Gilbarco MRIR3 Radio Frequency Identification Device User Manual

Gilbarco Inc. Radio Frequency Identification Device

Users Manual

PRELIMINARYMDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 1IntroductionPurpose of this ManualThis manual provides instruction for installing TRIND™ Multi 1 system for use in Marconi products. Important Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.Required Reading If installing the equipment TRIND Multi 1 on gasoline dispensing equipment, the installer must read, understand, and follow:•this manual• NFPA 30A, The Automotive and Marine Service Station Code• NFPA 70, The National Electric Code• applicable federal, state and local codes and regulationsFailure to do so may adversely effect the safe use and operation of the equipment.Note: This kit must be installed by a Marconi ASC (Authorized Service Contractor) to insure warranty.Required Tools The following equipment may be needed to install all TRIND™ Multi 1 kits: • Allen wrench set, American standard• clean cloth or rag• chip extraction tool, e.g., IC extraction, Digikey Part No. K158-ND or equivalent• isopropyl alcohol (part# END-1082)• needle nose pliers• nut driver, 1/4'', 3/8''• pocket knife• Q12534 CRIND diagnostic card• ratchet set, standard• screwdrivers, flat and Phillips head• static guard wrist strapMDE-3801ATRIND™ MULTI 1Transmitter/Receiver in DispenserRetrofit Kits C00012-002-XXInstallation
PRELIMINARYParts ListPage 2 MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00Parts ListC00012-002 KitTRIND Multi 1 kits may be installed on a variety of Host Electronics (HE) systems. All kits contain the parts detailed in table below. However, depending upon type of HE and equipment receiving installation, additional parts or quantities of listed parts may be added to kits as installation specific order entry items. Q13781-01 Cable Group Cable group Q13781-01 for all kits contains the following cables:Description Part Number Quantitycable group (see table “Q13781-01 Cable Group” on page 2)Q13781-01 1card cage assembly  T20538-G2 1antenna/light  assembly . T20582-G1 (see note 1)T20609-G1 (see note 2)M01296A001 (see note 3)(see note 4)jump jack Q11011-01 10label plate, FCC N23936-01 1manual, installation instructions MDE-3801 1Notes:1. For wide frame The Advantage Pumps and Dispensers only. Assembly includes T20545-G2 Light Board and R20718-G1 Antenna Cable2. For narrow frame The Advantage Pumps and Dispensers only. Assembly includes T20545-G2 Light Board and R20718-G1 Antenna Cable3. For Marconi Encore Series units only. Assembly includes M001058 Antenna Assembly and M001055 Light Board. 4. Quantities determined at order entry.Cables Part Number Quantity per kitGateway to CRIND logic R20437-G01 1AC power R20580-G2 1Light/Multi-protocol Reader R20665-GX (see note 5)(see note 6)Gateway to Light/MPR/Power Boards R20724-G1 1Notes:5. Cable lengths (-GX) determined at order entry.6. Quantity determined at order entry.
PRELIMINARYMDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 3Safety InformationSafety InformationAlert Symbol and Signal WordsAlert Symbol:This is a standard ANSI* approved alert symbol. When you see this symbol, be alert to the potential for a personal injury.* Reference American National Standard Bulletins ANSI Z535.Signal Words:These signal words alert you to important safety hazards.Safety Symbols: The following safety symbols are used throughout this manual to alert you to personal safety hazards and precautions.ExplosiveFlammableElectrical hazardUse safety barricadesNo people in areaNo vehicles in areaUse emergency power disconnectNo open flamesNo smokingNo power toolsWear eye protectionRead all related manualsClean up spillsTurn power off!WARNINGThe hazard or unsafe practice may result in severe injury or death. !CAUTIONThe hazard or unsafe practice could result in minor injury. The hazard or unsafe practice will result in severe injury or death.!DANGEROFF
PRELIMINARYSafety InformationPage 4 MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00Use Electrostatic Discharge PrecautionsPlace yourself at a neutral static-free potential by doing the following:1Touch an unpainted metal surface.2Use a wrist strap connected to a grounded metal frame or chassis.Note: Failure to use electrostatic discharge precautions may damage electronic components and void warranty.Make sure all power has been removed from unit and CRIND.Follow OSHA Lock-Out and Tag-Out RequirementsOSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/Tag-Out) covers ways to avoid personal injury if power is turned on or fuel pressure is applied unexpectedly while servicing equipment. The rule requires that equipment power and fuel under pressure be turned off and the device (breaker, valve, etc.) locked or labeled with a warning tag.Read OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/Tag-Out). Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down. Tag-Out and Lock-Out ProcedureUse plastic warning tags with signature/date blanks for Tag-Out. Sign and date them at shut down. Attach tags with plastic connectors.Use metal screw-down lock clamps or plastic single or multi-pole devices for Lock-Out of breakers and switches. Always use a lock-out device whenever possible.When working on electronics and electrical connections:• Turn off unit power.• Install lock-out device and tag on breaker(s).OFF
PRELIMINARYMDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 5InstallationInstallationInstalling Cables Note: Typical installation only (The Advantage Series).Position kit cables according to the following steps:1Carefully pry out printer cable retainer from underside of printer shelf.2Disconnect printer cable and pull cable out of 2 3/4" round hole from bottom.3Feed three-prong end of power cable R20580-G2, J250 end of R20437-G01 ribbon cable and multiple connector ends of cables R20665-G1 and R20665-G2 up through hole and lay cable ends toward A side.4Reinstall printer cable and retainer disconnected and removed in step 2.2 3/4” printer cable  hole and cable retainerR20437-G01ribbon cableR20665-G1 and R20665-G2 cablesR20580-G2
PRELIMINARYInstallationPage 6 MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00T20538-G2 Card CageConnection points on T20538-G2 card cage.Note: For more cable connection detail see “Cable Block Diagram (Typical)” on page 12.1Connect three prong female end of power cable R20580-G2 to card cage at location shown.2Connect P7 on R20665-G1 to J7 and P8 on R20665-G2 to J8 on DCB at location shown.3Connect J186 on R20724-G1 cable to P186 on Gateway Board on top of card cage.J8 on DCB for P8 on R20665-G2 for B sideJ7 on DCB for P7 on R02665-G1  for A sideRS232 PortRear side of card cage shownConnect R20580-G2 power cableFor J186 on R20724-G1Gateway board on top of card cage
PRELIMINARYMDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 7InstallationAddress Gateway Board Before Installing Card CageAddress on HE must and Gateway Board must be set to match.MOC and Generic CRIND Addresses. Address On CRIND Logic Board T17764-XX JP8 JP7 JP6 JP5 JP4= Address on Gateway Board T20128 ‘A’ Side JP6 JP7 JP8 JP9 JP10= Address on Gateway Board T20128 ‘B’ Side JP14 JP15 JP16 JP17 JP181 IN OUT OUT OUT OUT2 OUT IN OUT OUT OUT3 IN IN OUT OUT OUT4 OUT OUT IN OUT OUT5 IN OUT IN OUT OUT6 OUT IN IN OUT OUT7 INININOUTOUT8 OUT OUT OUT IN OUT9 INOUTOUTINOUT10 OUT IN OUT IN OUT11 IN IN OUT IN OUT12 OUT OUT IN IN OUT13 IN OUT IN IN OUT14 OUTINININOUT15 IN IN IN IN OUT16 OUT OUT OUT OUT IN17 IN OUT OUT OUT IN18 OUT IN OUT OUT IN19 IN IN OUT OUT IN20 OUT OUT IN OUT IN21 IN OUT IN OUT IN22 OUT IN IN OUT IN23 IN IN IN OUT IN24 OUT OUT OUT IN IN25 IN OUT OUT IN IN26 OUT IN OUT IN IN27 IN IN OUT IN IN28 OUT OUT IN IN IN29 IN OUT IN IN IN30 OUTININININ31 IN IN IN IN IN32 OUT OUT OUT OUT OUTJump jack locations on Gateway Board
PRELIMINARYInstallationPage 8 MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00Install card cage assembly (typical).Note: Typical installation (The Advantage Series Dispensers) procedure showing mounting and securing points on card cage.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              1Locate tab at left front top of card cage.2From B side, turn card cage sideways to unit, feed top and rear of card cage up and into shelf.Note: Front of card cage will face B side.3Position card cage so that tab fits over latch cutout for main door latch, securing card cage to shelf divider. • If two screws on card cage pass through shelf secure from underside of shelf with two nuts provided in kit.• If screws were removed, secure card cage from underside of shelf by installing one screw removed in section “Connection points on T20538-G2 card cage.” on page 6 up through hole in shelf to clinch nut on card cage (see illustration above). Dispose of second screw and two nuts.Tab on card cagecard cage front facing B sideclinch nutTab locks into shelf divided at latch cut-out
PRELIMINARYMDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 9InstallationConnecting Remaining CablesNote: Typical for The Advantage Series Dispensers. Connection points and cables are universal.1From A side, pass J250 end of cable R20437-G01, J176 and JA ends of cable R20665-G1 and J177 and PA ends of cable R20665-G2 through card cage to B side.2From B side, connect J176 on cable R20665-G1 to P176 on Power Supply PCB.Note: Detailed information provided on “Cable Block Diagram (Typical)” on page 12.3Connect J177 on cable R20665-G2 to P177.4Connect JA on R20665-G1 to PA on R20724-G1 cable.5Connect PA on R20665-G2 cable to JA on R20724-G1 cable.6Connect J250 on ribbon cable R20437-G01 to P250 on Gateway board on top of card cage.From A side of unit make the following connections:On ribbon cable R20437-G01, connect J258A/B to P258 on HE (Host Electronics) as specified in HE documentation.Connect R20580-G2 power cable according to the following:Note: Connections are unit specific. Use appropriate connectors to intercept power by installing R20590-G1 inline.For units with: Do the following:System cable W02468 Install inline using 15 pin P601 and J601 connectorsSystem cable T19612 Install inline using 3 pin connectors J601/J708 and P601/P708P186P176P177JA and PA connectors on R20724-G1pass cables through cageP250 on Gateway Board
PRELIMINARYCard Cage Set-UpPage 10 MDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00Card Cage Set-UpAddressing Each operating unit (e.g., dispenser) on the HE controller must be addressed differently; no two operating units may have the same address. Address is at discretion of the installer. Follow these steps:1Locate dip switches on power supply board (PCB) T20314-G1 in card cage.2Using switches 2, 3, 4 and 5 address each operating unit according to the following table:Note: Switch one in down position is standalone mode selected, used for service only.Switch Numbers = Value1 = Standalone Mode2 = 13 = 24 = 45 = 8 12345Dip switch down Dip switch up2
PRELIMINARYMDE-3801A TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 07/00 Page 11Card Cage Set-UpTesting TRIND™ Multi 11Restore power to HE unit.2Present test tag at antenna from a distance of  6’’ or less. Light board should light and flash sequentially.Note: If light does not function properly, for multi-antenna HE units check to see if opposite side of unit was activated, indicating a crossed cable.Completing Installation1Replace, close and/or secure all HE unit covers and/or doors.2Affix FCC label plate under existing FCC label.3Restore power to unit.
PRELIMINARYCard Cage Set-Up© 2000 Marconi Commerce Systems Inc. 7300  West Friendly Avenue • Post Office Box 22087Greensboro, North Carolina 27420 Phone (336) 547-5000 •  http://www.marconicommerce.com • Printed in the U.S.A.MDE-3801A • 07/00Cable Block Diagram (Typical)2FILTER53PRELIMINARY

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