Honeywell KTR2280A Licensed Non-Broadcast Aeronautical Transmitter User Manual System Installation Manual

Honeywell International Inc. Licensed Non-Broadcast Aeronautical Transmitter System Installation Manual

User Manual

Honeywell International Inc.23500 West 105th StreetOlathe, Kansas 66061-8425U.S.A.CAGE: 22373Telephone: 800-601-3099 (Toll Free U.S.A./Canada)Telephone: 602-365-3099 (International Direct)Website: www.myaerospace.comPage T-1Publication Number D201610000049, Revision 0 Initial 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.These items are controlled by the U.S. government and authorized for export only to the country of ultimate destination for use by the ultimate consignee or end-user(s) herein identified. They may not be resold, transferred, or otherwise disposed of, to any other country or to any person other than the authorized ultimate consignee or end-user(s), either in their original form or after being incorporated into other items, without first obtaining approval from the U.S. government or as otherwise authorized by U.S. law and regulations.ECCN: 7E994.System Installation ManualKTR 2280A Multi-Mode Digital RadioPart Number CAGE069-01039-0101 22373Legal NoticeExport Control
Page T-2 15 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.Proprietary InformationHoneywell – ConfidentialCOPYRIGHT BY HONEYWELL INTERNATIONAL INC. (“HONEYWELL”). ALL RIGHTS RESERVED. THIS DOCUMENT AND ALL INFORMATION CONTAINED HEREIN ARE THE CONFIDENTIAL AND PROPRIETARY INFORMATION OF HONEYWELL AND CONTAIN HONEYWELL TRADE SECRETS. NEITHER THIS DOCUMENT NOR THE INFORMATION CONTAINED HEREIN MAY, IN WHOLE OR IN PART, BE USED, DUPLICATED, OR DISCLOSED FOR ANY PURPOSE WITHOUT PRIOR WRITTEN PERMISSION OF HONEYWELL.PLEASE REVIEW THE TERMS OF THIS AGREEMENT CAREFULLY BEFORE USING THIS DOCUMENT, AS BY USING IT, YOU ACKNOWLEDGE THAT YOU HAVE REVIEWED THIS AGREEMENT AND AGREE TO BE BOUND BY ITS TERMS AND CONDITIONS.Honeywell Materials License AgreementThis document and the information contained herein (“the Materials”) are the proprietary data of Honeywell. These Materials are provided for the exclusive use of Honeywell-authorized Service Centers; Honeywell-authorized repair facilities; owners of a Honeywell aerospace product that is the subject of these Materials (“Honeywell Product”) that have entered into a written agreement with Honeywell relating to the repair or maintenance of Honeywell Product; and direct recipients of Materials from Honeywell via https://myaerospace.honeywell.com/wps/portal/ that own a Honeywell Product. The terms and conditions of this Honeywell Materials License Agreement (“License Agreement”) govern your use of these Materials, except to the extent that any terms and conditions of another applicable agreement with Honeywell regarding the maintenance or repair of a Honeywell Product and that is the subject of the Materials conflict with the terms and conditions of this License Agreement, in which case the terms and conditions of the other agreement will govern. However, this License Agreement will govern in the event of a conflict between these terms and conditions and those of a purchase order or acknowledgement. Your access or use of the Materials represents your acceptance of the terms of this License Agreement.1. License Grant - If you are a party to an applicable written agreement with Honeywell relating to the repair or maintenance of the subject Honeywell Product, subject to your compliance with the terms and conditions of this License Agreement, Honeywell hereby grants you, and you accept, a limited, personal, non-transferrable, non-exclusive license to use these Materials only in accordance with that agreement.If you are a direct recipient of these Materials from Honeywell’s MyAerospace Technical Publication website and are not a party to an agreement related to the maintenance or repair of the subject Honeywell Product, subject to your compliance with the terms and conditions of this License Agreement, Honeywell hereby grants you, and you accept, a limited, personal, non-transferrable, non-exclusive license to use a single copy of these Materials to maintain or repair only the subject Honeywell Product installed or intended to be installed on the aircraft you own and/or operate and only at the facility to which these Materials have been shipped (“the Licensed Facility”). Transfer of the Materials to another facility owned by you is permitted only if the original Licensed Facility retains no copies of the Materials, the transferee accepts all of your obligations and liabilities under this License Agreement, and you provide prior written notice to Honeywell with the name and address of the transferee. You agree not to use these Materials for commercial purposes.2. Restrictions on Use - You may not sell, rent, lease or lend the Materials, except for lending your Materials for the maintenance or repair of the subject Honeywell Product you own to someone solely acting on your behalf You may not use the Materials to reverse engineer any Honeywell product, hardware or software, and may not decompile or disassemble software provided under this License Agreement, except and only to the extent that such activity is expressly permitted by applicable law notwithstanding this limitation. You may not create derivative works or modify the Materials in any way. You agree that Materials shall only be used for the purpose of the rights granted herein. The Material furnished hereunder may be subject to U.S. export regulations. You will adhere to all U.S. export regulations as published and released from time to time by the U.S. Government. You
Page T-3 15 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.may not design or manufacture a Honeywell part or detail of a Honeywell part, to create a repair for a Honeywell part, design or manufacture any part that is similar or identical to a Honeywell part, compare a Honeywell part or design of a Honeywell part to another part design, or apply for FAA PMA or other domestic or foreign governmental approval to manufacture or repair a Honeywell part.3. Rights In Materials - Honeywell retains all rights in these Materials and in any copies thereof that are not expressly granted to you, including all rights in patents, copyrights, trademarks, and trade secrets. The Materials are licensed and not sold under this License Agreement. No license to use any Honeywell trademarks or patents is granted under this License Agreement.4. Changes - Honeywell reserves the right to change the terms and conditions of this License Agreement at any time, including the right to change or impose charges for continued use of the Materials. Honeywell may add, delete or otherwise modify any portion of the Materials (“Updated Materials”) at any time. You agree to stop using outdated Materials upon issuance of any Updated Materials.5. Confidentiality - You acknowledge that these Materials contain information that is confidential and proprietary to Honeywell. You agree to take all reasonable efforts to maintain the confidentiality of these Materials.6. Assignment And Transfer - This License Agreement may be assigned to a service center approved and formally designated as a service center by Honeywell, provided, however, that you retain no copies of the Materials in whole or in part. However, the recipient of any such assignment or transfer must assume all of your obligations and liabilities under this License Agreement. No assignment or transfer shall relieve any party of any obligation that such party then has hereunder. Otherwise, neither this License Agreement nor any rights, licenses or privileges granted under this License Agreement, nor any of its duties or obligations hereunder, nor any interest or proceeds in and to the Materials shall be assignable or transferable (in insolvency proceedings, by merger, by operation of law, by purchase, by change of control or otherwise) by you without Honeywell’s written consent.7.Copies of Materials - Unless you have the express written permission of Honeywell, you may not make or permit making of copies, digital or printed, of the Materials. You agree to return the Materials and any such copies thereof to Honeywell upon the request of Honeywell.8.Term - This License Agreement is effective until terminated as set forth herein. This License Agreement will terminate immediately, without notice from Honeywell, if you fail to comply with any provision of this License Agreement or will terminate simultaneously with the termination or expiration of your applicable agreement with Honeywell relating to the repair or maintenance of the subject Honeywell Product. Upon termination of this License Agreement, you will return these Materials to Honeywell without retaining any copies, in whole or in part, and will have one of your authorized officers certify that all Materials have been returned with no copies retained.10. Remedies - Honeywell reserves the right to pursue all available remedies and damages resulting from a breach of this License Agreement.11. Limitation of Liability - Honeywell makes no representations or warranties regarding the use or sufficiency of the Materials. THERE ARE NO OTHER WARRANTIES, WHETHER WRITTEN OR ORAL, EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT LIMITED TO (i) WARRANTIES ARISING FROM COURSE OF PERFORMANCE, DEALING, USAGE, OR TRADE, WHICH ARE HEREBY EXPRESSLY DISCLAIMED, OR (ii) WARRANTIES AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS OF THIRD PARTIES, EVEN IF HONEYWELL HAS BEEN ADVISED OF ANY SUCH INFRINGEMENT. IN NO EVENT WILL HONEYWELL BE LIABLE FOR ANY INCIDENTAL DAMAGES, CONSEQUENTIAL DAMAGES, SPECIAL DAMAGES, INDIRECT DAMAGES, LOSS OF PROFITS, LOSS OF REVENUES, OR LOSS OF USE, EVEN IF INFORMED OF THE POSSIBILITY OF SUCH DAMAGES. TO THE EXTENT PERMITTED BY APPLICABLE LAW, THESE LIMITATIONS AND EXCLUSIONS WILL APPLY REGARDLESS OF WHETHER LIABILITY ARISES FROM BREACH OF CONTRACT, WARRANTY, INDEMNITY, TORT (INCLUDING BUT NOT LIMITED TO NEGLIGENCE), BY OPERATION OF LAW, OR OTHERWISE.12.Controlling Law - This License Agreement shall be governed and construed in accordance with the laws of the State of New York without regard to the conflict of laws provisions thereof.
Page T-4 15 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.13. Severability - In the event any provision of this License Agreement is determined to be illegal, invalid, or unenforceable, the validity and enforceability of the remaining provisions of this License Agreement will not be affected and, in lieu of such illegal, invalid, or unenforceable provision, there will be added as part of this License Agreement one or more provisions as similar in terms as may be legal, valid and enforceable under controlling law.14. Integration and Modification - This License Agreement and all attachments set forth the entire agreement and understanding between the parties on the subject matter of the License Agreement and merges all prior discussions and negotiations among them. This License Agreement may be modified only by a duly-authorized representative of Honeywell.Safety AdvisoryWARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW THE HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE MANUFACTURER OR SUPPLIER. FAILURE TO OBEY THE MANUFACTURERS’ OR SUPPLIERS’ RECOMMENDATIONS CAN RESULT IN PERSONAL INJURY OR DISEASE.This publication describes physical and chemical processes which can make it necessary to use chemicals, solvents, paints, and other commercially available materials. The user of this publication must get the Material Safety Data Sheets (OSHA Form 174 or equivalent) from the manufacturers or suppliers of the materials to be used. The user must know the manufacturer/ supplier data and obey the procedures, recommendations, warnings and cautions set forth for the safe use, handling, storage, and disposal of the materials.Warranty/Liability AdvisoryWARNING: HONEYWELL ASSUMES NO RESPONSIBILITY FOR ANY HONEYWELL EQUIPMENT WHICH IS NOT MAINTAINED AND/OR REPAIRED IN ACCORDANCE WITH HONEYWELL'S PUBLISHED INSTRUCTIONS AND/OR HONEYWELL'S FAA/SFAR 36 REPAIR AUTHORIZATION. NEITHER DOES HONEYWELL ASSUME RESPONSIBILITY FOR SPECIAL TOOLS AND TEST EQUIPMENT FABRICATED BY COMPANIES OTHER THAN HONEYWELL.WARNING: INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR DECREASE THE LIFE OF THE COMPONENTS. INCORRECTLY FABRICATED SPECIAL TOOLING OR TEST EQUIPMENT CAN RESULT IN DAMAGE TO THE PRODUCT COMPONENTS OR GIVE UNSATISFACTORY RESULTS.
Page T-5 15 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.Copyright - NoticeCopyright 2017 Honeywell International Inc. All rights reserved.Honeywell is a registered trademark of Honeywell International Inc. All other marks are owned by their respective companies.
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Page TI-115 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.TRANSMITTAL INFORMATIONTHIS IS AN INITIAL RELEASE OF KTR 2280A MULTI-MODE DIGITAL RADIO SIM PUBLICATION No. D201610000049 ISSUED FOR USE IN SUPPORT OF THE FOLLOWING:Table TI-1 shows the applicable components.Revision HistoryTable TI-2 shows the revision history of this SIM.Table TI-1. Applicable Components Component PN Nomenclature069-01039-0101 KTR 2280A Multi-Mode Digital RadioTable TI-2. Revision History Revision Number Revision Date0 15 May 2017
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Page RR-115 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell. RECORD OF REVISIONSFor each revision, write the revision number, revision date, date put in the manual, and your initials in theapplicable column.NOTE: Refer to the Revision History in the TRANSMITTAL INFORMATION section for revision data.Revision Number Revision Date Date Put In Manual By Revision Number Revision Date Date Put In Manual By
Page RR-215 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
Page RTR-115 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.RECORD OF TEMPORARY REVISIONSInstructions on each page of a temporary revision tell you where to put the pages in your manual. Removethe temporary revision pages only when discard instructions are given. For each temporary revision, put theapplicable data in the record columns on this page.Definition of Status column: A TR may be active, incorporated, or deleted. “Active” is entered by the holderof the manual. “Incorporated” means a TR has been incorporated into the manual and includes the revisionnumber of the manual when the TR was incorporated. “Deleted” means a TR has been replaced by anotherTR, a TR number will not be issued, or a TR has been deleted.TemporaryRevision Number Status PageNumber IssueDate Date Put in Manual ByDateRemovedFrom Manual By
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Page LEP-115 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.Subheading and Page Date Subheading and Page DateLIST OF EFFECTIVE PAGES* indicates a changed or added page.F indicates a foldout page.TitleT-1 15 May 2017T-2 15 May 2017T-3 15 May 2017T-4 15 May 2017T-5 15 May 2017T-6 15 May 2017Transmittal InformationTI-1 15 May 2017TI-2 15 May 2017Record of RevisionsRR-1 15 May 2017RR-2 15 May 2017Record of Temporary RevisionsRTR-1 15 May 2017RTR-2 15 May 2017List of Effective PagesLEP-1 15 May 2017LEP-2 15 May 2017Table of ContentsTC-1 15 May 2017TC-2 15 May 2017TC-3 15 May 2017TC-4 15 May 2017IntroductionINTRO-1 15 May 2017INTRO-2 15 May 2017INTRO-3 15 May 2017INTRO-4 15 May 2017INTRO-5 15 May 2017INTRO-6 15 May 2017Section 1 - General Information1-1 15 May 20171-2 15 May 20171-3 15 May 20171-4 15 May 20171-5 15 May 20171-6 15 May 20171-7 15 May 20171-8 15 May 2017Section 2 - Installation2-1 15 May 20172-2 15 May 20172-3 15 May 20172-4 15 May 20172-5 15 May 20172-6 15 May 20172-7 15 May 20172-8 15 May 20172-9 15 May 20172-10 15 May 20172-11 15 May 20172-12 15 May 20172-13 15 May 20172-14 15 May 20172-15 15 May 20172-16 15 May 2017F 2-17 15 May 2017F 2-18 15 May 20172-19 15 May 20172-20 15 May 20172-21 15 May 20172-22 15 May 2017F 2-23 15 May 2017F 2-24 15 May 2017F 2-25 15 May 2017F 2-26 15 May 2017F 2-27 15 May 2017F 2-28 15 May 2017F 2-29 15 May 2017F 2-30 15 May 2017F 2-31 15 May 2017F 2-32 15 May 2017F 2-33 15 May 2017F 2-34 15 May 2017F 2-35 15 May 2017F 2-36 15 May 2017F 2-37 15 May 2017F 2-38 15 May 2017F 2-39 15 May 2017F 2-40 15 May 2017F 2-41 15 May 2017F 2-42 15 May 2017F 2-43 15 May 2017F 2-44 15 May 20172-45 15 May 2017
Page LEP-215 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.Subheading and Page Date Subheading and Page Date* indicates a changed or added page.F indicates a foldout page.2-46 15 May 20172-47 15 May 20172-48 15 May 20172-49 15 May 20172-50 15 May 20172-51 15 May 20172-52 15 May 2017Section 3 - Operation3-1 15 May 20173-2 15 May 20173-3 15 May 20173-4 15 May 2017Appendix A - Environmental Qualification FormsA-1 15 May 2017A-2 15 May 2017A-3 15 May 2017A-4 15 May 2017A-5 15 May 2017A-6 15 May 2017A-7 15 May 2017A-8 15 May 2017Appendix B - DeviationsB-1 15 May 2017B-2 15 May 2017B-3 15 May 2017B-4 15 May 2017
Page TC-115 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.TABLE OF CONTENTSINTRODUCTION1. How to Use This Manual ................................................................................................INTRO-1A. General.............................................................................................................................INTRO-1B. Observance of Manual Instructions ..................................................................................INTRO-1C. Symbols............................................................................................................................INTRO-1D. Units of Measure...............................................................................................................INTRO-2E. Standard Practices Manual...............................................................................................INTRO-2F. Electrostatic Discharge .....................................................................................................INTRO-22. Customer Support ..........................................................................................................INTRO-2A. Honeywell Aerospace Online Technical Publications Website.........................................INTRO-2B. Honeywell Aerospace Contact Team ...............................................................................INTRO-23. References ......................................................................................................................INTRO-2A. Honeywell/Vendor Publications ........................................................................................INTRO-2B. Other Publications ............................................................................................................INTRO-24. Acronyms and Abbreviations........................................................................................INTRO-3A. General.............................................................................................................................INTRO-3SECTION 1GENERAL INFORMATION1.1 INTRODUCTION .......................................................................................................................1-11.2 EQUIPMENT DESCRIPTION....................................................................................................1-11.3 TECHNICAL CHARACTERISTICS...........................................................................................1-11.3.1 KTR 2280A Technical Characteristics .......................................................................................1-11.3.2 KA 44B Technical Characteristics .............................................................................................1-31.4 UNITS AND ACCESSORIES SUPPLIED.................................................................................1-31.4.1 KTR 2280A Installation Kit.........................................................................................................1-31.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED................................................................1-61.6 LICENSING REQUIREMENTS .................................................................................................1-61.7 CONTINUED AIRWORTHINESS INSTRUCTIONS..................................................................1-61.7.1 Equipment..................................................................................................................................1-61.7.2 Wires and Coaxial Cables .........................................................................................................1-71.8 ANTENNA RF EXPOSURE ......................................................................................................1-7
Page TC-215 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.SECTION 2INSTALLATION2.1 GENERAL INFORMATION.......................................................................................................2-12.2 UNPACKING and INSPECTING EQUIPMENT ........................................................................2-12.3 EQUIPMENT INSTALLATION..................................................................................................2-12.3.1 Avionics Cooling Requirements................................................................................................. 2-12.3.2 Equipment Location................................................................................................................... 2-12.3.2.1 Mounting Tray Location(s).........................................................................................................2-22.3.2.2 Antenna(s) ................................................................................................................................. 2-22.3.3 KTR 2280A Mechanical Installation...........................................................................................2-22.3.4 Antenna Mechanical Installation................................................................................................ 2-32.3.4.1 VHF COM Antennas..................................................................................................................2-32.3.4.2 NAV Antennas ...........................................................................................................................2-42.3.4.3 ADF Antennas ........................................................................................................................... 2-42.3.5 KTR 2380A Wiring and Cable Installation ................................................................................. 2.52.3.5.1 KTR 2280A Interconnection and Cable Harness Fabrication.................................................... 2-52.3.5.2 Taylor Backshell Instructions................................................................................................... 2-102.3.5.3 Primary Power and Circuit Breaker Requirements..................................................................2-192.3.5.4 Connectors ..............................................................................................................................2-192.3.5.5 Crimp Tool Information ............................................................................................................2-222.4 POST-INSTALLATION CHECKS ...........................................................................................2-452.4.1 KTR 2280A MMDR Post-Installation Inspection and Ground Test..........................................2-452.4.1.1 Inspection ................................................................................................................................ 2-452.4.1.2 Ground Tests...........................................................................................................................2-462.4.2 KTR 2280A Post-Installation Flight Tests................................................................................ 2-482.4.2.1 COM Transceiver Flight Test................................................................................................... 2-482.4.2.2 NAV Receiver Flight Test ........................................................................................................2-482.4.2.3 ADF Receiver Flight Test......................................................................................................... 2-492.5 KTR 2280A INSTALLATION PARAMETER MODIFICATIONS...............................................2-492.6 ARINC 429 Interface................................................................................................................ 2.50SECTION 3OPERATION3.1 GENERAL .................................................................................................................................3-13.1.1 VHF COM Controls and Displays ..............................................................................................3-13.1.2 VHF NAV Controls and Displays ............................................................................................... 3-23.1.3 ADF Controls and Displays........................................................................................................ 3-23.1.4 VDL Mode A and VDL Mode 2 ..................................................................................................3-2APPENDIX AENVIRONMENTAL QUALIFICATION FORMSAPPENDIX BDEVIATIONS
Page TC-315 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.LIST OF FIGURESFigure INTRO-1 Symbols ...........................................................................................................INTRO-1Figure 2-1 Quadrex Cable Preparation ......................................................................................2-6Figure 2-2 Quadrex Cable Preparation ......................................................................................2-6Figure 2-3 Quadrex Cable Preparation ......................................................................................2-7Figure 2-4 Quadrex Cable Preparation ......................................................................................2-7Figure 2-5 Quadrex Cable Preparation ......................................................................................2-7Figure 2-6 Quadrex Cable Preparation ......................................................................................2-8Figure 2-7 Quadrex Cable Preparation ......................................................................................2-8Figure 2-8 Quadrex Cable Preparation ......................................................................................2-8Figure 2-9 Quadrex Cable Preparation ......................................................................................2-9Figure 2-10 Quadrex Cable Preparation ......................................................................................2-9Figure 2-11 Connector Assembly...............................................................................................2-10Figure 2-12 Taylor Backshell Instructions ..................................................................................2-11Figure 2-13 Backshell Assembly Exploded View .......................................................................2-12Figure 2-14 Assembly Details ....................................................................................................2-13Figure 2-15 Assembly Details ....................................................................................................2-14Figure 2-16 Shield Braid Routing and Clamping Details............................................................2-15Figure 2-17 Securing Strain Relief Clamp..................................................................................2-16Figure 2-18 Right Angle Connector Instruction Sheet................................................................2-17Figure 2-19 KTR 2280A Mating Connector................................................................................2-19Figure 2-20 KA 44B Mating Connector ......................................................................................2-21Figure 2-21 KTR 2280A Installation Drawing.............................................................................2-23Figure 2-22 KA 44B Outline and Mounting Drawing, PN 155-05334-0000 ...............................2-31Figure 2-23 KA 44B Outline and Mounting Drawing, PN 155-05334-0010................................2-33Figure 2-24 KTR 2280A Interconnect Diagram..........................................................................2-35
Page TC-415 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.LIST OF TABLESTable 1-1 KTR 2280A Technical Characteriestics .................................................................... 1-2Table 1-2 KA 44B Technical Characteristics ............................................................................1-3Table 2-1 KTR 2280A Backshell Hardware ............................................................................ 2-12Table 2-2 J1 Pin Functions .....................................................................................................2-19Table 2-3 Antenna Connector Functions ................................................................................2-21Table 2-4 KA 44B Pin Functions.............................................................................................2-22Table 2-5 Crimp Tools and Accessories .................................................................................2-22Table 2-6 Inspection/Check Procedure................................................................................... 2-45Table 2-7 Unit Parameters......................................................................................................2-49Table 2-8 ARINC 429 Output Labels ...................................................................................... 2-50Table 2-9 ARINC 429 Input Labels ......................................................................................... 2-51
Page INTRO-115 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.INTRODUCTION1. How to Use This ManualA. General(1) This publication gives maintenance instructions for the equipment shown on the Title page.(2) Standard maintenance procedures that technicians must know are not given in this manual.(3) This publication is written in agreement with the ATA Specification.(4) Warnings, cautions, and notes in this manual give the data that follows:• A WARNING gives a condition or tells personnel what part of an operation or maintenance procedure, which if not obeyed, can cause injury or death• A CAUTION gives a condition or tells personnel what part of an operation or maintenance procedure, which if not obeyed, can cause damage to the equipment• A NOTE gives data, not commands. The NOTE helps personnel when they do the related instruction.(5) Warnings and cautions go before the applicable paragraph or step. Notes follow the applicable paragraph or step.B. Observance of Manual Instructions(1) Make sure that you carefully obey all safety, quality, operation, and shop procedures for the unit.(2) All personnel who operate equipment and do maintenance specified in this manual must know and obey the safety precautions.C. Symbols(1) The symbols and special characters are in agreement with IEEE Publication 260 and IEC Publication 27. Special characters in text are spelled out.(2) The signal mnemonics, unit control designators, and test designators are shown in capital letters.(3) The signal names followed by an “*” show an active low signal.(4) The symbols in Figure INTRO-1 show ESDS and moisture sensitive devices.Figure INTRO-1. (Sheet 1 of 1) Symbols
Page INTRO-215 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.D. Units of Measure(1) Measurements, weights, temperatures, dimensions, and other values are expressed in the USMS followed by the appropriate SI metric units in parentheses. Some standard tools or parts such as drills, taps, bolts, nuts, etc. do not have an equivalent.E. Standard Practices Manual(1) Not applicable.F. Electrostatic Discharge(1) Touch the items susceptible to electrostatic discharge in accordance with MIL-HDBK-263. Refer to MIL-STD-1686 for definition of the standards and conditions.2. Customer SupportA. Honeywell Aerospace Online Technical Publications Website(1) Go to the Honeywell Online Technical Publications Website at (www.myaerospace.com).• To download or see publications online• To order a publication• To tell Honeywell of a possible data error in a publication.B. Honeywell Aerospace Contact Team(1) If you do not have access to the Honeywell Technical Publications Website, or if you need to speak to personnel about non-Technical Publication matters, the Honeywell Aerospace Contact Team gives 24/7 customer service to Air Transport & Regional, Business & General Aviation, and Defense & Space customers around the globe.• Telephone: 800-601-3099 (Toll Free U.S.A./Canada)• Telephone: 602-365-3099 (International).3. ReferencesA. Honeywell/Vendor Publications(1) Honeywell publications related to the content of this manual are shown in the list that follows:• Not applicable.B. Other Publications(1) These publications are standard references. Check for latest version of publication.• The United States GPO Style Manual 2000 (aavailable at http://www.gpo.gov/fdsys/pkg/GPO-STYLEMANUAL-2008/content-detail.html)• IEEE Std 260, Standard Letter Symbols for Units of Measurement (available from the American National Standards Institute at http://www.ansi.org)
Page INTRO-315 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.• ASME Y14.38, Abbreviations for Use on Drawings and in Text (available from the American National Standards Institute at http://www.ansi.org)• ANSI/IEEE Std 91, Graphic Symbols for Logic Functions (available from the American National Standards Institute at http://www.ansi.org)• CAGE codes and manufacturers' addresses are available at https://cage.dla.mil• IEEE 315/ANSI Y32.2, Graphic Symbols for Electrical and Electronics Diagrams (available from the American National Standards Institute at http://www.ansi.org)• MIL-HDBK-263, Electrostatic Discharge Control Handbook for Protection of Electrical and Electronic Parts, Assemblies and Equipment (Excluding Electrically Initiated Explosive Devices) (Metric) (available from any military standards database)• MIL-STD-1686, Electrostatic Discharge Control Program for Protection of Electrical and Electronic Parts, Assemblies and Equipment (Excluding Electrically Initiated Explosive Devices) (Metric) (available from any military standards database).4. Acronyms and AbbreviationsA. General(1) The abbreviations are used in agreement with ASME Y14.38.(2) Acronyms and non-standard abbreviations used in this publication are as follows.List of Acronyms and Abbreviations Term Full TermACARS aircraft communications addressing and reporting systemADF automatic direction finderAM amplitude modulationANSI American National Standards InstituteANT antennaAOA angle of attackAPM aircraft personality moduleARINC Aeronautical Radio, IncorporatedASME American Society of Mechanical EngineersATA Air Transport AssociationATN aeronautical telecommunication networkAVLC aviation link controlBFO beat frequency oscillatorBIT built-in testCAGE commercial and government entity
Page INTRO-415 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.CPDLC controller/pilot data link communicationsCFR Code of Federal RegulationsCMC central maintenance computerCMF communications management functionCMM component maintenance manualCOM communicationdB decibeldBm decibel (referenced to one milliwatt)DEG degreeDME distance measuring equipmentEB engineering bulletinECCN export control classification numberELT emergency locator transmitterESDS electrostatic discharge sensitiveETSO European Technical Standard OrderFAA Federal Aviation AdministrationFCC Federal Communications CommissionGMT Greenwich mean timeGND groundGPO Government Printing OfficeGRY greyGS glidescopeHIRF high intensity radiated fieldsHz hertzIEC International Electrotechnical CommissionIEEE Institute of Electrical and Electronics EngineersILS instrument landing systemkHz kilohertzKTR king transceiver radioLOC localizerLRU line replaceable unitmA milliampereList of Acronyms and Abbreviations (Cont)Term Full Term
Page INTRO-515 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.MHz megahertzMIC microphoneMIL militaryMMDF multi-mode digital functionMMDR multi-mode digital receiverMMDS multi-mode digital sensorMNT mountMOPS minimum operational performance standardsNAV navigationNDB non-directional beaconNo. numberPGM programPN part numberPOA plain old aircraft communications addressing and reporting systemPTT push-to-talkPWR powerQE quadrantal errorREV revisionRF radio frequencyRTCA Radio Technical Commission for AeronauticsRX receiverSIM system installation manualSNR signal-to-noise ratioSTC supplemental type certificateTC type certificateTSO technical standard orderTX transmiterUTC universal time coordinatedVAC volts alternating currentVDC volt direct currentVHF very high frequencyVOR very high frequency omnidirectional rangeList of Acronyms and Abbreviations (Cont)Term Full Term
Page INTRO-615 May 2017SYSTEM INSTALLATION MANUALKTR 2280A© Honeywell International Inc. Do not copy without express permission of Honeywell.VSWR voltage standing wave ratioWwattList of Acronyms and Abbreviations (Cont)Term Full Term
SYSTEM INSTALLATION MANUALKTR 2280APage 1-1 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.SECTION 1GENERAL INFORMATION1.1 INTRODUCTIONThis manual contains information relative to the physical, mechanical, and electrical characteristics of the Honeywell KTR 2280A MMDR. Installation and check out procedures are also included. Information relative to the maintenance, alignment, and procurement of the replacement parts may be found in this KTR 2280A CMM, Publication No. D201610000050. Final design of the installation and airworthiness approval is incumbent upon the installer and their respective certification authority.1.2 EQUIPMENT DESCRIPTIONThe KTR 2280A MMDR Transceiver is a blind panel mounted integrated transceiver containing one transmitter and six receivers. Depending on system configuration, all six receivers can be simultaneously active. The KTR 2280A will operate from a normal voltaqe of 27.5 VDC. The KTR 2280A is designed with ARINC 429 interfaces which is intended for use in the aircraft. It is also designed with RS-422 capabilities that will be used primarily for development and testing in the engineering lab. The KTR 2280A is controlled by other LRUs which will send control information to the KTR 2280A through ARINC 429 data. Some outputs from the KTR 2280A are in digital formats and sent to other LRUs through ARINC 429. Other outputs are more traditional analog outputs.The six receivers and their modes of operation are as follows, The NAV receiver operates in one of three modes as dynamically controlled by the system interface. These three modes are VOR, LOC, and VDB. The GS operates in the Glideslope mode only. The ADF operates in the direction finding and AM modes. There are three COM receivers. The first COM is a traditional AM mode receiver with either 25 or 8.33 kHz channel spac-ing. The second AM COM receiver functions as a Guard channel receiver with either 25 or 8.33 kHz channel spacing. The third COM receiver is capable of receiving either VDL Mode 2 (D8PSK) or VDL Mode A (MSK) signals. The COM transmitter is capable of AM, VDL Mode 2, or VDL Mode A modes. The KTR 2280A contains BIT equipment so that the operational health of the unit is constantly monitored. When a critical fault is detected, the unit notifies the host system. The unit stores detected failures in non-volatile memory for later review. The unit also has a temperature sensor and a timer so that faults can be time stamped and temperature data can be collected and stored.1.3 TECHNICAL CHARACTERISTICS1.3.1 KTR 2280A Technical Characteristics
SYSTEM INSTALLATION MANUALKTR 2280APage 1-2 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Table 1-1 KTR 2280A Technical CharacteristicsSPECIFICATION CHARACTERISTICTSO COMPLIANCE:COM TRANSMIT TSO-C169a, ETSO-2C169a, DO-186B, ED-23C for transmitter Class 3 and 5COM RECEIVE TSO-169a, ETSO-2C169a, DO-186B for receiver Classes C, D, E, and ED-23C for receiver Classes C, D, E and H2VOR TSO-C40c, ETSO- 2C40c, DO-196, and ED-22BLOC TSO-C36e, ETSO-2C36f, DO-195 for receiver Class B, and ED-46B for automatic landing.GS TSO-C34e, ETSO-2C34f, DO-192, and ED-47BADF TSO-C41d, ETSO-2C41d, DO-179 for Class A, and ED-51STUCK MICROPHONE TSO-128a, ETSO-2C128, DO-207, and ED-67VDB TSO-C162a and DO-253CVDL MODE 2 TRANSCEIVER TSO-C160a, DO-281B, and ED-92B for Class YF7TSO/ETSO DEVIATIONS Refer to APPENDIX BNON-TSO FUNCTIONSTRANSCEIVER (ACARS) Mode ASOFTWARE QUALIFICATION DO-178B Level BHARDWARE QUALIFICATION DO-254 Level BENVIRONMENTALCATEGORIES Refer to APPENDIX APHYSICAL DIMENSIONS Refer to Figure 2-21 KTR 2280A Installation DrawingWEIGHT Refer to Figure 2-21 KTR 2280A Installation DrawingMOUNTING Remote rack mountedTEMPERATURE Refer to APPENDIX AALTITUDE Refer to APPENDIX ACOOLING Internal fan and external rack mounted fanPOWER INPUT 16 to 33 VDC (Nominal voltage 27.5 VDC)POWER REQUIREMENTS(Note: 100% transmit is specified for short-term operation only)
SYSTEM INSTALLATION MANUALKTR 2280APage 1-3 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.1.3.2 KA 44B Technical CharacteristicsTable 1-2 KA 44B Technical Characteristics1.4 UNITS AND ACCESSORIES SUPPLIED1.4.1 KTR 2280A Installation KitNOTE: The following installation kit information is presented at the revision existing at the time of this publication. Future revisions to these kits can occur. Use the latest revision of the kit as provided by Honeywell.The KTR 2280A installation kit, PN 050-03721-0010, contains the following parts:RECEIVE (NOMINAL) 19 Watt (0.7 A at 27.5 V)RECEIVE (NOMINAL) W/10% TRANSMIT 33 Watt (1.19 A at 27.5 V)RECEIVE (NOMINAL) W/100% TRANSMIT 154 Watt (5.6 A at 27.5 V)RECEIVE (MAXIMUM) 28 Watt (1.02 A at 27.5 V)RECEIVE (MAXIMUM) W/10% TRANSMIT 43 Watt (1.57 A at 27.5 V) RECEIVE (MAXIMUM) W/100% TRANSMIT 179 Watt (6.5 A at 27.5 V)SPECIFICATION CHARACTERISTICTSO COMPLIANCE Refer to APPENDIX AENVIRONMENTALSPECIFICATIONS Refer to APPENDIX APHYSICAL DIMENSIONS Refer to Figure 2-22 and Figure 2-23 for Outline and Mounting DrawingWEIGHT: Refer to Figure 2-22 and Figure 2-23 for Outline and Mounting DrawingPOWER REQUIREMENTS 8.5 ±0.5 VDC at 100 mA max (supplied byKTR 2280A)PN DESCRIPTION REV-------------------------------------------------------------------------------------------------------------------050-03721-0010 INSTALL KIT KTR 2280A A---------------------------------------------------------------------------------------------------------------------------------------------------SYM-BOL PART NO. FIND NO. DESCRIPTION UM -QTY---------------------------------------------------------------------------------------------------------------------------------------------------P1 030-03296-0000 HI DENSITY SUBD44P EA 1.00
SYSTEM INSTALLATION MANUALKTR 2280APage 1-4 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Shield braids must be clamped to the connector backshell using bar clamp assembly, PN 200-10452-0001, which contains the following parts. Refer to Figure 2-12 Typical Taylor Backshell Instructions and Figure 2-21 KTR 2280A Installation Drawing for additional information.P101 030-00101-0002 PANEL MOUNT PLUG EA 1.00P102 030-00101-0002 PANEL MOUNT PLUG EA 1.00P103 030-00101-0002 PANEL MOUNT PLUG EA 1.00P104 030-00101-0002 PANEL MOUNT PLUG EA 1.00J501 57000525-002 FAN, 25 X 25 X 10 mm, 3.5 CFM, TEFLON EA 1.00001-01299-0000 INSTRUCTION FOR HARNESS ASSEMBLY PARTS RF .00030-01458-0000 CONTACT, SOCKET, SIZE 22 EA 44.00030-01466-0003 CONN, D-SUB, CONT, FEM, #22 W/ 20 AWG CRMP BARREL EA 6.00047-11179-0004 STAIN RELIEF CLAMP, .220 EA 1.00047-11310-0004 RACK, W/FINISH EA 1.00057-05944-0085 KTR 2280A KIT TSO LABEL EA 1.00073-01140-0003 BACKPLATE W/HARDWARE EA 1.00073-01141-0002 CONNECTOR HOOD SUB D 25 90 DEG W/FINISH EA 1.00073-01142-0002 CONN HOOD COVER W/FINISH EA 1.00076-03189-0001 SCREW 100DEG FHP 2-56 X 3/8 SPECIAL EA 5.00088-03559-0001 FAN GUARD EA 1.00089-05874-0011 SCR PHP 2-56 X 11/16 EA 3.00089-05878-0005 SCR PHP 4-40 X 5/16 EA 1.00089-05903-0004 SCR PHP 4-40 X 1/4 EA 3.00089-06008-0004 SCR FHP 4-40 X 1/4 EA 2.00089-08252-0030 WASHER EA 8.00090-00019-0007 RING RTNR .438 EA 4.00091-00464-0002 CABLE TIE, 5.62 INCH EA 1.00150-00128-0009 TBG HT SHRNK WHT IN 2.00155-03009-0001 CABLE ASSY, POWER, KTR 2280A FAN EA 1.00155-06081-0000 INSTALL DRAWING MMDR KTR 2280A RF .00200-10452-0001 BAR CLAMP ASSEMBLY -15 EA 1.00PN DESCRIPTION REV-------------------------------------------------------------------------------------------------------------------200-10452-0001 BAR CLAMP ASSEMBLY -15 ----------------------------------------------------------------------------------------------------------------------------------------------------SYM-BOL PART NO. FIND NO. DESCRIPTION UM -QTY---------------------------------------------------------------------------------------------------------------------------------------------------
SYSTEM INSTALLATION MANUALKTR 2280APage 1-5 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.The KA 44B antenna installation kit Honeywell PN 050-01756-0020 contains the following partsThe KA 44B antenna cable assembly Honeywell PN 200-02586-0020 contains the following parts---------------------------------------------------------------------------------------------------------------------------------------------------SYM-BOL PART NO. FIND NO. DESCRIPTION UM -0001---------------------------------------------------------------------------------------------------------------------------------------------------REF1 -0000 BAR CLAMP ASSEMBLY KMC 2220 RF .00047-11178-0002 BACKSHELL BAR CLAMP MED EA 1.00076-03190-0001 SCREW PHP 4-40 X 7/16 SPECIAL EA 2.00187-01943-0002 BACKSHELL GASKET MEDIUM EA 1.00PN DESCRIPTION REV-------------------------------------------------------------------------------------------------------------------050-01756-0020 INSTALL KIT 48 FT MMDR KA 44B DO-160D C---------------------------------------------------------------------------------------------------------------------------------------------------SYM-BOL PART NO. FIND NO. DESCRIPTION UM -0020---------------------------------------------------------------------------------------------------------------------------------------------------030-00101-0000 PANEL MNT PLUG EA 1.00057-02259-0000 ANT MTG TEMPLATE EA 1.00057-05944-0074 KA 44B KIT TSO LABEL EA 1.00076-01042-0001 FERRULE W/F EA 1.00090-00019-0007 RING RTNR .438 EA 1.00091-00031-0005 NY CA CLAMP .312 EA 1.00155-05334-0000 INST DWG KA44B RF 0.00200-02586-0020 ANT CBL ASSY 48FT KA 44B DO-160D EA 1.00PN DESCRIPTION REV-------------------------------------------------------------------------------------------------------------------200-02586-0020 ANT CBL ASSY 48FT KA 44B DO-160D G---------------------------------------------------------------------------------------------------------------------------------------------------SYM-BOL PART NO. FIND NO. DESCRIPTION UM -0020---------------------------------------------------------------------------------------------------------------------------------------------------025-00001-0000 WIRE, HOOKUP, PTFE, 26 (7/34)AWG SPC, BLK IN 3.90025-05120-0000 WIRE, TIN PLTD CU SHLD, 5-24 (19/36)AWG TPC COND IN 578.00026-00029-0000 WIRE, CU, 22AWG, TINNED IN 3.00030-01157-0011 SOCKET CRMP 20G EA 9.00030-01171-0000 CONN SUB-D HSG 9S (FEMALE PINS) EA 1.00
SYSTEM INSTALLATION MANUALKTR 2280APage 1-6 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIEDA. Broadband communications antenna (50 ohms)B . V H F N A V a n t e n n a ( 5 0 o h m s )C . G l i d e s l o p e a n t e n n aD . A n t e n n a s p l i t t e r ( s )E . A D F A n tenna (representative type KA 44B) T h e K A 4 4 B , P N 0 7 1 - 1 2 3 4 -00/01, is a low profile ADF Antenna which contains both loop and sense antennas, preamplifiers, and modulators which combine the antenna signals into a single RF signal which is output to the KTR 2280A through a quadaxial cable of non-critical length. The KA 44B is supplied with a backing plate (Refer to Figure 2-22 KA 44B Outline and Mounting Drawing for PN 155-05334-0000 and the KA 44B, PN 155-05334-0010 is supplied with a grounding ring (Ref to Fig-ure 2-23 KA 44B Outline and Mounting Drawing for PN 155-05334-0010). F . C o n s u m a b l e s : ( 1 ) R T V N o . 3 1 4 5 ( P N 0 1 6 - 0 1 0 8 2 - 0 0 0 0 ) . ( 2 ) A l u m i p r e p N o 3 3 ( P N 0 1 6 - 0 1 1 2 7 - 0 0 0 0 ) . ( 3 ) A l o d i n e N o 1 0 0 1 ( P N 0 1 6 - 0 0 1 2 8 - 0 0 0 0 ) . ( 4 ) D o w C o r n i n g D C - 4 o r e q u i v a l e n t .1.6 LICENSING REQUIREMENTSThe KTR 2280A meets CFR Title 47, Part 2, 15 and 87 (FCC Approvals) for all radio equipment. For non-US registered aircraft, follow applicable licensing requirements as required.This device complies with Industry Canada’s license-exempt RSSs. Operation is subject to the following two conditions:• This device cannot cause interference: and • This device must accept any interference, including interference that can cause undesired operation of the device.Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:• l'appareil ne doit pas produire de brouillage, et 030-02351-0000 HOOD/LVR ASSY ST E EA 1.00150-00024-0010 TUBING SHRINK 10G IN 2.00150-00049-0010 SHRINK TUBING WHT IN 0.75350-00052-0010 SHRINK TUBING WHT IN 4.5300-02586-0020 ANTENNA CABLE INTERCONNECT KA 44B DO-160D RF .0053001150-1 50 OHM QUADRAXIAL CABLE FT 48.17025-00003-0008 WIRE 22 GRY IN 4.30710-H4TS HEAT SHRINK, 1/4, PRNTABLELABL EA 1---------------------------------------------------------------------------------------------------------------------------------------------------SYM-BOL PART NO. FIND NO. DESCRIPTION UM -0020---------------------------------------------------------------------------------------------------------------------------------------------------
SYSTEM INSTALLATION MANUALKTR 2280APage 1-7 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.• l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.1.7 CONTINUED AIRWORTHINESS INSTRUCTIONS1.7.1 EquipmentThe instructions for continued airworthiness given in the TC or STC approvals for this product supplements or supersedes the instructions for continued airworthiness in this manual.The KTR 2280A is designed and manufactured to allow "on-condition maintenance". On condition maintenance is described as follows; There are no periodic service requirements necessary to maintain continued airworthiness. No maintenance is required until the equipment does not properly perform its intended function. When service is required, a complete performance test must be accomplished following any repair action. Consult the KTR 2280A CMM, Pub. No. D201610000050, for complete performance test information. All maintenance must be performed by a Honeywell approved repair center14 CFR Part 23.1529 and 25.1529, Instructions for Continued Airworthiness is met per the following instructions:The removal of the equipment is on the condition of failure. There is no required periodic maintenance for the KTR 2280A.NOTE: Upon completion of maintenance or repair, the post-installation checkout procedures must be performed. Refer to 2.4 POST-INSTALLATION CHECKS for the procedures.1.7.2 Wires and Coaxial CablesDuring on-condition or regularly scheduled maintenance, inspect the wires and coax cables following the guidelines listed in AC 43.13-1B Chapter 11, 12 as necessary.1.8 ANTENNA RF EXPOSUREWARNING: TO MINIMIZE RF EXPOSURE TO PERSONNEL, INSTALL THE ANTENNA GENERALLY AWAY FROM AREAS WHERE PEOPLE ARE LOCATED. IN SITUATIONS WHERE A PERSON WOULD BE DIRECTLY EXPOSED TO ANTENNA RADIATION, SUCH AS IN A COMPOSITE AIRCRAFT, A MINIMUM SEPARATION OF 1.97 FT (60 CM) IS GENERALLY REQUIRED BETWEEN ANY PART OF THE ANTENNA AND ANY LOCATION WHERE A PERSON MAY BE PERMANENTLY SEATED IN THE AIRCRAFT. LESSER SEPARATION IS ACCEPTABLE IN AN AIRCRAFT WHERE METAL SKIN SHIELDS THE OCCUPANTS FROM THE ANTENNA
SYSTEM INSTALLATION MANUALKTR 2280APage 1-8 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-1 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.SECTION 2INSTALLATION2.1 GENERAL INFORMATIONThis section contains general suggestions and information to consider before installation of the KTR 2280A. Close adherence to these suggestions will assure optimum performance from the equipment.NOTE: The conditions and test required for the TSO/ETSO approval of this article are minimum performance standards. Those installing this article, on or within a specific type or class of aircraft, are responsible for determining that the aircraft installation conditions are suitable for the TSO/ETSO article. TSO/ETSO articles must have separate approval for installation in an aircraft. The article can be installed only if performed under article 14 CFR part 43 or the applicable airworthiness requirements.NOTE: Per AC 23.1309-1E, the probability of total loss of navigation and communication (a Hazardous failure) must be less than 1E-7 (Part 23 Class III or Class IV) per flight hour and only dual installation of KTR 2280A can support this probability requirement without the installation of additional navigation or communication equipment. Additionally, other installation considerations must be analyzed (e.g. electrical wiring and interconnect, power distribution, RF cabling and antennas) to determine the acceptability.2.2 UNPACKING and INSPECTING EQUIPMENTExercise extreme care when unpacking the equipment. Make a visual inspection of the unit for evidence of damage during shipment. If a claim for damage is to be made, save the shipping container to substantiate the claim. The claim must be promptly filed with the transportation company. It would be advisable to retain the container and packing material after all equipment has been removed, in the event that equipment storage or reshipment must become necessary.2.3 EQUIPMENT INSTALLATION2.3.1 Avionics Cooling RequirementsThe unit is cooled by a fan internal to the unit and an external fan attached to the rear rack assembly plate, the latter being a part of the installation (Refer to Figure 2-21 KTR 2280A Installation Drawing). During installation, do not block any holes in the unit cover(s) which would restrict air flow.2.3.2 Equipment LocationThe following paragraphs contain information pertaining to the initial installation of the KTR 2280A MMDR, including instructions concerning the location and mounting of the supporting antenna(s).The equipment must be installed in the aircraft in a manner consistent with acceptable workmanship and engineering practices and in accordance with the instructions set forth in this publication. To ensure that the system has been properly and safely installed in the aircraft, the installer make a thorough visual inspection and conduct an overall operational check of the system on the ground prior to flight.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-2 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.The installation must be in accordance with standards established by the customer's installing agency and existing conditions as to unit location and type of installation; however, the following must be considered before installing the system in order to assure a more satisfactory performance from the equipment.NOTE: The TSO identifies the minimum performance standards, tests, and other conditions applicable for issuance of design and production approval of the article. The TSO applicant is responsible for documenting all limitations and conditions suitable for installation of the article. An applicant requesting approval for installation of the article within a specific type or class of product is responsible for determining environmental and functional compatibility.Care must be exercised to avoid mounting components near equipment operating with high pulse current or high rf power outputs such as radar and satellite communications equipment. In general, the equipment must be installed in a location convenient for operation, inspection, and maintenance, and in an area consistent with the TSO environmental limits. Determine the mounting location for system components following the guidelines below2.3.2.1 Mounting Tray Location(s)The KTR 2280A MMDR mounting tray can be installed in any convenient location.2.3.2.2 Antenna(s)The antenna(s) must be well removed from other antenna projections, the engine(s), and propeller(s). It must also be well removed from landing gear doors, access doors, or other openings which will break the ground plane for the antenna(s). On metal skinned aircraft, the antenna(s) must be bonded to the surface of the aircraft in a fore to aft location that provides the flattest ground plane. On composite aircraft, the antenna(s) must be located at the center of a conductive ground plane, contoured to the shape of the aircraft, having dimensions of at least 2 feet by 2 feet. The antenna penetration must be designed such that the structural integrity of the fuselage is not compromised. The antenna(s) need to be within 5 degrees of the centerline.Where practical, plan the antenna location(s) to keep cable lengths as short as possible and avoid sharp bends in the cable to minimize the VSWR. Avoid running other cables or wires near the antenna cable(s).On pressurized aircraft, the antenna(s) must be sealed using an approved sealant, such as RTV No. 3145 (PN 016-01082-0000) or equivalent, around the connector and mounting hardware.The antenna edge and mounting hardware recesses must be sealed from the outside for moisture protection using RTV or equivalent.Mount the antenna(s) in as clean as environment as possible, away from exhaust gases and oils. The antenna(s) must be kept clean. If left dirty (oil covered), the antenna performance can be affected.2.3.3 KTR 2280A Mechanical InstallationThe mounting tray for the MMDR must be mounted using the dimensions specified in the outline and mounting drawing, Figure 2-21 (KTR 2280A Installation Drawing). Install the unit as follows:(1) Slide the MMDR into the tray until the locking rod engages the nut on the back of the rack.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-3 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell. I M P O R T A N T : T h e l o c k i n g r o d i s l o c a t e d c l o s e t o o n e s i d e o f t h e K T R 2 2 8 0 A . A s t h e locking rod is tightened, use the opposite hand to press the opposite side of the KTR 2280A into the installation rack. This will ensure that the KTR 2280A is fully inserted within the mounting rack. T h e K T R 2 2 8 0 A m u s t u s e t h e i n t e r n a l f a n s o r a p a r t o f t h e m o u n t i n g r a c k f o r a i r c o o l i ng. The mounting racks and other objects will be installed as per the instructions in the in-stallations in the installation drawing to allow air flow through the chassis. CAUTION: DO NOT OVERTIGHTEN THE LOCKING ROD.(2) Using a 3/32 inch allen wrench, turn the locking rod clockwise until it has drawn the unit into the rack and mating connectors and is tight.CAUTION: DO NOT USE BALL END ALLEN WRENCHES.To remove the unit, turn the securing rod counter clockwise until it disengages from the mounting tray. Then, pull the unit out of the mounting rack.The KTR 2280A can be installed in any orientation. For additional KTR 2280A installation information, refer to Figure 2-21 (KTR 2280A Installation Drawing).2.3.4 Antenna Mechanical Installation2.3.4.1 VHF COM AntennasThe VHF COM antenna must be mounted as far away as possible (8 feet, minimum) from other similar antennas and the vertical stabilizer. Mounting the COM antenna as far away as possible from the navigation antenna will help reduce COM to NAV interference. The COM antenna must also be mounted as far away as possible from an ELT antenna to prevent distortion of the radiated pattern and to prevent radiated broadband noise from the ELT when excited by the COM transmissions. Radiated broadband noise from an ELT is a common cause of COM-to-COM and COM-to-NAV interference. Mounting one antenna on top of the fuselage at the highest location to ensure a good radiation pattern and the other on the bottom of the fuselage offers good separation with a minimum of interaction.It is recommended that one COM transceiver be connected to the top antenna for good ground communication and that the other COM transceiver be connected to the bottom antenna to provide good airborne communications. If mounting antennas on the same side of the aircraft is unavoidable, maintain the minimum allowable separation (8 feet).The antenna must be mounted on a section of the aircraft that is horizontal during cruise flight. The base of the antenna must be well bonded to the metal aircraft skin. Remove any paint from around the mounting holes to ensure a good connection between the antenna and the skin. The metal aircraft skin at the base of the antenna must extend a minimum of twenty-four inches in every direction. This provides the ground plane required for the antenna. Any less metallized area will result in reduced communication range at some bearings around the aircraft and can increase interference to and from other systems.The COM transceiver performance depends heavily on the integrity of the electrical bonding to the airframe and also the electrical integrity of the aircraft structure. If the electrical resistance between an antenna and the aircraft or between adjacent skin panels change intermittently, noisy communications can result.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-4 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Connect the antenna to the COM unit with 50 ohm coaxial cable, keeping the cable length to a minimum and avoiding sharp bends in the cable. Keep the COM antenna cable as far away from other antenna cables as possible and do not bundle several cables together. Prepare the cable to the BNC connector as shown in Figure 2-18 Right Angle Connector Instruction SheetUse Dow-Corning DC-4, or equivalent, on both inside and outside of the connector and its mate as an effective barrier against moisture and to prevent corrosion.2.3.4.2 NAV AntennasLIMITATIONS: If radio is used for VDB installation, the total minimum installation loss must be 5 dB in NAV antenna RF path. Installation loss includes the antenna gain and implementation loss from antenna to MMDR.The NAV antenna must be well removed from other antennas, projections, engines or propellers. It must have a clear line of sight area if possible. The antenna must be mounted symmetrically with the center line of the aircraft. Avoid running other coaxial cables and wires near the NAV antenna cable.The VOR/LOC antenna with Glideslope is a two piece dipole with one part mounted on each side of the vertical stabilizer. It must be installed on the upper section of the vertical stabilizer of single finned aircraft and be at least 28 inches (measured vertically) from the horizontal stabilizer.On dual VOR/ILS installations, it is recommended that a splitter be used to divide signals from a single VOR/LOC antenna into two or more receivers. Use double shielded cables to reduce interference to the receivers. Prepare the cable to the BNC connector as shown in Figure 2-18 Right Angle Connector Instruction Sheet2.3.4.3 ADF AntennasThe antenna installation will determine, to a large extent, whether the ADF will give optimum performance as required. The KA 44B ADF Antenna contains both the loop and sense antennas. The following considerations must be taken into account before selecting a location for the antenna:CAUTION KEEP THE ANTENNA AT LEAST 4 FEET AWAY FROM DME OR TRANSPONDER ANTENNAS TO MINIMIZE L-BAND INTERFERENCE. THE ANTENNA MUST BE MOUNTED WELL CLEAR OF THE AIRCRAFT GENERATOR/ALTERNATOR AND WELL CLEAR OF ANY GENERATOR/ALTERNATOR CABLES.CAUTION: DO NOT ROUTE THE CABLES ALONG WITH HIGH POWER LEVEL TRANSMITTING CABLES. DO NOT ROUTE THE CABLES WITH OR NEAR ALTERNATOR OR 400HZ CABLES. MAKE SURE THAT THE CABLES DO NOT INTERFERE WITH ANY OF THE AIRCRAFT CONTROL CABLES.• Mount the antenna on the center line of the aircraft fuselage. Failure to do so can result in excessive Q.E. error.• If the antenna is to be top mounted, select a location where shadowing from the wings, etc., is minimized.• The antenna must be well removed from any projections such as engines and propellers, as well as landing gear doors, access doors or other openings which will break the ground plane for the antenna.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-5 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.• Use the template included in the installation kit to mark the mounting holes on the aircraft fuselage.• Drill and/or punch the required holes.• Use a piece of fine sandpaper or emery cloth to sand the area on the fuselage skin on which the backup plate is to be mounted.• Apply Alumiprep No. 33, PN 016-01127-0000, to both the inside area of the fuselage and the back of the doubler plate, following the directions on the container to cleanse the metal of any residue.• Apply Alodine No. 1001, PN 016-00128-0000, to both locations following the directions on the container. This is used to ensure good bonding and prevent oxidation.• Refer to the installation manual and mount the antenna as shown. First rivet the doubler plate in place. It is imperative that the doubler plate make a good ground plane contact with the inside of the aircraft skin.• Prepare the ADF RF cable as shown in Figure 2-1 thru Figure 2-11 Quadraxial Cable Preparation. Note that the cable provided can be cut to length as required for the installation.2.3.5 KTR 2280A Wiring and Cable Installation2.3.5.1 KTR 2280A Interconnection and Cable Harness FabricationThe KTR 2280A MMDR receives primary power from the aircraft power source. A typical interface is shown in Figure 2-24 KTR 2280A Interconnect Diagram. Aircraft specific interfaces with more details are provided in separate EB or Installation Drawings.The length of the wires to parallel pins must be approximately the same length, so that the best distribution of current can be effected. Honeywell recommends that all wires, including spares, as provided with the interconnect definition information be included in the fabrication of the wiring harness. However; if full wiring is not desired, the installer must ensure that the minimum wiring requirements for the features and functions to be used have been incorporated.When cables are installed in the aircraft, they must be supported firmly enough to prevent movement and must be carefully protected against chafing. Additional protection must also be provided in all locations where the cable can be subjected to chafing.In wire bundles, the cabling must not be tied tightly together as this tends to increase the possibility of noise pickup and similar interference. When routing cables through the aircraft the cables must cross high level RF lines at right angles.Prior to installing any equipment, make a continuity check of all wires and cables associated with the system. Then apply power and check for proper voltages at system connectors, and then remove power before completing the installation.The following guidelines are recommended:(1) The installing facility will supply and fabricate all external cables. The required connec-tors are supplied as part of the installation kit (Refer to 1.4.1 KTR 2280A Installation Kit).
SYSTEM INSTALLATION MANUALKTR 2280APage 2-6 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.( 2 ) T h e u n i t m u s t b e k ept a minimum of three feet from the antenna. Additionally, the an-tenna coax cable must not be bundled with the other wiring harnesses to the unit.( 3 ) T h e l e n g t h a n d r o uting of the external cables must be carefully planned before attempt-ing the actual installation. Avoid sharp bends or locating the cable near aircraft control cables. The cables must be of a length to allow for a “maintenance loop”. That is, the length must be adequate to access and extend the connectors aft of the panel for future maintenance purposes. Excess cabling must be secured and stowed by tie-wrapping until such maintenance is required.( 4 ) T h e c a b l e s m u s t be supported firmly enough to prevent movement. They must be care-fully protected wherever one can chafe against another or against some other object. Extra protection must be provided in all locations where the cables can be subject to chafe. Shields on shielded wires must be grounded in accordance with the system in-terconnection information.( 5 ) S h i e l d s m u s t b e c a r r i e d t h r o u g h a n y o b s t r u c t i o n t h r o u g h a t h r u - b u l k h e a d c o n n e c t o r . I f shielding cannot be carried through by use of a bulkhead/connector pin, precautions must be taken to ensure each segment of the shielded lead be grounded at only one point. A ground connection of not more than two inches in length must be used. The preceding discussion does not apply to coaxial and quadraxial cable.( 6 ) A v o i d routing cables near high noise and high power sources.Quadraxial Cable Preparation( 1 ) R e m o v e t h e o u t e r i n stallation 0.900 inch (22.88 mm) from the end of cable, to expose the outer layer as shown in Figure 2-1.Figure 2-1 (Sheet 1 of 1) Quadraxial Cable Preparation(2) Push the braid back as far as possible as shown in Figure 2-2. This will be pulled back up later and soldered to the connector body.Figure 2-2 (Sheet 1 of 1) Quadraxial Cable Preparation(3) Measure back 0.700 inch (17.78 mm) and remove the outer insulation from the middle shield as shown in Figure 2-3.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-7 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-3 (Sheet 1 of 1) Quadraxial Cable Preparation( 4 ) T i n t h e e x p o s e d shield of the middle coax. With a cutting tool, score the tinned shield around the entire circumference as shown in Figure 2-4.Figure 2-4 (Sheet 1 of 1) Quadraxial Cable Preparation(5) Carefully break loose the tinned middle coax shield and slide it off. This will expose the center coax insulation as shown in Figure 2-5.Figure 2-5 (Sheet 1 of 1) Quadraxial Cable Preparation
SYSTEM INSTALLATION MANUALKTR 2280APage 2-8 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.(6) Measure back 0.500 inch (12.70 mm) and remove the insulation from the center shield as shown in Figure 2-6.Figure 2-6 (Sheet 1 of 1) Quadraxial Cable Preparation( 7 ) T i n t h e s h i e l d f o r t h e c e n t e r c o a x a s s h o w n i n F i g u r e 2 - 7 .Figure 2-7 (Sheet 1 of 1) Quadraxial Cable Preparation(8) Measure back from the end of the cable 0.30 inch (7.6 mm) and score the center shield with a cutting tool around the full circumference as shown in Figure 2-8.Figure 2-8 (Sheet 1 of 1) Quadraxial Cable Preparation
SYSTEM INSTALLATION MANUALKTR 2280APage 2-9 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.(9) Carefully break the shield loose. Strip off the insulation from the center conductor as shown in Figure 2-9.Figure 2-9 (Sheet 1 of 1) Quadraxial Cable Preparation(10) Install 0.25 inch (6.35 mm) length of shrink tubing over the middle shield stub to prevent possible shorts to the outer shield as shown in Figure 10.Figure 2-10 (Sheet 1 of 1) Quadraxial Cable Preparation( 1 1 ) C o n n e c t o r A s s e m b l y• I n s t a l l t h e f e r r u l e o v e r t h e c e n t e r s h i e l d a n d s o l d e r .• S l i p t h e c a b l e i n t o t h e c o n n e c t o r h o u s i n g a s s h o w n i n F i g u r e 2 - 1 1 .• S o l d e r t h e c e n t e r c o n d u c t o r t o t h e c e n t e r t e r m i n a l .• P u l l u p t h e o u t e r s h i e l d a n d s o l d e r t o t h e b o t t o m s t e m .• I n s t a l l s h r i n k tubing over the entire assembly to the bottom of the connector housing as shown in Figure 2-11.• Install the horse shoe shaped insert for a 50 ohm impedance match.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-10 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.• Install the rear cover cap and solder to barrel lip in two places.Figure 2-11 (Sheet 1 of 1) Connector Assembly2.3.5.2 Taylor Backshell InstructionsA . G e n e r a l I n f o r m a t i o n( 1 ) T a y l o r B a c k s h e l l s a r e a p r o p r i e t a r y H o n e y w e l l d e s i g n d e v e l o p e d t o e x p e d i t e cable harness fabrication while ensuring that HIRF and lightning performance goals are met. A typical backshell is shown in Figure 2-12 Typical Taylor Backshell. Figure 2-13 Backshell Assembly Exploded View provides an exploded view of the backshell. Table 2-1 KTR 2280A Backshell Hardware describes the connector type used for the KTR 2280A.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-11 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-12 (Sheet 1 of 1) Typical Taylor Backshell Instructions
SYSTEM INSTALLATION MANUALKTR 2280APage 2-12 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.( 2 ) A p p l y L o c t i t e 4 2 5 o r e q u i v a l e n t t o a l l s c r e w t h r e a d s w h e n assembling components.Figure 2-13 (Sheet 1 of 1) Backshell Assembly Exploded View( B ) B a c k s h e l l W i r i n g( 1 ) S t r i p t h e o u t e r j a c k e t o f t h e t w i s t e d p a i r a s s h o w n i n F i g u r e 2 - 1 4 A s s e m b l y Details. Trim the shield braid to 1.25 inch (31.75 mm) length and then comb out Table 2-1 KTR 2280A Backshell HardwareConnector Type PNBackshell Cover Cover Screws Bar Clamp Assy Strain Relief Clamp44 pin right-angle custom073-01141-0002 073-01142-0002 076-03189-0001 200-10452-0001 047-11179-0004
SYSTEM INSTALLATION MANUALKTR 2280APage 2-13 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.the braid. The braids from two twisted pairs can be twisted together to maintain the proper diameter for the twisted braid.Figure 2-14 (Sheet 1 of 1) Assembly Details(2) If installing a single twisted pair, the combed braid must be folded back on itself and twisted to form the proper diameter bundle. Refer to Figure 2-15 Assembly Details.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-14 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-15 (Sheet 1 of 1) Assembly Details( 3 ) C r i m p p i n s o r s o c k e t s o n t o t h e w i r e s .( 4 ) I n s e r t t h e p i ns or sockets into the connector. When using oversized power and ground contacts, ensure heat shrink tubing is used to cover exposed ends of contacts.( 5 ) P l a c e t h e b a c k s h e l l o v e r t h e w i r e b u n d l e .( 6 ) A t t a c h t h e c o n n e c t o r t o t h e b a c k s h e l l .( 7 ) I n s e r t t h e s h i e l d b r a i d i n t o t h e s l o t i n t h e b a c k s h e l l c o v e r( 8 ) A t t a c h t h e b a c k s h e l l c o v e r t o t h e b a c k s h e l l w i t h t h e s c r e w s p r o v i d e d .( 9 ) D r e s s t h e t w i s t e d s h i e l d s a s s h o w n i n F i g u r e 2 - 1 6 S h i e l d B r a i d R o u t i n g a n d Clamping Bar Details. Do not allow twisted shields to cross over each other. Tighten the clamping bar to secure the braids and provide a reliable electrical ground.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-15 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-16 (Sheet 1 of 1) Shield Braid Routing and Clamping Bar Details(11) When the clamping bar is tight, the exposed braids must be trimmed as shown in Figure 2-16 Shield Braid Routing and Clamping Bar Details.(12) Insert the strain relief and secure with a tie wrap as shown in Figure 2-17 Securing Strain Relief Clamp.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-16 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-17 (Sheet 1 of 1) Securing Strain Relief Clamp( c ) I n s t a l l a t i o n C o n s i d e r a t i o n s( 1 ) D e t e r m i n i n g W i r e L e n g t h : T h e l e n g t h o f w i r e f r o m t h e p o i n t a t w h i c h t h e s h i e l d is split off to the terminations in the connector must be as short as possible to allow the wire to lay in the backshell without straining the wires.( 2 ) G r o u n d i n g : T a y l o r B a c k s h e l l s h a v e a n e x t e r n a l t a p p e d h o l e t h a t c a n b e u s e d t o attach a ground strap. This can be used at the installer's discretion.(3) Shell Aperture: When the strain relief is tightened against the wire bundle ensure that there are no large openings in the shell back and that the wires are held securely. A different size strain relief can be required if the wire bundle is too small. Wrapping wires in the connector throat is acceptable to bring the bundle diameter up to a size that can be properly clamped.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-17 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-18 (Sheet 1 of 1) Right Angle Connector Instruction Sheet
SYSTEM INSTALLATION MANUALKTR 2280APage 2-18 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-19 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.2.3.5.3 Primary Power and Circuit Breaker RequirementsThe KTR 2280A MMDR receives primary power from the aircraft power circuit breakers. Power connections, wire sizes, and circuit breaker requirements can be found in the system installation manual and/or EB for a specific installation.2.3.5.4 ConnectorsFigure 2-19 (Sheet 1 of 1) KTR 2280A Mating Connector Front View Table 2-2 J1 Pin FunctionsPin No. Pin Name Description1 O A429 Out1 A2 O ADF Loop Enable OUT3 I Test4 I Unit Pos PGM 1*5 I Unit Pos PGM 2*6 I COM TX Interlock* IN7 I COM MIC Key* IN8 O RS-422 RX A9 O RS-422 RX B10 I RS-422 TX A11 I RS-422 TX B12 I COM MIC GND13 I A429 IN3 A14 O ADF Audio LO OUT15 O ADF Audio HI OUT16 O A429 Out1 B17 O ADF MOD 0 OUT18 O A429 Out2 A
SYSTEM INSTALLATION MANUALKTR 2280APage 2-20 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.19 I Unit Pos Parity*20 I A429 IN1 A21 O A429 OUT3 A22 I A429 IN2 A23 I ADF ANT PWR Return24 I DC Return 125 I DC Power 2 IN26 I Emergency Channel*27 I COM MIC Audio IN28 I A429 IN3 B29 O NAV Audio LO OUT30 O NAV Audio HI OUT31 O ADF MOD 90 OUT32 O A429 Out2 B33 O MMDS FAN 5V OUT34 I A429 IN1 B35 O A429 OUT3 B36 I A429 IN2 B37 I Pgm Pin Common38 O ADF ANT PWR OUT39 I DC Power 1 IN40 I DC Return 241 I Download*42 I/O VDL Interlock IN OUT*43 O COM Audio/Sidetone LO OUT44 O COM Audio/Sidetone HI OUTPin No. Pin Name Description
SYSTEM INSTALLATION MANUALKTR 2280APage 2-21 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Table 2-3 Antenna Connector FunctionsFigure 2-20 (Sheet 1 of 1) KA 44B Mating Connector Front View (Part of Antenna Cable Assembly, PN 200-02586-0020)Connector Pin I/O DescriptionJ101 1 I/O COM RF J102 1 I ADF RF IN J103 1 I NAV RF IN J104 1 I Glideslope RF IN Note: * indicates the Pin is active GND.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-22 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Table 2-4 KA 44B Pin Functions2.3.5.5 Crimp Tool InformationTable 2-5 Crimp Tools and AccessoriesPIN I/O SIGNAL NAME1 I ANTENNA POWER2 I LOOP ENABLE3 O RF INPUT4 I ADF MOD 90 Out5 I ADF MOD 0 Out6 NO CONNECTION7 GROUND8 INNER SHIELD9 MIDDLE/OUTER SHIELDCrimp Tool Honeywell PN 005-02012-0021, Positronic 9507 orequivalentPositioner Positronic 9502-3 or equivalentInsertion/Extraction Tool Positronic 4811-2-0-0 or equivalent
SYSTEM INSTALLATION MANUALKTR 2280APage 2-23 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-21 (Sheet 1 of 4) KTR 2280A Installation Drawing(Dwg No 155-06081-0000 Rev N)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-24 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-25 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-21 (Sheet 2 of 4) KTR 2280A Installation Drawing(Dwg No 155-06081-0000 Rev N)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-26 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-27 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-21 (Sheet 3 of 4) KTR 2280A Installation Drawing(Dwg No 155-06081-0000 Rev N)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-28 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-29 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell. Figure 2-21 (Sheet 4 of 4) KTR 2280A Installation Drawing(Dwg No 155-06081-0000 Rev N)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-30 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-31 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-22 (Sheet 1 of 1) KA 44B Outline and Mounting Drawing(Dwg No 155-05334-0000 Rev AC)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-32 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-33 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-23 (Sheet 1 of 1) KA 44B Outline and Mounting Drawing(Dwg No 155-05334-0010 Rev AD)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-34 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-35 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-24 (Sheet 1 of 5) KTR 2280A Interconnect Diagram(Dwg No 155-01835-0000 Rev -)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-36 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-37 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-24 (Sheet 2 of 5) KTR 2280A Interconnect Diagram(Dwg No 155-01835-0000 Rev -)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-38 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-39 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-24 (Sheet 3 of 5) KTR 2280A Interconnect Diagram(Dwg No 155-01835-0000 Rev -)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-40 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-4115 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank PageFigure 2-24 (Sheet 4 of 5) KTR 2280A Interconnect Diagram(Dwg No 155-01835-0000 Rev -)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-4215 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-43 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Figure 2-24 (Sheet 5 of 5) KTR 2280A Interconnect Diagram(Dwg No 155-01835-0000 Rev -)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-44 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Blank Page
SYSTEM INSTALLATION MANUALKTR 2280APage 2-45 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.2.4 POST-INSTALLATION CHECKS2.4.1 KTR 2280A MMDR Post-Installation Inspection and Ground Test 2.4.1.1 INSPECTIONTable 2-6 Inspection/Check Procedure is a visual inspection/check procedure that must be performed after system installation as part of a system checkout. A post-installation test per paragraph 2.4.1.2 Ground Tests must be performed. In addition, the procedure must be used as a periodic maintenance inspection check.Table 2-6 Inspection/Check Procedure(1) Perform the following inspections on the overall system:( a ) C h e c k t h a t c a b l e s d o n o t i n t e r f e r e w i t h a i r c r a f t c o n t r o l s o r o t h e r e q u i p m e n t .(b) Check cabling for proper routing and check security of tie-down points. Inspect and adjust cable runs to ensure that cables are not strained, kinked, or severely twisted and are not exposed to rough or sharp surfaces.(2) System Interwiring CheckTo check the aircraft and MMDR system interconnections proceed as follows:( a ) C h e c k t h a t a l l c a b l es and interwiring are installed in accordance with the interwiring and cable harness fabrication instructions (refer to paragraph 2.3.5.1 KTR 2280A Interconnection and Ca-ble Harness Fabrication).( b ) U s i n g t h e a p p l i c a b le interconnection information, check wiring for proper destinations, opens and shorts.( c ) C h e c k R F c a b l e s f o r i n s e r t i o n l o s s a n d V S W R .(3) Visual InspectionIn conjunction with system installation, perform the inspection/check procedure. Refer to Table 2-6 In-spection/Check Procedure.EQUIPMENT INSPECTION/CHECK PROCEDUREKTR 2280AMMDR A. Inspect external surface for damage. B. Check that the unit is securely installed and that retaining mechanism is securely tightened. C. Ensure that all connections in the mounting tray are properly mounted and secure.Antennas A. Inspect external surfaces for damage. B. Check that antenna is properly mounted and mounting screws are tight. C. Ensure that antenna coaxial cable connectors are properly mated and secure.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-46 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.2.4.1.2 Ground Tests( 1 ) P o s t - I n s t a l l a t i o n T e s t ( N A V / C O M F u n c t i o n a l i t y ) P e r f o r m a g r o u n d c h e c k o f t h e i n s t a l l a t i o n b e f o r e t h e f l i g h t t e s t . U s i n g a l o c a l f r e q uency, confirm that the COM function can receive and transmit a modulated signal. Using a ramp tester, con-firm that VOR, LOC, and GS needle deflections move in the correct direction, the To/From flag is the proper sense, and that the warning flags are functioning properly. Check all aircraft con-trol movements to be sure no electrical cables interfere with their operation.CAUTION: AS AN ADDED PRECAUTION BEFORE ANY FLIGHT TESTS, CHECK THE ANTENNA. VSWR MUST BE CHECKED WITH AN IN-LINE TYPE WATTMETER INSERTED IN THE COAXIAL TRANSMISSION LINE BETWEEN THE TRANSCEIVER AND THE ANTENNA. ANY PROBLEM WITH THE ANTENNA INSTALLATION WILL MOST LIKELY BE SEEN AS A HIGH REFLECTED POWER.NOTE: Installed system transmitter power may show considerably less that the manufacturer’s rating of 16 W (minimum). There are several reasons for this:1 . I t i s n o t u n c o m m o n f o r a n i n s t a l l a t i o n t o h a v e u p t o a s m u c h a s 1 d B o f R F t r a n s m i s s i o n line cable loss. This would reduce a 16 W transmitter output to 12.7 W.2. RF power meter test equipment that has an accuracy of ± 0.3 dB would cause power reading variations as high as ± 1 W.3 . T h e e f f e c t of antenna VSWR in a given installation will affect the output power. The VSWR is a function of the antenna design itself, aircraft skin properties and proximate metallic features of the airframe, and the size of the metallic surface the antenna is bonded to. Note that the committees that wrote the Minimum Operation Performance Standards to which the VHF COM system is TSO’d are aware of this characteristic. They have established that transmitter power for a 16 W (minimum) transmitter must not drop below 8.0 W into a 2:1 VSWR and 6.4 W into a 3:1 VSWR (Refer to RTCA-DO-186B and Eurocae ED-23C).( 2 ) P o s t - I n s t a l l a t i o n T e s t ( A D F F u n c t i o n a l i t y ) A q u i c k p r e l i m i n a r y c h e c k c a n b e m a d e b y t u n i n g t o a l o c a l A M b r o a d c a s t s t a t i o n o r a strong NDB station. Check for satisfactory audio (this must be done where clear reception is possible, preferably outside of the hangar).( a ) Q u a d r a n t a l E r r o r A d j u s t m e n t s T h e s y s t e m h a s b e e n f a c t o r y a d j u s t e d t o c o m p e n s a t e f o r a t y p i c a l a i r f r a m e . T h e r e f o r e , little or no compensation must be required. Nonetheless, the KTR 2280A provides soft-ware adjustment of Quadrantal Error (the average amount of quadrantal error (QE) that exists due to the shape of the airframe). The values for these alignments are stored within the aircraft system maintenance computer and downloaded to the KTR 2280A on power up. If this download does not occur the KTR 2280A uses the last values that were loaded. T h e K A 4 4 B A D F a n t e n n a , l i k e m o s t m o d e r n A D F a n t e n n a s , c a n h a v e i n h e r e n t e r r o r s at the quadrantal (45°, 135°, 225° and 315°) bearings relative to the antenna’s boresite. The following procedure details the process for setting a KTR 2280A configuration pa-rameter to allow the radio to automatically compensate for these inherent errors. It is very important that this procedure be followed exactly as stated to ensure these qua-drantal bearings are properly compensated. T h i s p r o c e d u r e c a n b e c a r r i e d o u t a t a n y l o c a t i o n , h o w e v e r c a r e m u s t b e e x e r c i s e d t o ensure that the chosen location is magnetically “clean”. Usually an airfield’s compass
SYSTEM INSTALLATION MANUALKTR 2280APage 2-47 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.rose location is a good choice since magnetically “clean” is one of the criteria for estab-lishing compass rose location.NOTE: Ensure that QE = 0 is the value being fed or the last value that was fed to the KTR 2280A before performing this procedure.1 . P o i n t t h e n o s e of the aircraft directly at the emitter (NDB or AM broadcast radio station) being used for this purpose. Confirm this orientation by verifying the ADF indicator’s bearing pointer is pointing directly to the lubber line (aircraft nose reference).2 . R e c o r d t h e m a gnetic heading of the aircraft using the aircraft directional gyro or mag-netic compass.3 . U s i n g t h e a i r c r a f t ’ s d i r e c t i o n a l g y r o o r m a g n e t i c c o m p a s s a s a g u i d e , r o t a t e t h e a i r c r a f t 45° to the left such that the aircraft magnetic heading is now 45° less that the value found in Step 2.4 . R e c o r d t h e n u m b e r o f d e g r e e s b y w h i c h t h e A D F b e a r i n g h a s m o v e d r e l a t i v e t o t h e ADF indicator’s lubber line. (This number must be a positive number and must be ap-proximately 45°.) Log this number as Bearing_45.5 . U s i n g t h e a i r c r a f t ’ s d i r e c t i o n a l g y r o o r m a g n e t i c c o m p a s s a s a g u i d e , r o t a t e t h e a i r c r a f t another 45° to the left so that the aircraft magnetic heading is now 90° less than the value found in Step 2.6. Record the number of degrees by which the ADF bearing indication has moved relative to the ADF indicator’s lubber line. (This number must be a positive number and must be approximately 90°.)7 . C o n f i r m t h a t t h e v a l u e i n S t e p 6 i s w i t h i n ± 5 ° of 90°. If not, the aircraft has a magnetic anomaly that precludes the ability to calculate an acceptable QE adjustment The QE alignment process must terminate at this point and not resume until any aircraft related anomalies have been corrected. (Note: Problems with this step could also be due to the airfield location where the QE alignment procedure is being performed if that location is not magnetically “clean”.)8 . U s i n g t h e a i r c r a f t ’ s d i r e c t i o n a l g y r o o r m a g n e t i c c o m p a s s a s a g u i d e , r o t a t e t h e a i r c r a f t another 45° to the left so that the magnetic heading is now 135° less than the value found in Step 2.9. Record the number of degrees by which the ADF bearing indication has moved relative to the ADF indicator’s lubber line. (This number must be a positive number and must be approximately 135°.) Log this number as Bearing_135.1 0 . U s i n g t h e a i r c r a f t ’ s directional gyro or magnetic compass as a guide, rotate the aircraft another 45° to the left so that the aircraft magnetic heading is now 180° less than the value found in Step 2.11. Record the number of degrees by which the ADF bearing indication has moved relative to the ADF indicator’s lubber line. (This number must be a positive number and must be approximately 180°.)1 2 . C o n f i r m t h e v a l u e r e c o r d e d i n S t e p 1 1 i s w i t h i n ± 5 ° of 180°. If not, the aircraft has a magnetic anomaly the precludes the ability to calculate an acceptable QE adjustment. The QE alignment process must terminate at this point and not resume until the aircraft related anomalies have been corrected. (Note: Problems with this step could also be due to the airfield location where the QE alignment procedure is being performed if that location is not magnetically “clean”.)1 3 . U s i n g t h e a i r c r a f t ’ s directional gyro or magnetic compass as a guide, rotate the aircraft another 45° to the left so the aircraft magnetic heading is now 225° less than the value found in Step 2.14. Record the number of degrees by which the ADF bearing indication has moved relative to the ADF indicator’s lubber line. ( T h i s n u m b e r m u s t b e a p o s i t i v e n u m b e r a n d m u s t b e a p p r o x i m a t e l y 2 2 5 °.) Log this number as Bearing_225.1 5 . U s i n g t h e a i r c r a f t ’ s directional gyro or magnetic compass as a guide, rotate the aircraft another 45° to the left so that the aircraft magnetic heading is now 270° less than the value found in Step 2.
SYSTEM INSTALLATION MANUALKTR 2280APage 2-48 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.16. Record the number of degrees by which the ADF bearing indicator has moved relative the ADF indicator’s lubber line (This number must be a positive number and must be approximately 270°.)1 7 . C o n f i r m t h e v a l u e r e c o r d e d i n S t e p 1 6 i s w i t h i n ± 5 ° of 270°. If not, the aircraft has a magnetic anomaly that precludes the ability to calculate an acceptable QE adjustment. The QE alignment process must terminate at this point and not resume until the aircraft related magnetic anomalies have been corrected. (Note: Problems with this step could also be due to the airfield location where the QE alignment procedure is being per-formed if that location is not magnetically “clean”.)1 8 . U s i n g t h e a i r c r a f t ’ s directional gyro or magnetic compass as a guide, rotate the aircraft another 45° to the left so that the aircraft magnetic heading is now 315° less than the value found in Step 2.19. Record the number of degrees by which the ADF bearing indicator has moved relative to the ADF indicator’s lubber line. (This number must be a positive number and must be approximately 315°.) Log this number as Bearing_315.2 0 . U s i n g t h e f o l l o w i n g f o r m u l a s , c a l c u l a t e t h e Q E o f f s e t : QE_45 = 45 - Bearing_45 (This could be a negative number if Bearing_45 is > 45) QE_135 = Bearing_135 - 135 (This could be a negative number if Bearing_135 is < 135) QE_225 = 225 - Bearing_225 (This could be a negative number if Bearing_225 is > 225) QE_315 = Bearing_315 - 315 (This could be a negative number if Bearing_315 is < 315) Q E = ( ( Q E _ 4 5 ) + ( Q E _ 1 3 5 ) + ( Q E _ 2 2 5 ) + ( Q E _ 3 1 5 ) ) / ( 4 )21. Enter the value calculated in Step 20 into the KTR 2280A Parameter table per 2.5 KTR 2280A INSTALLATION PARAMETER MODIFICATIONS.22. Recheck the relative bearings abd readjust the QE compensation as necessary to split the error at the quadrantal points (45°, 135°, 225° and 315°) to obtain the lowest pos-sible error.( b ) O p e r a t i o n a l C h e c k sThe following operational checks are to verify proper operation of theADF function of the KTR 2280A and can be made with the aircraft in the parking area.1 . P l a c e t h e A D F in the ANT mode and tune in several known stations. Verify that audio reception is satisfactory and that volume control operation is normal. Verify that the ADF indicator needle is parked at the 90 degree position relative to the noise of the air-craft. Place the unit in the ADF mode and verify that the needle points to the station.2 . S e l e c t t h e B F O f u n c t i o n t o e n t e r t h e B F O m o d e a n d v e r i f y t h a t t h e B F O t o n e i s p r e s e n t in the receiver audio (if a keyed CW station is used the tone heard will be the coded identifier).2.4.2 KTR 2280A Post-Installation Flight Tests2.4.2.1 COM TRANSCEIVER FLIGHT TESTTo check the COM transceiver, maintain altitude of at least 1500 feet and contact a ground station facility at a range of at least fifty nautical miles. Contact a ground station close in. Disable the automatic squelch and listen for any unusual electrical noise which would reduce the COM receiver sensitivity by increasing the squelch threshold. If possible, verify the communications capability on both the high and low end of the VHF COM band. Ensure that the COM mode selector is capable of individually selecting all three modes (one mode at a time).2.4.2.2 NAV RECEIVER FLIGHT TESTTo check the VOR/ILS system, select a VOR frequency within a forty nautical mile range. Listen to the VOR audio and ensure that no electrical interference such as magneto noise is present. Check the tone
SYSTEM INSTALLATION MANUALKTR 2280APage 2-49 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.identifier filter operation. Fly inbound and outbound on a selected VOR radial and check for proper LEFT-RIGHT and TO-FROM indications. Check the VOR accuracy.NOTE: VOR ground station scalloping may be present.To check the localizer and glideslope functions, select an appropriate ILS frequency and fly an approach to the proper runway. Check for proper LEFT-RIGHT and UP-DOWN indications.2.4.2.3 ADF RECEIVER FLIGHT TESTConfirm that bearing indications to several local NDB facilities appear reasonable. Listen to the ADF audio and ensure that no unusual electrical interference is present.2.5 KTR 2280A INSTALLATION PARAMETER MODIFICATIONSThe KTR 2280A has several parameters that can be adjusted during installation in order to conform the unit to a given installation. Parameter modifications must only be performedby a qualified avionics technician. Table 2-7 Unit Parameters, lists the KTR 2280A adjustments accessible by the technician to facilitate the unit installation.NOTE: KTR 2280A units sent to the factory for repair will be returned to service with their factory defaults reset as shown in Table 2-7 Unit Parameters.The method for setting these parameters is a function of the specific installed system and the user interface used for personality module settings. Refer to the appropriate STC Installation Manual for specific instructions. The KTR 2280A responds to installed system personality module settings through high speed ARINC 429 labels 300, 301, 302, and 303. These labels occur periodically at a 1 Hz rate.Table 2-7 Unit ParametersTNOTE: 1: This setting represents attenuation (in dB) relative to rated audio output level.NOTE: 2: This setting is a relative number only. Each numeric value represents a change of 1.5 dB. Nominal setting, which represents the level provided by typical microphones, is the default Parameter MMDR Factory Default Minimum Setting Maximum Setting ResolutionCOM Carrier Squelch (-dBm) 88 85 100 1COM Emergency Freq. (MHz) 121.500 118.000 136.990 *COM Emergency Volume (dB) 120 072 1COM Sidetone Level (dB)152 072 1COM Squelch (SNR dB) 12 320 1COM Microphone Gain221 031 **QE Offset (degrees) 0-20 +20 0.1* 8.33 kHz channel spacing** Each resolution increment is equivalent to 1.5 dB. Total range is -31.5 dB to 15.0 dB
SYSTEM INSTALLATION MANUALKTR 2280APage 2-50 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.numeric value of 21. This control provides amplification (for unusually weak microphones) of up to 15 dB (setting of 31) or attentuation (for extra sensitive microphones) of up to 31.5 dB (setting of 0) relative to the default.2.6 ARINC 429 INTERFACEThe KTR 2280A has three high speed ARINC 429 transmitters and three high speed ARINC 429 receivers. All labels are transmitted on both transmit channels. The same data is transmitted over both channelsTable 2-8 ARINC 429 Output LabelsFunction Label Parameter Interval (ms)NAV 034 VOR/ILS Frequency 200053 VOR/ILS Standby (Preset) Frequency 200173 Localizer Deviation 100174 Glideslope Deviation 100222 VOR Bearing 100242 VOR/ILS Station Ident (Characters 1-2) 200244 VOR/ILS Station Ident (Characters 3-4) 200265 VOR/ILS Volume 200COM 030 VHF COM Frequency 200047 VHF Aux/Guard COM Frequency 200052 VHF COM Standby (Preset) Frequency 200263 VHF Aux/Guard COM Frequency 200266 VHF COM Volume 200267 VHF COM Status 200ADF 032 ADF Frequency 200162 ADF Bearing 100262 ADF Volume 200CMC 350 Member System Status 1000352 MMDF System Fault Report 1000377 Member System Identification 1000VDL 172 System Address Label (SAL) 1000270 VDR Status Word 1000
SYSTEM INSTALLATION MANUALKTR 2280APage 2-51 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.Table 2-9 ARINC 429 Input LabelsVDL 304 Williamsburg BOP Burst377 VDR Equipment ID 1000VDB 033 Landing Mode/Frequency 200045 Message Block Start Burst046 Message Block Data Burst* MMDR hardware fault (BIT 19 in Label 352) is set when the unit detects a hardware fault and/or malfunction of the hardware that can result in incorrect data. Function Label Parameter Interval (ms)NAV 034 Set VOR/ILS Frequency 200053 Set VOR/ILS Standby (Preset) Frequency 200265 Set VOR/ILS Volume 200COM 030 Set VHF COM Frequency 200047 Set VHF Aux/Guard COM Frequency 200052 Set VHF/COM Standby (Preset) Frequency 200263 Set VHF Aux/Guard COM Volume 200266 Set VHF COM Volume 200ADF 032 Set ADF Frequency 200262 Set ADF Volume 200CLOCK 150 GMT (UTC) 1000260 Date 1000FLIGHT 151 Flight Leg 1000APM 300 MMDR Configuration Options #1 1000301 MMDR Configuration Options #2 1000302 MMDR Configuration Options #3 1000303 MMDR Configuration Options #4 1000304 MMDR Configuration Options #5 1000305 MMDR Configuration Options #6 1000Function Label Parameter Interval (ms)
SYSTEM INSTALLATION MANUALKTR 2280APage 2-52 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.CMC 227 CMC Command and Control 1000VDB 033 Landing Mode/Frequency 200VDL 172 System Address label 1000214 Aircraft ICAO Address #1 1000216 Aircraft ICAO Address #2 1000251 Williamsburg BOP VDR #1 Burst252 Williamsburg BOP VDR #2 Burst253 Williamsburg BOP VDR #3 Burst270 Apex CMU Status Word 1 1000276 Apex CMU Status Word 2 1000276 VDR Mode Command 500Function Label Parameter Interval (ms)
SYSTEM INSTALLATION MANUALKTR 2280APage 3-1 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.SECTION 3OPERATION3.1 GENERALThe KTR 2280A is a remote mounted radio. As such, the user interface is defined by controllers and displays unique to the particular system configuration. Refer to the appropriate pilot’s guide or flight manual supplement for complete operating instructions.The paragraphs below provide an overview of the controls and displays that are typically available in systems that provide full KTR 2280A functionality.3.1.1 VHF COM Controls and DisplaysA. Frequency Selectors: An active frequency (channel) and a standby frequency (channel) selector. A “swap” or “flip-flop” button may be available for swapping the active and standby frequencies. The KTR 2280A responds to high speed ARINC 429 labels 030 and 052 for the active and standby selections respectively. These labels appear only when a frequency (channel) change is made.B. Volume Control: A rotational knob or up/down pushbutton to adjust the volume of the COM audio output. The KTR 2280A responds to high speed ARINC 429 label 266 for the COM volume control setting. This label appears only when a volume change is made.C. RX/TX Annunciators: Some display means indicate when the radio is transmitting (TX Annunciator) and when the radio is receiving (RX Annunciator). This is keyed by the squelch status. The KTR 2280A outputs the RX status and TX status on the high speed ARINC 429 label 267, having a 5 Hz update rate.D. Squelch Disable Control: Normally a pushbutton that cycles between Squelch Disable and Squelch Enable. The RX annunciator will be displayed during Squelch Disable. The KTR 2280A responds to high speed ARINC 429 label 266 for COM squelch disable (override). This label appears only when a status change is made.E. Stuck Microphone Annunciator: Some display means to indicate when the Push-to-Talk (PTT) button has been held down beyond the 30 second transmitter time-out period. The KTR 2280A outputs the stuck microphone alert on high speed ARINC 429 label 267, having a 5 Hz update rate.F. Emergency COM Control: Some means to channel the KTR 2280A transmitter and receiver to a pre-defined emergency frequency (channel) in the event of display and/or control failure. Pin 26 on main connector J1 (Refer to Figure 2-24 KTR 2280A Interconnect Diagram) is the discrete control for this function. Grounding this normally open pin places the unit into Emergency COM Mode.G. AUX COM channel and volume controls are typically not available. These parameters can be adjusted through APM settings.
SYSTEM INSTALLATION MANUALKTR 2280APage 3-2 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.3.1.2 VHF NAV Controls and DisplaysA. Frequency Selectors: An active frequency (channel) and a standby frequency (channel) selector. A “swap” or “flip-flop” button may be available for swapping the active and standby frequencies. The KTR 2280A responds to high speed ARINC 429 labels 034 and 053 for the active and standby selections respectively. These labels appear only when a frequency (channel) change is made.B. Volume Control: A rotational knob or up/down pushbutton to adjust the volume of the NAV audio output. The KTR 2280A responds to high speed ARINC 429 label 265 for the volume control setting. This label appears only when a volume change is made.C. Ident Tone Control: A means to defeat the Ident Tone notch filter in the NAV audio so the 1020 Hz Ident Tone can be heard. The KTR 2280A responds to high speed ARINC 429 label 265 for ident filter control. This label only occurs when a status change is made.D. The NAV Station Ident is Output on Label 242 and 244.E. KTR 2280A responds to high speed ARINC 429 label 033 for VDB mode selection. This label only occurs when a mode change is made.3.1.3 ADF Controls and DisplaysA. Frequency Selectors: An active frequency (channel) and a standby frequency (channel) selector. A “swap” or “flip-flop” button may be available for swapping the active and standby frequencies. The KTR 2280A responds to high speed ARINC 429 label 032 for frequency selection. This label only occurs when a frequency (channel) change is made.B. Volume Control: A rotational knob or up/down pushbutton to adjust the volume of the ADF audio output. The KTR 2280A responds to high speed ARINC 429 label 262 for volume setting. This label only occurs when a change is made.C. Mode Control: A means to select the following ADF operating modes:ADF Mode - The normal ADF operating mode. ANT Mode - The mode in which ADF bearing information is defeated and receiver sensitivity and bandwidth are optimized for audio reception only. BFO Mode - The mode required in order to use first generation NDB facilities that used on/off carrier keying for identification.The KTR 2280A responds to high speed ARINC 429 label 032 for mode selection. This label only occurs when a change is made.3.1.4 VDL Mode A and VDL Mode 2A. VDL Mode A Mode A allows the KTR 2280A to exchange downlink and uplink POA data messages with a CMF through a transmit/receive pair of 100 Kbps ARINC 429 digital interfaces.
SYSTEM INSTALLATION MANUALKTR 2280APage 3-3 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.The downlink message data bits transferred to the KTR 2280A modulate the RF carrier at a rate of 2,400 bps using the DSB-AM MSK modulation scheme.The KTR 2280A also controls when to access the channel to transmit data. The data link channel selection is still controlled by the CMF, but channel selection messages are exchanged through the same high-speed ARINC 429 interface used to exchange AOA messages which simplifies wiring. BVDL Mode 2VDL Mode 2 is the term used to describe a suite of air/ground protocols that increases the data rate of the air/ground link to 31,500 bps.VDL Mode 2 allows the transition from character-oriented ACARS protocols for end-to-end delivery of messages to one that uses bit-oriented ATN protocols using the same VHF ground and aircraft radios. The KTR 2280A Mode 2 capability supports the transmission and reception of standard ACARS messages using a protocol referred to as AOA. The KTR 2280A Mode 2 capability also supports the transmission and reception of bit-oriented ATN application messages such as CPDLC. The set of VDL Mode 2 protocols consist of the physical layer protocol, channel access protocol, data link service and management protocol, and Mode 2 network access protocol. The physical layer protocol includes the modulation, data rate, and forward error correction techniques used to transmit data over the air/ground link.The channel access protocol is the method that allows multiple aircraft to communicate with the ground stations on the same frequency. The data link service and management protocol includes procedures to establish, maintain and hand-off an air/ground link, and ensure error-free delivery of messages. The network access protocol is the interface between users and the Mode 2 air/ground link service providers. As in Mode A, only the physical layer and channel access protocols are performed by the KTR 2280A while the data link service and management, and the network access protocols are performed by the CMF. The VDL Mode 2 physical layer protocol employs a bit transmission rate of 31,500 bps over the air/ground link on a single 25-kHz channel. The increased utilization of the 25-kHz channel is achieved by use of a bandwidth modulation scheme known as D8PSK. A D8PSK transmitter transmits a carrier whose phase is modulated by the data. The phase can be 0, 45, 90, 135, 180, 225, 270, or 315 degrees. The rate at which the carrier phase is changed is the modulation rate. The phase difference or D8PSK symbol between successive phase changes can be equal to 0, 45, 90, 135, 180, 225, 270, or 315 degrees. Since there are eight possible phase differences, each phase change (D8PSK symbol) represents three bits of information: 000, 001, 011, 010, 110, 111, 101, or 100. For example, if the phase changes at a 10.5-kHz rate, the bit transmission rate is equal to 31.5 Kbps. The VDL Mode 2 D8PSK modulator uses the bits in the message, three at a time, to select the carrier phase change at a rate of 10,500 D8PSK symbols each second. A 10.5-kHz D8PSK phase modulation rate corresponds to a D8PSK bit transmission rate of 31.5 Kbps.The VDL Mode 2 channel access protocol is CSMA modified to let all terminals to have equal chances to access the channel when multiple terminals have data to transmit. The ability to
SYSTEM INSTALLATION MANUALKTR 2280APage 3-4 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.optimize the CSMA protocol is included in the VDL Mode 2 channel access protocol specification. As in Mode A, the Mode 2 data link channel selection is controlled by the CMF through the same high-speed ARINC 429 interface used to exchange downlink and uplink AOA or ATN messages. The CMF also dynamically controls the switching between Mode A and Mode 2 operation subject to available coverage. Since the VDL Mode 2 data rate and modulation scheme differ from those used in Mode A, separate VHF frequencies and ground-based VHF equipment must be used to give POA and AOA/ATN service coverage. As a result, the availability of high-speed AOA service depends on the availability of ground stations.
SYSTEM INSTALLATION MANUALKTR 2280APage A-1 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.APPENDIX AKTR 2280A MMDR TRANSCEIVERENVIRONMENTAL QUALIFICATION FORMS
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SYSTEM INSTALLATION MANUALKTR 2280APage A-6 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.
SYSTEM INSTALLATION MANUALKTR 2280APage A-7 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.
SYSTEM INSTALLATION MANUALKTR 2280APage A-8 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.KA 44B ENVIRONMENTAL PERFORMANCEThe KA 44B ADF Antenna (Honeywell PN 071-1234-00) is certified to TSO C41c with RTCA DO-160A environmentals per B2D2/A/LJY/XXXXXX/ABABA.Recent "not-for-certification-credit" testing has been performed on this antenna to determine expected performance in selected DO-160D environmental conditions.DO-160D Section 20 (RF Susceptibility) TestsA KA 44B production test sample was subjected to Category TT fields as defined in the test environment called out in RTCA DO-160D Section 20 (Change No. 1). This unit was tested in conjunction with the KTR 2280 Multi-Mode Digital Radio. All conducted and radiated susceptibility performance requirements were passed except for radiated susceptibility in the band of interference frequencies between 277 MHz and 339 MHz. Within this band the KA 44B could not tolerate interference levels greater than 0.8 V/m (for acceptable audio signal-to-noise) or greater than 1.1 V/m (for acceptable bearing error).A KA 44B production test sample was subjected to the 100 V/M (and greater) HIRF levels expected for aircraft system level certification. This test was done in a manner consistent with aircraft system level HIRF certification testing. No permanent damage was noted during the HIRF exposure and the unit returned immediately to normal operation after the HIRF event terminated.DO-160D Section 22 (Lightning Induced Transient Susceptibility) TestsA KA 44B production test sample was subjected to Category A3J33 as defined and in the test environment called out in RTCA DO-160D Section 22 (Change No. 3). The KA 44B passed all requirements.DO-160D Section 23 (Lightning Direct Effects) TestsA KA 44B production test sample was subjected to Category 2A as defined in the test environment called out in RTCA DO-160D Section 23. The KA 44B passed all requirements.Other DO-160D based test data has been collected and is available on request from Honeywell.
SYSTEM INSTALLATION MANUALKTR 2280APage B-1 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.APPENDIX BDEVIATIONS
SYSTEM INSTALLATION MANUALKTR 2280APage B-2 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.
SYSTEM INSTALLATION MANUALKTR 2280APage B-3 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.
SYSTEM INSTALLATION MANUALKTR 2280APage B-4 15 May 2017© Honeywell International Inc. Do not copy without express permission of Honeywell.

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