Furuno USA 9ZWRTR086A Marine Radar User Manual install manual part 1

Furuno USA Inc Marine Radar install manual part 1

Contents

install manual part 1

Installation Manual MARINE RADAR FR-8062/8122/8252 SYSTEM CONFIGURATION ............................................................................................................... ii EQUIPMENT LISTS..............................................................................................................................iv 1. MOUNTING................................................................................................................................. 1-1 1.1 Antenna Unit.......................................................................................................................... 1-1 1.2 Display Unit......................................................................................................................... 1-12 1.3 Power Supply Unit............................................................................................................... 1-15 2. WIRING....................................................................................................................................... 2-1 2.1 Standard Wiring..................................................................................................................... 2-1 2.2 Wiring the Power Supply Unit ............................................................................................... 2-2 2.3 Port for External Devices ...................................................................................................... 2-4 3. SETTING UP THE EQUIPMENT................................................................................................ 3-1 3.1 Setting Language.................................................................................................................. 3-1 3.2 Opening the Installation Menu .............................................................................................. 3-2 4. OPTIONAL EQUIPMENT............................................................................................................ 4-1 4.1 ARP Kit ARP-11..................................................................................................................... 4-1 4.2 External Monitor.................................................................................................................... 4-3 4.3 Remote Display..................................................................................................................... 4-5 4.4 External Buzzer..................................................................................................................... 4-7 PACKING LIST, INSTALLATION MATERIALS, SPARE PARTS .....................................................A-1 OUTLINE DRAWINGS......................................................................................................................D-1 INTERCONNECTION DIAGRAMS...................................................................................................S-1 All brand and product names are trademarks, registered trademarks or service marks of their respective holders.
9-52, Ashihara-cho, Nishinomiya, 662-8580, JAPAN Telephone: +81-(0)798-65-2111 Fax: +81-(0)798-65-4200 FURUNO Authorized Distributor Dealer All rights reserved. Pub. No. IME-35390-HFR-8062/8122/8252 (AKMU) A:SEP. 2005 H :MAR. 31, 2011 Printed in Japan (Elemental Chlorine Free)The paper used in this manual is elemental chlorine free.
iSAFETY INSTRUCTIONS WARNINGMODEL Distance to100 W/m2pointDistance to10 W/m2point0.7 mWARNINGELECTRICALSHOCKHAZARDFR-8122XN-12A 2.1 mObserve the following compass safedistances to prevent deviation of a magnetic compass.Standard SteeringDisplay unit0.95 m 0.60 m0.80 m 0.50 mCAUTIONCAUTIONPower supply unitAntenna unit FR-8062 (24 rpm) 1.95 m 1.25 mFR-8062XN-12A (4') 0.9 mFR-8062XN-13A (6')FR-8122XN-13A 1.9 mFR-8252XN-12A 4.6 m0.4 mFR-8252XN-13A 0.4 m 3.1 m1.90 m 1.20 m1.10 m 0.70 m1.80 m 1.15 m FR-8062 (48 rpm) FR-8122 FR-8252Indicates a condition that can cause death or serious injury if not avoided.Indicates a condition that can cause minor or moderate injury if not avoided. Read these safety instructions before you operate the equipment. WARNINGCAUTIONWarning, Caution Prohibitive Action Mandatory ActionRadio FrequencyRadiation HazardThe radar antenna emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna at a close distance.Distances at which RF radiation levels of 100 and 10 W/m2 exist are given in the table below.Note: If the antenna unit is installed at a close distance in front of the wheel house, your administration may require halt of transmission within a certain sector of antenna revolution.Do not open the equipment unless totally familiar with electrical circuits and service manual.Only qualified personnel should work inside the equipment.Wear a safety belt and hard hat when working on the antenna unit. Serious injury or death can result if someone falls from the radar mast.Construct a suitable service platform from which to install the antenna unit. Serious injury or death can result if someone falls from the radar mast.Turn off the power at the mains switchboard before beginning the installation.Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed.
ii SYSTEM CONFIGURATIONS FR-8062/8122 ANTENNA UNITRSB-0073-085A-XN12A/XN13A: FR-8062RSB-0073-086A-XN12A/XN13A: FR-8122DISPLAY UNITRDP-150Auto PlotterARP-11(built indisplay unit)AC-DC Power SupplyPR-240100/110/115/220/230 VAC, 1φ12-24 VDCRemoteDisplayCommercial Monitor(SVGA or better)GyroConverterAD-100Heading SensorPG-1000NMEADEVICENMEADEVICEExternalBuzzerOP03-136: Optional equipmentGyrocompassCategory of unitsAntenna unit: Exposed to weatherAll other units: Protected from weatherRGB
iiiFR-8252 ANTENNA UNITRSB-0073-087A-XN12A/XN13APOWER SUPPLY UNITPSU-008Auto PlotterARP-11(built indisplay unit)AC-DC Power SupplyPR-24012-24 VDCRemoteDisplayGyroConverterAD-100Heading SensorPG-1000NMEADEVICENMEADEVICEExternalBuzzerOP03-136: Optional equipment100/110/115/220/230 VAC, 1φGyrocompassCategory of unitsAntenna unit: Exposed to weatherAll other units: Protected from weatherRGBCommercial Monitor(SVGA or better)DISPLAY UNITRDP-150
iv EQUIPMENT LISTS Standard Supply Name Type Code No. Qty Remarks Antenna unit XN12A-RSB-0073-085A - 1 FR-8062, 1255 mm, 24/36/48 rpm XN13A-RSB-0073-085A - FR-8062, 1795 mm, 24/36/48 rpm XN12A-RSB-0073-086A - FR-8122, 1255 mm, 24/36/48 rpm XN13A-RSB-0073-086A - FR-8122, 1795 mm, 24/36/48 rpm XN12A-RSB-0073-087A - FR-8252, 1255 mm, 24/36/48 rpm XN13A-RSB-0073-087A - FR-8252, 1795 mm, 24/36/48 rpm Display unit RDP-150 - 1 Power supply unit PSU-008 - 1 For FR-8252 Installation materials CP03-30801 008-552-960 1 For antenna unit CP03-30700 000-090-4711 10 m signal cable for FR-8062/8122 CP03-30710 000-090-472 15 m signal cable for FR-8062/8122 CP03-30720 000-090-473 20 m signal cable for FR-8062/8122 CP03-30730 000-090-474 30 m signal cable for FR-8062/8122 CP03-30500 000-083-6201 10 m signal cable for FR-8252 CP03-30510 000-083-621 15 m signal cable for FR-8252 CP03-30520 000-083-622 20 m signal cable for FR-8252 CP03-30530 000-083-623 30 m signal cable for FR-8252 CP03-30900 000-090-464 CP03-30901 & power cable for display unit Spare parts SP03-15401 008-553-040 1 15A fuse, 3pcs and 10A fuse, 3pcs *: See lists on the back of this manual.
vOptional Supply Name Type Code No. Remarks External buzzer OP03-136 000-086-443 See ch. 4. AC-DC Power Supply PR-240 - For AC ship’s mains MJ-A7SPF0007-050C 000-144-418-10 w/7P plug at one end, 5m MJ-A6SPF0003-050C 000-154-054-10 w/6P plug at one end, 5 m MJ-A6SPF0007-100C 000-159-695-10 For compass, 10 m MJ-B24LPF0008-100 000-145-125 10 m for remote display MJ-B24LPF0008-200 000-145-126 20 m for remote display Cable assy. MJ-B24LPF0008-300 000-145-127 30 m for remote display Auto plotter ARP-11 008-523-050 See ch. 4. Installation materials CP03-31001 008-556-830 Installation materials for remote display, see ch. 4. RGB kit OP03-195 008-553-110 See ch. 4. Remote controller RCU-019 000-090-945 With 5 m cable
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1-11. MOUNTING 1.1 Antenna Unit Mounting considerations • The antenna unit is generally installed either on top of the wheelhouse or on the radar mast on a suitable platform. Locate the antenna unit where there is a good all-round view. Any obstruction will cause shadow and blind sectors. A mast for instance, with a diameter considerably less than the horizontal beamwidth of the radiator, will cause only a small blind sector, but a horizontal spreader or crosstrees in the same horizontal plane as the antenna unit would be a much more serious obstruction; you would need to place the antenna unit well above or below it. • It is rarely possible to place the antenna unit where a completely clear view in all directions is available. Thus, you should determine the angular width and relative bearing of any shadow sectors for their influence on the radar at the first opportunity after fitting. • To lessen the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment. Also avoid running the cable in parallel with power cables. • A magnetic compass will be affected if the antenna unit is placed too close to it. Observe the compass safe distances mentioned in the SAFETY INSTRUCTIONS to prevent interference to a magnetic compass. • Do not paint the radiator aperture, to ensure proper emission of the radar waves. • When this radar is to be installed on larger vessels, consider the following points: • The signal cable run between the antenna and the display units comes in lengths of 10 m, 15 m, 20 m and 30 m. • Deposits and fumes from a funnel or other exhaust vent can adversely affect the aerial performance and hot gases may distort the radiator portion. The antenna unit must not be mounted where the temperature is more than 70°C. As shown in the figure below, the antenna unit may be installed on the bridge, on a common mast or on the radar mast. (a) On bridge (b) Common mast (c) Radar mast Mounting methods
1. MOUNTING 1-2 Mounting procedure Referring to the outline drawing at the back of this manual, drill five holes in the mounting platform: four holes of 15 mm diameter for fixing the antenna unit and one hole of 25-30 mm diameter for the signal cable. Fastening the radiator to the radiator bracket For your reference, the antenna installation materials list appears in the packing list at the back of this manual. 1. Remove the radiator cap from the radiator bracket. 2. Coat contacting surface between the antenna radiator and the radiator bracket with silicone sealant as shown in the figure below. RADIATOR BRACKET(top view)Coat hatched area withsilicone sealant.10mm Coating the antenna with silicone sealant 3. Coat threaded holes on the antenna radiator with silicone sealant. 4. Grease the O-ring and set it to the radiator bracket. 5. Lay the antenna radiator on the radiator bracket. 6. Coat the radiator fixing bolts (4 pcs.) with silicone sealant. Fasten the antenna radiator to the radiator bracket with the radiator fixing bolts, flat washers and spring washers. Flat washerSpring washerHex head bolt(M8x30)Radiator bracketCoat bolts withsilicone sealant.AntennaradiatorO-ringCoat threadedholes with siliconesealant. Fastening the radiator bracket to the antenna unit chassis
1. MOUNTING 1-3Mounting the antenna unit The antenna unit can be mounted using the fixing holes on the outside (200x200 mm) or inside (140x150 mm) the antenna unit. Using outside fixing holes of the antenna housing Use the hex head bolts (supplied) to mount the antenna unit as below. 1. Lay the corrosion-proof rubber mat (supplied) on the mounting platform. Rubbermat Location of rubber mat 2. Lay the antenna unit on the mounting platform, orienting it as shown in below. STERNBOW Antenna unit CAUTIONDo not lift the Antenna unit by the radiator; lift it by the housing.The radiator may be damaged.
1. MOUNTING 1-4 3. Insert four hex bolts (M12x60, supplied) and seal washers (Ф30, supplied) from the top of the antenna housing, as shown below. Hex boltSeal washerFlat washerSpring washerNut Fixing the antenna unit chassis 4. Pass flat washers (M12, supplied), spring washers (M12, supplied) and nuts (M12, supplied) onto hex bolts. Fasten by tightening nuts. Do not fasten by tightening the hex bolts; seal washers may be damaged. AntennaunitMountingplatformSiliconesealantFlat washerRubber matSeal washer How to fasten antenna unit to mounting platform 5. Coat flat washers, spring washers, nuts and exposed parts of bolts with anticorrosive sealant. 6. Prepare ground point on mounting platform (within 300 mm of ground terminal on antenna unit) using M6x25 bolt, nut and flat washer (supplied). 7. Run the ground wire (RW-4747, 340 mm, supplied) between the ground terminal and ground point.
1. MOUNTING 1-58. Coat ground terminal and ground point with silicone sealant as shown below. GroundwireHex boltFlat washerSpring washerFlat washerHex nutSiliconesealantHex nutWeld here.SiliconesealantGroundwireantennaunitORFlat washerSpring washerGroundwireGROUNDTERMINALGROUNDPOINTHex nut How to coat ground point and ground terminal with silicone sealant
1. MOUNTING 1-6 Using inside fixing holes of the antenna housing This method requires removal of the RF unit in the antenna unit to access inside fixing holes. Use hex head bolts, flat washers, spring washers and nuts (local supply) to mount the antenna unit, confirming length of bolts. 1. Unfasten four antenna bolts on the cover to open the antenna unit. 2. Unfasten four screws on the RTB cover to remove it. 3. Unplug connector J827 and J834 on the RTB board. 4. Separate upper chassis from lower chassis by removing two hex head bolts (M8x25). 5. Remove RF unit by unfastening four hex head bolts. Hex. bolt(M10X20)Hex. bolt(M8X25) J827, J834Remove from cable clamp Antenna unit, opened 7. Lay the corrosion-proof rubber mat (supplied) on the mounting platform. 8. Fasten the lower chassis to the mounting platform with hex head bolts, spring washers, flat washers and nuts (local supply), and then coat flat washers, nuts and exposed parts of bolts with silicone sealant. Cut a slit in the rubber bushing and insert bolt into the bushing. Do not use seal washers. 9. Reassemble RF unit, cover and chassis. 10. Set four knob caps (supplied) into outside fixing holes. 11. Do steps 6-8 in “Outside fixing holes”.
1. MOUNTING 1-7Connecting the signal cable Only the signal cable runs from the display unit (power supply unit in case of FR-8252) to the antenna unit. In order to minimize the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment. Also, avoid running the cable in parallel with power cables. Pass the cable through the hole and apply sealing compound around the hole for waterproofing. • Fabricating the signal cable This type of signal cable is used with other models of radar. For this model, the following fabrication is required. 1. Remove shrink tubing from the signal cable. Remove shrink tubing. 2. Remove vinyl sheath approx. 50 mm. Cut vinyl sheath approx. 50 mm.Braided shieldVinyl sheath 3. Wrap vinyl tape at the end of the vinyl sheath. Vinyl tape
1. MOUNTING 1-8 • Connecting the signal cable 1. Open the antenna cover by loosening four bolts, and then fix the stay. RTB board coverRTB board coverCable entryCable entry Antenna unit chassis, cover opened 2. Unfasten the cable gland assembly (plate, gasket, flat washer). The plate may be discarded. 3. Pass the signal cable with connector through the bottom of the antenna unit chassis. Pass the cable through the gland assembly as shown below. Gasket supportGasketFlat washerCable entry Passing the signal cable through the cable gland assembly 4. Fasten the gasket support with four bolts. Using one of the four bolts, fasten the crimp-on lug to the shield wire.
1. MOUNTING 1-95. Fasten the shielded part of the signal cable with shield clamp (installation material) as shown below. Signal cableFix shield wire with bolt.Gasket support How to fix signal cable in cable gland 6. Unfasten four screws to remove the RTB board cover. 7. Connect the plugs of the signal cable to the RTB board. FR-8062, FR-8122: J821, J823, J824, J822 FR-8252: J821, J823, J824, J820 RTB boardJ820J823J822J824J821 Connecting to the RTB board 8. Reattach the RTB board cover.
1. MOUNTING 1-10 9. Attach three EMI cores to the signal cable as shown below. EMI Core RFC-13 (2 pcs) EMI Core RFC-H13 (1 pc) Antenna unit chassis, cover opened 10. Fix the signal cable with the cable clamp as follows. a) Dismount the cable clamp plate and remove clamp and gasket. Remove gasket.Remove clamp.Cable clamp plate
1. MOUNTING 1-11b) Run the signal cable as shown below. c) Fix the signal cable with cable clamp as shown below. 11. Release the stay and close the cover. Loosely fasten the antenna bolts; you will have to make some adjustments inside after completion of wiring. Note: When closing the cover, set the gaskets to grooves in the bottom chassis, then tighten bolts. BOTTOM CHASSISGASKETGROOVEANTENNA BOLTTorque : 9.8 ±0.1 N m. RTB board cover Top view Cable clamp
1. MOUNTING 1-12 1.2 Display Unit The display unit can be mounted on a tabletop, on the overhead or flush mounted in a console or panel. Mounting considerations When selecting a mounting location for the display unit, keep the following in mind: • Keep the display unit out of direct sunlight. • The temperature and humidity at the mounting location should be moderate and stable. • Locate the unit away from exhaust pipes and vents. • The mounting location should be well ventilated. • Mount the unit where shock and vibration are minimal. • Keep the unit away from electromagnetic field generating equipment such as motors and generators. • For maintenance and checking purposes, leave sufficient space at the sides and rear of the unit and leave slack in cables. Minimum recommended space is shown in the outline drawing for the display unit. • A magnetic compass will be affected if the display unit is placed too close to it. Observe the compass safe distances shown in the SAFETY INSTRUCTIONS to prevent disturbance to the magnetic compass.
1. MOUNTING 1-13Mounting procedure Tabletop mounting Follow the procedure below to mount the display unit on a tabletop. 1. Fix the hanger by using four self-tapping screws (5x20). 2. Screw knob bolts in display unit, set it to the hanger, and tighten the knob bolts. KnobHangerFix with four self-tapping screws. Mounting dimensions of display unit Overhead mounting Note: For the overhead mounting, reinforce the mounting location and secure the hanger, with bolts, nuts and washers (local supply). Attach two rubber cushions to the display unit as shown in the figure below. Then fix the unit with hanger. Remove paper tape and attach.Match the centers.Rubber cushionMatch the edges.
1. MOUNTING 1-14 Flush mounting 1. Prepare a cutout in the mounting location whose dimensions are as shown below. 2. Detach two rubber cushions from the display unit. 3. Insert the flush mounting sponge and four threaded rods from the rear side of the display unit, and then set the display unit to the mounting location. 4. Fix the display unit by using four wing nuts from the rear side of the display unit. 292±1200±0.5282±1.0303±0.54-φ5CUTOUT DIMENSIONSWing nutThreaded rodFlush mounting spongeDetach two rubber cushions. Flush mounting of display unit
1. MOUNTING 1-151.3 Power Supply Unit A power supply unit is shipped with the FR-8252, because of its high power consumption. The power supply unit can be installed almost anywhere provided the location is dry, well-ventilated, sufficient maintenance space is provided and is installed within 5 m (cable length) from the display unit. To fix the unit, use four self-tapping screws (5x20). Note: Do not install the power supply unit on the overhead; install it on the deck or bulkhead. #2002 - φ 6 1322.5333370 ± 0.52882 - R3FIXING NOTCHFIXING HOLES190 ± 0.5239260778CABLE ENTRYGND TERMINAL#100#: Service space Power supply unit
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2-12. WIRING 2.1 Standard Wiring FR-8252Power supply unitPSU-008FR-8062/8122Display unitRDP-150RW-9771(10/15/20/30m)MJ-B24LPF0012-xxx(10/15/20/30m)MJ-B24LPF0011-050 (5m)MJ-A3SPF0018-050ZC(5m)12-24 VDCMJ-A7SPF0007-050CMJ-A7SPF0007-050CNMEA deviceNMEA deviceHeading sensorMJ-A6SPF0003-050CMJ-A6SPF0007-100CExternal buzzer,PCMJ-A7SPF0007-050CVL3P-VV-S2X2C-AA050(5m)12-24 VDCAntenna unitRSB-0073 Antenna unitRSB-0073

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