Elettronika S r l TXUP10000 10 kW Analog TV Broadcast Transmitter User Manual Nuovo 5

Elettronika S.r.l. 10 kW Analog TV Broadcast Transmitter Nuovo 5

Contents

User Manual Part 1

TXUP10000LDLDMOS - UHF TV Solid State TransmitterGeneral description CODE: STT028A TITLE: TXUP10000LD REV: 0 DATE: 08/07/05
SS 96 Km 11370027 Palo del Colle (Ba) ITALYTel. +39 (0)80 626755Fax +39 (0)80 629262E-mail: elettronika@elettronika.itWeb site: http://www.elettronika.itRegistration number: IT-17686Registration number: IT-24436
DESCRIPTIONThe TXUP10000LD belongs to the High Power UHF products family of Television Transmitters fully in solidstate technology.The TXUP10000LD series represents the 10kW TV Transmitters operating in the IV/V Band for Commonamplification process (separate amplification available) of the Vision and Sound carriers. This Transmittersfamily has been designed to offer to the customer high performances, high reliability and greater simplicity intheir operation and maintenance procedures.The Vision and Sound signal processing is provided for all TV Standards and all types of Audio applications(Mono & Dual sound - NICAM) together with colour systems such as PAL - NTSC - SECAM. Thanks tothe amplitude and phase pre-correction circuit, it is possible to cancel the distortions in the output stage, thuscutting down the operating costs. The RF transposition in the driver is carried out by a synthesizer with variouspossibilities of accuracy and stability as well as precision offset locked by internal or external frequencyreference.The RF amplifier is made up by eight RF modules installed in a power rack, the modules are dedicated for theVision and Sound carriers common amplification. The amplifiers employ solid state LDMOS technology inorder to obtain wide band, reliability, and high efficiency. Each RF module has a built-in switching-modepower supply unit, self-protected against overcurrents and overvoltages, as well as overtemperature andVSWR for RF parameters. The cooling system is fully contained into the transmitter. The control unit providesfull management of the transmitter without the presence of the operator, the system includes a central controllerand several peripheral units installed in each RF module and rack. The control device includes a fault findingsystem to detect equipment malfunctions and locate the faulty subassembly which needs to be replaced. Theinterlock circuit is independent on the software and remains always operational whether computer control ispresent or not. The operator interface is made by a high resolution LCD graphic display and a simple keyboard,the menu is very friendly and easy to use.The Control Unit can be fully controlled in REMOTE mode via link or via modem in RS232 or other interface.The equipment design allows the soft degradation (RF power loss) for several transistors faults.- TECHNICAL SPECIFICATIONSRF SECTIONFrequenchy range ............................................................................................................................................ 470 - 860MHzOutput power ........................................................................................................................................................ 10kW PEPAudio / Video power ratio ....................................................................................... 10/1 single sound - 20/1/0.2 dual soundOut stage technology ............................................................................................................................. Solid State LDMOSAudio / Video amplification ...................................................................................................................................... CommonStandards ................................................................................................................................................................ G, K, I, MAudio transmission ...................................................................... FM single sound - Dual sound coding IRT - NICAM 728Harmonics and suppression emission ..................................................................................... In compliance with CCIR rec.Intermodulation products from audio and video ..................................................................................................... < = 56dBFrequency stability ......................................................................................................................... 2,5ppm (option 0,05ppm)
VIDEO SECTIONVideo input ............................................................................................................................................. BNC 75Ω connectorNominal input level .............................................................................................................................................. 1Vpp ±6dBReturn loss ............................................................................................................................................................... > = 30dBDC Restoration ........................................................................... Clamped to the blanking level without affecting the burstWhite limiter ................................................................................. At 90% picture signal without affecting the chrominanceTransmission characteristicsSideband spewctrum response ....................................................................................................According to the standardAmplitude frequency response ....................................................................................................According to the standardGroup delay variation without receiver pre-correction and TV demodulator flat ................................................... < = ±35nsNon linearity distortion (10 to 75% mod.) ................................................................................................................... < = 5%Differential gain (10 to 75% mod.) ............................................................................................................................... < = 5%Differential phase (10 to 75% mod.) .............................................................................................................................. < = 5°Signal to random noise ratio (weighted 0.2 to 5MHz) .............................................................................................. > = 60dBBlanking level variation ............................................................................................................................................... < = 2%2T k factor ................................................................................................................................................................... < = 2%AUDIO SECTIONNominal input level (±50kHz dev.) ..................................................................................................................... -10 to +8dBmInput impedance ............................................................................................................................................ 600Ω balancedPre-emphasis .................................................................................................................................................................. 50msTransmission characteristicsAmplitude frequency response ............................................................................................................ 40 to 15000Hz ±0.5dBTotal harmonic distortion ......................................................................................................................................... < = 0.5%FM Signal to noise ratio (referred to ±50kHz dev. f = 400Hz) ................................................................. > = 60dB (weighted)AM Signal to nokise ratio .......................................................................................................... > = 50dB (referred to 100%)AM Synchronous modulation ................................................................................................... < = 40dB (referred to 100%)REMOTE CONTROLParallel interface ............................................................................................................................. On/Off, Alarms, InterlockSerial interface ...................................................................................................... RS232 (Full monitoring and management)GENERALPower supply voltage ....................................................................................................... 230VAC, ±10% (other on request)Frequency ........................................................................................................................................................ 50-60Hz, ±5%Temperature operating range .................................................................................................................................. 0 to 45°CAltitude ............................................................................... Up to 2.500 meters (> = 2.500m with additional cooling system)Power consumption (cooling system included) .............................................................................. < = 24.5kVA (black level)Power factor ................................................................................................................................................................ > = 0.9Cooling .................................................................................................................................................................. Forced airDimensions ................................................................................................................................................ n. 2 Rack 19”-42U
AMPLIFIER CONTROLUser’s manual
21.1 CONTROL SYSTEM OVERVIEWThe control system is made up by some “Slave” boards, which check locally the amplifier modules, and a“Master” board to monitor the status of the Slave boards in each module and show on a graphic display allthe checked parameters.The number of the Slaves changes depending on the output power of the amplifier. The communicationbetween Master and Slaves is made via RS485 standard. The Master board reads the overall parameters ofthe equipment (Forward and Reflected power and Unbalancing), polls (interrogaes in sequence) the localboards, shows on the display the values requested by the user, indicates alarm conditions, if any, and allowsto change some of the operating parameters of the apparatus. Besides it realizes a serial data interface to anexternal system able to analyse the working parameters of the equipment, using the RS232 and RS485communication protocols.1.2 FUNCTIONSAt start-up, the display of Amplifier Control module shows an informational message concerning the equipmentand its firmware version.- Main menuThe main menu has: a list of the amplifier modules, the measure of some parameters of the power in antenna,a window with icons to show the alarm status (Alarm Status Window) and some general information, that isdate, time, temperature inside the module and, for FM equipment, transmission frequency.The following picture is an exact representation of the main menu screen.AMPLIFIER CONTROL
3if the communication with the slave is correct and thenif the communication with the slave is interruptedONif the amplifier module is OFFOFFif the amplifier module is ONIn the Amplifier List, next to each module, the following symbols can be found:The UP and DOWN arrow keys allow to select one of the slave, the alarm list, or a menu allowing to changesome settings of the control module and the apparatus; the RET key is used to confirm the selection.In the main and slave menu the Alarm Status Window (which position is indicated by an arrow in the picturebelow) is shown: the gate symbol displays the status of the INTERLOCK, in case of alarm this icon blinksand the buzzer ringgs.The INTERLOCK signal is a control available to the user to manage an ON/OFF sensor.When the relevant PIN is grounded, the Master board does not signal any alarm, as soon as the PIN is leftfloating, an alarm is detected; the rotating screw symbol shows that the FANS work normally; in case of alarmthis icon blinks and the buzzer rings; the bell symbol appears in case of alarm detected by the control moduleor the amplifier. It blinks if the alarm condition is terminated and the alarm itself can be displayed in the AlarmList.If one of the parameters of a Slave or any of the ones directly checked by the Master is alarmed, the general
4Note that no numerical value is shown for amplifiers which are not communicating with the control module.alarm LED and the alarm icon blink until the Alarm List is checked to see the type of alarm occurred.Besides, if an alarm for any of the powers of the signals in antenna occurs, the relevant measure in theAntenna window of the display and the relevant LED on the front panel of the Master module blink until themeasure decreases below the threshold level, determined by the nominal power of the amplifier.If the slave modules are working and an INTERLOCK or FANS alarm occurs, aside from the indicationexplained above, the amplifiers are switched off. This happens immediately after an INTERLOCK alarm, orabout 7 seconds after a FANS alarm is detected.In case the amplifiers are communicating but switched off, or they are not communicating and the INTERLOCKalarm contact is open, a WARNING condition occurs: buzzer on and blinking ALARM LED on the frontpanel; while if it is the FANS alarm contact to be open, the icon of the alarm appears in the box.Further to any of these two alarms it is possible to choose whether to turn off the amplifiers or not. In fact,there is a submenu of the Settings menu which allows to choose whether to turn off the amplifiers connectedto the control module as a consequence of an INTERLOCK and FAN alarm.- Slave menuBy selecting one of the slaves, it is possible to see all the parameters of that amplifier module in two pages. Thefirst one shows voltages and currents Power Supply, the second one shows RF Powers: forward and reflectedpower, temperature and, for some amplifiers, unbalancing and input power. The UP and DOWN keys allowto scroll the local measures of all the slaves, page by page. The ESC key is used to go back to the main menu.The following pictures show the menu screen of one amplifier.
5- Alarm ListBy selecting the Alarm List, 26 pages listing the latest 130 alarms saved are shown. Each page shows 5alarms, each contained in a box providing the following information: progressive number of the alarm, startingwith the most recent; number of the module in which the alarm occurred, following the “Blk.” Message (theindication “AC” means that the alarm occurred in the Amplifier Control module); parameter in alarm, date andtime of the alarm. Next to the parameter showing the alarm type there may be a bell symbol. In case it is nothere, the alarm event has been communicated by an amplifier connected to the control module. These eventsare different and on option of the Settings menu allows to choose whether they are displayed or not in thealarm list.The saved alarm can be deleted by keeping simultaneously pressed the UP and DOWN keys. The ESC keyis used to go back to the main menu. The picture shows a page of the list, containing both alarms and generalevents.1.3 PROGRAMMING MODEThe Settings menu gives access to programming mode. As shown below, the menu offers a list of settings nextto a window showing the default parameter set, or the one selected previously, when the pointer is moved onthe relevant options.The menu under the cursor is accessed by pressing the RET key. This is shown by the “Enabled Menu”. Once
6Description of the submenus included in Settings.SUBMENU OPERATIONUpdate the time and date shown in the main menu box.Selection of the analogue voltage signal (PEAK or RMS) to convert anddisplay the Forward power in antenna. A message in the main menu screenconfirms current choice.It is possible to remotely control the apparatus, thus to monitor the parametersshown on the display of Amplifier Control module and check the status of thetransmitter.This is done through RS232 or RS485 standard serial communication, digitaland analog inputs through the DB25 telemetering connector on the rear panelof the Amplifier Control module.If the “Local” mode is set in this menu, the control module and the apparatuscan only be controlled locally, and a remote command is ignored. If “Remote”is set instead, the REMOTE LED on the front panel of the module lights upafter going back to the main screen. From then on, incoming remote commandsfrom either the serial port or the telemeasuring connector on the rear panelare handled (Note 1).Clock / DateFWD Read ModeRemote Controlthe menu is accessed, it is possible to change the value of the displayed fields or select a function by means ofthe arrow keys. The RET key is used to confirm the selection (an acoustic signal should be heard). The ESCkey (or no key pressed for more than 7 seconds) sends back to the setting list. Pressing it again (or pressingno key for more than 10 seconds) brings back to the main menu.Every selection made in the Settings menu is stored into the EEPROM until it is changed again, this allows toremember the settings status after an equipment reset.
7Serial CommBuzzerFAN AlarmINT AlarmLOG ModeWorking TimerBacklightFrequencyThresholds infoRelease infoNote 1: to control the apparatus from remote, consider that pins n. 1 and n. 14 of the telemetering connector on the rear panelof Amplifier Control module are used to receive the ON (pin n. 1) and OFF (pin n. 14) commands, both impulsive andstationary. The digital level on these contacts is usually high, becoming low when the remote control is active. When a remotecommand to turn off the amplifiers is received while the transmitters is ON, the LED ON of the frontal panel blinks.Selects the remote control via serial port.RS232 MODE: the RS232 mode allows a direct access to the equipmentvia PC and a remote access via modem or switched telephone line.RS485 MODE: the RS485 mode allows a remote access to the equipmentvia modem over switched telephone line or GSM network. It allows theconnection to the Remote Control System, designed to monitor severalapparatuses located at the same site.Enables / disables the buzzer during normal operation.Select “OFF” to have the amplifiers turned off further to a FAN alarm; if“ON” is selected, they will stay on.Select “OFF” to have the amplifiers turned off further to a INTERLOCKalarm; if “ON” is selected, they will stay on.Select “only alarms” to store in the EEPROM and display in the module LOGonly detected alarms; select “all events” to store and display also any eventdetected by any amplifier and sent via RS485 to the control module.Updates the counter of the working time of the transmitter. Once this menuhas been enabled, the counter reset option appears in the window.If “Switch Off” is selected and no key is pressed for 8 minutes, the back lightof the display is turned off; select “always ON” to have it always on.This menu only exists in the firmware for Amplifier Control of FM transmitters.The working frequency can be selected within a range from 88 to 108MHz,this allows to optimise the display of the Forward power sent to the antenna.Shows for some seconds the alarms thresholds of the powers sent to theantenna.Shows for some seconds information concerning the transmitter and thefirmware version.
81.3 POWER CALIBRATION- FWD Power calibrationDisconnect the antenna and connect a wattmeter to the antenna connector. Give power to the amplifier untilyou will read on the wattmeter a value corresponding to the equipment nominal power. Then turn the trimmerA (see mounting plan BOTTOM - PN1071AR2, it is a variable resistor used to adjust the A analog inputmeasure) until you read approximately the same FWD power value on the display.- REF Power calibrationDisconnect the antenna and connect a wattmeter to the antenna connector. Connect the Forward powermonitoring cable to the Reflected power input connector. Give power to the amplifier until you will read on thewattmeter a value corresponding to 10% of the equipment nominal power. Then turn the trimmer B (seemounting plan BOTTOM - PN1071AR2, it is a variable resistor used to adjust the B analog input measure)until you read approximately the same REF power value on the display.- UNB CalibrationConnect a wattmeter before the dummy load. Give power to the amplifier then turn off one slave module: youwill read an amount of unbalancing power on the wattmeter. Turn the trimmer C (see mounting plan BOTTOM- PN1071AR2, it is a variable resistor used to adjust the C analog input measure) until you read approximatelythe same UNB power value on the display.1.4 RS232 AND RS485 PIN TABLESPIN N° SYGNAL TYPE IN/OUT FUNCTION1- - -2 Digital Input RX2_485B-3 Digital Input RX2_485A+4- - -5GND - -6- - -7 Digital Output TX2_485Z-8 Digital Output TX2_485Y+9- - -PIN N° SYGNAL TYPE IN/OUT FUNCTION1- - -2 Digital Output TX2323 Digital Input RX2324- - -5GND - -6VDC +5V - -7- - -8- - -9- - -RS232 - DB9 Connector (Front panel) RS485 - DB9 Connector (Rear panel)
91.5 TELEMEASURING PINS TABLEPIN N° SIGNAL TYPE IN / OUT FUNCTION1 Digital -REMOTE ON/OFF TTL:GND = REMOTE ON+5V = REMOTE OFF2 Digital Output -3 Digital Output -4 Digital Output -5 Digital Output -6 Digital Output -7 Digital Output AGC alarm TTL:GND = AGC alarm, +5V = no AGC alarm8 Digital Output -9GND - -10 Analog Output -11 Analog Output -12 Analog Output -13 Analog Output -14 Digital InputRE MOTE AMP LIFIER ON/OFF TTL:if REMOTE ON thenGND = AMPLIFIER OFF+5V = AMPLIFIER ON15 Digital Output -16 Digital Output -17 Digital Output -18 Digital Output -19 Digital Output AGC alarm TTL:GND = AGC alarm, +5V = no AGC alarm20 GND - -21 +5V - -22 Analog Output FWD Power [0,+ 5V]23 Analog Output REF Power [0,+ 5V]24 Analog Output UNB Power [0,+ 5V]25 Analog Output -
101.6 OTHER TABLESBNC ConnectorsAGC ConnectorSYGNAL TYPE IN/OUT FUNCTIONA Analog Input FWD Power monitoringB Analog Input REF Power monitoringC Analog Input UNB Power monitoringD- - -E- - -F- - -G- - -PIN N° SYGNAL TYPE IN/OUT FUNCTION1GND - -2 Digital Output AGC alarm TTL:GND = AGC alarm, +5V = no AGC alarm3 Digital Output AGC alarm TTL:GND = AGC alarm, +5V = no AGC alarm4- - -5- - -6- - -7- - -8 Analog Output FWD Power (range 0 - +5V)9 Analog Output FWD Power (range 0 - +5V)
11BNC SYGNAL TYPE IN/OUT FUNCTIONContact Digital InputFANS control Switch or TTL:closed/GND = no FANS alarmopen/+5V = FANS alarmBody GND - -FANS CONTROL ConnectorPIN N° SYGNAL TYPE IN/OUT FUNCTION1---2 Digital Output TX1_485Z-3 Digital Output TX1_485Y-4---5GND - -6---7 Digital Input RX1_485B-8 Digital Input RX1_485A+9---RS485 - DB9 Connector (Amplifiers communication)PIN N° SYGNAL TYPE IN/OUT FUNCTION1GND - -2 VDC +24V - -24VDC LOAD FAN Connector
12OMI CR OPR O CESS O R CO NT RO LLED SYS T EMRS2 32Front panel1345672DESCRIPTION1 Status LEDs2Alarm LEDs3 RS232 Socket4 LCD Display5 Function keys6 RF Monitor connector7 ON/OFF Switch
13Rear panel123 4 567816912 13 14 1510 11DESCRIPTION1 RF Input connector2 Main Power supply socket with Fuse-Holder by 10A3 Driver1 Power socket4 Driver2 Power socket5 Fans Power socket6GND7 Fuse by 1A8 Fuse by 8A9 24Vdc Connectors10 AGC Socket11 Telemeasures socket12 Fans Control connector13 RS485 Socket (Amplifiers Communication)14 RS485 Socket (Remote Control)15 Interlock connector16 Power measurement connector
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15CONTROL AND DISPLAY BOARD SCH0239AR0SCH0239AR0 Top layer Component layout
16SCH0239AR0 Bottom layer Component layout
17SCH0239AR0 COMPONENT LISTPart Name/Number Description Qty. Comps. Page 1/2BATT BH001RB 3093_90 03093 03090 BATTERY HOLDER 1 BATT1BZ AI-155 03705 03705 5VDC BUZZER 1 BZ1CC 100nF-S 01065C 01065C Y5V 1206 COND 33 C10, C15, C17-19, C22, C25, C28, C38,C45, C49-52, C55, C62-63, C68-69, C78,C80-85, C87-88, C90, C92-95CC 15pF-S 01088 01088 SMD 1206 COND 2 C74-75CC 1nF-S 01096 01096 SMD 1206 COND 20 C12-14, C31-33, C42-43, C53-54, C56-58,C60-61, C66, C76-77, C79, C86CC 1uF100V-S 01760A 01760A Y5V 1206 COND <<50 V>> 8 C21, C23, C37, C64-65, C67, C71-72CC 220pF-S 01093 01093 SMD 1206 COND 8 C2-9CC 47pF-S 01100 01100 SMD 1206 COND 8 C20, C30, C35-36, C40-41, C48, C59CE 10uF16V-S 01626B TANT. ELETTR SMD CO 8 C24, C26-27, C29, C34, C39, C46-47CE 1uF50V-S 01763A 01763A ELETTR SMD COND 2 C89, C91CE 220uF50V LOW ESR 1799A ELETTR SMD COND LOW ESR 4 C16, C44, C70, C73CE 47uF35V-S 01790A 01790A ELETTR SMD COND 1 C11CE 47uF50V-S 01791C 01791C ELETTR SMD COND 1 C1D 1N4148-S 03002 03002 SMD DIODE 4 D12-13, D17, D19D 50WQ06FN 03019A SMD DIODE SCHOTTKY 5,5A 1 D9D BAS85-S 03024 SMD DIODE SCHOTTKY 8 D1-8D BAT54S 03199 SMD SCHOTTKY DIODE A-K T 6 D10-11, D14-16, D18DIS WG240128B 03083 240/128 DOT MATRIX LCD 1 LCD1DL KA-3528SGC 03057 03057 GREEN SMD LED DIODE 1 DL1DL LEDG3 03053 03053 GREEN LED DIODE 3mm 1 DL3DL LEDR3 03058 03058 RED LED DIODE 3mm 4 DL2, DL4, DL6-7DL LEDY3 03051 03051 YELLOW LED DIODE 3mm 1 DL5IC 24LC64 04815 04815 SMD INTEG CIRCUIT 1 IC7IC 74HC00-S 4762A 4762A SMD INTEG CIRCUIT 1 IC19IC 82B715-S 04734A 04734A SMD INTEG CIRCUIT 1 IC17IC CD4053BC-S 04710A 04710A SMD INTEG CIRCUIT 1 IC12IC LM2596S-5.0 04580 SMD INTEG CIRCUIT 1 IC14IC LM75-S 00668 00668 SMD INTEG CIRCUIT 1 IC8IC LMC6482-S 04632 SMD INTEG CIRCUIT 1 IC20IC LMC6484-S 04634 SMD INTEG CIRCUIT 4 IC2-5IC M41T56 04611 04611 SMD INTEG CIRCUIT 1 IC6IC MAX232-S 04804B 04804B SMD INTEG CIRCUIT 1 IC16IC MAX3080-S 04770 04770 SMD INTEG CIRCUIT 1 IC22IC MAX3080-S N.M. NOT MOUTED SMD INTEG CIRCUIT 1 IC18IC MAX942CSA-S 04572 SMD INTEG CIRCUIT 4 IC9-11, IC13IC MB90F543PF 04596 SMD INTEG CIRCUIT 1 IC15IC MPC100T-450I-TT 04577 SMD INTEG CIRCUIT 1 IC21IC ULN2003A 4870 04870 SMD INTEG CIRCUIT 2 IC1, IC23IND MS85 10uH-S 04948 INDUCTOR 2,7A 1 L1IND T100uH-1.8A 4958 04958 TOROIDAL-STORAGE CHOKES 1 L2
18Part Name/Number Description Qty. Comps. Page 2/2INV IN-D43A-5V 03085 DC/AC MODULE 1 INV1J DB9_F-0° LT 02794 PCB CONNECTOR DB9 LONG T 1 J6J FC-10P 02697-02699 02697+02699 PCB CONNECTOR POL 2 J11, J13J FC-16P 02701-02700 02701+02700 PCB CONNECTOR POL 2 J12, J14J FC-26P 02855-02854 02855+02854 PCB CONNECTOR POL 1 J10J PAN2 02739 02739 PCB CONNECTOR 1 J4J PAN2 02739-40-41 02739+02740+02741 PCB CONNECTO 1 J5J PAN3 02707 02707 PCB CONNECTOR 3 J1-3J PAN3 NOT MOUNTED NOT MOUNTED PCB CONNECTOR 2 J8-9J SCREWCONN2 02853 02853 PCB SCREW CONNECTOR 1 J7JU JUMP3 02707-02742 02707+02742 MASCHIO PAN3 4 JP1-4R 100R-S 00029A 00029A RES 1/4W 5% SMD 1206 6 R109, R114, R119-121, R123R 10K-S 00053A 00053A RES 1/4W 5% SMD 1206 37 R22-27, R30, R32-33, R40, R47, R50, R57,R68, R81-82, R85, R90-101, R105-108,R116, R118, R122, R124R 120R-S 00030A 00030A RES 1/4W 5% SMD 1206 2 R112-113R 1K0-S 00041A 00041A RES 1/4W 5% SMD 1206 5 R46, R54, R87-88, R104R 1K5-S 00043A 00043A RES 1/4W 5% SMD 1206 2 R110-111R 22K-S 00057A 00057A RES 1/4W 5% SMD 1206 11 R18, R20-21, R28, R34, R36, R38-39, R41,R43-44R 2K2-S 00045A 00045A RES 1/4W 5% SMD 1206 8 R19, R35, R37, R42, R45, R53, R59-60R 330R-S 00035B 00035B RES 1/4W 5% SMD 1206 2 R89, R103R 33R-S 00023A 00023A RES 1/4W 5% SMD 1206 2 R86, R102R 470K-S 00073A 00073A RES 1/4W 5% SMD 1206 8 R48-49, R51-52, R55-56, R58, R65R 470R-S 00037A 00037A RES 1/4W 5% SMD 1206 30 R10-17, R29, R31, R61-64, R66-67,R69-80, R83-84R 4K7-S 00049A 00049A RES 1/4W 5% SMD 1206 1 R117R 820R-S 00040A 00040A RES 1/4W 5% SMD 1206 1 R9RL 30.22.24 07569 07569 RELE 5 RLY1-5RV 10K-S-H 00715 00715 VARIABLE RESISTOR 1 R115RV 1M-3266X 00815 VARIABLE RESISTOR 8 R1-8SW SWITCH-4DIP 90° 07531A PCB DIP SWITCH 90° 1 SW1SW SWITCH-8DIP 07530A PCB DIP SWITCH SMD 1 SW2T 06086 N 7630 7632 7630 7632 KTI06086 PULSANTE 2 4 T1-4TR BC848 03457 03457 NPN SMD TRANSISTOR 1 TR1XTAL 32.768k-S 05146 05146 QUARTZ 1 XTAL1XTAL 4MHz-S 05101A 05101A QUARTZ 1 XTAL2
19220VAC SWITCHING BOARD SCH0152AR0SCH0152AR0 Component layoutSCH0152AR0 COMPONENT LISTPart Name/Number Description Qty. Comps.CC 2nF2 2kV 01045A 01045A CERAMIC CAPACITOR 3 C1-3D 1N4148 03001 03001 DIODE 6 D1-6FUSE OMEGA C1034 FUS00008 FUSE-HOLDER 5x20 D 1 F1J CON HD515V/05-6PVE 02883 + 02884 PANDUIT PCB CONN 1 J1J FC-10P 02697-02699 02697+02699 PCB CONNECTOR POL 1 J9J VASCHETTA IEC 02879 VASCHETTA FEMALE PCB 3 J6-8JU JUMP2 02739-02742 02739+02742 MALE PAN2 1 JP1RL 40.31.24 7567C RELE 3 RLY1-3
20IN/OUT DIGITAL BOARD SCH0241AR0SCH0241AR0 Component layoutSCH0241AR0 COMPONENT LISTPart Name/Number Description Qty. Comps.DZ 5V1 03109 03109 ZENER DIODE 1 DZ1FUSE OMEGA C1034 FUS00008 PORTA FUSIBILE 5x20 D 1 F1J BNC-90G-PCB 2034 02034 PCB CONNECTOR 2 J2-3J DB9-90G 02797 02797 PCB CONNECTOR 3 J4-6J FC-16P 02701-02700 02701+02700 PCB CONNECTOR POL 1 J1J SCREWCONN2 02853 02853 PCB SCREW CONNECTOR 1 J7J TESTP2.5mm 07912 07912 TEST POINT 4 J8-11R 0R0-S 00001 00001 RES 1/4W 5% SMD 1206 7 R3-9R 10K 0053 0053 RES 1/4W 5% 1 R1R 1K0 0041 0041 RES 1/4W 5% 1 R2
21S-60-24 SWITCHING POWER SUPPLY E0031MAIN FEATURES- Universal AC input / Full range- Protections: Short circuit / Over load / Over voltage- Cooling by free air convection- 100% full load burn-in test- Fixed switching frequency at 50kHzMECHANICAL SPECIFICATION4.565152.59784.5 72-M378241593.53.554328.2 9.51PIN N° ASSIGNMENT1AC/L2AC/N3FG4DC OUTPUT -V5DC OUTPUT +V
22TECHNICAL CHARACTERISTICSMODEL S-60-15 S-60-24OUTPUTDC VOLTAGE 15V 24VRATED CURRENT 4A 2.5ACURRENT RANGE 0 ~ 4A 0 ~ 2.5ARATED POWER 60W 60WRIPPLE & NOISE (max.) Note 2 150mVp-p 150mVp-pVOLTAGE ADJ. RANGE 13.5 ~ 16.5V 21.6 ~ 26.4VVOLTAGE TOLERANCE Note 3 ± 1.0% ± 1.0%LINE REGULATION ± 0.5% ± 0.5%LOAD REGULATION ± 0.5% ± 0.5%SETUP, RISE, HOLD TIME 300ms, 50ms, 80ms / 230VAC 800ms, 50ms, 10ms / 115VAC at full loadINPUTVOLTAGE RANGE 88 ~ 264VAC 120 ~ 370VDCFREQUENCY RANGE 47 ~ 63HzEFFICIENCY (Typ.) 77% 79%AC CURRENT 24A/115VAC 1A/230VACINRUSH CURRENT (Max.) COLD START 30A/115VAC 60A/230VACLEAKAGE CURRENT <3.5mA/240VACPROTECTIONOVER LOAD105 ~ 150% rated output powerProtection type: Hiccup mode, recovers automatically after fault condition is removedOVER VOLTAGE17.25 ~ 20.25V 27.6 ~ 32.4VProtection type: Hiccup mode, recovers automatically after fault condition is removedENVIRONMENTWORKING TEMP. -10 ~ +60°C (Refer to output load derating curve)WORKING HUMIDITY 20 ~ 90% RH non-condensi ngSTORAGE TEMP., HUMIDITY -20 ~ +85°C, 10 ~ 95% RHTEMP. COEFFICIENT ± 0.03%/°C (0 ~ 50°C)VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axesSAFETY & EMC(Note 4)SAFETY STANDARDS UL1012, UL1950, TUV EN60950 ApprovedWITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVACISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-GD:100M Ohms/500VDCEMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22) Class BHARMONIC CURRENT Compliance to EN61000-3-2,-3EMS IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, Light industry level, criteria AOTHERSMTBF 316.2K hrs min. MIL-HDBK-217F (25°C)DIMENSION 159*97*38mm (L*W*H)PACKING 0.51kg; 24pcs/13.1kg/0.7CUFT
23DERATING CURVEOUTPUT DERATING VS INPUT VOLTAGEAMBIENT TEMPERATURE ( )LOAD (%)-10-10002010 30 402040806010060555045 (HORIZONTAL)(VERTICAL)INPUT VOLTAGE (V) 60Hz60 80 100 120 140 160 180 200 220 240 260Vo300350322502820024150201001650128OUTPUT VOLTAGE (V)OUTPUT RIPPLE ( m Vp -p )Ta= 2 5
24ANALOG INPUT BOARD SCH0110BR0SCH0110BR0 Component layoutSCH0110BR0 COMPONENT LISTPart Name/Number Description Qty. Comps.CC 1206 N. M. N. M. SMD 1206 CAPACITOR 17 C4-20CC 1nF-S 01096 01096 SMD 1206 CAPACITOR 3 C1-3J BNC-90G-PCB 2034 02034 PCB CONNECTOR 3 J1-3J BNC-90G-PCB 2034 N. M. BNC-90G 5 J4-8J FC-16P 02701-02700 02701+02700 PCB CONNECTOR POL 1 J9R 0R0-S 00001 00001 RES 1/4W 5% SMD 1206 6 R13, R15, R17, R19, R21, R23R 1206 N. M. N. M. RES 1/4W 5% SMD 1206 18 R1-12, R14, R16, R18, R20, R22R24Z MICRO SOIC 8P N.M. SMD INTEG CIRCUIT NOT MOUNTED 3 IC1-3

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