information ixHub installationImportant safety informationFor your own safety and protection, read this safety sectioncarefully. Keep this safety information where you can refer to it ifnecessary.This section introduces the types of warnings used in this manualto alert you to possible safety hazards that could be encounteredwhile installing AIReach Broadband equipment.DANGERFall hazard: Where you see this symboland DANGER heading, strictly follow thewarning instructions to avoid personalinjury or death from falling.DANGERElectric shock hazard: Where you see thissymbol and DANGER heading, strictlyfollow the warning instructions to avoidelectric shock injury or death.WARNINGPotential radio frequency (RF) hazard: Where you see this alert symbol andWARNING heading, strictly follow thewarning instructions to avoid injury to eyes or other personal injury.WARNINGWhere you see this symbol and WARNINGheading, strictly follow the warninginstructions to avoid personal injury.Types of warnings usedin this manual
1027145–0001 Revision D x Important safety information Hub installationThis manual includes the following safety warnings:DANGERIf you have to walk on a roof or use a ladderto access an installation site or equipment,follow these precautions to prevent personalinjury or death:•Do not walk near the edge of the roof.•Watch out for overhead power lines.Stay at least 6 meters (20 feet) frompower lines.•Walk only on sound roof structures.•Do not work on a roof or ladder inhigh wind, rain, lightning, or otheradverse weather conditions.•Follow all safety precautions from theladder or antenna manufacturer.•Do not walk on a roof if a storm isvisible—even if the storm is distant.Lightning can travel and strike inadvance of a storm.WARNINGIf you need to hoist materials to theinstallation location, observe theseprecautions to avoid personal injury:•Use a rope strong enough to supportall of the materials that need to behoisted.•Never stand under the rope whilematerials are being hoisted.•Hoist one concrete block at a time.•Pass the rope through the center holeof each concrete block. If you use thehole on either end, the end can breakoff, allowing the concrete block to fall.•Be advised that the contents of themount kit can fall through the end ofthe box if the box is tilted—especiallyif the box has been damaged.•Use a back brace.Warnings appearing inthis manual
1027145–0001 Revision D Important safety information xiHub installationWARNINGPotential radio frequency (RF) hazard:•Keep away from the front of theoutdoor unit (ODU) antenna while theODU is operating. Note that you cannottell from outward appearance whetherthe ODU is operating or not.•Be careful with respect to the ODU youare installing and ODUs that mayalready be operating in the installationarea.Failure to observe these warnings couldresult in injury to eyes or other personalinjury.WARNINGTo help avoid death, injury, or damage froma lightning strike, you must install alightning arrestor where the IFL enters thebuilding.WARNINGThe optional hub rack weighs approximately115 pounds (52.2 kilograms) empty. Do notattempt to lift it by yourself. Two peopleshould lift or move the rack, when necessary.Failure to observe this warning could resultin personal injury.The warning immediately below applies only to IDUs with a dual ac or dc power supply:WARNINGMultiple power connectors. Disconnectboth ac and dc power before servicing.
1027145–0001 Revision D xii Important safety information Hub installationWARNINGTo avoid the risk of electric shock,remove power from the power circuitbefore connecting power cables to theIDU power supply.WARNINGThe IDU chassis must be solidly bonded to alow–impedance ground (earth) source. To avoid the risk of electric shock and/orequipment damage, do not apply power tothe IDU chassis without a ground reference.WARNINGTo avoid the risk of electric shock, makesure the dc power source breaker is offbefore installing a remote power–offcircuit. Use a continuity tester to verifythat power is off.
HUB INSTALLATION1027145–0001 Revision D Installation summary 1–1Hub installation Chapter 1Installation summaryThis chapter includes:•Hub reference drawing – page 1–2•HT installation summary – page 1–3The installation summary previews the entire installation processand serves as a quick reference. For detailed information, seechapters 2 through 8.
1027145–0001 Revision D 1–2 Installation summary Hub installationFigure 1-1 illustrates the main hub components:•Outdoor units (ODUs)•Intrafacility link (IFL)•Indoor units (IDUs)•Other indoor hub equipmentA hub terminal (HT) consists of an ODU and IDU connected byan IFL. A hub includes at least one HT, but typically includesmultiple HTs.IDUsDC power distribution,LAN hub, andhub LAN routerT0006018HT ODUsHub IDUs TransmissionequipmentReferencetiming sourceATMmultiplexerTDMmultiplexerMultiplexers are not provided by HNS unlessspecified in the HNS-customer contract.IFLHub site indoorequipmentFigure 1-1 AIReach Broadband hub equipment1.1Hub referencedrawing
1027145–0001 Revision D Installation summary 1–3Hub installationComponents to be installedThe following AIReach Broadband components are installed at thehub site:•ODU(s) – Integrated antenna and transceiver•IFL•Indoor unit(s) (IDU), including:- IDU channel and control module (CCM)- IDU service–specific interfaces (SSIs)•Optional: hub rackTransmission equipment such as ATM and TDM multiplexers isavailable from HNS as an option.Summary of installation stepsInstallation of HTs at a hub site consists of the following maintasks:Install the mast mount – page 3–6Determine the HT alignment direction – page 4–6Install antenna mount – page 4–15Attach the antenna to the mount – page 4–17Adjust the antenna azimuth – page 4–20Adjust the antenna elevation – page 4–23Attach the transceiver to the antenna – page 4–27Ground the ODU – page 4–30Determine the IFL cable route – page 5–4Install the IFL cable (inside the building) – page 5–7Install IFL lightning arrestor – page 5–8Ground the lightning arrestor – page 5–12Install the IFL cable (on the roof) – page 5–13Test the IFL cable – page 5–151.2Installationsummary andchecklist
1027145–0001 Revision D 1–4 Installation summary Hub installationConnect the IFL cable to the ODU – page 5–15Install the hub rack (optional) – page 6–2Ground the rack – page 6–6Install indoor unit (IDU) – page 6–7Connect power supply – page 6–11Ground the IDU chassis (if required) – page 6–14 (ac) or 6–17 (dc)Install CCM – page 6–26Install SSIs – page 6–28Connect IFL to the CCM – page 6–32For each IDU, repeat steps on pages 6–7 through 6–32.Install CCM redundancy bus cable (if backup HT is present)– page 6–33Conduct CCM power–on test – page 6–36Check component status – page 6–39Verify prerequisites for commissioning – page 7–2Perform commissioning steps – page 7–3Test HT to RT connections (if possible) – page 7–8Weatherproof connections – page 8–2Obtain customer signoff – page 8–3For detailed installation instructions, see chapters 2 through 8.
HUB INSTALLATION1027145–0001 Revision D Prerequisites 2–1Hub installation Chapter 2PrerequisitesThis chapter discusses steps that are required prior to installationof AIReach Broadbandhub equipment. It includes the followingsections:•Reviewing site data and plans – page 2–1•Planning ahead for building access – page 2–2•Tools needed for installation – page 2–3•Prerequisites for commissioning – page 2–7Before you begin installing the equipment, review all previouslycollected site data and site plans for information you will need toinstall the indoor and outdoor equipment, including the IFL(intrafacility link). For more information on the equipment to beinstalled, see section 1.2.Review:•The completed Site Data Record from the Hub and RemoteTerminal Site Preparation Guide – The Site Data Record iscompleted during and after the pre–installation site survey.It includes the site address, hub terminal (HT) alignment foreach sector, IFL information, and much other information.•Site drawings and photographs, including hub networkschematic and hub rooftop drawing – These should includeinformation about the site environment; existing equipmentand building features; location of ODUs, IDUs, hub rack (ifused), and the hub LAN router; IFL routing; customerequipment to be connected to AIReach Broadbandequipment; equipment ID numbers; and other information.•Planning the ODU location, a section in the Hub andRemote Terminal Site Preparation Guide – The ODUlocation should already be selected; however, this sectioncontains information that is useful for the installer to know.2.1Reviewing site dataand plans
1027145–0001 Revision D 2–2 Prerequisites Hub installationBefore you go to the installation site, make sure you have allnecessary information (such as contact names and phonenumbers) for accessing all parts of the building you will needto visit (roof, equipment rooms—which may be in the basement,and other locations). This information should be available in theSite Data Record, which is completed as part of the site survey.Recommendations:•Know who to contact for assistance (name, phone number,working hours).•Get good directions or a building map or floor plan, ifpossible.•You may need a key or pass code to gain access to the roof.•Make all necessary arrangements for facility support andbuilding access before you go to the installation site.2.2Planning ahead forbuilding access
1027145–0001 Revision D Prerequisites 2–3Hub installationTo install and commission AIReach Broadband hub equipment,you need the tools listed in table 2-1 . You may need general–purpose tools in addition to the specific tools listed here.Table 2-1 Tools required for HT installation (includes tools for IFL installation, antenna alignment, and initial testing)√Item Purpose (or other comments)Ladder May or may not be required; depends on buildingRope To hoist tools and equipment up ladders. Ropemust be long enough for ladders at the site. Mustbe able to hold at least 35 pounds (16 kilograms).This is the ODU weight. IFL cable is likely toweigh more.Snow shovel or heavy–duty push broom To move roof gravel away from the ODUinstallation site1/2–inch drill Cordless drill preferred for work on roof. Drill withpower cord required for heavy–duty work (suchas mounting a rack to the floor).Drill with bits for wood andmasonry. May be needed for IFL installationCombination wrenches:7/16 inch, 9/16 inch10 millimeter, 13 millimeterFor installing the mast mount and antenna mountRatchet wrench with9/16–inch socket For installing the mast mount3/8–inch torque wrench with13–millimeter deep socket Required for installing the antenna mount5/32–inch (4–millimeter) hex key wrench To loosen/tighten set screws in antenna bracket.(Required if you need to change the bracketorientation to left or right.)Custom wrench: Sealcon part number 1.500.2400.04 Required to tighten IFL cable restraining fitting.Available from Sealcon, 14853 East HinsdaleAve., Suite D, Englewood, CO 80112–4240No. 6 Phillips screwdriver Needed to attach IDU chassis mounting ears ifIDU chassis is rack mounted1000° heat gun For applying shrink wrap tubing to protect cableterminationsCable cutters2.3Tools needed forinstallation
1027145–0001 Revision D 2–4 Prerequisites Hub installationTable 2-1 Tools required for HT installation – Cont’d.(includes tools for IFL installation, antenna alignment, and initial testing)√Purpose (or other comments)ItemDiagonal cutters (wire cutters)Flush mount cuttersExcelta CX–1–78–1 cablestripping tool Manufacturer: Excelta Corp., Buellton, CACrimp tool for #2 and #6AWG ground lugs Manufacturer: Thomas & Betts, Memphis, TNHCT–231 crimp tool For terminating N–type connectorsChannel locksSoft jaw pliers Grip tool with soft surface, for gripping andturning N–type connectorsBand cutters To remove shipping bands from mast mountpiecesCarpenter’s knifeSplicer’s knife To terminate cablesFlashlight Primarily for IFL installation100–foot tape measure(metric equivalent: 30.5 meters) For measuring cable runsODU installer tool kit(HNS 1024668–0024) This kit consists of several specialized tools, asshown in figure 2-1 (page 2–6):• Temporary installation collar and clamp –These support the antenna mount andODU/antenna during installation andalignment.• Two azimuth/elevation adjuster assemblies –Used to adjust the antenna azimuth andelevation.The ODU installer tool kit is available from HNS.Large backpack or padded bag To haul ODU transceiver and antenna to the roof
1027145–0001 Revision D Prerequisites 2–5Hub installationTable 2-1 Tools required for HT installation – Cont’d.(includes tools for IFL installation, antenna alignment, and initial testing)√Purpose (or other comments)ItemDetailed local map Used to align HT antennas. Must show truenorth, streets, buildings, and landmarks. Helpful ifthe map shows magnetic declination (ormagnetic north versus true north). A U.S.Geological Survey map is recommended. Atravel map will suffice if it shows sufficient detail.Ruler or straight edge For antenna alignment; used to mark directionson mapPencil or broad–tip pen For antenna alignment; used to add markings tolocal mapProtractor Used to align antenna. Must show 0° incrementsfrom 0° to 180°.Compass Used as an aid in aligning the antenna. Must beaccurate to within ±1°Chalk or other marker For antenna alignment; to mark lines on the roofOptional: Chalked plumb line(the type you snap toleave a straight chalk line)For antenna alignment; to mark lines on the roofInclinometer Used to set antenna elevationPersonnel safety lines For safety on roofBack brace To protect against back injury while hoisting orlifting equipment and installation materialsNote: Vendor names, model numbers, and part numbers identify equipment known tobe suitable. Other comparable equipment may also be suitable.
1027145–0001 Revision D 2–6 Prerequisites Hub installationFigure 2-1 shows the specialized tools included in the ODUinstaller tool kit (HNS 1024668–0024). These tools can also beordered separately: Temporary installation collar with clamp –HNS 1024668–0022; one azimuth/elevation adjuster(interchangeable) – HNS 1024668–0023. These tools are removedafter mount installation and alignment so they can be reused forsubsequent installations.Figure 2-1 Tools included in ODU installer tool kit (all shaded parts)hb007AzimuthadjusterElevationadjusterClampDetailTemporary installation collar -Supports antenna mount duringinstallation and antenna alignmentAntennamountMast
1027145–0001 Revision D Prerequisites 2–7Hub installationYou will not be able to commission HTs (as detailed in chapter 7)unless the Element Management System (EMS) is operational.Specific requirements for commissioning are:The EMS hardware and software must be installed andoperational.The EMS database must be loaded and operational.The EMS operator has to enter the hub MAC address into the EMS database.Additional prerequisites for commissioning are listed in chapter 7.The additional prerequisites are satisfied when the HT is properlyinstalled. The prerequisites listed above must be accomplishedprior to HT installation—or commissioning will be delayeduntil they are accomplished.2.4Prerequisites forcommissioning
HUB INSTALLATION1027145–0001 Revision D Installing mast mounts 3–1Hub installation Chapter 3Installing mast mountsThis chapter includes:•Overview – page 3–2•Roof and ladder safety – page 3–3•Mount location – page 3–3•Handling materials – page 3–4•Roof types – page 3–5•Mast mount types – page 3–5•Standard nonpenetrating mount – page 3–6•Existing structures – page 3–13
1027145–0001 Revision D 3–2 Installing mast mounts Hub installationTypically, the installers assemble a nonpenetrating roof mount foreach ODU to be installed. In some cases, a different type of mastmount may be used, or an existing structure may be used.The mount supports the mast in a vertical position, and the ODU ismounted on the mast, as shown in figure 3-1.Figure 3-1 Mast mount supporting mast and ODUT00060013.1Overview
1027145–0001 Revision D Installing mast mounts 3–3Hub installationDANGERIf you have to walk on a roof or use a ladderto access an installation site or equipment,follow these precautions to prevent personalinjury or death:•Do not walk near the edge of the roof.•Watch out for overhead power lines.Stay at least 6 meters (20 feet) frompower lines.•Walk only on sound roof structures.•Do not work on a roof or ladder inhigh wind, rain, lightning, or otheradverse weather conditions.•Follow all safety precautions from theladder or antenna manufacturer.•Do not walk on a roof if a storm isvisible—even if the storm is distant.Lightning can travel and strike inadvance of a storm.Site preparation personnel specify the ODU location as part ofpreparing the hub rooftop drawing.1. Use the hub rooftop drawing to determine where to installthe ODU.2. Make sure the roof penetration or entry point for the IFL issuitable.Important: The location(s) used for ODU installation must meetthe requirements listed in the Hub and Remote Terminal SitePreparation Guide. Key considerations include:•Line of sight•IFL entry location•Sources of interference•Safety•Ground point location•Access•SecurityFor details, see the Site Preparation Guide.3.2Roof and laddersafety3.3Mount location
1027145–0001 Revision D 3–4 Installing mast mounts Hub installationDepending on the installation location, you may have to hoist themount kit, ballast (concrete blocks), IFL cable, and tools to therooftop as shown in figure 3-2. Using two or more people for thistask will save considerable time.hbph001Figure 3-2 Hoisting materials to the installation locationWARNINGIf you need to hoist materials to theinstallation location, observe theseprecautions to avoid personal injury:•Use a rope strong enough to supportall of the materials that need to behoisted.•Never stand under the rope whilematerials are being hoisted.•Hoist one concrete block at a time.•Pass the rope through the center holeof each concrete block. If you use thehole on either end, the end can breakoff, allowing the concrete block to fall.•Be advised that the contents of themount kit can fall through the end ofthe box if the box is tilted—especiallyif the box has been damaged.•Use a back brace.If possible, avoid hoisting the ODU transceiver and antenna on arope. If possible, carry these components in a backpack or paddedbag.3.4Handling materials
1027145–0001 Revision D Installing mast mounts 3–5Hub installationMany roof types are suitable for AIReach Broadband ODUinstallations. Mount installation procedures for the followingcommon roof types are described later in this chapter:•Rubber cap sheet/glued rubber cap sheet•Loose gravel on rubber cap sheet•Corrugated metalThe roof type is a factor in the type of mast mount selected. Also,some mount installation steps may be different, depending on theroof type.The following options are available for mounting a mast tosupport the ODU:•Nonpenetrating roof mount – This mount, essentially aflat platform assembled from a kit, is suitable for mostapplications. It can be used on various flat roof types. Fordetails, see section 3.7.•Existing structure – An existing structure such as anantenna tower can be used as a mast, or a mast can bemounted to the structure, if the structure meets therequirements given in the Hub and Remote Terminal SitePreparation Guide.3.5Roof types3.6Mast mount types
1027145–0001 Revision D 3–6 Installing mast mounts Hub installationThe standard nonpenetrating roof mount, HNS 9200375–0001, is aflat, metal–frame mount assembled from a kit. It requires a6.5–by–6.5–foot space (1.98 by 1.98 meters) and includes a 7–foot(2.1–meter) mast. You install the mount on a rubber pad; concreteblocks are added for ballast.The standard mount can be used on a variety of flat roof types, asdetailed below.Instructions are given below for various types of roofs. See alsothe manufacturer’s instructions, which are included in the mountshipping carton.Most flat roofs are topped with:•Glued rubber cap sheet or•Rubber cap sheet with gravelFollow these instructions for either type of roof:1. If the cap sheet is covered with gravel, use a push broom orsnow shovel to clear the gravel from the area where themount will be installed, as shown in figure 3-3.hbph005Figure 3-3 Clearing gravel from the installation location2. Place the rubber pad on the roof surface where the mountwill be assembled.3.7StandardnonpenetratingmountFlat roof – rubber sheet(with or without gravel)
1027145–0001 Revision D Installing mast mounts 3–7Hub installationFigure 3-4 identifies the main mount components.Outerbase angleDiagonalbase angleInnerbrace angleMastMastbrace anglert015RubberpadFigure 3-4 Mount components•Follow steps 3 through 10 to assemble the mount.3. Place the mount’s four outer base angles on the rubber pad.4. Place the mount’s diagonal base angles on the rubber padand connect them to the outer base angles at the locationscircled in figure 3-5.Figure 3-5 Connecting diagonal base angles to outer base anglesCarriage bolt11112222Flat washerLock washerHex nutrt013
1027145–0001 Revision D 3–8 Installing mast mounts Hub installation5. Place the mast between the diagonal base angles. Secure thediagonal base angles to the mast as shown in figure 3-6.11112222BoltFlat washerLock washerHex nutrt014Figure 3-6 Attaching the diagonal base angles to the mastDiagonal base angles opposite each other are secured to themast with one set of hardware as shown below.rt042
1027145–0001 Revision D Installing mast mounts 3–9Hub installation6. Attach the mast brace angles to the mast. See figure 3-7.Figure 3-7 Attaching the mast brace angles to the mastCarriage bolt11112222Flat washerLock washerHex nutrt041Mast brace angles opposite each other are secured to themast with one set of hardware as shown below.rt042
1027145–0001 Revision D 3–10 Installing mast mounts Hub installation7. Place the inner brace angles on the rubber pad and connectthem to the diagonal base angles and mast brace angles asshown in figure 3-8.Figure 3-8 Attaching inner brace angles to diagonal baseangles and mast brace anglesCarriage bolt11112222Flat washerLock washerHex nutrt0168. Refer to the Site Data Record (from the site survey) todetermine how many concrete blocks are required to anchorthe mount.
1027145–0001 Revision D Installing mast mounts 3–11Hub installation9. Place the concrete blocks on the mount so they are evenlyspaced, with the ends of each block anchoring both theinner and outer base angles, as shown in figure 3-9.Figure 3-9 Proper placement of concrete blocks on the mountrtph01010. When the mount installation is complete, if the roof iscovered with gravel, replace gravel up to the outside edgesof the mount. See figure 3-9.Do not replace gravel in the area inside the mount base.Leave the rubber pad exposed.This section explains how to install the standard nonpenetratingroof mount on a corrugated metal roof.Special requirements:•Pressure treated lumber, as specified in step 1 below,and•Twelve 1–inch–long (2.5–centimeter) lag bolts.1. Obtain five pieces of pressure treated lumber, each 4 inchesby 4 inches by 8 feet long (10 centimeters by 10 centimetersby 2.44 meters long).2. Important: Select an area of the roof that is supported by ametal I–beam to install the mount.3. Cut the rubber pad into strips 4 inches wide by 8 feet long(10 centimeters wide by 2.44 meters long).4. Use 5–penny shingle nails to nail one strip of rubber pad toone surface of each piece of lumber. See figure 3-10.Corrugated metal
1027145–0001 Revision D 3–12 Installing mast mounts Hub installation5. Lay out the 4 x 4s, as shown in figure 3-10, so that eachpiece is:- In the recessed portion of the roof- Parallel to the raised seams- Equally spaced to support the mast, mount braces andsides, and concrete blocks, as shown in figure 3-10.Lay the lumber with the pad side down, so that the pad isbetween the roof and the lumber.Figure 3-10 Supporting the mount on a corrugated aluminum roofMastRoofCinder block(ballast)CinderblockRoofDetailRubber pad(strip)Wood(4x4)Wood(4x4)Mast mount(assembled from kit)MastmountLag bolthb008NailEnd view6. Follow steps 1 through 10 starting on page 3–6 toassemble the mount.Assemble the mount on the 4 x 4s so that when completed,the mount is elevated above the aluminum roof.7. Make sure the mount is evenly positioned on the 4 x 4s,then use lag bolts to bolt the mount to the 4 x 4s.Install the bolts through the holes in the mount’s outerframe and into the wood. Use one bolt at each end of eachpiece of lumber (as shown in figure 3-10). Use one bolt atthe center of each remaining side of the mount.8. Add the required number of concrete blocks for ballast. Seesteps 8 and 9 on page 3–10.
1027145–0001 Revision D Installing mast mounts 3–13Hub installationIn some cases, you may be able to mount an ODU to an existingstructure, such as a tower built to support communicationsantennas.The key factors for determining if an existing structure can beused as mast are that the structure must:•Be securely attached to the building (and capable ofsustaining specified wind loadings).•Have an outside diameter of 2.0 to 4.5 inches.•Meet line of sight (LOS) requirements.Important: In addition to these criteria, the structure must alsomeet other requirements listed in the Hub and Remote TerminalSite Preparation Guide.3.8Using existingstructures as ODUmounts
HUB INSTALLATION1027145–0001 Revision D Installing ODUs 4–1Hub installationChapter 4Installing ODUsThis chapter explains how to install ODUs at the hub. It includes:•Introduction – page 4–2•Transporting the ODU – page 4–5•Determining the HT alignment direction – page 4–6•ODU installation and alignment tools – page 4–10•Installing the temporary collar – page 4–11•Installing the antenna mount – page 4–15•Attaching the antenna to the mount – page 4–17•Adjusting the antenna azimuth – page 4–20•Adjusting the antenna elevation – page 4–23•Attaching the transceiver to the antenna – page 4–27•Grounding the ODU – page 4–30For ODU standards compliance information, see appendix B(page B–2).
1027145–0001 Revision D 4–2 Installing ODUs Hub installationFor conceptual reference figure 4-1 illustrates how hub terminal(HT) ODUs communicate with remote terminals (RT) ODUs.Typically, multiple HTs are used to provide multiple sectors andachieve coverage up to 360°.T0006019Hub terminalsRemoteterminalRemote terminalRemote terminalFigure 4-1 Hub ODUs communicating with RT ODUs4.1Introduction
1027145–0001 Revision D Installing ODUs 4–3Hub installationThe HT outdoor unit (ODU) and integrated antenna attach to amount installed on a vertical mast, as shown in figure 4-2.T0006017ODU side viewTransceiver AntennaMastMountedODUSome antenna modelsmay be smaller than theantennas shown here.Figure 4-2 HT ODU
1027145–0001 Revision D 4–4 Installing ODUs Hub installationWhen installing ODUs, observe the following safety warnings:DANGERDo not work on a ladder or roof withoutfirst reading the safety warnings on page xof this manual. Failure to observe thesewarnings could result in personal injury ordeath.WARNINGPotential radio frequency (RF) hazard:•Keep away from the front of theoutdoor unit (ODU) antenna while theODU is operating. Note that you cannottell from outward appearance whetherthe ODU is operating or not.•Be careful with respect to the ODU youare installing and ODUs that mayalready be operating in the installationarea.Failure to observe these warnings couldresult in injury to eyes or other personalinjury.Safety warnings
1027145–0001 Revision D Installing ODUs 4–5Hub installationBefore you can install the outdoor equipment, the mast must beinstalled.The mast must have an outside diameter of 2.0 to 4.5 inches (5.0to 11.4 centimeters) and must be securely mounted in a vertical orhorizontal position. If the mast is not installed, you will need toinstall it before you proceed. For additional details concerningthe mast, see the AIReach Broadband Hub and Remote TerminalSite Preparation Guide.Before starting, make sure you have:•Antenna mount•Antenna•Transceiver•3/8–inch torque wrench with 13–millimeter deep socket•5/32–inch (4–millimeter) hex key wrench You will also need the following tools to plot HT alignments:•Detailed local map – Must show true north, streets,buildings, and landmarks. It is helpful if the map showsmagnetic declination, or magnetic north versus true north. AU.S. Geological Survey map is recommended. A travel mapwill suffice if it shows sufficient detail.•Ruler or straight edge•Protractor with markings from 0° to 180°.•Pencil or broad–tip pen•Compass•Chalk or other marker to mark lines on the roof•Optional: chalked plumb line (the type you snap toleave a straight chalk line)Unpack the ODU transceiver and antenna before going up to theroof. Carry the transceiver and antenna to the roof (in separatetrips) in a backpack or padded bag. Make sure the transceiver orantenna is secured in the backpack or bag.Prerequisites4.2Transporting theODU
1027145–0001 Revision D 4–6 Installing ODUs Hub installationTo install and align the ODU, you must know the assigned HTalignment direction and where this direction is relative to the HTlocation. Plot the planned sectors on a local map as explained inthis section—then you will know the alignment direction for eachHT to be installed.1. Obtain the HT alignment direction for each HT to beinstalled (for example, 45°, 135°, and so on) from the SiteData Record (prepared by the site survey team).2. Find true north on the map.3. Find the hub site on the map, and clearly mark its location.4. Carefully plot lines for true north (0°), south, east, and west,with the hub site at the intersection, as shown in figure 4-3(page 4–7).5. Plot the assigned alignment direction for each sector, andidentify the sectors, using figure 4-3 as an example.Figure 4-3 shows four sectors for 90° ODUs. Sectors for45° or 22.5° ODUs are 45° and 22.5° wide, respectively. Insome cases, a full 360° coverage range is not required.6. On the roof, determine where true north is.You may be able to determine true north using only the mapand landmarks.If you use a compass to determine magnetic north, youmust adjust for magnetic declination (deviation fromtrue north) to determine true north. Some maps showmagnetic declination; some show magnetic north versustrue north.If you are west of the north–to–south line where declinationis 0°, the declination is east (or positive). If you are east ofthe 0° declination line, the declination is west (or negative).To correct a magnetic compass reading to true north,subtract east (positive) declination values from themagnetic north reading. Add west (negative) declinationvalues. For example:S If the declination is east, 14°, subtract 14° from themagnetic reading.S If the declination is west, –14°, add 14° to themagnetic reading.4.3Determining the HTalignment direction
1027145–0001 Revision D Installing ODUs 4–7Hub installationFigure 4-3 Example: Sectors and HT alignment directions plotted on a local maphb081oooo4 sectors plottedfor 4 90 ODUs°HT alignment directionooooTrue northHub
1027145–0001 Revision D 4–8 Installing ODUs Hub installationMagnetic declination changes over time, so use only currentdeclination values.A compass on a roof may be unreliable, due to metalreinforcing rods in concrete and other metal. Stay awayfrom metal if possible. Take several readings. If readingsare not consistent, take readings on the street and mark truenorth (accounting for declination) on the street where youcan see it from the roof. Use a compass only forverification; do not rely on a compass alone to align theantenna.It may be helpful to mark true north, south, east, and weston the roof using a chalked plumb line or some othermarking method.Once you know true north (0°) you can easily determinesouth, east, and west (at 90° intervals), as shown in figure4-3. You can use the map, protractor, and landmarks todetermine any other direction (angle) on the map or withrespect to the actual site.With true north, south, east, and west known, you can alignall HTs at the hub site. You could align them on the basis oftrue north alone, but knowing the other three directions isuseful for reference and verification.7. Use the map and landmarks to verify the directions youhave determined.8. Place the protractor on the map, with its 0° (zero degree)mark on true north. Then determine and plot the angle(s)that corresponds to the HT alignment direction(s).
1027145–0001 Revision D Installing ODUs 4–9Hub installation9. Using the map, directional markings you have made on theroof, the protractor, and landmarks, point the center of theantenna toward the HT alignment direction (i.e., toward thecenter of the sector, or coverage area) as you install theantenna. (See figure 4-4. Installation instructions for theantenna are covered in sections 4.4 through 4.9.)Each sector is defined by a sector angle and coverage angle,as illustrated in figure 4-4. However, to align the antenna,you only need to know the assigned HT alignmentdirection.Figure 4-4 HT sector definition and terminologyThis exampleshows a singlesector fora 45 ODU.°hb082Sector angle - Starting point for thecoverage angle, relative to 0° (north)Coverage angle - Sector coverage (beamwidth)HT alignment direction+22.5:Sector angle 30.0+ 1/2 coverage angle= 52.5°°°52.5°30°Truenorth0°45°Sector (shaded area)ODU22.5°Keep the sector map and protractor handy. You will usethem as you physically install and align the antenna, asexplained in the following sections.
1027145–0001 Revision D 4–10 Installing ODUs Hub installationFigure 4-5 shows the specialized tools included in the AIReachBroadband ODU installer tool kit (HNS 1024668–0024).You use these tools during installation and antenna alignment to:• Support the antenna mount and ODU and• Adjust the antenna azimuth and elevationInstructions for these procedures are included later in this chapter.When the installation is complete, you remove the temporaryinstallation collar, clamp, and adjusters so you can reuse them forsubsequent installations.Figure 4-5 ODU installation and alignment tools (all shaded parts)MastAdjusterboltElevationadjusterDetailAdjusterboltAzimuth adjusterDetailhb034Antenna mountAntenna bracketThe azimuth and elevationadjusters are identical.Either adjuster can bemounted in the horizontalposition to adjust antennaazimuth or the verticalposition to adjust antennaelevation, as shown.DetailTemporaryinstallationcollarClamp4.4ODU installationand alignment tools
1027145–0001 Revision D Installing ODUs 4–11Hub installationImportant: To correctly install the antenna mount, read andcarefully follow all instructions in sections 4.5 through 4.9.The temporary installation collar (HNS 1024668–0022; figure 4-6)supports the antenna mount and ODU during installation (asshown in figure 4-5).Figure 4-6 Temporary installation collarhb036Temporaryinstallation collarTemporarymast clampMastBefore you install the temporary installation collar:1. Refer to the illustration below to determine which side ofthe temporary mast clamp to use:hb065Temporary mast clampUse this side against the mast if themast outside diameter is.less than3.5 inches (8.9 centimeters)Use this side against the mast if themast outside diameter is 3.5 inches(8.9 centimeters) or larger.4.5Installing thetemporary collar
1027145–0001 Revision D 4–12 Installing ODUs Hub installation2. Determine (approximately) how high on the mast to installthe temporary installation collar:a. Determine the desired ODU/antenna installationheight.Generally, the ODU height is determined as part ofthe RF survey and is specified in the hub planningdocuments.If the ODU height is not specified, install the HTODU as high as possible on the mast.The ODU/antenna must be high enough to clearany obstructions.b. Refer to figure 4-7 for the collar position relative tothe installed antenna position.As shown in figure 4-7, when the antenna is installed(later), the top of the collar is below the antennacenter and above the bottom of the antenna.Antenna(front)Temporaryinstallation collarAntennacenterverticalThe antenna andmount are notinstalled yet.They are shownhere to indicatewhere thetemporaryinstallation collarshould be installed.T0006002AntennabottomTopofcollarSome antenna models may be smallerthan the antenna shown here.MastFigure 4-7 Collar height relative to desired antenna height
1027145–0001 Revision D Installing ODUs 4–13Hub installationAttach the temporary installation collar to the mast, as follows:1. Point the two long arms away from the assigned HT sector,as shown in figures 4-8 and 4-9.2. Position the collar and clamp on opposite sides of the mast,and swing the clamp toward the collar until you can“capture” the clamp by swiveling the free–swinging boltinto the slot in the clamp.hb067CollarSwing clamptoward collar.MastBoltBoltPoint these armsfrom theassigned HTsector.awayFigure 4-8 Attaching the temporaryinstallation collar to the mast
1027145–0001 Revision D 4–14 Installing ODUs Hub installation3. Align the collar with respect to the direction specified forHT alignment by the Network Planning Group (andrecorded in the Site Data Record). See figure 4-9.To determine the actual HT alignment direction with respectto the your location on the roof, refer to the sector map youcreated (section 4.3).4. Using a torque wrench with a deep socket, tighten thetemporary installation collar locking nuts to 16foot–pounds torque (21.7 Newton–meters).Figure 4-9 Aligning the temporary installation collarhb073CollarMastPoint these armsthe assigned HT sector.away fromAlign this flat surface withthe HT alignment direction.HT alignment directionClose-up - Flat surface on collar2 locking nuts:16 foot-pounds(21.7 Newton-meters)CAUTIONCorrect torque is essential for successfulinstallation and adjustment. Tighten nuts tothe exact torque stated. Incorrect torquemay result in damage to equipment.Important: Due to planned enhancementsto the antenna mount design, the specifiedtorque settings are subject to change.Verify the torque settings with the HNSWireless Networks Division (WND)Technical Assistance Center (TAC) beforeinstalling the antenna and mount.
1027145–0001 Revision D Installing ODUs 4–15Hub installationThe antenna mount (HNS 1024668–0025) consists of a mastinterface and permanent mast clamp, as shown in figure 4-10.Follow the steps below to install the antenna mount.Figure 4-10 Antenna mountAntennamounthb037Temporaryinstallation collarMastPermanentmast clampMastinterface1. Determine which side of the permanent mast clamp to use:hb069Permanent mast clampUse this side against the mast if themast outside diameter is.less than3.5 inches (8.9 centimeters)Use this side against the mast if themast outside diameter is 3.5 inches(8.9 centimeters) or larger.4.6Installing theantenna mount
1027145–0001 Revision D 4–16 Installing ODUs Hub installation2. Position the mast interface and permanent mast clamp onopposite sides of the mast, with the interface on the sameside as the temporary collar, as shown in figure 4-11.Allow the bottom surface of the mast interface to rest on thetop surface of the temporary installation collar.hb068MastPermanentmast clampMastinterfaceClamp nut(1 of 4)Swing clamptoward interface.Elevationadjustment armAlign the face of the mastinterface so that these twosurfaces are parallel.Figure 4-11 Installing the antenna mount3. Swing the clamp toward the interface until you can“capture” the clamp by swiveling the free–swinging boltsinto the two slots in the clamp, as shown in figure 4-11.The elevation adjustment arm (shown in figure 4-11) mustbe behind the antenna (not installed yet). This means it willbe on the side of the interface that is farthest from the HTalignment direction (sector direction).In some cases, to align the antenna in the right direction, itis necessary to install the mount upside down, with theelevation adjustment arm at the top of the mast interface.This is acceptable, as long as the mount is installed so theelevation adjustment arm will be behind the antenna.4. Align the mast interface and temporary installation collar sothe rectangular face of the interface is parallel with the flatsurface of the collar, as shown in figure 4-11.5. Finger tighten the four mast clamp nuts so the mastinterface and permanent mast clamp are snug and withoutexcess movement.You should be able to smoothly pivot the mast interfaceand mast clamp around the mast to permit coarse azimuthadjustment.(You fully tighten the mast clamp nuts later, aftercompleting all adjustments.)
1027145–0001 Revision D Installing ODUs 4–17Hub installation1. Make sure the antenna is right side up.On the back of the antenna is a label with an arrow thatpoints to the top of the antenna. (The label reads “Installantenna this way up.”)2. The antenna bracket can point to the left or right, as shownin figure 4-12. Before attaching the antenna to the antennamount, make sure the bracket orientation (to the left orright) is suitable for your installation location. If necessary,you can use a 5/32–inch hex key wrench to remove theeight set screws and reinstall the bracket so it points in theopposite direction.Figure 4-12 The antenna bracket can be oriented tomount to the antenna mount on the left or right.T0006010AntennabracketAntenna (rear view)Set screws (8)Some antenna models may be smallerthan the antenna shown here.4.7Attaching theantenna to themount
1027145–0001 Revision D 4–18 Installing ODUs Hub installation3. With the antenna radome facing in the direction of theassigned HT sector, position the round, flat surface of theantenna bracket approximately 1 inch (2.5 centimeters)from the mast interface.4. Rotate the antenna approximately 45° away from the HTalignment direction (assigned sector) until the antennabracket reliefs (curved indentations) are aligned with thefour nuts on the mast interface, as shown in figure 4-13.T0006003Relief (1of 4)Locking nut(1 of 4)MastinterfaceReliefClose-up view:Antenna bracket reliefs45Alignment directionAntennaFigure 4-13 Rotating the antenna so the antennabracket can be placed against the mast interface5. Press the antenna against the mast interface.
1027145–0001 Revision D Installing ODUs 4–19Hub installation6. Rotate the antenna approximately 45° toward the HTalignment direction (sector), to the upright position, asshown in figure 4-14—then finger tighten the antennabracket locking nuts so the antenna is snug and withoutexcess movement.The antenna is now “captured” by the antenna mount.However, because the antenna bracket nuts are not fullytightened, you can adjust the antenna elevation.Figure 4-14 Rotating the antenna to theupright installation positionT0006004Antenna45
1027145–0001 Revision D 4–20 Installing ODUs Hub installationTo adjust the antenna azimuth (horizontal pointing direction), youmove the antenna to the left or right, as illustrated in figure 4-15,until it is pointed in the desired direction (HT alignment direction).MastSectorcenterHT antennaHT alignment directionT0006005Top viewLeftRightadjustedby 10 .°+_Antennaazimuthcan beFigure 4-15 Antenna azimuth adjustment (to right or left)Specific instructions for adjusting the antenna azimuth follow.First obtain a coarse azimuth adjustment:1. Rotate the antenna mount (and antenna) around the mast tothe approximate HT alignment direction.Refer to the sector map you created as necessary.Landmarks may also help.2. Using a torque wrench with a deep socket, tighten thefour mast clamp nuts to 20 foot–pounds torque (27.1Newton–meters). Tighten each bolt a little at a time,moving from bolt to bolt in an X pattern.3. Loosen the temporary installation collar and re–align thecollar with the mast interface, as shown in figure 4-11.4. Tighten the correctly aligned temporary installation collar to16 foot–pounds torque (21.7 Newton–meters).4.8Adjusting theantenna azimuthCoarse azimuthadjustment
1027145–0001 Revision D Installing ODUs 4–21Hub installationThis subsection applies only to the 22.5° HT antenna, whichrequires more precise azimuth alignment than the 90° and 45°antennas. If you are installing a 90° or 45° antenna, skip thissubsection. You do not need to install an azimuth adjuster.For fine azimuth adjustment (next subsection), install the azimuthadjuster as shown in figure 4-16.The azimuth/elevation adjusters are identical. Use either one as theazimuth adjuster or elevation adjuster. Two adjusters are providedfor installation convenience. The part number for one adjuster isHNS 1024668–0023.Figure 4-16 Installing the first adjuster, for azimuth adjustmentInstall adjuster inhorizontal position forazimuth adjustment.hb038AntennamountInsert peginto hole.1.Finger tightenthumbscrew.3.Place clamp on rectangular arm.(Arm detail is shown above.To moveclamp, turn adjuster bolt.)Arm must be fully inserted into clamp.2.ArmAdjusterboltNote: Do not remove the adjusters until the antenna is accuratelyaligned.Installing the azimuthadjuster
1027145–0001 Revision D 4–22 Installing ODUs Hub installationThis subsection applies only to the 22.5° HT antenna. If youare installing a 90° or 45° antenna, skip this subsection. You donot need to fine–adjust the azimuth.Now adjust the azimuth more precisely:1. Using a torque wrench with a deep socket, verify thatthe torque of the four mast clamp nuts is 20 foot–pounds(27.1 Newton–meters).Figure 4-17 Tightening the mast clamp nutshb0704 mast clamp nuts:20 foot-pounds(27.1 Newton-meters)2. Loosen each nut by one full rotation.(The mount stays in position, but will move when you turnthe azimuth adjuster with a wrench.)3. To determine the actual HT alignment direction with respectto your location on the roof, use the sector map you created(section 4.3), and protractor. Landmarks may also help.4. When the azimuth is properly adjusted, tighten the mast clamp nuts to 20 foot–pounds torque (27.1 Newton–meters).Fine azimuthadjustment
1027145–0001 Revision D Installing ODUs 4–23Hub installationTo adjust the antenna elevation (upward or downward pointingdirection), you rotate the antenna upward or downward, asillustrated in figure 4-18, until the elevation is set as desired.Antenna(front)Side view0elevation°DownwardelevationUpwardelevationT0006006Figure 4-18 Antenna elevation adjustment(upward or downward adjustment)Follow the steps below to adjust the antenna to the elevation anglespecified on the configuration document.First obtain a coarse elevation adjustment:1. Rotate the antenna until its elevation angle (angle fromhorizontal) is approximately the same as the specifiedelevation angle.This is a coarse elevation alignment—for now you canapproximate the antenna’s elevation angle by sight. Usually,the specified elevation is close to horizontal (near 0°).If the antenna does not rotate freely, loosen each of theantenna bracket nuts slightly.2. Finger tighten the reflector bracket locking nuts (again),so the antenna is snug and without excess movement.4.9Adjusting theantenna elevationCoarse elevationadjustment
1027145–0001 Revision D 4–24 Installing ODUs Hub installationFor fine elevation adjustment (next subsection), install the secondazimuth/elevation adjuster as shown in figure 4-19.hb039Antenna bracketFinger tightenthumbscrew.3.Place clamp on antenna bracket.(To move clamp, turn adjuster bolt.)2.Install the secondadjuster in verticalposition for elevationadjustment.Insert peginto hole.1.Previously installedadjusterazimuthAdjusterboltFigure 4-19 Installing the second adjuster, for elevation adjustmentInstalling the elevationadjuster
1027145–0001 Revision D Installing ODUs 4–25Hub installationNow adjust the elevation more precisely:1. Place an inclinometer on the top surface of the antenna, asshown in figure 4-20.T0006007Downward elevation angle(may also be upward, depending onnetwork configuration)Antenna(front)InclinometerFigure 4-20 Inclinometer on top of the antenna2. Use a wrench to turn the adjuster bolt on the elevationadjuster (figure 4-19) until the antenna is set to the specifiedelevation angle, as indicated by the inclinometer.Fine elevationadjustment
1027145–0001 Revision D 4–26 Installing ODUs Hub installation3. When the elevation is properly adjusted, tighten theantenna bracket locking nuts to 16 foot–pounds torque(21.7 Newton–meters).Figure 4-21 Tightening the antenna bracket nutshb0714 antenna bracket nuts:16 foot-pounds(21.7 Newton-meters)At this point, antenna installation is complete, and the antenna isaligned. Section 4.10 explains how to attach the transceiver to theantenna.
1027145–0001 Revision D Installing ODUs 4–27Hub installationFollow these steps to attach the transceiver to the antenna:1. Remove the plastic plug from the antenna waveguide andthe plastic cap from the transceiver coupling.CAUTIONAlways keep the waveguide and couplingplugs in place when the transceiver isdetached from the antenna, to keep dust orother contamination out.2. Position the transceiver so the three connectors pointdownward and its four mounting bolts are aligned with thefour grooves on the antenna bracket, as shown in figure4-22.T0006008TransceiverAntenna bracket (betweenantenna and transceiver)WaveguideAntennaSome antenna models may be smallerthan the antenna shown here.Groove andmounting bolt.(Bolts are attachedto transceiver.)ConnectorsFigure 4-22 Aligning the transceiver mounting bolts4.10Attaching thetransceiver to theantenna
1027145–0001 Revision D 4–28 Installing ODUs Hub installation3. Rotate the transceiver, making sure the transceiver’smounting bolts slide into the grooves in the antenna bracket.(The direction of rotation depends on the orientation of theantenna bracket—to the right or left.) If the mounting boltswill not slide into the grooves, loosen the bolts. See figure4-23.T0006009Mounting bolts must befully inserted in grooves.Rotate transceiver to slide bolts into grooves.(Rotation direction depends on orientationof antenna bracket to right or left.)Figure 4-23 Transceiver (installed)4. Tighten the mounting bolts.5. After tightening the transceiver, use the sector map,protractor, and inclinometer to make sure the azimuth andelevation adjustments are correct.
1027145–0001 Revision D Installing ODUs 4–29Hub installation6. Remove the temporary collar, clamp, and adjuster(s) (figure4-24), and keep these tools for future installations.Figure 4-24 Removing the temporarycollar, clamp, and adjustershb057AzimuthadjusterElevationadjusterRemove all shaded parts.TemporaryinstallationcollarLoosen this nutto remove collar.Bolt
1027145–0001 Revision D 4–30 Installing ODUs Hub installationGrounding the ODU requires several connections, as shown infigure 4-25. In making the ground connections, follow thesepractices:•For all ODU ground connections, use compressionconnectors (such as compression lugs or compressionclamps).•For all threaded ground connections, use a flat washer andlock washer (with the lock washer next to the nut).Ground the ODU as follows:1. Connect one end of the ground cable (No. 6 AWG orgreater, green) to the ODU ground connector, which isshown in figure 4-25.2. Connect the ground cable to a bolted joint on the mastmount.Important: For this connection, strip the cable but do notcut it. See figure 4-25. The cable continues from the boltedjoint to the ground point.3. Connect the ground cable to a suitable ground point on therooftop.The best ground point for the ODU is an earth–referencedroof ring conductor that follows the perimeter of thebuilding, constructed according to the requirements ofNFPA 780 or a similar regulatory code. However, such aconductor is not always present. Other alternatives areacceptable, as long as they comply with the groundingrequirements detailed in the Hub and Remote Terminal SitePreparation Guide.Building steel can also be used as a ground point. However,before using building steel, verify that the steel structureis electrically continuous throughout the entire buildingand that it is properly connected to earth ground. Fordetailed grounding requirements, see the Hub and RemoteTerminal Site Preparation Guide.4. Apply anti–oxidant (HNS 9008224–0002) to each groundlug (points 1, 2, and 3 in figure 4-25).5. Apply 1/2–inch (13–millimeter) heat shrink tubing (HNS9007488–0005) to each ground lug after the connection iscomplete.Important: You must slip the heat shrink onto the cablebefore you make the connections.Note: A resistance of less than 5 ohms is desirable from theODU to earth, including the earth field.4.11Grounding the ODU
1027145–0001 Revision D Installing ODUs 4–31Hub installationT0006011AntennaTransceiverGroundpointGroundcableODUSide view2-hole compression lug(Shown: Bond to structural steel)Ground pointon roof3.Apply anti-oxidantand heat shrink toall ground lugs.Single-holecompression lugEnd viewClamp-type ground connector.Strip cable at clamp.Bolted joint onmast mount2.Ground cableNo. 6 AWGor greaterODU ground connector1.View from rearTransceiverFigure 4-25 ODU grounding connectionsLightning protection is provided by grounding the ODU as statedabove and installing a lightning arrestor where the IFL cableenters the roof (as explained in section 5.7). The ODU groundand IFL lightning arrestor must both be bonded to the sameground (reference) point.Lightning protection
HUB INSTALLATION1027145–0001 Revision D Installing IFL cables 5–1Hub installation Chapter 5Installing IFL cablesThis chapter includes:•IFL cable specifications – page 5–2•Overview: IFL plan – page 5–3•Determining the IFL cable route – page 5–4•Penetrating the roof – page 5–5•Installing the penetration sleeve – page 5–6•Installing the IFL cable inside the building – page 5–7•Installing the hub lightning arrestor – page 5–8•Installing the IFL cable on the roof – page 5–13•Testing the IFL cable – page 5–15•Connecting the IFL cable to the ODU – page 5–15•Multiple IFL cables – page 5–16DANGERDo not work on a ladder or roof withoutfirst reading the safety warnings on page xof this manual. Failure to observe thesewarnings could result in personal injury ordeath.
1027145–0001 Revision D 5–2 Installing IFL cables Hub installationThe intrafacility (IFL) cable specified for AIReach Broadbandinstallations is a Type 3 VSAT coaxial cable, HNS 1010812–0001(1,000–foot / 305–meter spool). This cable is non plenum, CMGUL/C (UL) approved. An acceptable alternative is LMR–400plenum cable (available from Times Microwave Systems,Wallingford, CT). For additional specifications, see the Hub andRemote Terminal Site Preparation Guide.The following Underwriters Laboratories (UL) requirementapplies to the IFL cable:The IFL cable must be installed in ametal conduit and grounded accordingto NEC article 800–40. If the IFL cable willnot be installed in a metal conduit, thecable must be a plenum cable, UL/C(UL)approved, with a CMR rating (or higher).For specific grounding instructions, see Grounding the lightningarrestor in section 5.7. Refer also to the grounding guidelinesincluded in the Hub and Remote Terminal Site Preparation Guide.5.1IFL cablespecifications
1027145–0001 Revision D Installing IFL cables 5–3Hub installationFigure 5-1 shows the IFL and required lightning arrestor. Thelightning arrestor is installed on the roof at the IFL buildingpenetration point.Figure 5-1 shows how the IFL cable is installed in two segmentsto accommodate the lightning arrestor:•One segment from the IDU to the rooftop lightning arrestor•One segment rom the lightning arrestor to the ODUODUIFL(cablesegment 2)LightningarrestorT0006012IFL(cablesegment 1)RoofIDU (not installed yet)(Not to scale)Figure 5-1 IFL planBecause the IFL cable is installed in two segments, it is cut andterminated (with an N–type connector) in four locations, as shownin figure 5-2.ODUIFLLightningarrestorT0006013IFLRoofIDUNNNNN= N connector locationFigure 5-2 Four locations where N connectors are installed5.2Overview: IFL planIFL connections
1027145–0001 Revision D 5–4 Installing IFL cables Hub installationDetailed instructions for installing the IFL and lightning arrestorare included in the following sections.Determine the IFL cable route, from IDU to ODU. Consider theguidelines below. Every building and rooftop is unique; for thisreason, some of these guidelines may not apply to yourinstallation:•The most important considerations are the ODU and IDUlocations and the building entry point. The entry pointshould be as close as possible to the ODU. Refer to the HTrooftop drawings.•The maximum IFL cable length is 1000 feet (305 meters).•Where possible, use existing conduit.•You must use a pull box to facilitate pulling cables throughconduits if routing cable through bends totaling more than360°.•If existing conduits can not be used and the cable will beexposed, refer to building codes to determine proper cableinsulation type. For example, plenum rated cable must beused if cable will be run above suspended ceilings.•If you are installing the IFL cable(s) inside a conduitthat contains power cables, you must use plenum–ratedcable.•Look for cable routes that will be easily accessible, such asstacked telco closets etc.•Older buildings may not have stacked telco closets. Youmay have to route the cable back and forth, from one side ofthe building to the other.•Never run the IFL cable across corrugated roofing. Run thecable in the corrugation trough:hb009RoofYes NoCable5.3Determining the IFLcable route
1027145–0001 Revision D Installing IFL cables 5–5Hub installation1. Determine where the IFL cable will penetrate the roof.Refer to the HT rooftop drawings.Before you drill, consider these guidelines:•Important: Do not penetrate any part of the buildingstructure without first making sure you have the explicitpermission of the customer and building owner.•Horizontal penetration is preferable to vertical penetration.(A horizontal hole is less likely to leak.)•Take care not to destroy cabling or wiring under the roof orinside the wall.•Round penetration holes are preferred over square holes.(They are easier to make and seal.)2. Drill a 5–inch (127–millimeter) diameter hole at thebuilding penetration point.BuildingpenetrationpointBuilding surface5 inches(127 millimeters)hb0855.4Penetrating the roof
1027145–0001 Revision D 5–6 Installing IFL cables Hub installationThe IFL cable must be routed through a penetration sleeve beforeit is connected to the lightning arrestor. The lightning arrestor isattached to the penetration sleeve after cable installation.1. Use twelve screws to attach the hub penetration sleeve(sleeve and coupling) to the building surface at the buildingpenetration point. See figure 5-3.The type of screw used depends on the roof thickness andsurface composition. The screws must hold the sleeveassembly securely.Note: The penetration sleeve location is site–specific anddependent on the building penetration point. An optionalsweep, shown in figure 5-3, is available for use with thepenetration sleeve for locations where space is limited.Figure 5-3 Installing the hub penetration sleevert049Screws(12 total)BuildingpenetrationpointPenetration sleeve withoptional sweepSweep2. Weatherproof the penetration sleeve by applying siliconecaulk to the bolt hole areas and the surface of the sleeveplate.Note: Silicone caulk may not be suitable for certain typesof roofs. Choose a type of caulk that is appropriate for yourtype of roof.5.5Installing thepenetration sleeve
1027145–0001 Revision D Installing IFL cables 5–7Hub installationYou install the IFL cable in two segments, as shown in figure 5-1(on page 5–3). To install the first cable segment—from the IDUchassis location to the lightning arrestor—follow the instructionsand guidelines below. Because every building has unique features,it is not possible to give exact instructions.1. Measure the cable run length from the IDU chassis locationto the lightning arrestor location (IFL building entry point).Allow for routing around obstacles and a service loop(excess cable, in case there is any reason to later cut andre–terminate the cable).2. Run the cable from the IDU chassis location, through anexisting conduit if possible, through the hub penetrationsleeve (figure 5-3), to the lightning arrestor location.Use a stand so the cable spool spins freely as it is pulled.Leave a service loop.CAUTIONAvoid making sharp bends in the IFL cable.The minimum bend radius for IFL cable is 2inches (51 millimeters). Sharper bends maycause permanent damage to the cable.3. Cut the cable at the IDU chassis location and at thelightning arrestor.Important: Cut the cable 2 feet (0.6 meters) beyond thelightning arrestor location (building penetration point).4. Terminate the cable end at the IDU chassis location with anN–type connector. For detailed instructions for connectingan N connector, see appendix C.Important: Sound IFL cable connections are critical forproper operation of the AIReach Broadband system.Therefore, be very careful in terminating the cable. Refer tothe detailed instructions in appendix C if necessary.Attach N connectors after you route and install thecable, not before.Note: The IFL cable installation is completed in section 5.8.5.6Installing the IFLcable inside thebuilding
1027145–0001 Revision D 5–8 Installing IFL cables Hub installationAll AIReach Broadband IFL cables must connect to agrounded lightning arrestor (provided by HNS) at the buildingpenetration point, as shown in figure 5-1 (page 5–3) andexplained in this section. A single lightning arrestor can be usedfor IFL cables for up to eight HTs.WARNINGTo help avoid death, injury, or damage froma lightning strike, you must install alightning arrestor where the IFL enters thebuilding.Figure 5-4 identifies the hub lightning arrestor components.Figure 5-4 Hub lightning arrestor componentsRestrainingfittingGround barRF arrestorhb077Go to the roof to install the lightning arrestor.5.7Installing the hublightning arrestor
1027145–0001 Revision D Installing IFL cables 5–9Hub installationFollow these steps to route the IFL cable through the lightningarrestor and connect the cable to the RF arrestor:1. Attach an RF arrestor to the arrestor body with a 3/4–inch(19–millimeter) nut. See figure 5-5.The hub lightning arrestor can accommodate eight RFarrestors. The number of RF arrestors installed issite–specific and will vary.hb0783/4-inch(19-millimeter)nutTop of lightning arrestor, showingholes for 8 RF arrestorsFigure 5-5 Attaching the RF arrestor to the arrestor bodyConnecting the IFLcable to the RF arrestor
1027145–0001 Revision D 5–10 Installing IFL cables Hub installation2. Route the cable from the IDU chassis location through thebase of the lightning arrestor and the restraining fitting, asshown in figure 5-6.Figure 5-6 Routing IFL cableT0006028FromIDURestrainingfittingTerminate withN connectorhere.3. Terminate the end of the IFL cable with an N connector.For detailed instructions for connecting an N connector, seeappendix C.4. Connect the cable to the RF arrestor, as shown in figure 5-7.5. Working from inside the arrestor body, use the Sealconcustom wrench (Sealcon part number 1.500.2400.04) totighten the restraining fitting to 22.1 inch–pounds.6. Repeat steps 1 through 5 if you are installing additional IFLcables.hb080RF arrestorFigure 5-7 Connecting the IFL cable to the RF arrestor
1027145–0001 Revision D Installing IFL cables 5–11Hub installationAttach the lightning arrestor to the penetration sleeve:1. Slide the lightning arrestor over the sleeve, as shown infigure 5-8.2. Fasten the lightning arrestor to the sleeve with a screw.Figure 5-8 Attaching the arrestor assembly to the sleevehb083Slide the lightning arrestorover the sleeve.Attaching the arrestorto the penetrationsleeve
1027145–0001 Revision D 5–12 Installing IFL cables Hub installationFollow these steps to ground the lightning arrestor:1. Connect one end of the ground cable (No. 6 AWG orgreater, green) to the lightning arrestor ground bar, asshown in figure 5-9.hb097To groundpointGround cableNo. 6 AWG or greaterSingle-hole compression lugGround barFigure 5-9 Hub lightning arrestor grounding connections2. Route the ground cable to the ground point.When routing the ground cable, you must:•Secure the ground cable at 5–foot (1.5–meter)intervals.•Keep the ground cable at least 3 feet (0.9 meters)away from non–grounded metal objects.•Make sure all bends in the cable have a sweepingradius of more than 8 inches (20.3 centimeters).3. Connect the hub lightning arrestor to the same ground(reference) point as the ODU ground. See section 4.11.4. Apply anti–oxidant (HNS 9008224–0002) to each groundlug.5. Apply 1/2–inch (13–millimeter) heat shrink tubing (HNS9007488–0005) to each ground lug after the connection iscomplete.Important: You must slip the heat shrink onto the cablebefore you make the connections.Grounding the lightningarrestor
1027145–0001 Revision D Installing IFL cables 5–13Hub installationTo install the second IFL cable segment—from the lightningarrestor to the ODU—follow the instructions and guidelinesbelow. Because every rooftop has unique features, it is notpossible to give exact instructions.Connect the IFL to the lightning arrestor as follows:1. Measure the cable run length from the lightning arrestor tothe ODU. Allow for routing around obstacles and a serviceloop (excess cable, in case there is any reason to later cutand re–terminate the cable).2. Run the cable from the lightning arrestor to the ODU.Leave a service loop.CAUTIONAvoid making sharp bends in the IFL cable.The minimum bend radius for IFL cable is 2inches (51 millimeters). Sharper bends maycause permanent damage to the cable.3. Cut the cable at the lightning arrestor and at the ODU.4. Terminate both ends of the cable segment with Nconnectors. For detailed instructions for connecting Nconnectors, see appendix C.5.8Installing the IFLcable on the roofConnecting to thelightning arrestor
1027145–0001 Revision D 5–14 Installing IFL cables Hub installation5. Connect the cable to the RF arrestor, as shown in figure5-10.Figure 5-10 Connecting the IFL to the RF arrestorhb084Ground wireIFLTo ODUN connectorRF arrestorN connectorNote: The IFL cable is connected to the IDU after the CCM andSSIs are installed (chapter 6).Do not apply weatherproofing compound or tape until the HThas been tested and commissioned. Weatherproofing iscovered in section 8.1.
1027145–0001 Revision D Installing IFL cables 5–15Hub installationTest the IFL cable and connectors as follows:1. Check each connector: Use a multimeter or continuity testerto check for continuity (a short circuit) between the centerconductor and the connector body (outer shell).If the meter or tester does not indicate an open (noconnection), the connector or cable is defective and must bereplaced.2. Check the connectors and cable:a. Using a small jumper cable, attach a jumper clip tothe center conductor of the connector on one end ofthe cable.b. Attach the other end of the jumper to the connectorbody, so the center conductor and connector bodymake electrical contact.c. At the other end of the cable (at the IDU location),use a multimeter to measure the resistance betweenthe center conductor and connector.Resistance should be less than 10 ohms. If it isgreater than that find and correct the problem.1. Connect the IFL to the ODU as shown in figure 5-11.T0006014IFLGroundwireRear viewN connectorFigure 5-11 Connecting the IFL to the ODU2. Apply electrical tape to the N connector for temporaryprotection against moisture contamination.Do not apply permanent weatherproofing compound ortape until the HT has been tested and commissioned.Weatherproofing is covered in section 8.1.Testing the IFL cableConnecting to the ODU
1027145–0001 Revision D 5–16 Installing IFL cables Hub installationAfter running the cable, finish the cable installation as follows:1. Support the cable above the roof surface with a cable troughor wood blocks approximately 4 inches by 4 inches by 4inches (10 centimeters by 10 centimeters by 10centimeters):hb0102. Tie down cable runs on the roof and at the IDU locationwith tie–wraps.3. Seal the IFL rooftop entry point with weatherproofingcaulk.4. Label both ends of the IFL cable to identify the cable in anappropriate manner. This is especially important if you areinstalling multiple IFL cables. (To order IFL labels, requestHNS part number 9005328–0055.)If you are installing multiple IFL cables for multiple HTs, followthe instructions in this chapter for each IFL. However, you onlyneed to install one lightning arrestor for up to eight IFL cables,because the arrestor design accommodates up to eight cables.Finishing the cableinstallation5.9Multiple IFL cables
HUB INSTALLATION1027145–0001 Revision D Installing indoor hub equipment 6–1Hub installation Chapter 6Installing indoor hub equipmentThis chapter includes:•Installing the hub rack – page 6–2•Installing indoor units (IDUs) – page 6–7•Power supplies – page 6–11•Installing the CCM – page 6–26•SSIs – page 6–28•Connecting the IFL to the CCM – page 6–32•CCM redundancy bus cable – page 6–33•Front panel LCD operation – page 6–34•CCM power–on test – page 6–36•Checking component status – page 6–39For IDU standards compliance information, see appendix B(page B–3).
1027145–0001 Revision D 6–2 Installing indoor hub equipment Hub installationThe optional hub rack (figure 6-1) provides a location formounting:•IDUs (8 maximum)•A dc power distribution unit•The hub LAN routerFigure 6-1 Optional hub rackhb076Capacity:8 IDUs (allowing for power distributionunit and space for cabling)Base (insulator plate):16 by 20 inches(40.6 by 51.4 centimeters)¼Height:7 feet(2.1 meters)Mounting holes:18-5/16 inches(approximately46.4 centimeters)Overall:20-5/16 inches(approximately51.5 centimeters)Rack widthFollow these instructions to install the hub rack—if the hub planscall for a rack or racks:1. Refer to the hub plans and drawings to determine where therack should be installed.6.1Installing the hubrack (optional)
1027145–0001 Revision D Installing indoor hub equipment 6–3Hub installation2. Remove the hub rack assembly from its shipping container.WARNINGThe optional hub rack weighs approximately115 pounds (52.2 kilograms) empty. Do notattempt to lift it by yourself. Two peopleshould lift or move the rack, when necessary.Failure to observe this warning could resultin personal injury.3. Place the isolation pad (HNS 1018302–0001) where therack will be installed, and mark the anchor hole locations onthe floor with a pencil.4. Using a hammer and center punch, mark the center of eachmounting hole location.• Follow steps 5 through 11 if the floor is concrete:(If the floor is wood, skip to step 12.)5. Using a 1-inch carbide-tipped drill bit, drill a hole 5 1/2inches (14 centimeters) deep in each of the locations youmarked in step 4. See figure 6-2.Figure 6-2 Installing safety bolts into a concrete floorhb028NutRack mountingbracketMetal conical washerMetal washerIsolationshoulderwasherIsolationpadFloorConcrete floor5-1/2 inches(14 centimeters)
1027145–0001 Revision D 6–4 Installing indoor hub equipment Hub installation6. Clean out the holes and position the isolation pad and rackmounting bracket over the holes as shown in figure 6-2.7. Remove the nut and washers from each safety bolt, if used,and place the appropriate washers on the shaft, as shown infigure 6-2. Then drop a safety bolt into the hole.CAUTIONWhen installing the isolation shoulderwasher, make sure the shoulder seatscompletely into the metal floor mountingbracket. Isolation may be compromised ifthis washer is damaged or improperlyinstalled.8. Use a torque wrench to tighten each safety bolt to15 foot–pounds (20.3 Newton–meters) of torque.The slotted sleeve on the safety bolt will be forced againstthe walls of the hole, anchoring the safety bolt securely.Note: If you do not have a torque wrench, use a ratchetwrench to tighten the safety bolt until the conical washer(shown in figure 6-2) flattens completely.9. Once the anchor is set, loosen the nut and insert a flat–bladescrewdriver into the threaded rod slot.10. Hold the nut with a 1–1/16–inch open–end wrench whileturning the screwdriver clockwise until the top of the rod iseven with the top of the nut.11. While holding the screwdriver in this position, tighten thenut.The threaded rod and the top of the nut will be flush.• Follow steps 12 through 15 if the floor is made of wood:12. Using a 5/16-inch drill bit, drill a hole at least 2 inches (5centimeters) deep in each of the locations you marked instep 4.13. Clean out the holes and position the isolation pad and rackmounting bracket over the holes, as shown in figure 6-3.
1027145–0001 Revision D Installing indoor hub equipment 6–5Hub installationFigure 6-3 Installing lag bolts into a wood floorhb029RackmountingbracketMetal washerIsolationshoulderwasherIsolationpadFloorWood floorMinimum depth:2 inches(5 centimeters)Lag bolt14. Place the washers shown in figure 6-3 onto the lag bolt.CAUTIONWhen installing the isolation shoulderwasher, make sure the shoulder seatscompletely into the metal floor mountingbracket. Isolation may be compromised ifthis washer is damaged or improperlyinstalled.15. Use a ratchet wrench and 3/4–inch socket to tighten the lagbolt.
1027145–0001 Revision D 6–6 Installing indoor hub equipment Hub installationGround the rack as shown in figure 6-4:1. Run a ground wire from the rack location to the masterground bar in the equipment room. This wire must be No. 2AWG, green, stranded, and shielded.2. Ground the rack by connecting a No. 6 AWG wire from therack to the No. 2 AWG ground wire.Use a 2–hole lug to connect the No. 6 AWG wire to therack. Remove paint and apply anti–oxidant as shown in theillustration.hb103Top of rackfrom rearLug connectionclose up viewFramelugRemove paint tobare metal, andapply anti-oxidant.Metal rackHTAP connectorwith coverNo. 2 AWG wire (green)to master ground barNo. 6 AWG wireFramelugTo a subsequentrack (if present)Figure 6-4 Grounding the hub rackThis completes mounting and grounding of the hub rack. The rackis now ready for loading with IDU chassis, power distribution,LAN hub, and hub LAN router. Configurations vary, according tothe requirements of the customer’s network.Grounding the rack
1027145–0001 Revision D Installing indoor hub equipment 6–7Hub installationFigure 6-5 shows the HT IDU, which consists of the IDU chassis,the channel and control module (CCM), and service–specificinterfaces (SSIs).For IDU standards compliance information, see appendix B(page B–3).The main components of the IDU are identified in figure 6-5.Figure 6-5 HT IDU main components12345TMBROADBANDENTERHUB CCMhb054Channel andcontrol module(CCM)Service-specificinterface (SSI)Blank panelThumbscrew DC power supplyLiquid crystaldisplay (LCD)Control pushbuttons(for LCD)IFLinterfaceAuxiliaryIF portReferenceclockLANinterfaceMaintenanceportSSIslotsPower supply may be ac, (as shownhere), or dual mode (ac or dc).dc6.2Installing IDUsIDU components
1027145–0001 Revision D 6–8 Installing indoor hub equipment Hub installationThree IDU chassis types are available, each with a different powersupply option:Table 6-1 IDU typesIDU type HNS part numberIDU chassis with ac power supply 1026356–0001IDU chassis with dc power supply(–48 Vdc) 1026356–0002IDU chassis with dual mode (ac or dc) power supply 1026356–0003The power supply is not user replaceable.Before you install the IDU chassis, make sure a power source isavailable. If it is not, you may have to select a different locationfor the IDU or install an electrical receptacle.Note: The IDU is an industrial product. For safety and securityreasons, it must be installed in an area that is accessible only toauthorized servicing personnel.The IDU can be used on a tabletop or installed in a 19–inch(48.3–centimeter) rack. With optional adapter brackets, the IDUcan also be installed in a 23–inch (58.4–centimeter) rack.Safety guidelinesObserve these guidelines from Underwriters Laboratories Inc.(UL) when you install IDU chassis in a rack (any rack):•Make sure the power requirements of the IDU chassis plusthe cumulative power draw of other equipment in the rackdo not overload the supply circuit and/or wiring of the rack.•The IDU weighs about 20 pounds (about 9 kilograms).Have someone help you when you lift the IDU chassis toinstall it in the rack.•Always load the rack from bottom to top to ensure a stableand safe rack.•Installation of the IDU chassis within the rack systemshould not reduce air–flow within the rack.•The maximum recommended ambient temperature for theIDU chassis is 50 °C (122°F).•While installing the IDU chassis into the rack, make sureyou maintain a proper earth grounding for the equipment.IDU chassis typesPrerequisitesMounting optionsRack mounting
1027145–0001 Revision D Installing indoor hub equipment 6–9Hub installationRack mounting instructionsMount IDU chassis as close to each other as possible to facilitatecabling.To mount the IDU chassis in a rack, you need the rack mountingbrackets included in HNS kit 1027191–0001. This kit includes twobrackets and six Phillips SEMS screws for attaching the bracket tothe IDU.To mount the IDU chassis in a rack, follow these steps:1. Attach the rack mounting brackets as shown in figure 6-6.Be sure to use the correct sets of holes (front or midpoint)for each bracket, as indicated in figure 6-6.Figure 6-6 Attaching rack mounting brackets to the IDU chassishb032MountingbracketAttach bracket herefor .enclosed rackAttach bracket herefor .open rackFront
1027145–0001 Revision D 6–10 Installing indoor hub equipment Hub installation2. Screw the two upper mounting screws into the rack (one oneach side), at the desired installation height. Refer to figure6-7.Do not tighten the screws all the way—this allows you tohang the chassis by the top “teardrop” holes on the brackets(in step 3).(The four mounting screws that screw into the rack shouldbe provided with the rack.)Figure 6-7 Installing the IDU chassis in a rackhb033RackFrontLeave partof the uppermountingscrewsexposedso you canhang thebracketson them.3. Place the chassis into the rack, and slip the top hole of eachbracket over the heads of the upper mounting screws in therack.4. Support the chassis with one hand while you install andtighten the two lower screws.5. Tighten the two upper screws.
1027145–0001 Revision D Installing indoor hub equipment 6–11Hub installationThe IDU power supply is installed in the chassis at the factory.However, you need to make sure the power supply is groundedand connect power to the power supply. Detailed instructions forthese steps follow.The IDU chassis may be equipped with an ac, dc, or dual (ac ordc) power supply, depending on the local power environment. Inthe following sections, make sure you follow all instructions forthe type of power supply your IDU chassis has.Do not attempt to replace or substitute power supplies. If thereis a problem with a power supply, return the chassis to HNS forrepair or replacement.The dual ac or dc power supply (figure 6-8) can be used with an acor dc power source. A recessed switch on the front of the powersupply is used to select ac or dc operation.T0006026AC DCDual ac/dcpower supplyAC/DC switchFigure 6-8 Dual ac or dc power supplySelecting ac or dc powerFollow these instructions to set the power supply for ac or dcoperation:To use the dual power supply with ac power:Make sure the switch is in the ac position; then follow theinstructions below for ac power supplies.Note: The ac/dc switch is recessed to prevent accidentalswitching. Use a flathead screwdriver to change the switchposition.To use the dual power supply with dc power:Make sure the switch is in the dc position; then follow theinstructions below for dc power supplies.6.3Power suppliesPower supply optionsDual (ac or dc) powersupply
1027145–0001 Revision D 6–12 Installing indoor hub equipment Hub installationLabels on dual power supplyA label on the dual ac or dc power supply warns:WARNINGMULTIPLE POWERCONNECTORS.DISCONNECT BOTHAC & DC POWERBEFORE SERVICING.Servicing personnel must heed this warning. Note that the IDUand power supply should be serviced only by HNS.A second label on the dual ac or dc power supply advises:CAUTIONTHIS EQUIPMENT HAS ACONNECTION BETWEENTHE EARTHED CONDUCTOROF THE D.C. SUPPLY CIRCUITAND THE EARTHING CONDUCTOR.SEE EARTHING INSTRUCTIONSTo disconnect dc power, unplug the terminal block (shown onpage 6–19). Do not remove the wires from the terminal blockwhile it is plugged in. If you do, the IDU chassis will not begrounded.Additional instructionsIf the power supply is a dual ac or dc unit, follow the instructionsin the following sections for both ac and dc power supplies.
1027145–0001 Revision D Installing indoor hub equipment 6–13Hub installationIDU chassis with an ac power supply (figure 6-9) or dual ac or dcpower supply are equipped with a recessed IEC–320–C13connector and a 7.5–foot (2.3–meter) power cable (HNS9003024–0013). The power cable includes a NEMA 5–15–P plugto connect to the power source (receptacle). The cable is rated at125 Vac, 10 amperes, and is equipped with an internal ground(earth) conductor.The primary input requirements for the ac power supply are:Voltage: 100 – 240 VacCurrent: 6.4 amperes maximumFrequency: 50 – 60 HzFigure 6-9 AC power supplyAC power supplyhb048AC power supply
1027145–0001 Revision D 6–14 Installing indoor hub equipment Hub installationImportant: In the United States and some international markets,the required ground bond is provided by the grounding conductorin the cable and ac service conductors. If grounding is providedthrough the grounding conductor and service conductors, noadditional grounding is required.In environments where ac grounding conductors are notavailable, a separate bonding conductor is required.If a separate bonding conductor is required, ground the ac powersupply as follows:1. Use a 2–hole lug to connect a No. 16 AWG ground wire tothe ground terminals on the front of the power supply. Seefigure 6-10.Figure 6-10 Ground terminals on ac power supplyAC power supplyhb052Ground terminals2. Connect the other end of the ground wire to the rack groundbar. If the IDU chassis is not rack mounted, connect theground wire to a ground point such as a water pipe orbuilding steel.Grounding the ac IDUchassis
1027145–0001 Revision D Installing indoor hub equipment 6–15Hub installationWARNINGThe IDU chassis must be solidly bonded to alow–impedance ground (earth) source. To avoid the risk of electric shock and/orequipment damage, do not apply power tothe IDU chassis without a ground reference.CAUTIONIf the ODU and lightening arrestor are notconnected to the IFL, do not power on theIDU chassis without first making sure theIFL is not connected to the IDU chassis.Failure to observe this instruction couldresult in damage to the equipment.To connect ac power:1. Measure the voltage level of the power source to makesure it can accommodate the total IDU and ODU powerrequirements.(The IDU supplies power to the ODU through the IFL.)If the voltage level cannot accommodate the IDU and ODU,the power source must be upgraded before you can proceed.2. Connect the power cable to the IEC–320–C13 connector onthe power supply.3. Route and secure the cable to avoid physical damage.4. Connect the plug end of the cable to a dedicated ac powersource.Important: In the United States, ac–power IDU chassismust be connected to a dedicated power circuit with a15–ampere single–pole breaker. The circuit must notinclude unrelated equipment.Connecting ac power
1027145–0001 Revision D 6–16 Installing indoor hub equipment Hub installationFigure 6-11 shows an IDU chassis with a dc power supply.A power cable is not supplied with the dc IDU chassis becausecable requirements vary, depending on where the chassis will beused.The power input requirement for the dc power supply (and dcportion of the dual ac or dc power supply) is –42 to –56 Vdc.hb050DC power supplyFigure 6-11 DC power supplyLabel on dc power supplyA label on the dc power supply advises:CAUTIONTHIS EQUIPMENT HAS ACONNECTION BETWEENTHE EARTHED CONDUCTOROF THE D.C. SUPPLY CIRCUITAND THE EARTHING CONDUCTOR.SEE EARTHING INSTRUCTIONSTo disconnect dc power, unplug the terminal block (shown onpage 6–19). Do not remove the wires from the terminal blockwhile it is plugged in. If you do, the IDU chassis will not begrounded.DC power supply
1027145–0001 Revision D Installing indoor hub equipment 6–17Hub installationGround IDU chassis with a dc power supply as follows:1. Use a 2–hole lug to connect a No. 14 AWG ground wire tothe ground terminals on the front of the power supply(figure 6-12).Figure 6-12 Ground terminals on dc power supplyhb049DC power supplyGround terminals2. Connect the other end of the ground wire to the rack groundbar. If the IDU chassis is not rack mounted, connect theground wire to a ground point such as a water pipe orbuilding steel.WARNINGTo avoid the risk of electric shock,remove power from the power circuitbefore connecting power cables to theIDU chassis power supply.WARNINGThe IDU chassis must be solidly bonded to alow–impedance ground (earth) source. To avoid the risk of electric shock and/orequipment damage, do not apply power tothe IDU chassis without a ground reference.Grounding the dc IDUchassisConnecting dc power
1027145–0001 Revision D 6–18 Installing indoor hub equipment Hub installationCAUTIONIf the ODU and lightening arrestor are notconnected to the IFL, do not power on theIDU chassis without first making sure theIFL is not connected to the IDU chassis.Failure to observe this instruction couldresult in damage to the equipment.To connect power cables from the dc power source (usually arectifier) to the dc power supply, follow the steps below.1. Measure the voltage level of the power source to verify itcan accommodate the total IDU and ODU powerrequirements.(The IDU supplies power to the ODU through the IFL.)If the voltage level cannot accommodate the IDU and ODU,the power source must be upgraded before you can proceed.2. Remove power from the power circuit.3. Loosen the two Phillips screws from the square terminalblock cover plate on the front of the power supply.Terminal blockcover plate(Remove)hb002Conduit opening4. Rotate the protective plate to expose the terminal block.
1027145–0001 Revision D Installing indoor hub equipment 6–19Hub installation• Follow steps 5 through 14 to insert the power cable wires intothe power supply terminal block:5. Unplug the terminal block from the power supply socket.hb108Plug-in terminalblockPower supply(+)RETURN(-)48VDC6. Strip both wires from the power source to about ¼ inch (6centimeters) from the end.Note: Wires used with the terminal block must meetthese specifications:Composition Solid or strandedWire cross–sectionalarea 0.2 to 2.5 squaremillimetersRated gauge 12 to 24 AWG7. Twist the wires as shown in the photo below.8. Insert both wires through the plastic strain relief bushing(HNS 9005614–0001).Strain reliefbushinghbph014
1027145–0001 Revision D 6–20 Installing indoor hub equipment Hub installation9. Lay the terminal block on a flat surface, with the wire entryholes facing up.10. Use a small, flat–blade screwdriver (or similar tool) to pressin the tab above the wire entry hole on the terminal block.Hold the tab in.Press and holdtab to insert wire.Terminal block withone wire insertedWire entry holeshb00411. While holding the tab in, insert the stripped wire end.Important: Insert the return (+) wire from the dc power sourceinto the terminal block so it will connect to the power supplyterminal marked (+) Return when the terminal block is pluggedin. Likewise, insert the –48 Vdc (–) wire so it will connect to the–48 VDC (–) power supply terminal.12. When the wire is fully inserted, release the tab.13. Gently tug the wire to make sure it is securely inserted.14. Repeat steps 10 through 13 for the second wire.• At this point, both wires are inserted into the terminal block.
1027145–0001 Revision D Installing indoor hub equipment 6–21Hub installation15. Insert the terminal block through the conduit opening andguide it up to the socket.SocketTerminal blockConduit openinghb051(+)RETURN(-)48VDC16. Plug the terminal block into the power supply terminalsocket.hb046(+)RETURN(-)48VDCSocketTerminal block
1027145–0001 Revision D 6–22 Installing indoor hub equipment Hub installation17. Snap the strain relief bushing into the conduit opening.18. Tighten the screw on the strain relief bushing just enough tohold the wires in place. Do not overtighten.19. Replace the protective plate and tighten the screws.• This completes the power connections.The chassis does not have a power off/on switch. In normaloperation, power is always on. If you need to power off the IDU:•Break the power circuit at the rack fuse panel,•Break the power circuit at the external fuse or circuitbreaker panel, or•Use an optional remote power–off circuit.This section applies only to dc power circuits.The circuit from the dc power source (usually rectifiers) to theIDU chassis must include a circuit breaker or other disconnectdevice that meets the following Underwriters Laboratories (UL)requirements:To install dc power for the IDU chassis, a readilyaccessible disconnect device shall be installedor should be readily available at the site wherethe IDU chassis is installed. The disconnectdevice must be a UL–listed circuit breaker ratedat 60 Vdc, 6.3 amperes minimum, 15 amperesmaximum.Powering off the dc IDU Remote dcpower–off circuit
1027145–0001 Revision D Installing indoor hub equipment 6–23Hub installationIf the rectifier–to–chassis power circuit does not include a suitablecircuit breaker, you can satisfy the disconnect requirement byincluding a remote power–off switch as shown in figures 6-13 and6-14. If the power circuit already includes a suitable circuitbreaker, skip this section.12345hb006DC power cableConduitRemotepower-offcircuitRectifierIDU chassisFigure 6-13 The remote power–off circuit (if needed) isinstalled between the IDU chassis and dc power source.
1027145–0001 Revision D 6–24 Installing indoor hub equipment Hub installationWARNINGTo avoid the risk of electric shock, makesure the dc power source breaker is offbefore installing a remote power–offcircuit. Use a continuity tester to verifythat power is off.To install a power–off circuit (if needed), follow these steps:1. Make sure the rectifier breaker switch is off.2. Install a UL–approved terminal block inside a UL–approvedelectrical junction box as shown in figure 6-14.Figure 6-14 Remote power–off circuithb001++––Use only ULlisted parts.JunctionboxTerminalblockOutput fromdc power rectifierInput to IDUchassisConduit with conduit couplerJumper 1 Jumper 2Use insulated jumpersconnect remote power-offswitch in series.or3. Choose one of the following three options:If you plan to add a power–off switch later, install jumpers 1and 2, and replace the junction box cover. This completesthe circuit installation.If you are installing a double–pole remote power–off switch,use a double–pole, single–throw switch rated at 60 Vdc, 15amperes (minimum):In place of jumper 1, wire the switch between the (+)terminal from the rectifier and the (+) terminal fromthe IDU.In place of jumper 2, and wire the switch between the(–) terminal from the rectifier and the (–) terminalfrom the IDU.
1027145–0001 Revision D Installing indoor hub equipment 6–25Hub installationIf you are installing a single–pole remote power–off switch,use a single–pole, single–throw switch rated at 60 Vdc, 15amperes (minimum):Install jumper 1.In place of jumper 2, wire the switch between the (–)terminal from the rectifier and the (–) terminal fromthe IDU chassis.• If you installed a switch, follow steps 4 through 9 to test theswitch:4. Place the remote power–off switch in the open position.5. Replace the junction box cover.6. Turn on the dc breaker.7. Close the power–off switch. Confirm that the chassis isreceiving power.8. Open the switch again. Confirm that the chassis is no longerpowered. If the switch does not operate correctly, turn therectifier breaker off and make sure the circuit is connectedas shown in figure 6-14.9. If the switch operates correctly, leave it in the open positionwith the breaker off.Do not install the channel and control module (CCM) orservice–specific interfaces (SSIs) yet.To test the IDU chassis and power supply, perform these stepswithout a CCM or SSIs:1. If the IDU chassis is dc powered, inspect the power supplywiring to verify that the polarity is correct.2. Power on the IDU—with no modules installed; then checkto make sure no breakers have tripped or fuses have blown.If a breaker trips or fuse blows, be sure to troubleshootand correct the problem before proceeding.Power–on inspectionand test
1027145–0001 Revision D 6–26 Installing indoor hub equipment Hub installationA channel and control module (CCM) must be installed in the topslot (slot 1) of the IDU chassis. For an HT IDU, the CCM must bea CCM HT (HNS 1027181–0001), as shown in figure 6-15.Figure 6-15 CCM HTLiquid crystaldisplay (LCD)Control pushbuttons(for LCD)IFLinterfaceReferenceclockLANinterfaceMaintenanceporthb062TMBROADBANDENTERHUB CCMAuxiliary IFportThe CCM supports the interface modules installed in the IDUchassis by performing control, bus, upconversion, anddownconversion functions. These modules—SSIs—are describedin section 6.5.To install the CCM HT, follow the steps below:CAUTIONAlways wear a new or recently testedelectrostatic discharge (ESD) wrist strap(figure 6-16) when handling circuitmodules. Failure to use a wrist strap mayresult in damage to components.Figure 6-16 ESD wrist strapTMBROADBANDENTERhb061WriststrapConnect to IDU chassisground terminal.6.4Installing the CCM
1027145–0001 Revision D Installing indoor hub equipment 6–27Hub installation1. Wrap the ESD strap snugly around your wrist and connectthe alligator clip to one of the ground terminals on the IDUchassis power supply.hb0602. Remove the CCM from its ESD protective packaging.Retain the packaging in case it is necessary to return theCCM for repair.3. Slide the module into the guides on each side of the topchassis module slot (slot 1) and push it firmly into placeuntil the CCM front panel is flush with the front of thechassis.hb064CCM slotTMBROADBANDENTERHUB CCM4. Tighten the thumbscrews at each end of the CCM.To tighten the thumbscrews, push them toward the IDUchassis and turn them clockwise. To fully tighten thethumbscrews, use a Phillips screwdriver.
1027145–0001 Revision D 6–28 Installing indoor hub equipment Hub installationThe CCM HT LAN interface (shown in figure 6-15) is an RJ–48connector that connects the IDU to the hub LAN router, whichprovides connectivity to the Element Management System (EMS).The LAN interface supports 10BaseT, up to 10 Mbps.The reference clock interface (shown in figure 6-15) is also aRJ–48 connector. It connects the customer’s clock distributionnetwork to the IDU. (The EMS operator has to configure the IDUto accept an external clock.)The LEDs on the CCM front panel indicate the following:•Green – CCM startup and normal operation•Red – FailureService–specific interface modules (SSIs) provide interfaces tosupport specific network services. SSI types used depend on theneeds of the customer network.The following SSIs can be installed in the HT IDU chassis:•DS3–TDM SSI (HNS 1027094–0001)•OC3c–ATM (HNS 3003136–0003)•DS3–transparent (HNS 1027094–0002)The OC3c–ATM SSI is installed in chassis slot 3 only, and theDS3–TDM SSI is installed in slot 5 only.The DS3–TDM SSI, shown in figure 6-17, provides a structuredor transparent D3 service link between the HT and RT.Figure 6-17 DS3–TDM SSITxALARMOKRxTDM SSI3DST0006022 BNC Rx connectorBNC Tx connectorLEDs indicate status of each linkOKSTATUSLEDs indicateSSI statusALARMThe maximum cable length for a DS3–TDM SSI is 450 feet (137.2meters).CCM LAN and clockinterfacesLED indications6.5SSIsDS3–TDM
1027145–0001 Revision D Installing indoor hub equipment 6–29Hub installationThe OC3c–ATM SSI, shown in figure 6-18, provides an OC3cphysical interface and provides ATM cell queuing andmultiplexing for over–the–air transmission.Figure 6-18 OC3c–ATM SSIOC3c SSIOKSTATUShb090LEDs indicateSSI statusALARMTx RxDual SC connectorOKALARMThe maximum cable length for an OC3c–ATM SSI is 1,000 feet(305 meters).The DS3–transparent SSI, shown in figure 6-19, provides a directpoint–to–point link between the HT and RT.Figure 6-19 DS3–transparent SSITxALARMOKRxTRNSP SSI3DST0006023 BNC Rx connectorBNC Tx connectorLEDs indicate status of each linkOKSTATUSLEDs indicateSSI statusALARMThe maximum cable length for a DS3–transparent SSI is 450 feet(137.2 meters).Look at the hub network schematic or other configurationdocument to determine:•How many SSIs to install•What type(s) of SSIs to install•Which SSI to install in each IDU chassis slotImportant:•Install the OC3c–ATM SSI in chassis slot 3 only.•Install the DS3–TDM SSI in slot 5 only.OC3c–ATMDS3–transparentSSI physicalconfiguration
1027145–0001 Revision D 6–30 Installing indoor hub equipment Hub installationFollow these steps to install SSIs:CAUTIONTo maintain proper airflow and protectagainst RF interference, keep any emptychassis slots covered with blank panels.1. If a blank panel is installed in the slot where you will installthe SSI, loosen the thumbscrews on the blank panel andremove it.Keep the blank panel for future use.CAUTIONAlways wear a new or recently testedelectrostatic discharge (ESD) wrist strap(figure 6-20) when handling circuitmodules. Failure to use a wrist strap mayresult in damage to components.Figure 6-20 ESD wrist strapTMBROADBANDENTERhb061WriststrapConnect to IDU chassisground terminal.Installing SSIs
1027145–0001 Revision D Installing indoor hub equipment 6–31Hub installation2. Wrap the ESD strap snugly around your wrist and connectthe alligator clip to one of the ground terminals on the frontof the IDU chassis power supply.hb0603. Remove the SSI from its ESD protective packaging.Retain the packaging in case it is necessary to return theSSI for repair.4. Slide the SSI into the guides on each side of the chassis SSIslot and push it firmly into place until the front of the SSI isflush with the front of the IDU chassis.5. Tighten the thumbscrews at each end of the SSI.To tighten the thumbscrews, push them toward the IDUchassis and turn them clockwise. To fully tighten thethumbscrews, use a Phillips screwdriver.6. Repeat steps 1 through 5 for each SSI.7. If any SSI slots are empty, cover the slot with a blank panel.(If you need additional blank panels, order HNS part1026730–0001.)8. Power on the IDU.This completes the IDU installation.The LEDs on the SSI front panels (all types) indicate thefollowing:•Green – SSI startup and normal operation•Red – Failure•Flashing red – TDM bus communication failureSSI LED indications
1027145–0001 Revision D 6–32 Installing indoor hub equipment Hub installationConnect the IFL cable to the CCM:1. Make sure power to the IDU is off (or disconnected).2. Using a 90° adapter, connect the IFL to the CCM IFLinterface, as shown in figure 6-21.T0006024CCMIDUIFLinterface12345TMBROADBANDENTERHUB CCMIFLN connector90 adapter°Figure 6-21 Connecting the IFL cableFor each IDU to be installed, repeat all applicable steps in sections 6.2 through 6.6 (pages 6–7 through 6–32).6.6Connecting the IFLto the CCM
1027145–0001 Revision D Installing indoor hub equipment 6–33Hub installationIf a backup HT has been installed, a CCM redundancy bus cable(HNS 1028130–0001) must be installed, as shown in figure 6-22.This cable connects up to five IDUs. It is used for HT IDUs only.Connect the cable from (DB–9) maintenance port to maintenanceport, as shown in figure 6-22. If the IDUs cannot be installed closeenough to each other to connect the cable, an extender cable isavailable.Figure 6-22 HT IDUs connected by CCM redundancy bus cableT000603012345TMBROADBAND12345TMBROADBAND12345TMBROADBAND12345TMBROADBAND12345TMBROADBANDCCM maintenance port(DB-9 connector)IDUs in rackCCM redundancy bus cable6.7Redundancy buscable
1027145–0001 Revision D 6–34 Installing indoor hub equipment Hub installationThe text display (LCD) on the CCM front panel (figure 6-23):•Shows CCM startup diagnostics (SUDS) tests as they occur•Shows the system boot up sequence•Shows the software loading sequence•Indicates the status and operational state of systemcomponents•Provides functions necessary for commissioning the HTYou will use the LCD (liquid crystal display) and buttons on theCCM front panel to conduct the test and checks described insections 6.9 and 6.10.Figure 6-23 CCM front panel LCDhb104LCDTMBROADBANDENTERMain MenuStatusWhen the CCM/ IDU is powered up or reset:•SUDS run automatically.•When SUDS are completed, the CCM LCD displays aSUDS Completed message.•The LCD then displays:InitializingPress Enter for MenuTo access the CCM LCD Main Menu, press the ENTER button onthe CCM front panel while the Initializing screen is displayed.This puts the IDU into diagnostic mode. The LCD shows the MainMenu:Main MenuStatusNote: After the CCM downloads its software and is operational,you can access the Main Menu by pressing Enter.6.8Front panel LCDoperationAccessing the LCDMain Menu
1027145–0001 Revision D Installing indoor hub equipment 6–35Hub installationThe menu map below (figure 6-24) shows the available menuoptions for HTs.Note: Menu options are not the same for RTs and HTs.Figure 6-24 LCD menu map for CCM HTT0006025Main MenuStatus Main MenuMAC Main MenuESN Main MenuExitStatus menuStatusCCM StatusODUStatusSSI nSSI 1 - SSI 4StatusExitExits toMain MenuThe CCM button functions are explained in figure 6-25:Figure 6-25 CCM front panel button functionshb107Scroll tonext menuoptionScroll topreviousmenu optionSelect(Selects currentlydisplayed optionor menu)TMBROADBANDENTERMain MenuStatusExit optionsIf you select Exit from the Main Menu . . .. . . while the system is operating, it remains inoperational mode.. . . when the system is not in operational mode, theCCM reboots.If you select Exit from the Status menu, the display returns to theMain Menu.LCD menu mapCCM button functions
1027145–0001 Revision D 6–36 Installing indoor hub equipment Hub installationTo prepare to commission the HT (chapter 7), you:•Perform a CCM power–on test (this section)•Check the status of each main component (section 6.10)The objective is to verify that the equipment is operational beforecommissioning. If you find a problem, you can correct it prior tocommissioning so it will not delay the commissioning process.Before you conduct the power–on test, make sure all AIReachBroadband equipment is properly connected.1. Check these connections, with power to the IDU off:•IDU to ODU (IFL from IDU to lightning arrestor and from lightning arrestor to ODU)•ODU ground connections•IDU ground connections (if required)Observe the CCM startup diagnostics (SUDS):2. With all equipment installed and connected, apply power tothe IDU and observe the front panel LCD.(For the tests and status checks described in this chapter, theHT does not have to be connected to the EMS.)When you power up the IDU, the CCM initializes andperforms SUDS. During SUDS, the LCD on the CCM frontpanel shows the following messages, in the sequenceshown.Equipment function is normal when you see themessages shown below and no failure messages.Initial powerupSUDS CPU Reg OKSUDS DRAM OKCPU registers and dynamic RAM are tested.Timer testSUDS Timer Test Timers are tested.6.9CCM power–on testCheck connectionsCCM startupdiagnostics (SUDS)
1027145–0001 Revision D Installing indoor hub equipment 6–37Hub installationWatchdog timer testSUDS WDT Test The watch dog timer is tested.PCI testSUDS PCI Test The PCI controller is tested.Static dual port RAM testSUDS SDPRAM Test Static dual port RAM is tested.Serial port 1 testSUDS Ser 1 Test Serial port 1 is tested.Serial port 2 testSUDS Ser 2 Test Serial port 2 is tested.LAN ID testSUDS LAN ID Test LAN PCI registers areconfigured and the LAN IDis read from the LANcontroller.
1027145–0001 Revision D 6–38 Installing indoor hub equipment Hub installationSuccessful test completionThis message indicates that startup diagnostics havesuccessfully completed:SUDS CompletedFailure indicationIf a failure occurs during any of the tests listed above,the LCD message sequence stops. The LCD shows the testthat failed on the first line and FAILED (flashing) on thesecond line, as in the example below.SUDS Ser 2 TestFAILEDThis screen indicates thatserial port 2 faileddiagnostics. The LCD remains inactive unless you power the CCM off,then on. This restarts SUDS.If any CCM component fails, replace the CCM.After SUDS are complete, the LCD displays the CCM bootup sequence. At this point, you only need to verify thatSUDS have completed.
1027145–0001 Revision D Installing indoor hub equipment 6–39Hub installationUse the LCD Status option to check the status of the CCM andSSIs.Check the CCM status as follows:1. Press Enter on the CCM front panel while the Initializingscreen shown below is displayed:InitializingPress Enter for Menu(This screen is displayedonly after powerup orreset, after SUDS.)This puts the IDU into diagnostic mode. The LCD showsthe Main Menu:Main MenuStatus2. Press Enter, to go to (select) the Status menu:StatusCCM3. Press Enter to show the CCM status:CCMOKThe possible status conditions for CCMs, SSIs, and theODU are:OK The component is operational.Degraded The component is not fully operational.Failed The component has failed.Unknown The CCM cannot communicate with thecomponent.Action for “Failed” or “Degraded”statusIf the LCD shows Failed for any component, replace thecomponent.If you see Degraded during installation, replace thecomponent. However, if you see Degraded while thesystem is operation, under some circumstances you may notneed to replace the component (for example, if a failed portis not needed).6.10Checkingcomponent statusCheck CCM status
1027145–0001 Revision D 6–40 Installing indoor hub equipment Hub installationCheck the status of the installed SSIs as follows:(Note that SSIs are not required for commissioning. They can beinstalled after HT commissioning.)1. Press Enter on the CCM front panel while the Initializingscreen shown below is displayed:InitializingPress Enter for Menu(This screen is displayedonly after powerup orreset, after SUDS.)This puts the IDU into diagnostic mode. The LCD showsthe Main Menu:Main MenuStatus2. Press Enter, to go to (select) the Status menu:StatusCCM3. Press the up arrow button to scroll to the SSI Status menu:StatusSSI 24. Use the arrow button(s) to scroll to the SSI you want tocheck:StatusSSI 3Note: SSIs are numbered SSI 1 through SSI 4, according totheir positions in the IDU chassis:Chassis slot SSI number2 13 24 35 4Slot 1 is occupied by the CCM.Check SSI status
1027145–0001 Revision D Installing indoor hub equipment 6–41Hub installation5. Press Enter to show the status of the selected SSI:SSI 3OKThe possible status conditions for CCMs, SSIs, and theODU are:OKDegradedFailedUnknown(as explained on page 6–39)Check the status of each installed SSI.The RT must be operational before you can check the ODU status.Check the ODU status (later) as part of the HT commissioningprocess, as explained on page 7–7.The AIReach Broadband hub LAN uses a Cisco 2611 (DC)modular router and a Cisco 1924 (DC) Ethernet hub switch, whichconnects to the router.For installation and configuration information, refer to the Ciscodocumentation. (The router must be configured for EMS–hubcommunication.)For detailed specifications, see the Hub and Remote Terminal SitePreparation Guide or the Cisco documentation.6.11Hub LAN router andLAN hub
HUB INSTALLATION1027145–0001 Revision D Commissioning HTs 7–1Hub installation Chapter 7Commissioning HTsThis chapter includes:•Prerequisites for commissioning – page 7–2•HT commissioning procedure – page 7–3•HT to RT connection tests – page 7–8Commissioning refers to verification procedures to ensure that thenewly installed hub terminal (HT) is operational.Note: Most references in this chapter are to an HT. A hub mayconsist of one HT but usually consists of multiple HTs. EachHT—an ODU, IFL, and IDU—must be commissioned separately.
1027145–0001 Revision D 7–2 Commissioning HTs Hub installationTo ensure successful commissioning, you must verify that theprerequisites listed below have been accomplished. These tasksmust all be completed prior to commissioning. If any of them hasnot been done, make sure they are completed before you proceedwith commissioning.The HT ODU, IFL, and IDU must be installed andconnected.The Element Management System (EMS) hardware andsoftware must be installed and operational.All physical LAN connections between the HT and EMSmust be completed and operational.If the EMS is remote from the HT, the entire end–to–end linkmust be verified as operational. The EMS must be able toping the hub LAN router and the specific port to beconnected to the HT.The EMS database must be loaded and operational.The EMS operator has to enter the HT MAC address andconfigure the HT in the EMS database.(The HT MAC address is printed on a tag attached to theCCM and can also be read from the CCM LCD—from theMain Menu MAC display.)The CCM must be installed in the IDU. (SSIs are notrequired for commissioning.)Configure EMS and hub routers for EMS–hubcommunication.The hub router boot relay agent must be configured toforward boot requests from the HT to the EMS.If a backup HT has been installed, a CCM redundancy buscable must be connected.7.1Prerequisites forcommissioning
1027145–0001 Revision D Commissioning HTs 7–3Hub installationTo commission the HT, you apply power and observe the CCMLCD while the HT downloads software and configuration datafrom the EMS. This verifies that the HT equipment is operational.(However, the HT is not ready for service until SSIs have beenconfigured by the EMS operator.)To observe software and configuration downloading, you powerup the IDU and observe the LCD on the CCM front panel. TheCCM displays the following sequences:•Startup diagnostics (SUDS)•Boot up•Software loading•Configuration loadingAfter configuration loading, the LCD shows this message:HT Freq 1A1Disabled(Frequency is specific to HT)This display signals that downloading has completed, whichdemonstrates that the equipment is operational. The HT is disableduntil SSIs are installed and configured (through the EMS). When SSIs are installed and configured, the operational status isHT Enabled.7.2HT commissioningprocedureSummary
1027145–0001 Revision D 7–4 Commissioning HTs Hub installationStartup diagnostics (SUDS) begin when the CCM is first poweredup. SUDS test the CCM’s components individually1. Apply power to the IDU/ CCM, and observe the SUDSsequence on the LCD:For test identification details, see chapter 6, section 6.9.SUDS Timer TestSUDS WDT TestSUDS PCI TestSUDS SDPRAM TestSUDS Ser 1 TestSUDS Ser 2 TestSUDS LAN ID TestSUDS CPU Reg OKSUDS DRAM OKIf all diagnostics complete successfully, the SUDSsequence ends with a SUDS Completed message, asshown below. If a test fails, the specific test that fails isshown with a FAILED message, as shown below.SUDS Completed SUDS Ser 2 TestFAILEDorThe LCD remains inactive unless you power the CCM off,then on. This restarts SUDS.If any CCM component fails, replace the CCM.Startup diagnostics(SUDS) sequence
1027145–0001 Revision D Commissioning HTs 7–5Hub installationAfter successful completion of startup diagnostics, the CCMbegins the boot up sequence. A CCM restart (or softreboot—without loss of power) also initiates boot up.2. Observe the boot up sequence:Hardware InitializationInitializing The CCM hardwarecomponents are initialized.Several devices are initialized. If the baseband signalprocessor (BSP) is unable to initialize the device, thehardware is reset and another attempt to initialize occurs. Ifa device fails to initialize, it is reported on the second line ofthe LCD—for example:InitializingPLX FailedThe devices that are checked for initialization are listedbelow. In the event of failure, any of these devices couldappear on the second line of the LCD (with “Failed”).Device name on LCD DeviceHost Cfg Vrc4375 PCI controllerPLX PLX9050PLX IO PLX IO devicesLAN LAN controllerRCC FPGA RCC FPGABSB FPGA Baseband FPGAQPIG FPGA QPIG FPGATim Syn Timing synthesizerIf any CCM component fails, replace the CCM.Sending Boot RequestBoot Boot request is being sent toBOOTP server.If the CCM does not receive a Boot Reply message, theboot up sequence restarts (with hardware initialization). If,for example, the EMS is not operational (and therefore noBoot Reply message can be sent), the CCM will notprogress beyond the Boot display shown above.Boot up sequence
1027145–0001 Revision D 7–6 Commissioning HTs Hub installationWhen the CCM receives a boot reply message from the EMS bootserver, it begins to load its operational software.3. Observe the Loading Software message on the LCD:Loading SoftwareIf the CCM is unable to load its software, the LCD returnsto the boot up sequence.After loading its software, the CCM loads its configuration data.After loading its configuration, the CCM becomes operational.This is indicated by HT Disabled on the LCD.4. Watch for HT Disabled on the LCD: HT Freq 1A1Disabled(Frequency is specific to HT)This display signals that downloading has completed,which demonstrates that the equipment is operational.The HT is disabled, but operational, until SSIs are installedand configured (through the EMS). When SSIs are installedand configured, the HT is ready for service, and theoperational status is HT Enabled.The possible operational states are:Enabled HT is ready for service.Disabled Equipment is operational, but HTis not ready for service.Degraded One or more components is notfully operational.EnabledDegraded HT is ready for service, but oneor more components is not fullyoperational.Enabled In Test All of the HT’s SSI are in testmode.Software loadingConfiguration loadingOperational state
1027145–0001 Revision D Commissioning HTs 7–7Hub installationVerify the status of the ODU as follows:1. Press Enter on the CCM front panel. (The CCM must be inoperational mode, as indicated by HT Enabled on theLCD.)The LCD shows:Main Menu Status2. Press Enter, to go to (select) the Status menu:Status CCM3. Press the up arrow button twice to scroll to the ODU statusoption:Status ODU4. Press Enter to show the ODU status:ODU OKThe possible status conditions for CCMs, SSIs, and theODU are:OKDegradedFailedUnknown(as explained on page 6–39)To exit the Status menu, scroll to Exit, and then press Enter.If a failure is indicated for any component, replace thatcomponent. Run SUDS again, and check the status of the newcomponent.At this point, HT commissioning is complete, except for the HT toRT tests described in section 7.3. You may or may not be able tocomplete these tests, depending on whether or not other networkcomponents are installed and operational. (See the testrequirements listed in section 7.3.)Leave the HT powered on for testing and operation.Verify ODU status
1027145–0001 Revision D 7–8 Commissioning HTs Hub installationPerform the applicable tests described below if the newly installedHT meets the listed requirements. If the HT does not yet meetthese requirements, perform the tests at a later time.This test verifies the DS1 connection from the HT to the RT.RequirementsThe DS1 test described below requires the following:•The HT must be operational and in contact with the EMS.•The RT must be fully installed, commissioned, and incontact with the EMS through the hub.•DS1 services must be configured and provisioned.•There must be no alarms present at the RT location.•A loopback connector must be connected to the input/outport connector of the RT SSI used for the test, as illustratedin figure 7-1.Figure 7-1 HT to RT connection test setupT0006029DS3muxBit errorrate testsetPatchpanelHT RTPatchpanelLoopbackconnectorQRSS (2E20-1pseudo-random)test patternDS1 DS3 DS3 Over the airinterfaceDS1Hub siteCustomer premisesTest procedure1. Connect a DS1 test set to the out/input points at the patchpanel.2. Select:- QRSS (quasi random signal source) test pattern- Recovered clock- DS1 interface3. Run the test for 1 hour.ResultsThe HT passes if there are no errors and no clock or frame slipsduring the test.Record the results on the form on the following page (or make aphotocopy).7.3HT to RT connectiontestsDS1 test
1027145–0001 Revision D Commissioning HTs 7–9Hub installationHT to RT DS1 test resultsHT location: ____________________________________________Test successful? ___ Yes ___ No RSSI __________If not successful, complete:Bit error rate _______________ Frame slips _______________Frame errors _______________ Clock slips ________________Trouble report generated? ___ Yes ___ NoIf yes, report number: ____________________If applicable: Faulty module part number ______________________Serial number _____________________If applicable: Replacement board part number __________________Serial number______________________BER test printout attached? ___ Yes ___ NoComments:__________________________________________________________________________________________________________________________________________________________________Tested by (print name and sign): _______________________________________________________Customer (print name and sign): ________________________________________________________Date __________________________
1027145–0001 Revision D 7–10 Commissioning HTs Hub installationThis test verifies the DS3 connection from the HT to the RT.RequirementsThe DS3 test described below requires the following:•The HT must be operational and in contact with the EMS.•The RT must be fully installed, commissioned, and incontact with the EMS through the hub.•DS3 services must be configured and provisioned.•There must be no alarms present at the RT location.•A loopback connector must be connected to the input/outport connector of the RT Universal DS1 SSI used for thetest. (See figure 7-1.)Test procedure1. Connect a DS3 test set to the out/input points at the patchpanel.2. Select:- C bit framing- Recovered clock- DS3 interfaceDS1 services may be dropped from the DS3 data stream andtested using QRSS test patten.The DS3 test set and HT may be timed from the samesource.3. Run the test for 1 hour.ResultsThe HT passes if there are no errors and no clock or frame slipsduring the test.Record the results on the form on the following page (or make aphotocopy).DS3 test
1027145–0001 Revision D Commissioning HTs 7–11Hub installationHT to RT DS3 test resultsHT location: ____________________________________________Test successful? ___ Yes ___ No RSSI __________If not successful, complete:Bit error rate _______________ Frame slips _______________Frame errors _______________ Clock slips ________________Trouble report generated? ___ Yes ___ NoIf yes, report number: ____________________If applicable: Faulty module part number ______________________Serial number _____________________If applicable: Replacement board part number __________________Serial number______________________BER test printout attached? ___ Yes ___ NoComments:__________________________________________________________________________________________________________________________________________________________________Tested by (print name and sign): _______________________________________________________Customer (print name and sign): ________________________________________________________Date __________________________
1027145–0001 Revision D 7–12 Commissioning HTs Hub installationThis test verifies the fractional DS1 connection from the HT to theRT.RequirementsThe fractional DS1 test described below requires the following:•The HT must be operational and in contact with the EMS.•The RT must be fully installed, commissioned, and incontact with the EMS through the hub.•DS3/DS1, fractional DS0 services must be configured andprovisioned.•There must be no alarms present at the RT location.•A loopback connector must be connected to the input/outport connector on the RT DS1 SSI used for the test. (Seefigure 7-1.)Test procedure1. Connect a DS3 test set to the out/input points at the patchpanel.2. Select:- C bit framing- Recovered clock- DS3 interface- QRSS test pattenThe fractional DS1 services may be dropped and tested afterconnecting a DS1/DS0 test set to the input/output ports ofthe DS3 test set.The DS3 test set and HT may be timed from the samesource.3. Run the test for 1 hour.ResultsThe HT passes if there are no errors and no clock or frame slipsduring the test.Record the results on the form on the following page (or make aphotocopy).Fractional DS1 test
1027145–0001 Revision D Commissioning HTs 7–13Hub installationHT to RT fractional DS1 test resultsHT location: ____________________________________________Number of DS0s tested _______Test successful? ___ Yes ___ No RSSI __________If not successful, complete:Bit error rate _______________ Frame slips _______________Frame errors _______________ Clock slips ________________Trouble report generated? ___ Yes ___ NoIf yes, report number: ____________________If applicable: Faulty module part number ______________________Serial number _____________________If applicable: Replacement board part number __________________Serial number______________________BER test printout attached? ___ Yes ___ NoComments:__________________________________________________________________________________________________________________________________________________________________Tested by (print name and sign): _______________________________________________________Customer (print name and sign): ________________________________________________________Date __________________________
1027145–0001 Revision D 7–14 Commissioning HTs Hub installationThis test verifies the fractional DS3 connection from the HT to theRT.RequirementsThe fractional DS3 test described below requires the following:•The HT must be operational and in contact with the EMS.•The RT must be fully installed, commissioned, and incontact with the EMS through the hub.•Fractional DS3 services must be configured andprovisioned.•There must be no alarms present at the RT location.•A loopback connector must be connected to the input/outport of the RT DS3 SSI used for the test. (See figure 7-1.)Test procedure1. Connect a DS3 test set to the out/input points at the patchpanel.2. Select:- C bit framing- Recovered clock- DS3 interfaceFractional DS1 services may be dropped from the DS3 datastream and tested using QRSS test pattern.The DS3 test set and HT may be timed from the samesource.3. Run the test for 1 hour.ResultsThe HT passes if there are no errors and no clock or frame slipsduring the test.Record the results on the form on the following page (or make aphotocopy).Fractional DS3 test
1027145–0001 Revision D Commissioning HTs 7–15Hub installationHT to RT fractional DS3 test resultsHT location: ____________________________________________Number of DS1s tested ______Test successful? ___ Yes ___ No RSSI __________If not successful, complete:Bit error rate _______________ Frame slips _______________Frame errors _______________ Clock slips ________________Trouble report generated? ___ Yes ___ NoIf yes, report number: ____________________If applicable: Faulty module part number ______________________Serial number _____________________If applicable: Replacement board part number __________________Serial number______________________BER test printout attached? ___ Yes ___ NoComments:__________________________________________________________________________________________________________________________________________________________________Tested by (print name and sign): _______________________________________________________Customer (print name and sign): ________________________________________________________Date __________________________
HUB INSTALLATION1027145–0001 Revision D Final steps 8–1Hub installation Chapter 8Final stepsThis chapter describes the final steps you take before leaving thecustomer site after completing the installation:•Weatherproofing – page 8–2•Inspection, cleanup, and customer sign–off – page 8–3•Connecting customer equipment – page 8–3Observe these safety warnings while performing final inspectionsand related tasks:DANGERDo not work on a ladder or roof withoutfirst reading the safety warnings on page xof this manual. Failure to observe thesewarnings could result in personal injury ordeath.WARNINGPotential radio frequency (RF) hazard:•Keep away from the front of theoutdoor unit (ODU) antenna while theODU is operating. Note that you cannottell from outward appearance whetherthe ODU is operating or not.•Be careful with respect to the ODU youare installing and ODUs that mayalready be operating in the installationarea.Failure to observe these warnings couldresult in injury to eyes or other personalinjury.Safety warnings
1027145–0001 Revision D 8–2 Final steps Hub installationAfter the HT has been successfully commissioned, seal all outdoorIFL connections (including connections to the lightning arrestorassembly) with electrical tape and weatherproofing compound toprotect against moisture penetration:See figure 8-1.1. Starting at the connector end, wrap electrical tape aroundthe connector and part of the cable.2. Cover the electrical tape with weatherproofing compound,and work the compound into all joints and cracks wherewater could enter.3. Smooth the weatherproofing compound, giving theconnection a tapered appearance, as shown in figure 8-1.4. Again starting at the connector end, wrap a second layer ofelectrical tape around (on top of) the weatherproofingcompound.5. Press the tape into the weatherproofing compound.The resulting seal should be tight and compact, with noloose tape ends.CAUTIONOutdoor connectors are subject tomoisture contamination. Even minuteamounts of water vapor can condenseand cause a short circuit. Thoroughlyseal all outdoor IFL connections withweatherproofing compound.Figure 8-1 Applying weatherproofing compound and tapeBefore weatherproofing After weatherproofingHeatshrink Weatherproofingcompound and tapeT00060278.1Weatherproofing
1027145–0001 Revision D Final steps 8–3Hub installationAfter all equipment is installed and commissioned, visit eachinstallation area to inspect the equipment and make sure the area isleft clean and orderly.Inspect all equipment to make sure:•All cables are dressed (as necessary) and not bentexcessively.•All connections are secure.•IFL connections and entry panels are properlywaterproofed.•IDUs, racks, and ODUs are properly grounded.•Antenna mount bolts are tightened.•ODU adjusters and the temporary installation collar havebeen removed for future use.Clean up all installation areas:•Make sure no tools or other objects are left on or near theequipment.•Remove or neatly store any excess materials.•Remove all debris.Before leaving the site, notify the appropriate customerrepresentative that the work has been completed. Ask therepresentative to sign the work order, indicating that theequipment has been installed and has passed the initial loopbackverification test(s).The customer is responsible for connecting customer equipment tothe AIReach Broadband equipment through connections toservice–specific interface (SSI) modules. Refer to section 6.5 forinformation on the services and specific interfaces provided byeach SSI type.8.2Inspection, cleanup,and sign–offInspectionCleanupCustomer sign–off8.3Connectingcustomerequipment
HUB INSTALLATION1027145–0001 Revision D Troubleshooting 9–1Hub installation Chapter 9TroubleshootingThis chapter includes:•Troubleshooting flow charts – page 9–1•Service information – page 9–6The troubleshooting flow charts in this chapter will help isolatemost problems you might encounter during installation andoperation of the AIReach Broadband system.Each flow chart begins with a specific problem, then leads you tospecific corrective actions you should take. Where actions arenumbered in these charts, you many not need to perform all ofthe actions. Perform the actions in order, and check after eachaction to see if the problem has been resolved. Proceed to thenext action only if the previous action did not correct theproblem.The information in this chapter is intended for use by techniciansexperienced in electronics troubleshooting. Therefore, it suggestscorrective actions but does not include detailed instructions foreach action.9.1Troubleshootingflow charts
1027145–0001 Revision D 9–2 Troubleshooting Hub installationTroubleshooting the CCMCCM will notpower up.Is the correctvoltage present atthe IDU chassisinput?Does chassiscooling fan operatewhen power isapplied?Check powersource.Replace CCM.ReplaceIDU chassis.YesYesNoNohb109Problem:
1027145–0001 Revision D Troubleshooting 9–3Hub installationCCM failed startupdiagnostics (SUDS).Replace CCM.Problem:During CCM bootup / hardwareinitialization, LCD displays any ofthe following messages, indicatinga device failure:Host Cfg FailedPLX FailedPLX IO FailedLAN FailedRCC FPGA FailedBSB FPGA FailedQPIG FPGA FailedTim syn FailedReplace CCM.hb110Problem:Troubleshooting the CCM -Continued
1027145–0001 Revision D 9–4 Troubleshooting Hub installationCan the EMSoperator ping therouter nearest tothe hub?1. Check the cable from the routerand LAN hub to the CCM.2. Check the CCM MAC address inthe EMS database accessible atthe CCM.3. Check the routing information inthe EMS database.4. Replace the CCM.Ask network managerto check networkrou in tables.tgYesNohb111EMS cannot communicatewith HT CCM.Problem:Troubleshooting the hub site LAN connection
1027145–0001 Revision D Troubleshooting 9–5Hub installationHub site LAN connection -ContinuedAre BootpIP messagesreaching theEMS?1. Check IP address in the EMSdatabase.2. Check HT MAC address.1. Ping the nearest router.(If no response, contact networkmanager.)2. Check LAN cable from the routerand LAN hub.3. Replace the CCM.YesNohb112HT does not downloadsoftware.Problem:
1027145–0001 Revision D 9–6 Troubleshooting Hub installationAre SSIsinstalled andconfigured?"HT Disabled" message isnormal if SSIs have not beeninstalled and configured.YesNohb113After CCM has downloadedits software, CCM LCD shows"HT Disabled" message.Problem:Troubleshooting: "HT Disabled"If Status screen shows"Degraded" or"Unknown" for anycomponent . . .Check CCM,SSIs, and ODUvia CCM LCDStatus menu.If Status screen shows"CCM Failed" or"SSI Failed" . . .(number)Refer tosectionIf Status screen shows"ODU Failed" . . .Replace theCCM orindicated SSI.1. Check IFL cablefor continuity.2. Check IFL cableconnectors.3. Replace ODU.6.10.IDU chassis fan doesn’t work. If the chassis is a dc powered unit,make sure the polarity of the wires to the power supply is notreversed.If you find a faulty component, contact your contract administer toarrange for repair or replacement.9.2Additionaltroubleshootinginformation9.3Repair orreplacement service
HUB INSTALLATION1027145–0001 Revision D Maintenance 10–1Hub installation Chapter 10MaintenanceThe AIReach Broadband physical system requires no routinemaintenance. However, to facilitate expansion, reconfiguration, orrepairs, you may need to add, move, or replace components. Thischapter includes instructions for:•Adding or moving SSIs – page 10–2•Replacing components – page 10–3•Replacing the ODU – page 10–3•Replacing the IDU chassis – page 10–9•Replacing the CCM – page 10–11•Replacing SSIs – page 10–12•Replacing the IFL – page 10–13•Dismantling an HT – page 10–15
1027145–0001 Revision D 10–2 Maintenance Hub installationNotify the EMS operator before you add or move SSIs. Makesure the EMS operator has performed any prerequisite steps thatmay be necessary before you add or move an SSI.For instructions on replacing SSIs, see section 10.6.CAUTIONAlways wear a new or recently testedelectrostatic discharge (ESD) wrist strap(figure 6-16) when handling circuitmodules. Failure to use a wrist strap mayresult in damage to components.You can install additional SSIs while the system is powered on. Toadd an SSI, follow the instructions in section 6.5 (page 6–28).After installing an SSI, use the CCM LCD Status function tocheck its operational status. The LCD should display OK. (For anexplanation of the CCM LCD Status function, see section 6.10.)SSIs are hot–swappable, meaning you can move them from oneslot to another or to another chassis while the chassis are poweredon.Important: Install the OC3c–ATM SSI in chassis slot 3 only,and install the DS3–TDM SSI in slot 5 only.To move an SSI:1. Loosen the thumbscrews at each end of the SSI.2. Using an ESD wrist strap connected to a chassis groundterminal, slide the SSI out of its slot.3. Move the SSI to its new location and insert it into the slot.4. Tighten the thumbscrews at each end of the SSI.5. Use the CCM LCD to check the SSI status. (For details, seesection 6.10).10.1Adding or movingSSIsAdding SSIsMoving SSIs
1027145–0001 Revision D Maintenance 10–3Hub installationThe following HT components can be replaced at the installationsite if a problem is attributed to the component:•ODU•IDU chassis•CCM•SSIs•IFLSpecific instructions for replacing each component follow, insections 10.3 through 10.7.If the ODU is faulty, you normally replace the transceiver only(which contains the ODU electronics). Replace the antenna only ifit is physically damaged (for example, wind or water damage) orhas some other known problem.DANGERDo not work on a ladder or roof withoutfirst reading the safety warnings on page xof this manual. Failure to observe thesewarnings could result in personal injury ordeath.WARNINGPotential radio frequency (RF) hazard:•Keep away from the front of theoutdoor unit (ODU) antenna while theODU is operating. Note that you cannottell from outward appearance whetherthe ODU is operating or not.•Be careful with respect to the ODU youare installing and ODUs that mayalready be operating in the installationarea.Failure to observe these warnings couldresult in injury to eyes or other personalinjury.10.2Replacingcomponents10.3Replacing the ODU
1027145–0001 Revision D 10–4 Maintenance Hub installationTo replace the transceiver, follow these steps:Removing the existing transceiver1. Make sure the EMS operator has taken the HT out ofservice.2. At the IDU location: Remove power from the IDU chassispower supply.3. On the roof: Disconnect the ground cable and IFL from theODU transceiver, as shown in figure 10-1.Figure 10-1 Disconnecting the ODUground and IFL cablesGroundMastT0006015IFLTransceiverRearviewReplacing thetransceiver
1027145–0001 Revision D Maintenance 10–5Hub installation4. Loosen the four transceiver mounting bolts (shown in figure10-2).TransceiverGroove andmounting bolt.(Bolts are attachedto transceiver.)Antenna bracket(betweentransceiver)antennaandRotate transceiver to slide bolts out of grooves.(Rotation direction depends on orientationof antenna bracket to right or left.)T0006016AntennaSome antennamodels may besmaller than theantenna shownhere.Figure 10-2 Removing the transceiver5. Rotate the transceiver until the bolts slide out of the fourgrooves in the antenna bracket. (The direction of rotationdepends on the orientation of the antenna bracket—to theright or left.) If the mounting bolts will not slide into thegrooves, loosen the bolts. See figure 10-2.6. Cover the transceiver coupling (center hole) with a plasticcoupling plug (if available) or tape to preventcontamination.Installing the replacement transceiver7. To install the replacement transceiver, follow the steps insection 4.10 (page 4–27).8. Connect the IFL cable to the IFL connector on thetransceiver.9. Ground the ODU, as explained in section 4.11 (page 4–30).10. After you replace the transceiver:- Go to the next subsection (Replacing the antenna) onlyif you need to replace the antenna.- Apply power to the IDU chassis power supply.- Use the CCM LCD to check the ODU status. (Fordetails, see section 6.10).- Notify the EMS operator that the HT is ready toresume service.If you are replacing the transceiver only, you should not need torealign the antenna.
1027145–0001 Revision D 10–6 Maintenance Hub installationIf you need to replace the antenna, follow these steps:Removing the existing antenna1. Remove the transceiver (steps 1 through 6 above, beginningon page 10–4). Be sure to remove power from the IDUchassis power supply.2. Loosen the four antenna bracket locking nuts.Figure 10-3 Antenna bracket locking nutshb116Antenna bracketlocking nutsAntennamountAntennabracketReplacing the antenna
1027145–0001 Revision D Maintenance 10–7Hub installation3. Rotate the antenna (clockwise or counterclockwise) untilthe antenna bracket reliefs (curved indentations) are alignedwith the four nuts on the mast interface, as shown in figure10-4.Figure 10-4 Removing the antennahb117ReliefReliefReliefs not alignedwith nutsNutReliefs aligned with nuts(Antenna in positionto be removed)Rotate antenna and antenna bracket untilreliefs are aligned with the 4 antennabracket locking nuts, as show at right.AntennamountAntennabracket4. Move the antenna away from the mast interface.5. Cover the antenna waveguide (center hole) with a plasticplug or tape to protect against contamination.
1027145–0001 Revision D 10–8 Maintenance Hub installationInstalling the replacement antenna6. Install a temporary installation collar below the antennamount, as explained in section 4.5 (page 4–11).You need the temporary installation collar so you can alignthe replacement antenna.7. Attach the replacement antenna to the mount, as explainedin section 4.7 (page 4–17).8. Align the replacement antenna by adjusting the azimuth andelevation as detailed in sections 4.8 and 4.9 (beginning onpage 4–20).9. Attach the transceiver to the antenna, as explained insection 4.10 (page 4–27).10. Connect the IFL cable to the IFL connector on thetransceiver.11. Ground the ODU, as explained in section 4.11 (page 4–30).12. Apply power to the IDU chassis power supply (section 6.3,page 6–11).13. Use the CCM LCD to check the ODU status. (For details,see section 6.10).14. Notify the EMS operator that the HT is ready to resumeservice.
1027145–0001 Revision D Maintenance 10–9Hub installationDo not attempt to service or replace the IDU chassis power supply.If there is a problem with the power supply, replace the entireIDU chassis.To replace the IDU chassis, follow these steps:If you need additional details concerning the instructions below,see chapter 6.Removing the existing IDU chassis1. Make sure the EMS operator has taken the HT out ofservice.2. Remove power from the IDU chassis power supply.3. Mark each cable or otherwise note where each cable isconnected.4. Remove all cables from all modules.5. Remove the CCM:a. Loosen the thumbscrews at each end.b. Using an ESD wrist strap connected to a chassisground terminal, slide the CCM out of its slot, asshown in figure 10-5.CAUTIONAlways wear a new or recently testedelectrostatic discharge (ESD) wrist strap(figure 6-16) when handling circuitmodules. Failure to use a wrist strap mayresult in damage to components.Figure 10-5 Removing the CCMhb118TMBROADBANDENTERHUB CCM10.4Replacing the IDUchassis
1027145–0001 Revision D 10–10 Maintenance Hub installation6. Place the CCM in its ESD protective packaging.7. Remove all SSIs:a. Using a piece of tape on the SSI front panel, mark theslot number where each SSI was installed.b. Loosen the thumbscrews at each end.c. Using an ESD wrist strap connected to a chassisground terminal, slide the SSI out of its slot.8. Place each SSI in ESD protective packaging.9. If the IDU chassis is rack mounted, remove the fourmounting screws and remove the chassis from the rack.10. Remove the rack mounting brackets from the chassis.Installing the replacement IDU chassisRefer to the instructions in chapter 6 to:11. Install the replacement chassis in a rack, if the originalchassis was installed in a rack (section 6.2).12. Re–connect power to the IDU chassis power supply (section6.3).13. Conduct a power–on test (section 6.3).14. Re–install the CCM (section 6.4).15. Re–install the SSIs (section 6.5).Install each SSI in the slot it was in before. Refer to the slotnumbers you marked on the tape on each SSI.16. Re–connect the IFL cable and all other cables to the CCMand SSIs.
1027145–0001 Revision D Maintenance 10–11Hub installationIf you need to replace the CCM, follow these steps:If you need additional details concerning the instructions below,see section 6.4 (page 6–26).Removing the existing CCM1. Make sure the EMS operator has taken the HT out ofservice.2. Remove power from the IDU chassis power supply.3. Loosen the thumbscrews at each end of the (existing) CCM.4. Using an ESD wrist strap connected to a chassis groundterminal, slide the CCM out of its slot, as shown in figure 10-6.CAUTIONAlways wear a new or recently testedelectrostatic discharge (ESD) wrist strap(figure 6-16) when handling circuitmodules. Failure to use a wrist strap mayresult in damage to components.Figure 10-6 Removing the CCMhb118TMBROADBANDENTERHUB CCM5. Place the CCM in ESD protective packaging.Installing the replacement CCM6. Slide the replacement CCM into the CCM slot (slot 1).7. Tighten the thumbscrews at each end of the CCM.8. Apply power to the IDU chassis power supply.9. Use the CCM LCD to check the CCM status. (For details,see section 6.10).10. Notify the EMS operator that the HT is ready to resumeservice.10.5Replacing the CCM
1027145–0001 Revision D 10–12 Maintenance Hub installationTo replace an SSI, follow the steps below.SSIs are hot swappable, so you do not need to power off the IDUto replace an SSI. If you need additional details concerning theinstructions below, see section 6.5 (page 6–28).Removing the SSI1. Note which slot the SSI to be replaced is in.2. Loosen the thumbscrews at each end of the SSI.3. Using an ESD wrist strap connected to a chassis groundterminal, slide the SSI out of its slot.CAUTIONAlways wear a new or recently testedelectrostatic discharge (ESD) wrist strap(figure 6-16) when handling circuitmodules. Failure to use a wrist strap mayresult in damage to components.4. Place the SSI in ESD protective packaging.Installing the replacement SSI5. Slide the replacement SSI into the slot from which youremoved the previously installed SSI.6. Tighten the thumbscrews at each end of the SSI.7. Use the CCM LCD to check the SSI status. (For details, seesection 6.10).8. Notify the EMS operator that the replacement SSI is readyfor service.10.6Replacing SSIs
1027145–0001 Revision D Maintenance 10–13Hub installationIf you suspect problems with the IFL, check all IFL connectionsand then test the IFL. Replace the IFL only if there is a knownproblem that cannot be corrected any other way.DANGERDo not work on a ladder or roof withoutfirst reading the safety warnings on page xof this manual. Failure to observe thesewarnings could result in personal injury ordeath.WARNINGPotential radio frequency (RF) hazard:•Keep away from the front of theoutdoor unit (ODU) antenna while theODU is operating. Note that you cannottell from outward appearance whetherthe ODU is operating or not.•Be careful with respect to the ODU youare installing and ODUs that mayalready be operating in the installationarea.Failure to observe these warnings couldresult in injury to eyes or other personalinjury.10.7Replacing the IFL
1027145–0001 Revision D 10–14 Maintenance Hub installationEnvironments where IFLs are installed vary widely. Therefore, usethe general instructions below as guidelines.If you need to replace the IFL:1. Make sure the EMS operator has taken the HT out ofservice.2. Remove power from the IDU chassis power supply.3. Disconnect all four IFL N connectors, as shown in figure 10-7:- 1 connector at the IDU- 1 connector at the ODU- 2 connectors at the lightning arrestorFigure 10-7 Disconnect N connectors at thefour locations shown hereODUIFLLightningarrestorT0006013IFLRoofIDUNNNNN= N connector location4. Remove the two IFL cable segments:- From IDU to the lightning arrestor- From the lightning arrestor to the ODU5. Install the replacement IFL cable according to theinstructions in chapter 5.
1027145–0001 Revision D Maintenance 10–15Hub installationIf you need to dismantle an entire HT, follow the steps below.DANGERDo not work on a ladder or roof withoutfirst reading the safety warnings on page xof this manual. Failure to observe thesewarnings could result in personal injury ordeath.WARNINGPotential radio frequency (RF) hazard:•Keep away from the front of theoutdoor unit (ODU) antenna while theODU is operating. Note that you cannottell from outward appearance whetherthe ODU is operating or not.•Be careful with respect to the ODU youare installing and ODUs that mayalready be operating in the installationarea.Failure to observe these warnings couldresult in injury to eyes or other personalinjury.Follow these steps:1. Make sure the EMS operator has taken the HT out ofservice.2. Remove power from the IDU chassis power supply.3. On the roof: Disconnect the IFL and ground cable from theODU. See section 10.3.4. Remove the transceiver. See section 10.3.5. Remove the antenna. See section 10.3.6. Disassemble the mast and mast mount.7. At the IDU location: Remove all cables from all modules.If the cables will be reused, mark them to identify them.8. Optional: Remove the CCM and SSIs from the chassis.(Depending on what you will do with the equipment, youmight want to leave the CCM and SSIs installed.) Seesections 10.5 and 10.6.9. Remove the IDU chassis.10. Remove the IFL cable and lightning arrestor (unless thelightning arrestor is being used for other HTs or will bereused).10.8Dismantling an HT
1027145–0001 Revision D A- 1 Appendix AAcronyms and abbreviationsac – alternating currentATM – asynchronous transfer modeAWG – American wire gaugeBER – bit error rateBSP – baseband signal processorC – CelsiusCCM – channel and control modulecm – centimeterCMR – communication riserCPU – central processing unitdc – direct currentDRAM – dynamic RAMEIDU – expansion indoor unitEMS – Element Management SystemESD – electrostatic dischargeESN – electronic serial numberF – FahrenheitFCC – Federal Communications CommissionFRAD – frame relay access deviceft – footHNS – Hughes Network SystemsHT – hub terminalHz – hertzID – identificationIDU – indoor unitIEC – International Electrotechnical CommissionIF – intermediate frequencyIFL – intrafacility linkin. – inchIP – Internet protocolLAN – local area networklb – pound(s)LCD – liquid crystal displayLED – light emitting diodeLOS – line of sightm – meterMAC – media access controlmm – millimeterNEBS – Network Equipment Building StandardsNEC – National Electric CodeNEMA – National Electrical ManufacturingAssociationNFPA – National Fire Protection AssociationODU – outdoor unitOSPF – open shortest path firstPC – personal computerPCI – PC interfacePMP – point–to–multipointQRSS – quasi random signal sourceRAM – random–access memoryRF – radio frequencyROM – read–only memoryRT – remote terminalSDRAM – static dual port RAMSSI – service–specific interfaceSUDS – startup diagnosticsTAC – Technical Assisance CenterTDM – time division multiplexingUL – Underwriters Laboratories
1027145–0001 Revision DA- 2V – voltVac – volt, alternating currentVdc – volt, direct currentVSAT – very small aperture terminalWND – Wireless Networks DivisionWDT – watch dog timer
1027145–0001 Revision D Standards compliance B–1Hub installation Appendix BStandards complianceThis appendix includes standards compliance information for theAIReach Broadband outdoor unit (ODU) and ac power indoor unit(IDU). Information is included for:•Interference standards compliance•Underwriters Laboratories, Inc., safety compliance•RF, electrical fast transient, and ESD immunity
B.11027145–0001 Revision D B–2 Standards compliance Hub installationThis section provides information on the AIReach Broadbandoutdoor unit (ODU).This equipment complies with Part 15 of United States FederalCommunication Commission (FCC) Rules. Operation is subject tothe following two conditions: (1) This device may not causeharmful interference, and (2) this device must accept anyinterference received, including interference that may causeundesired operation.This equipment has been tested and found to comply with thelimits for a Class A digital device, pursuant to Part 15 of FCCRules. These limits are designed to provide reasonable protectionagainst harmful interference when the equipment is operated in acommercial environment.This equipment generates, uses, and can radiate radio frequencyenergy and, if not installed and used in accordance with thisinstruction manual, may cause harmful interference to radiocommunications. Operation of this equipment in a residential areais likely to cause interference, in which case the user will berequired to correct the interference at the user’s own expense.Type acceptance: FCC Part 101This class A digital apparatus meets all requirements of theCanadian Interference–Causing Equipment Regulations.Cet appareil numérique de la Classe A respecte toutes lesexigences du Règlement sur le matériel brouilleur du Canada.This equipment has been evaluated by Underwriters LaboratoriesInc. (UL) and determined to be in compliance with the Standardfor Safety of Information Technology Equipment IncludingElectrical Business Equipment, UL 1950, third edition; andCanadian Standards Association CAN/CSA C22.2 No. 950–95,third edition. This equipment is UL listed and UL certified forCanada as Information Technology Equipment.The ODU complies with the following immunity standards of theInternational Electrotechnical Commission (IEC):•Radio frequency immunity – IEC 801–3 (3 V/m)•Electrical fast transient immunity – IEC 801–4•Electrostatic discharge immunity – 25 KV level tested usingmethod in IEC 801–2The ODU complies with requirements of the National ElectricCode (NEC), article 800.The ODU complies with EN 55022.Outdoor unitFCC complianceCanadian interferencecomplianceUnderwritersLaboratories (UL)ImmunityNational Electric Code(NEC)Emissions
B.21027145–0001 Revision D Standards compliance B–3Hub installationThis section provides information on the AIReach Broadband ac power indoor unit (IDU).This equipment complies with Part 15 of United States FederalCommunication Commission (FCC) Rules. Operation is subject tothe following two conditions: (1) This device may not causeharmful interference, and (2) this device must accept anyinterference received, including interference that may causeundesired operation.This equipment has been tested and found to comply with thelimits for a Class A digital device, pursuant to Part 15 of FCCRules. These limits are designed to provide reasonable protectionagainst harmful interference when the equipment is operated in acommercial environment.This equipment generates, uses, and can radiate radio frequencyenergy and, if not installed and used in accordance with thisinstruction manual, may cause harmful interference to radiocommunications. Operation of this equipment in a residential areais likely to cause interference, in which case the user will berequired to correct the interference at the user’s own expense.This class A digital apparatus meets all requirements of theCanadian Interference–Causing Equipment Regulations.Cet appareil numérique de la Classe A respecte toutes lesexigences du Règlement sur le matériel brouilleur du Canada.This equipment has been evaluated by Underwriters LaboratoriesInc. (UL) and determined to be in compliance with the Standardfor Safety of Information Technology Equipment IncludingElectrical Business Equipment, UL 1950, third edition; andCanadian Standards Association CAN/CSA C22.2 No. 950–95,third edition. This equipment is UL listed and UL certified forCanada as Information Technology Equipment.The ODU complies with the following immunity standards of theInternational Electrotechnical Commission (IEC):•Radio frequency immunity – IEC 801–3 (3 V/m)•Electrical fast transient immunity – IEC 801–4•Electrostatic discharge immunity – 25 KV level tested usingmethod in IEC 801–2The ODU complies with EN 55022.Indoor unit (ac)FCC complianceCanadian interferencecomplianceUnderwritersLaboratories (UL)ImmunityEmissions
1027145–0001 Revision D Terminating IFL cables C–1Hub installation Appendix CTerminating IFL cablesThis appendix explains in detail how to terminate the IFL cableends by attaching an N–type connector. It includes:•Cable parts and terminology – page C–2•Preparing the cable end – page C–3•Attaching the connector – page C–6•Applying heat–shrink tubing – page C–11As part of the RT installation, you attach N connectors in fourlocations, as shown in figure 5-1 (on page 5–3):•One N connector at the IDU location•Two N connectors to connect to the lightning arrestorassembly•One N connector at the ODU locationImportant: Sound IFL cable connections are critical forproper operation of the AIReach Broadband system.Therefore, be very careful in terminating the cable. If you areunsure about the success of any of the following steps, repeatthem.Attach N connectors after you route and install the cable, notbefore.Note: The instructions below are for the connectors in HNS kit9006284–0002. If you use a different N–type connector, follow themanufacturer’s instructions.
C.11027145–0001 Revision D C–2 Terminating IFL cables Hub installationFigure C-1 shows the main cable components.Figure C-1 IFL cable componentshb013Outer jacketBraidCenter conductor(solid or stranded copper)7/32 inch(6 millimeters)Dielectric(foam or flexible plastic)N connector N connectorIFL cable, terminated - shown without heat-shrink tubingHNS kit 9006284–0002 contains two N connectors.Cable parts andterminology
C.21027145–0001 Revision D Terminating IFL cables C–3Hub installationPrepare the cable end as follows:1. Inspect the cable end for damage from handling and trim offany damaged portions.2. Cut the cable as cleanly and squarely as possible.3. Slip the crimp ring and a piece of heat–shrink tubing(HNS9007488–0005) onto the cable, as shown in figureC-2.Figure C-2 Slipping the crimp ring and heat–shrink tubing onto the cableHeat-shrink tubing Crimpringhb014Butt-cutcable end4. Use the spin–stripping tool (Excelta CX 1–78–1, goldcolor–coded) to remove the cable jacket and dielectric,leaving about 7/32 inch (6 millimeters) of the centerconductor exposed, as shown in figure C-3.a. Open the stripping jaws of the spin–stripping toolenough to allow the cable end to enter the cablebarrel fully. (See figure C-3.)b. While holding the cable firmly in the tool and tightlyagainst the cable stop, squeeze the stripper jaws.c. Rotate the tool around the cable two or three timesuntil the outer cable jacket and dielectric arecompletely cut through, but do not score the centerconductor. Rotate the tool in the direction indicated infigure C-3.d. Remove the cut–off end of the cable jacket anddielectric.Preparing the cableend
1027145–0001 Revision D C–4 Terminating IFL cables Hub installationFigure C-3 Using the spin–stripping tool toexpose the center conductorhb012StripperjawsGold-coloredcable stopBarrelButt-cutcable endSqueeze and rotatetool to strip cable.2.1. Insert cableinto barrel.3. Remove jacket and dielectricto expose center conductor.JacketDielectricCenter conductor7/32 inch(6 millimeters)
1027145–0001 Revision D Terminating IFL cables C–5Hub installation5. Using a razor knife, carefully slit the outer jacket as shownin figure C-4.Cut around the cable; then cut from the cable end to the firstcut. Cut completely through the jacket, but do not cut intothe braid.6. Using the razor knife or a pair of diagonal cutters, lift thejacket and peel it away as shown in figure C-4.Remove jacket.hb016125/8 inch(16 millimeters)Figure C-4 Cutting and removing the jacket7. Check:- Braid for nicked or broken strands- Dielectric end for a straight cut- Center conductor for nicks and a straight cutIf you see significant damage to the braid, dielectric, orconductor, you must cut the cable and start over. (Startwith step 1.)
C.31027145–0001 Revision D C–6 Terminating IFL cables Hub installation8. Flare the braid slightly and trim to 7/16 inch (11millimeters), as shown in figure C-5.JacketBraidhb0937/16 inch(11 millimeters)Figure C-5 Braid, flared and trimmed9. Cut approximately 1/4 inch (6 millimeters) of the excessbraid so that all braids will be under the crimp ring whenthe connector is completed.The following steps explain how to attach the IFL (N) connector.The same type of connector is used at both ends. The connectorincludes a plastic guide pin to protect the dielectric duringinstallation, as shown in figure C-6.Figure C-6 IFL (N) connector (HNS 9006284–0002)CrimpringInsulatingwasherCenterpinPlasticguidepinT0006020Supportshoulder JamnutConnector bodyCollarDo not remove the plastic guide pin until instructed to do so(step 4 on page C–8).CAUTIONDo not install the center pin without theplastic guide pin—doing so will damagethe dielectric material inside the connectorbody.Attaching theconnector
1027145–0001 Revision D Terminating IFL cables C–7Hub installationTo install the cable connector, follow these steps.1. Place the insulating washer against the dielectric.2. Push the center pin (with guide pin attached) over the cablecenter conductor, as shown in figure C-7.Figure C-7 Installing the insulator and center pinT0006021CrimpareaCenterpinGuide pinCrimp flushwith washer.Insulatingwasher3. Use the HCT–231 crimp tool (figure C-8) to crimp thecenter pin flush with the washer, as shown in figure C-7.If the center pin is bent after crimping, cut the cable,re–strip it, and attach a new center pin.HCT - 231Usesetting to crimpcenter pin.0.108Use setting to crimpthe crimp ring0.475—but not yet.This is a later step.hb021Figure C-8 Crimping tool
1027145–0001 Revision D C–8 Terminating IFL cables Hub installation4. Follow the instructions in figure C-9 to install the connectorbody and crimp ring, and remove the guide pin.hb022ConnectorbodyGuide pin andcenter pin1. Insert guide pin through back ofconnector body until the cable stops.Crimpring Center pinGuide pinGround socketCenter pin inside connector bodySlide crimp ring overbraid and into recess.2. Remove anddiscard guide pin.3.RecessFigure C-9 Installing the connector body and crimp ring5. Important: Verify that the center pin aligns flush orwithin 1/64–inch from the ground socket edge.If the pin is not flush or within this range, the connectionwill probably be faulty.
1027145–0001 Revision D Terminating IFL cables C–9Hub installation6. Comb the braid only if the crimp ring will not fit over theshoulder and braid. If the crimp ring fits over theshoulder and braid, skip to step 7).a. Insert a pick or scribe into the braid and carefullycomb the strands as shown in figure C-10.Start combing at the cut end. Comb the strandsaround the entire perimeter. Work backward, from thecut end toward the jacket—but always combing awayfrom the jacket, as shown in figure C-10.Figure C-10 Combing the braidJacketBraidComb actionDirection of travelhb017Note: Comb the braid all the way back to the jacket.If part of the braid is uncombed at the jacket end,stretching will cause the jacket and center pin tobecome loose, resulting in poor conductivity.b. Re–trim the braid to 7/16 inches (6 millimeters), asshown in figure C-5.
1027145–0001 Revision D C–10 Terminating IFL cables Hub installation7. While holding the connector assembly together snugly,position the HCT–231 crimping tool, at setting 0.475, ontothe area shown in figure C-11 and securely crimp the crimpring into place.CAUTIONTo avoid damaging the connector body,make sure the crimping tool does nottouch the connector jam nut.Crimphb024Maximum gap(exposed braid):0.03 inch (0.8 millimeter)Best if no gap.Figure C-11 Crimp locationNote: If the crimp ring slips and results in a gap greaterthan 0.03 inch (0.8 millimeter) between the crimp ring andthe connector collar, reject the connection. Cut off theconnector and start over.
C.41027145–0001 Revision D Terminating IFL cables C–11Hub installationApply the heat–shrink tubing as follows:1. Position the heat–shrink tubing near (but not touching) thejam nut, so it covers the crimp ring and a portion of theconnector collar, as shown in figure C-12.Figure C-12 Heat–shrink tubing,properly placed for shrinkingHeat-shrinktubinghb026Collar JamnutCrimpring2. Using a heat gun, heat-shrink the tubing until it snugly fitsaround the cable, crimp ring, and part of the connectorcollar.Point the connector upward. Begin heating at the connectorend, and work toward the cable. The adhesive should flowaway from the jam nut.CAUTIONDo not allow the cable jacket and dielectricto overheat. This can damage the cable andcause cable failure.During heating, the tubing may shift andthe adhesive lining may bleed. Make surethe adhesive does not bleed onto the jamnut and damage the connector.To install an additional N connector, repeat all steps above,beginning with the section Preparing the cable ends (page C–3).Applyingheat–shrink tubing
1027145–0001 Revision D Index-1IndexAAbbreviations (identified), A- 1Access, buildings and equipment locations, 2–2Acronyms (identified), A- 1Adding SSIs, 10–2Adjusters (to adjust azimuth or elevation), 2–6,4–10installing azimuth adjuster, 4–21installing elevation adjuster, 4–24Aligning the HT antenna, 4–6Antennaadjusting azimuth, 4–20adjusting elevation, 4–23attaching to the antenna mount, 4–17replacing, 10–6Antenna bracket, changing left–right orientation,4–17Antenna mountcollar, 4–10installing, 4–11installing, 4–15torque wrench, 4–5ATM. See OC3c–ATM SSIAzimuthadjusting, 4–20explained and illustrated, 4–20Azimuth/elevation adjusters. See Adjusters (toadjust azimuth or elevation)BBallast. See Concrete blocksBend radius (IFL cable), 5–7, 5–13Blocks. See Concrete blocks (ballast)Boot message, 7–5Boot up sequence, 7–5Buttons on CCM, 6–34functions, 6–35CCable lengthDS3–TDM SSI, 6–28DS3–transparent SSI, 6–29IFL, 5–4OC3c–ATM SSI, 6–29Canadian Interference–Causing EquipmentRegulations, B–2, B–3Canadian Standards Association, B–2, B–3CCMSee also LCDBoot message, 7–5boot up sequence, 7–5button functions, 6–35buttons on front panel, 6–34configuration downloading, 7–6devices, 7–5functions, 6–26illustrated (front panel), 6–26installing, 6–26interfaces (clock and LAN), 6–28LEDs, indications, explained, 6–28operational state, 7–6power–on test, 6–36replacing, 10–11software downloading, 7–6status, 6–39SUDS, 6–36troubleshooting, 9–2CCM redundancy bus cable, 6–33, 7–2Channel and control module. See CCMChassis. See IDU chassisChecklistinstallation steps, 1–3tools, 2–3Commissioningprerequisites, 2–7, 7–2procedure, 7–3Compass, 4–6Components to be installed, 1–3Concrete blocks (ballast), 3–10arrangement on mount, 3–11Configuration downloading (CCM), 7–6
1027145–0001 Revision DIndex-2Connectionschecking, 6–36, 8–3weatherproofing, 8–2Corrugated metal roof, 3–11Crimp tool, C–7Customer equipment, connecting, 8–3Customer sign–off, 8–3DDevices, CCM, 7–5Diagnostic mode, 6–34Diameter of ODU mast, 4–5Dismantling an HT, 10–15Documents, related, viiDrawingshub network schematic, 2–1hub reference drawing, 1–2hub rooftop drawing, 2–1DS1 test, 7–8DS1 test (fractional DS1), 7–12DS3 test, 7–10DS3 test (fractional DS3), 7–14DS3–TDM SSI, 6–28DS3–transparent SSI, 6–29EElement Management System. See EMSElevationadjusting, 4–23explained and illustrated, 4–23Emissions, B–2, B–3EMS, 2–7, 7–2database, 7–2Equipment from other vendors, viiEthernet switch (for hub LAN), description, 6–41Existing structures as ODU mounts, 3–13Exit (LCD), 6–35FFAILED message, 7–4Failure indication on CCM LCD, 6–38FCC, B–2, B–3Fractional DS1 test, 7–12Fractional DS3 test, 7–14Front panel display. See LCDGGroundinglightning arrestor, 5–12ODU, 4–30power supplyac, 6–14dc, 6–16, 6–17dual ac or dc, 6–12rack, 6–6HHandling materials, 3–4Heat–shrink tubing (for IFL cable) , C–3, C–11HTdefined, 1–2dismantling, 10–15HT alignment direction, 4–6HT Disabled message, 7–3, 7–6HT Enabled message, 7–3, 7–6HT to RT connections tests, 7–8Hub LAN router, description, 6–41Hub LAN switch, description, 6–41Hub rack, 6–2grounding, 6–6installing, 6–2concrete floor, 6–3wood floor, 6–4lifting, 6–3location, 6–2Hub terminal. See HT
1027145–0001 Revision D Index-3IIDU, 6–7See also IDU chassiscomponents, 6–7illustrated, 6–7standards compliance, B–3IDU chassisSee also IDUconnecting the IFL, 6–32dccircuit breaker, 6–22disconnect device, 6–22power–off circuit, 6–22powering off, 6–22LCD. See LCDpower supply, 6–8, 6–11ac, 6–13connecting power, 6-15grounding, 6-14dc, 6–16connecting power, 6-18grounding, 6-17dual ac or dc, 6–11power–on test, 6–25rack mounting, 6–8options, 6–8replacing, 10–9slots, numbering of, 6–7specifications. See Hub and Remote TerminalSite Preparation Guidetemperature, 6–8types, 6–8IEC, B–2, B–3IFL, replacing, 10–13IFL cablebend radius, 5–7, 5–13connecting to CCM (IDU), 6–32connecting to ODU, 5–15connections, 5–3finishing the installation, 5–16installing inside the building, 5–7installing on the roof, 5–13length, 5–7, 5–13maximum, 5–4moisture contamination, 8–2penetration sleeve, 5–6plan, 5–3plenum (in conduit with power cables), 5–4routing guidelines, 5–4specifications, 5–2terminating, C–1testing, 5–15UL requirements, 5–2weatherproofing connections, 8–2Immunity, B–2, B–3Inclinometer, using, 4–25Indoor unit. See IDU and IDU chassisInspecting the installed equipment, 8–3Installation checklist, 1–3Installation summary, 1–3Installersnumber needed, vii, 3–4, 6–3qualifications, viiIntrafacility link. See IFL cableLLAN connection, troubleshooting, 9–4LCD, 6–34, 6–36See also CCMBoot message, 7–5boot up sequence, 7–5button functions, 6–35buttons (for scrolling, selecting), 6–34configuration downloading (CCM), 7–6diagnostic mode, 6–34exit, 6–35FAILED message, 7–4HT Disabled message, 7–3, 7–6HT Enabled message, 7–3, 7–6menu map, 6–35operational state, 7–6software downloading (CCM), 7–6status conditions (explained), 6–39status of CCM, SSIs, or ODU, 6–39SUDS (diagnostics) sequence, 6–34, 6–36,7–4SUDS Completed message, 7–4LEDs, indications, explainedCCM, 6–28SSIs, 6–31Lightning arrestor (for IFL), 5–3, 5–8grounding, 5–12Lightning protection, 4–31Liquid crystal display. See LCDLocationhub rack, 6–2IDU, 6–8ODU, 3–3
1027145–0001 Revision DIndex-4MMAC address, 7–2Magnetic declination, 4–6Main Menu (CCM LCD), 6–34Maintenance, 10–1Mapslocal, requirements, 2–5, 4–5magnetic declination, 4–6plotting HT alignment directions, 4–6true north, 4–6Mast, diameter, 4–5Mast mount, 3–2location, 3–3standard type, 3–6assembly instructions, 3–6types, 3–5using existing structures, 3–13Materials, handling, 3–4Menu map for CCM LCD, 6–35Moisture contamination, 8–2Mounts. See Mast mount and Antenna mountMoving SSIs, 10–2Multiple IFL cables, 5–16NN connectorsattaching to IFL cable, C–6location (IFL cable), 5–3National Electric Code (NEC), B–2OOC3c–ATM SSI, 6–29ODU, 4–1connecting the IFL cable, 5–15grounding, 4–30illustration, 4–3location, 2–1replacing, 10–3standards compliance, B–2status, 7–7transporting to the roof, 4–5ODU installer tool kit, 2–4illustration, 2–6removing tools, 4–29tools included, 4–10uses, 4–10ODU location, 3–3Operational state, 7–6possible states, 7–6Outdoor unit. See ODUPPenetrating the roof, 5–5Penetration sleeve, 5–6Personnelnumber of installers, viiqualifications, installers, viiPower input requirementac power supply, 6–13dc power supply, 6–16Power supply (IDU), 6–8, 6–11ac, 6–13connecting power, 6–15grounding, 6–14power input requirement, 6–13dc, 6–16connecting power, 6–18grounding, 6–16, 6–17power input requirement, 6–16powering off, 6–22dual ac or dc, 6–11See also Power supply (IDU), dcgrounding, 6–12Power–on testCCM, 6–36IDU chassis, 6–25Prerequisitescommissioning, 2–7, 7–2installation, 2–1Publications, related, viiQQualifications for installers, vii
1027145–0001 Revision D Index-5RRackSee also hub rackmounting, 6–8options, 6–8safety guidelines, 6–8Redundancy bus cable, 6–33, 7–2Related publications, viiRemote terminal (RT) installation, viiRemoving the installation tools, 4–29Repairs, 9–6Replacingantenna, 10–6CCM, 10–11faulty components, 9–6IDU chassis, 10–9IFL, 10–13ODU, 10–3SSIs, 10–12transceiver, 10–4RF arrestor, 5–9, 5–14Roof types, 3–5corrugated metal, 3–11Router (for hub LAN), 1–2, 6–2, 6–6configuration, 7–2description, 6–41SSafety information, ixrack mounting, 6–8Sectors, definition and terminology, 4–9Service loops, 5–7Service–specific interface. See SSISite Data Record, 2–1Site preparation, viiSlots, IDU chassisnumbering of, 6–7where CCM and SSIs are installed, 6–26,6–28, 6–29, 6–40Software downloading (CCM), 7–6Spin–stripping tool (for IFL cable), C–3SSIs, 7–2adding, 10–2DS3–TDM, 6–28DS3–transparent, 6–29function, 6–28hot swapping, 10–2installing, 6–30chassis slots, 6–29, 10–2LEDs, indications, explained, 6–31moving, 10–2numbering, 6–40OC3c–ATM, 6–29replacing, 10–12status, 6–40types, 6–28Standards compliance, B–1Startup diagnostics. See SUDSState, 7–6Status of CCM, SSIs, or ODU, 6–39SUDS, 6–34, 6–36, 7–4failure indication, 6–38test and display sequence, 6–34, 6–36SUDS Completed message, 7–4Summary of installation, 1–3Switch (for hub LAN), description, 6–41TTemperature, IDU chassis, 6–8Terminating the IFL cable, C–1TestingDS1 test, 7–8DS3 test, 7–10fractional DS1 test, 7–12fractional DS3 test, 7–14HT to RT connections, 7–8IFL cable and connectors, 5–15Tools required for installation, 2–3removing, 4–29Torqueantenna bracket, 4–26antenna mast clamp, 4–20rack safety bolts, 6–4temporary installation collar, 4–20Torque wrench for antenna mount, 4–5Transceiverattaching to the antenna, 4–27replacing, 10–4Transmission equipment, 1–3
1027145–0001 Revision DIndex-6Troubleshooting, 9–1CCM, 9–2HT Disabled message, 9–6LAN connection, 9–4True north, 4–6UUnderwriters Laboratories (UL), B–2, B–3WWarnings (safety), explained, ixWeatherproofing, 5–15, 8–2Wrist strap (ESD), 6–26, 6–30

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