Fusion Tech A Pro series 3D Printer User Manual

Shanghai Fusion Tech Co., Ltd. Pro series 3D Printer

User Manual

Rev: V1.0 3D Printer Manual RAISE3D PRO2 SERIES www.raise3d.com Shanghai Fusion Tech Co., Ltd. 4th Floor, B5 Building, No.1600 Guoquan N Rd, Shanghai, China 200438
CONTENTS WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 1 CONTENTS Safty ............................................................................................................ 1 Electromagnetic Compatibility-EMC ............................................................ 5 Technical Specifications – Pro2 / Pro2 Plus ................................................. 7 Printer Components .................................................................................... 8 Spare Parts ................................................................................................ 10 Hardware Installation ................................................................................ 10 Operation .................................................................................................. 15 Wire Diagram ............................................................................................ 16
SAFTY Warning: Indicates a potentially hazardous situation which, if not avoided, may result in injury or damage. Hot Nozzle: The hot nozzle sign indicates the presence of devices with high temperatures. Always use extra care when working around heated components. Always wear the heat resistant gloves provided in the Starter Box. Nozzle temperatures in the printer can exceed 300℃(572℉). Hot Surface: The hot surface sign indicates the presence of devices with high temperatures. Always use extra care when working around heated components. Always wear the heat resistant gloves provided in the Starter Box. Moving Parts: The moving parts sign indicates that a hazard exists where you touched, it can cause serious bodily injury. Always keeps hands clear of Moving Parts. High Voltage: The high voltage sign indicates the presence of high voltages. Always stay away from any exposed electrical circuitry. It is recommended that all jewelry be removed.
ELECTROMAGNETIC COMPATIBILITY WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 3  Electromagnetic Compatibility-EMC  Simplified EU Declaration of Conformity Pro2/Pro2 Plus declares that this device is in compliance with the essential requirements and other relevant provision of Directive 2014/53/EU.Full tex of EU declaration of conformity is available at https://www.raise3d.com The WIFI operation in the band 5150-5250MHz shall be restricted to indoor use for countries listed in the table below: AT BE BG CZ DK EE FR DE IS IE IT EL ES CY LV LI LT LU HU MT NL NO PL PT RO SI SK TR FI SE CH UK HR Pro2/Pro2 Plus CE Output power table: Function Frequency Maximum Output Power (EIRP) WiFi 2412-2472 MHz 18.25dBm(b)/ 16.30dBm (g)/ 15.21dBm (HT) 5150-5250 MHz 15.9 dBm(a)/ 14.71 dBm(HT20)/ 14.28 dBm(HT40) 5725-5850 MHz 15.9 dBm(a)/ 14.71 dBm(HT20)/ 14.28 dBm(HT40) FCC Output power table Function Frequency Maximum Output Power WiFi 2412-2462 MHz 18.31dBm(b)/ 15.62dBm (g)/ 14.9dBm (HT 20) 5150-5250 MHz 15.36 dBm(a)/ 14.79 dBm(HT20)/ 14.41 dBm(HT40) 5725-5850 MHz 15.48 dBm(a)/ 14.49 dBm(HT20)/ 14.06 dBm(HT40) CE Mark Warning This is a Class B product, in a domestic environment, this product may cause radio interference, in which case the user may be required to take adequate measures.
ELECTROMAGNETIC COMPATIBILITY WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 4  FCC Statement This device and its antenna must not be located or operating in conjunction with any other antenna and transmitter. This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. NOTE: The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. -Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. RF exposure information: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
TECHNICAL SPECIFICATIONS  Technical Specifications – Pro2 / Pro2 Plus Item Pro2 Pro2 Plus Power Supply Input 100-240 VAC, 50/60 Hz 230V@3.3A Power Supply Output 24VDC 600W User Interface Controller Freescale imx6, Quad core 1Ghz ARM processor Ports SD card*1, USB 2.0*2, Ethernet*1 Network Ethernet Ethernet 802.11b/g/n WLAN IEEE802.11b/g:2412MHz to 2472 MHz IEEE802.11n HT20:2412MHz to 2472 MHz IEEE802.11a:5150 - 5250MHz, 5725 -5850 MHz IEEE802.11an HT20:5150 - 5250MHz, 5725 -5850 MHz IEEE802.11an HT :5150 - 5250MHz, 5725 -5850 MHz Print Technology FDM Build Volume (W×D×H) Single Extrusion Print: 12×12×11.8 inch 305×305×300 mm Dual Extrusion Print: 11×12×11.8 inch 280×305×300 mm Single Extrusion Print: 12×12×23.8 inch 305×305×605 mm Dual Extrusion Print: 11×12×23.5 inch 208×305×605 mm Machine Size (W×D×H) 24.4×23.2×29.9 inch 620×590×760 mm 24.4×23.2×43.5 inch 620×590×1105 mm Filament Diameter 0.2/ 0.4/ 0.6/ 0.8mm Print Head Travel Speed 30 - 150 mm/s Max Build Plate Temperature 110 ºC Supported Materials PLA / ABS / HIPS / PC / TPU / TPE / NYLON / PETG / ASA / PP / Glass Fiber Enforced Carbon Fiber Enforced / Metal Particles Filled / Wood Filled Nozzle Diameter 0.2/ 0.4/ 0.6/ 0.8mm Max Nozzle Temperature 300 ºC Operating Temperature 5-35 ºC Storage Temperature -25°C to +55°C
COMPONENTS AND PARTS Printer Components and Parts 1. Front Parts A Filament Run-out Sensor That can detect whether filament has been run out. B Filament Feeder That’s part includes feeder motor and gear mechanical. C Hot Ends The hotend is made up of Nozzle,heater block, thermocouple, heater cartridge and heat sink. Nozzle temperatures in the printer can exceed 300℃(572℉). D Touch screen That is human machine interface. All operation commands are from this. Some alarm information can be displayed on the screen. E Print bed Print bed includes buildtak sheet and heat bed. temperatures in the printer can exceed 110℃. E Z-stage That platform supports the print bed. 2. Rear Parts WARNING WARNING
COMPONENENTS AND PARTS WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 7 A Camera That can monitor the printing process in remote place. B Filament guide tube This tube is perfect for minimizing bending and friction against the filament material. C HEPA filter That is designed to improve air quality on exhaust and deduce smell from filaments. D Z ball screws The parts can drive Z stage’s movement. E USB storage slots F Power inlet and Power switch That is the power supply unit. A 250V 10A fuse is located to protect the input power. 3. Bottom Parts.
COMPONENENTS AND PARTS WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 8 4. Electrical Parts
SPARE PARTS  Spare Parts
PRECAUTION AND INSTALLATION  Read the entire installation section before starting installation. Connect equipment to a grounded facility power source. Do not defeat or bypass the ground lead. • Know the location of equipment branch circuit interrupters or circuit breakers and how to turn them on and off in case of emergency. • Know the location of fire extinguishers and how to use them. Use only ABC type extinguishers on electrical fires. • Know local procedures for first aid and emergency assistance at the customer facility. • Use adequate lighting at the equipment. • Maintain the recommended range of temperature and humidity in equipment area. • Do not use this product in an environment containing volatile or flammable compounds.  ENVIRONMENTAL REQUIREMENTS • The 380mc and 450mc are for indoor use only. • Air quality conditions with excessive solid particulates (conductive or non-conductive) may result in system damage. • Air quality conditions in which airborne oils are allowed to accumulate on or within the printer can damage the plastic components. • Operating temperature shall be in the range of 5°C to 35°C, with relative humidity range of 30% to 70% non-condensing. • Storage temperature shall be in the range of -40°C to 55°C, with relative humidity range of 10% to 85% non-condensing. • Altitude shall not exceed 6561.68 feet (2000 m). • Noise emission (acoustic): • <50dBA when building Note: The 380mc and 450mc printers are capable of generating vibrations depending mainly on part build geometry and material characteristics. This consideration will need to be taken into account if locating the printer near vibration sensitive equipment.  Input Supply Connection Installation and mains outlet socket shall be made and protected according to appropriate rules. Check the input voltage, phase, and frequency supplied to this machine before turning it on. Verify the connection of grounding wires from the machine to the input source. The allowable input voltages are 1x(90-240)V 50Hz/60Hz. For more information about input supply refer to the technical specification section of this manual and to the rating plate of AWARNING
PRECAUTION AND INSTALLATION WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 11 the machine. Make sure the amount of power available from the input connection is adequate for normal operation of the machine. After connecting the input cord to the machine, make the power switch on, the Pro2 / Pro2 Plus printer will start to work.  Hardware Installation Recommend to unclip the Zipties as you are able to reuse the ties later. Please remove the 24 clips holding the extruder assembly in place before powering on your printer. If you fail to remove these clips your printer will be damaged. Please save these clips and re-install them when you transport your printer. Use the 3mm hex wrench to remove the Z axis clamps on both Z axis ball screws. The 3mm hex wrench is packed inside the tool box located inside the top foam.
PRECAUTION AND INSTALLATION WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 12 Plug the machine into a wall outlet and power on. The power cable is packed inside the tool box located inside the top foam. The printer will go through a start-up sequence. When the touch screen displays "Home", the printer is ready. Go to "Utilities" and press Z homing button to home the Z print bed to origin position. Take the starter box and filament box out from the base of the printer. And open for standby.
PRECAUTION AND INSTALLATION WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 13 Select "10mm" for "Move Steps" and move Z platform downward to 50mm. Loose the two thumb screws in front of the build plate with anti-clockwise rotation. Take build plate off from the protective cover. Please remove the leveling testing model carefully from the build plate.
PRECAUTION AND INSTALLATION WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 14 Slide the build plate onto the Z platform. Face the surface with Raise3D logo up. Re-install the thumb screws back with clockwise rotation. Install the filament holder in the mount point on the side of the printer and place a spool of filament on the holder. NOTE: The direction of filament spool should be placed to rotate in clockwire at mount points B and D and counterclockwise at mount points A and C. Feed the filament through the guide tube.
PRECAUTION AND INSTALLATION WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 15 Press the “Utilities” menu on the screen and set the temperature of the left nozzle for the filament, then press the “Load” button. Finish the feeding operation step by step according to the instructions on the screen. NOTE: This document is set based on the Raise3D PLA filament, which is delivered together with the printer. Therefore we advise that you use this PLA for testing.
OPERATION  Operation Even though Pro2/Pro2 Plus is preleveled in the factory, please press X/Y axis ‘home’ button first and then Z axis 'home' button to check whether the leveling is changed during shipping. Select "10mm" for "Move Steps" and move X to 50mm, Y to 10mm. Please use the feeler gauge to check the distance between nozzle and printing platform. The optimal distance between is 0.2mm. The best condition of this is that you can feel a little friction when you slide the feeler gauge into the gap. The distance between the nozzle and the printing platform can be adjusted by turning the thumb screw on the left-front corner of the Z-plate, the higher the screw stands out, the further the distance between the nozzle to the printing platform gets. The USB storage included with the printer comes loaded already with sliced models. It is a good place to start for your first print. Insert the USB storage into the USB slot on the side of touchscreen.
OPERATION WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 1 Select “Print” menu, choose “USB Storage” in the file storage path. Select the file to check the printing parameters and settings, then press “Print” to start printing test file. During printing, you can check status, printing time remaining and other parameters from the touchscreen in the “Home” interface. NOTE: The image on the touch screen will only be shown when the file is sliced by ideaMaker. The .data file is saved in USB storage or uploaded to screen.  WLAN Connection: You can choose a network to join by inputting the password. When the WIFI module is manufactured, 2.4G is set at HT20, 5GHz is set at HT40. The wifi’s frequency is fixed before being manufactured. The customer is not allowed to modified WIFI’s parameter. If there’s needed, please connect Raise 3D.
OPERATION WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 2 Or Add Other Network with inputting its name and password. Figure 1.40: Inputting Network’s Name
WIRE DIAGRAM  Wire Diagram MOTION CONTROL BOARDSCREEN BOARDSCREENExtruder boardCAERA-12V+ -12V+ -12V++24V- +24V- +24V-+-PRO2 / Pro2 Plus WIRE DIAGRAMRaise3dWIFIAntenna
WWW.RAISE3D.COM AMERICA · ASIA · EUROPE 1 NOTES

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