Gilbarco LFTRIND TRIND RFID Module User Manual XX XXXX Exhibit Cover

Gilbarco Inc. TRIND RFID Module XX XXXX Exhibit Cover

Manual

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 Certification Exhibit FCC ID: N6SLFTRIND IC: 827B-LFTRIND FCC Rule Part: 15.209 IC Radio Standards Specification: RSS-210 ACS Report Number: 10-0134.W06.11.A Manufacturer: Gilbarco Inc. Model: LFTRIND Manual
MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010 Page 1Preliminary06/10/10IntroductionPurposeThis manual provides instructions for installing the Transmitter/Receiver IN Dispenser (TRIND®) Retrofit Kits in Encore® S Series units that contain the FlexPay™ Unattended Payment Terminal (UPT).The TRIND option allows the customer to automatically authorize the units equipped with Card Reader IN Dispenser (CRIND®) device, using a low frequency hand-held Transponder Tag provided by a Major Oil Company (MOC) or retailer.This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the Federal Communications Commission (FCC) Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference in that case the user must be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.The long term characteristics or the possible physiological effects of radio frequency electromagnetic fields have not yet been investigated by Underwriters’ Laboratories, Incorporated (UL®).Industry Canada-specific Statements:The term “IC:” before the radio certification number only signifies that Industry Canada technical specifications were met.This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.Cet appareillage numérique de la classe A répond à toutes les exigences de l'interférence canadienne causant des règlements d'équipement. L'opération est sujette aux deux suivantes: (1) ce dispositif peut ne pas causer l'interférence nocive, et (2) ce dispositif doit accepter n'importe quelle interférence reçue, y compris l'interférence qui peut causer l'opération peu désirée.IMPORTANT INFORMATIONMDE-4909FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation ManualJune 2010
Page 2 MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010IntroductionPreliminaryTable of ContentsTopic PageIntroduction 1Parts Lists 3Important Safety Information 4Installation 6Required ReadingBefore installing the equipment, the installer must read, understand, and follow:• This Manual• National Fire Protection Agency (NFPA) 30A, The Automotive and Marine Service Station Code• NFPA 70, The National Electric Code• Applicable Federal, State, and Local Codes and RegulationsFailure to do so may adversely affect the safe use and operation of the equipment.Note: This kit must be installed by a Gilbarco® Authorized Service Contractor (ASC).Related DocumentsDocument Number Title GOLD LibraryMDE-3664 TRIND Start-Up, Service, and Parts Manual • CRIND and TRIND• Service ManualMDE-3804 Encore and Eclipse® Series Start-Up/Service Manual • Encore and Eclipse• Service ManualMDE-4516 Encore 500 S Series Owner’s Manual Encore and EclipseMDE-4903 FlexPay Startup and Service Manual FlexPay EPP and SCRPT-1736 CRIND Card Reader Illustrated Parts Manual Parts ManualPT-1936 Encore Series Pump and Dispenser Illustrated Parts Manual • Parts Manual• Encore/Eclipse• Encore and Eclipse InstallersRecommended ToolsTo install TRIND Retrofit Kit M06879S00X, the following equipments are required:• Metric Nut Drivers• Standard Nut Drivers• Needle Nose Pliers• Pliers• Pocket Knife• Putty Knife or Scraper• Diagnostic Card (Q12534-170)• Metric Ratchet Set• Standard Ratchet Set• Flat-head Screwdriver• Static Guard Wrist Strap• TRIND Hand-held Test Tag (Transponder Tag)
MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010 Page 3Parts ListsPreliminaryAbbreviations and AcronymsTerm DescriptionASC Authorized Service ContractorCRIND Card Reader IN DispenserFCC Federal Communications CommissionMOC Major Oil CompanyNFPA National Fire Protection AgencyPCA Printed Circuit AssemblyTRIND Transmitter/Receiver IN DispenserUL Underwriters’ LaboratoriesUPT Unattended Payment TerminalParts ListsTRIND Retrofit Kit Parts ListThe following table provides the parts list for the TRIND Retrofit Kit.Description Part Number QuantityNut, Metric, Flange M00414B005 3Cable, TRIND Power M06763A001 1Decal, Patent and FCC M02962B013 1Diagram, Block R20775 0Diagram, Interconnection T20663 0Assembly, Light and Inductor M06143A00X (see Note 1) 2Lens, TRIND M05987B001 2TRIND Graphic ENS0701G00X (see Note 2) 2Card Reader Instructions Graphic ENS0702G010 2Screw, Metric M4X8 M00419B117 8Screw, Self-Tapping Hex Q11677-24 6Cable, Light/Multi Protocol R20773-G2 2Gasket, TRIND M06010B002 2FlexPay UPT TRIND Retrofit Kit Installation ManualMDE-4909 1Notes: 1) M06879S001 (for Mobil) contains Light and Inductor Assembly (Red)- M06143A001. M06879S002 (for Exxon) contains Light and Inductor Assembly (Amber)- M06143A002.2) M06879S001 (for Mobil) contains TRIND Graphic (ENS0701G002). M06879S002 (for Exxon) contains TRIND Graphic (ENS0701G001).<<Please clarify, if these notes must be removed.>>
Page 4 MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010Important Safety InformationPreliminaryImportant Safety InformationNote: Save this Important Safety Information section in a readily accessible location.This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury, if these safe service procedures are not followed. Preliminary PrecautionsYou are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.Emergency Total Electrical Shut-OffThe first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs). The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled. You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not the console’s ALL STOP and PUMP STOP or similar keys.!WARNING!Total Electrical Shut-Off Before AccessAny procedure that requires access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gilbarco equipment.Evacuating, Barricading and Shutting OffAny procedure that requires access to the pump/dispenser or STPs requires the following actions:• An evacuation of all unauthorized persons and vehicles from the work area • Use of safety tape, cones or barricades at the affected unit(s)• A total electrical shut-off of the affected unit(s)Read the ManualRead, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gilbarco Authorized Service Contractor or call the Gilbarco Support Center at 1-800-800-7498. It is imperative to your safety and the safety of others to understand the procedures before beginning work.Follow the RegulationsApplicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and Hazard Association (OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.Replacement PartsUse only genuine Gilbarco replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Gilbarco replacement parts could create a safety hazard and violate local regulations.Safety Symbols and Warning WordsThis section provides important information about warning symbols and boxes.Alert Symbol This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.Signal WordsThese signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:DANGER: Alerts you to a hazard or unsafe practice which will result in death or serious injury.WARNING: Alerts you to a hazard or unsafe practice that could result in death or serious injury. CAUTION with Alert symbol: Designates a hazard or unsafe practice which may result in minor injury.CAUTION without Alert symbol: Designates a hazard or unsafe practice which may result in property or equipment damageWorking With Fuels and Electrical EnergyPrevent Explosions and FiresFuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.DEF is non-flammable. Therefore, explosion and fire safety warnings do not apply to DEF lines.!!!
No Open Fire Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors.No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuel vapors. Every time you get out of a vehicle, touch the metal of your vehicle, to discharge any electrostatic charge before you approach the dispenser island.Working AloneIt is highly recommended that someone who is capable of rendering first aid be present during servicing. Familiarize yourself with Cardiopulmonary Resuscitation (CPR) methods, if you work with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA Lockout/Tagout procedures. If you are not familiar with this requirement, refer to this information in the service manual and OSHA documentation.Working With Electricity SafelyEnsure that you use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, explosion or electrical shock. Ensure that grounding connections are properly made. Take care that sealing devices and compounds are in place. Ensure that you do not pinch wires when replacing covers. Follow OSHA Lockout/Tagout requirements. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.Hazardous MaterialsSome materials present inside electronic enclosures may present a health hazard if not handled correctly. Ensure that you clean hands after handling equipment. Do not place any equipment in the mouth. The pump/dispenser contains a chemical known to the State of California to cause cancer.WARNING! The pump/dispenser contains a chemical known to the State of California to cause birth defects or other reproductive harm.WARNING!In an EmergencyInform Emergency PersonnelCompile the following information and inform emergency personnel:• Location of accident (for example, address, front/back of building, and so on)• Nature of accident (for example, possible heart attack, run over by car, burns, and so on)• Age of victim (for example, baby, teenager, middle-age, elderly)• Whether or not victim has received first aid (for example, stopped bleeding by pressure, and so on)• Whether or not a victim has vomited (for example, if swallowed or inhaled something, and so on)Gasoline ingested may cause unconsciousness and burns to internal organs.Do not induce vomiting.Keep airway open. Oxygen may be needed at scene.Seek medical advice immediately.WARNING!Gasoline inhaled may cause unconsciousness and burns to lips, mouth and lungs.Keep airway open.Seek medical advice immediately.WARNING!Gasoline spilled in eyes may cause burns to eye tissue.Irrigate eyes with water for approximately 15 minutes.Seek medical advice immediately.WARNING!Gasoline spilled on skin may cause burns.Wash area thoroughly with clear water.Seek medical advice immediately.WARNING!DEF is mildly corrosive. Avoid contact with eyes, skin, and clothing. Ensure that eyewash stations and safety showers are close to the work location. Seek medical advice/recommended treatment if DEF spills into eyes.WARNING!IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately.Lockout/TagoutLockout/Tagout covers servicing and maintenance of machines and equipment in which the unexpected energization or start-up of the machine(s) or equipment or release of stored energy could cause injury to employees or personnel. Lockout/Tagout applies to all mechanical, hydraulic, chemical, or other energy, but does not cover electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR Part 1910.333 contains specific Lockout/Tagout provision for electrical hazards.MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010 Page 5Important Safety InformationPreliminary
Page 6 MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010InstallationPreliminaryInstallationTo install TRIND Retrofit Kit, proceed as follows: The installation procedures for this manual consists of the following sections:•“Installing the Light and Inductor Assembly (M06143A00X)”•“Installing the PIP Board” on page 8•“Routing Cables” on page 9•“TRIND Cable Block Diagram” on page 10•“Enabling and Testing the TRIND Device” on page 11•“Completing the Installation” on page 12Installing the Light and Inductor Assembly (M06143A00X)To install the Light and Inductor Assembly M06143A00X, proceed as follows:1Remove the small bracket securing the TRIND Blanking Panel, and knock out the TRIND Blanking Panel (see Figure 1) using a hammer.Figure 1: Encore S Door with TRIND Blanking PanelEncore S Door with the Blanking Panel2Remove the narrow sealing gasket from the space that is now exposed outside the door and place the TRIND lens gasket (M06010B002).Figure 2: TRIND Lens Gasket
MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010 Page 7InstallationPreliminary3Place the TRIND lens (M05987B001) on the TRIND gasket. Install and tighten the four screws (M00419B117).Figure 3: TRIND Lens 4Install the Light and Inductor Assembly (M06143A00X) inside the Encore S bezel using the three screws (Q11677-24) provided with the kit, see Figure 5.Figure 4: Light and Inductor Assembly (M06143A00X)Circuit Board SupportHeat Shrink TubingTRIND PCB ShieldRFID Micro Reader PCARFID Antenna PCAHoles for Screws5Repeat steps 1 to 5 for the bezel on the other side. Figure 5: Light and Inductor Assembly Secured to Door Serrated Flange Screws (3)
Page 8 MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010InstallationPreliminaryInstalling the PIP BoardTo install the PIP Board, proceed as follows:Depending on the system configuration, the unit may already have a PIP Board on one or both sides. For TRIND function both sides must have a PIP Board.1To remove BEEP Board (M09232A001) Printed Circuit Assembly (PCA), proceed as follows:a Disconnect the M03695B004 USB Cable and M09267A001 Beep Cable.b Remove the BEEP Board from the Peripheral Bracket.Figure 6: <<Please provide.>>2Attach the PIP Board as shown in Figure 7.Figure 7: <<Please provide.>>3Connect the M03695B004 USB Cable to P312 and M09267A001 Beep Cable to P214. 4Connect J311 from M07974A002 Cable to the system. Figure 8: <<Please provide.>>
MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010 Page 9InstallationPreliminaryRouting CablesTo install the Retrofit Kit Cables, proceed as follows:Note: For more details on the connections, refer to “TRIND Cable Block Diagram” on page 10.<<Please provide the required updates.>>1Obtain the Light/Multi-Protocol Cable R20773-G4 from the kit and connect the J182 end of the cable to P182 on the Light Board Assembly M06143A001.Figure 9: Light/Multi-Protocol Cable (R20773-G4)<<Please validate.>>2Secure the R20773-G4 Cable to the door, and route and feed the other cables.3For both main doors, use cable clamps to route cables to and along the door.Figure 10: Door-To-Cabinet Cable Routing ViewDoor Node 4Light/Multi-Protocol Cable (R20773-G4)Ribbon Cable (M00507A001)TRIND Power Cable (M06763A001) P1300<<Please validate.>>4Connect the J204 end of the R20773-G4 Cable to P204 on the M09112A001 PIP Assembly.
Page 10 MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010InstallationPreliminaryTRIND Cable Block DiagramFigure 11: TRIND Cable Block Diagram<<Please validate.>>
MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010 Page 11InstallationPreliminaryEnabling and Testing the TRIND DeviceTo enable the TRIND device proceed as follows: 1Restore power to the fueling units. Refer to MDE-3804 Encore and Eclipse Series Start-Up/Service Manual.2Initiate CRIND BIOS Diagnostics using the Diagnostic Card (Q12534-170).3From the Diagnostic Startup Menu, select 1. Main Menu.4From the Main Menu, select 2. Device Config.5From Device Config, select 4. TRIND. The TRIND menu appears.6To enable TRIND, select 1. Yes and select Enter on the CRIND Keypad.7Select Cancel several times until the Diagnostic Startup Menu appears.8Select 4. Test TRIND.9Verify if the TRIND state is “Alive”.10 Hold a Transponder Tag in front of the reader.Figure 12: TRIND Hand-held Test TagTarget GraphicPOINT MUST BE WITHIN 3” OF TARGET GRAPHICIMPORTANT!Transponder Tag11 If the read is successful, the message “Good Read X” appears, where X is the number of good reads.Note: X must not start with 1. It is the number of good reads since the unit was first put into service, or the last reset of the counter.12 Select Cancel to exit the Test TRIND menu.13 Select 2. Show Device Details.
Page 12 MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010InstallationPreliminary14 Select 2. Reset Tags Read.15 Select Cancel to exit the Show Device Details menu.Note: The Show Device Details menu does not update the counts in real time. If the Transponder Tag is read when the Show Device Details menu is displayed, then the counter will not update until the screen is refreshed. To update the counter, exit the Show Device Details menu and re-enter the menu.Completing the InstallationAfter all the testing is completed, perform the following steps:1Ensure that all newly installed cables and wires are properly dressed and do not obstruct main door closure.2Obtain the TRIND FCC label nameplate M02962B013 from the kit, and install the label under the FCC/Patent label located on the inner column sheathing (see Figure 13).Figure 13: Location of TRIND FCC Label Nameplate<<Please provide the updated picture of M02962B013 FCC label.>>TRIND FCC Label Nameplate (M02962B013)FCC/Patent Label3Close and secure all the doors.
MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010 Page 13InstallationPreliminary4Install the TRIND graphics on the TRIND lens and card reader instructions as shown in Figure 14. Figure 14: Location of TRIND Graphics and Card Reader Instructions Card Reader InstructionsLocation of TRIND Graphic5Clean up the work site, removing all materials to be discarded and all tools.
© 2010 Gilbarco Inc. 7300 West Friendly Avenue · Post Office Box 22087Greensboro, North Carolina 27420 Phone (336) 547-5000 · http://www.gilbarco.com · Printed in the U.S.A.MDE-4909 FlexPay™ Unattended Payment Terminal (UPT) TRIND® Retrofit Kit Installation Manual · June 2010CRIND®, Eclipse®, Encore®, Gilbarco®, and TRIND® are registered trademarks of Gilbarco Inc. FlexPay™ is a trademark of Gilbarco Inc. UL® is a registered trademark of Underwriters’ Laboratories Inc.Preliminary

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