Electronic Controls Design E51-0386-40 Super MOLE® Gold 2 User Manual ECD M O L E MAP Users Help System 3 0 6

Electronic Controls Design Inc Super MOLE® Gold 2 ECD M O L E MAP Users Help System 3 0 6

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Contents 1. Introduction .............................................................................................................................................. 4 1.1. Copyright ............................................................................................................................................ 4 1.2. Declaration of Conformity ................................................................................................................. 6 1.3. How to use this Users Help Guide ...................................................................................................... 8 1.4. Terms Used ........................................................................................................................................ 9 1.5. Fonts Used ....................................................................................................................................... 10 2. Safety ...................................................................................................................................................... 11 2.1. Operators Safety Information .......................................................................................................... 11 2.2. Battery Warnings ............................................................................................................................. 13 2.3. Equipment Maintenance ................................................................................................................. 14 2.4. Product Symbols .............................................................................................................................. 15 3. Equipment ............................................................................................................................................... 17 3.1. SuperM.O.L.E.® Gold ........................................................................................................................ 17 3.1.1. Power Pack ................................................................................................................................ 18 3.1.2. Calendar/Clock Battery ............................................................................................................. 19 3.1.3. Sensors ...................................................................................................................................... 20 3.1.4. Computer Interface Cable ......................................................................................................... 21 3.1.5. Uni-Barrier & Yellow Jacket ...................................................................................................... 22 3.2. SuperM.O.L.E.® Gold 2 ..................................................................................................................... 23 3.2.1. Sensors ...................................................................................................................................... 25 3.2.2. USB Computer Interface Cable ................................................................................................. 26 3.2.3. Barrier & Yellow Jacket ............................................................................................................. 27 3.2.4. Wireless RF Option .................................................................................................................... 28 4. Basics ....................................................................................................................................................... 29 4.1. Setup ................................................................................................................................................ 29 4.1.1. Charging the Power Pack .......................................................................................................... 29 4.1.2. Communications Setup ............................................................................................................. 32 4.2. Operation - Fresh Start .................................................................................................................... 43 4.3. Operation - Verify ............................................................................................................................ 61 5. Software .................................................................................................................................................. 80 5.1. Computer Hardware Requirements ................................................................................................. 80

7. Service and Troubleshooting ................................................................................................................ 480 7.1. General Service Information .......................................................................................................... 480 7.2. SuperM.O.L.E.® Gold ...................................................................................................................... 480 7.2.1. Communications Problems ..................................................................................................... 482 7.2.2. Calibration Information........................................................................................................... 482 7.2.3. Changing the Calendar/Clock Battery ..................................................................................... 483 7.2.4. Constructing a Thermocouple ................................................................................................. 484 7.3. SuperM.O.L.E.® Gold 2 ................................................................................................................... 486 7.3.1. Communications Problems ..................................................................................................... 487 7.3.2. MEGAM.O.L.E.® Series Thermal Profilers ............................................................................... 494 7.3.3. Calibration Information........................................................................................................... 495 7.3.4. Constructing a Thermocouple ................................................................................................. 503 7.4. How to Get Additional Help ........................................................................................................... 506 8. Appendix ............................................................................................................................................... 506 8.1. A: Specifications ............................................................................................................................. 506 8.2. B: Statistical Process Control (SPC) Background Information ........................................................ 510 8.3. C: Pull Down Menus & Toolbar Buttons ........................................................................................ 514

1. Introduction 1.1. Copyright ECD World Headquarters Electronic Controls Design, Inc. 4287B S.E. International Way Milwaukie, Oregon 97222-8825 U.S.A. Telephone: +(1) 800.323.4548 +(1) 503.659.6100 FAX: +(1) 503.659.4422 Email: ecd@ecd.com Internet: http://www.ecd.com Asia/China ECD Asia/Pacific Covent Garden Post Office P.O. Box 093, Singapore 911634 Telephone: +(65) 9.692.6822 FAX: +(65) 6.241.9890 Email: ecd.asia@ecd.com Europe ECD 4287B S.E. International Way Milwaukie, Oregon 97222-8825 U.S.A. Telephone: +(1) 503.353.6250 FAX: +(1) 503.659.4422 Email: ecd.europe@ecd.com

1.2. Declaration of Conformity Electronic Controls Design, Inc. 4287-B S.E. International Way Milwaukie, Oregon U.S.A. 97222-8825 (503) 659-6100 / (800) 323-4548 FAX: (503) 659-4422 Declaration of Conformity Product: "Xpert Ready" SuperM.O.L.E.® Gold W/PP Part number: E40-2875-40 "Xpert Ready" SuperM.O.L.E.® Gold W/PP (RoHS) E45-7647-40 OvenWATCH® Station E41-6928-42 The above product is in conformity with the following standards or other normative documents: • Limits and methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM) radio frequency equipment: EN55011:1992 • Electromagnetic compatibility generic immunity standard Part 1: Residential, commercial and light industry: EN50082-1:1992 • Safety requirements for electrical equipment for measurement, control, and laboratory use Part 1: General requirements: EN61010-1:1990, and Amendment 1:1992 Following the provisions of the following European Directives: • Electromagnetic Compatibility Directive 89/336/EEC • Low-voltage Directive 73/23/EEC • RoHS 2002/95/EC Signed: Date: November 27, 2006

Declaration of Conformity Product: SuperM.O.L.E.® Gold 2 Thermal Profiler Part number: E51-0386-40 The above product is in conformity with the following standards or other normative documents: • Electro Magnetic Compatibility Standard for Radio Equipment and Services EN 301 489-01 V1.8.1:2008 • Harmonized Standard for Data Transmission Equipment Operating in the 2.4 GHz Band EN 300 328 V1.7.1:2006 • Electro Magnetic Compatibility Standard for Radio Equipment and Services EN 301 489-17 V2.1.1:2009 • Information technology equipment – Safety EN 60950 Following the provisions of the following European Directives: • R&TTE 1999/5/EC • Low-voltage Directive 2006/95/EC • RoHS 2002/95/EC • WEEE 2002/96/EC Signed: Date: May, 2011

1.3. How to use this Users Help Guide This Users Help System explains how to use ECD Thermal Profiling instruments and software. This Users Help System is written for users of varied experience. If a section covers information you already know, feel free to skip to the next section. • You do not need to be a computer expert to use this Users Help System or the software. • The Users Help System assumes you are familiar with Microsoft® Windows® Operating Systems. Hardware portions of this manual are written to reflect the following firmware versions: • MEGAM.O.L.E.®, V-M.O.L.E.® and SuperM.O.L.E.® Gold 2: 10.64 and higher. The software portions reflect version(s) 2.20a and higher. The M.O.L.E.® MAP software is designed to be used with the ECD MEGAM.O.L.E.®, V-M.O.L.E.®, SuperM.O.L.E.® Gold, SuperM.O.L.E.® Gold 2 and PTP® VP-8 Thermal Profilers. Images used in software sections of this Users Help System typically refer to the SuperM.O.L.E.® Gold 2.

1.5. Fonts Used This manual uses a specific font to indicate terms or words that can be found directly on the display of the computer. For example: On the File menu, click Preferences to configure the software global settings. This font indicates the words File and Preferences are actually found on the computer display.

2. Safety 2.1. Operators Safety Information The safety information in this section is for the benefit of operating personnel. Warnings and Cautions will also be found throughout the manual where they apply. Hardware changes or modifications to the M.O.L.E. Profiler or components are not expressly approved by ECD and could void the warranty. The warranty will not cover damage caused by neglect or abuse of any ECD products. To maintain the safety features incorporated, operation must be in strict compliance with the requirements specified herein. The MEGAM.O.L.E.® and SuperM.O.L.E.® Gold 2 Thermal Profilers comply with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. The user is cautioned to maintain a 20cm (8 inches) spacing from the product to ensure compliance with FCC requirements.

For protection of the M.O.L.E. Profiler and components, observe the following: • NEVER permit the M.O.L.E. Profiler or the battery to exceed the maximum specified internal temperature as permanent damage may result. (Refer to Appendix A: Specifications). • NEVER expose the M.O.L.E. Profiler or battery to temperatures below the specified minimum for extended time periods. This may damage the rechargeable battery. • NEVER connect the M.O.L.E. Profiler input channels to objects at elevated electrical potentials. • NEVER operate the M.O.L.E. Profiler in flammable or explosive atmospheres. Such usage constitutes a fire or explosion risk. • NEVER immerse the M.O.L.E. Profiler in liquids. • NEVER subject the M.O.L.E. Profiler and components to sharp impacts. • NEVER excessively stress the computer Interface cable. • NEVER expose the M.O.L.E. Profiler and components to corrosive environments. • NEVER make any changes or modifications to the Wireless RF components. Such changes are not expressly approved by ECD and could void the user's authority to operate the equipment. When removing M.O.L.E. Profiler from any temperature environment, be careful of extreme temperatures and use protective gloves.

2.2. Battery Warnings Warnings: • Charge “Rechargeable” Power Pack batteries using only the ECD approved charger. • Do not attempt to recharge the SuperM.O.L.E.® Gold Profiler Calendar/Clock battery, disassemble, expose to temperature above 100°C (212°F) or dispose of in fire. • Always dispose of used batteries promptly and properly. • Keep all batteries away from children. • The batteries may explode if mistreated. • The batteries contain electrolytes. Replace the M.O.L.E. Profiler batteries with same type only: • V-M.O.L.E.® & SuperM.O.L.E.® Gold 2: Rechargeable battery, ECD Part No. (F30-0517-45) • SuperM.O.L.E.® Gold: Clock Battery: Panasonic No. BR2032, or equivalent. • SuperM.O.L.E.® Gold: Rechargeable Power Pack battery, ECD Part No. (E45-7647-30). Using alternate batteries may present a risk of fire or equipment damage.

2.3. Equipment Maintenance Maintain your equipment to prevent future problems and unwanted costs. Keep your M.O.L.E. Profiler at peak performance by taking care of the system components and keeping it calibrated. Typical maintenance should include the following: • Wipe the exterior of the instrument enclosure or components with a cloth dampened with water or IPA alcohol. IPA alcohol is the only type of solvent that is acceptable to clean Thermal Profiling instruments or any of the system components. All other types such as organic solvents are not recommended. • Inspect the Power Pack battery charger enclosure for damage. Do not use the charger if the enclosure is cracked or broken, or if the power plug pins are loose or deformed. • ECD recommends the M.O.L.E. Profiler is factory re-calibrated every 6 months when it is being used constantly. If the use is occasional, a period of no greater than 12 months between calibrations is recommended. The current calibration status can be checked by using the Instrument Status command on the M.O.L.E. menu for all M.O.L.E. Profilers except for the SuperM.O.L.E.® Gold and PTP® VP-8.

2.4. Product Symbols The following symbols may be present on the M.O.L.E. Profiler and/or system components: ON/OFF Start Data Run Recording Battery Level Data Run Verification Operating Temperature Universal Serial Port (USB) Battery Charging Indicator Radio Frequency (RF) Activity Radio Frequency (RF) Jack Waste Electrical and Electronic Equipment (WEEE) Direct Current (DC) Power Alternating Current (AC) Power RoHS RoHS Compliant

CAUTION: Whenever this internationally recognized symbol is used on the product, additional information concerning that particular feature or function appears in the manual. European Conformity FCC Federal Communications Commission (FCC) Power transformer is protected throughout by double or reinforced insulation. Indoor use only. For electric-shock protection, always operate the battery charger in a protected, indoor location.

3. Equipment 3.1. SuperM.O.L.E.® Gold The SuperM.O.L.E.® Gold Profiler is compact and durable. One end has input connectors for attaching up to (6) sensors and the other end is the removable Power Pack. It also has a four-pin Data port, Start/Stop button, and an Activity LED. Features/Functions: • Thermocouple/Inputs:This is where Type “K” or “S” Thermocouples and the optional Relative Humidity sensors are connected. • Start/Stop button: Allows the user to start and stop data collection. • Power Pack: Supplies power to the Profiler. • Data Port: Transfers data through the computer Interface cable to the computer. • Activity LED: Indicates state of the SuperM.O.L.E.® Gold Profiler. State: Action: LED Color Power "ON" Indicates Profiler is "ON" and recording data Red (Flashing at log interval) Power "OFF" Indicates Profiler is not recording data No illumination Data Transfer Indicates data is being uploaded or downloaded Red (Steady Illumination) Reset Complete Indicates when a master reset has been occurred. Red (Quick flashing 2 sec)

3.1.1. Power Pack Because the SuperM.O.L.E.® Gold Profiler is powered by a removable Power Pack, it is important to make sure it is charged and operating properly. When connected to a computer, the software displays the voltage of the Power Pack on the Status bar. Refer to topic Software>Features>Status Bar for more information. When the Power Pack needs to be re-charged use the charger supplied with the kit and the instructions in topic Basics>Setup>Charging the Power Pack. It is also recommended that a spare Power Pack be ordered so that one is charging while the other one is being used.

3.1.2. Calendar/Clock Battery The SuperM.O.L.E.® Gold Profiler has another battery that powers an internal calendar and clock. This battery is not rechargeable and has no status indicator. The expected battery life is about 2-3 years. If the calendar and clock does not seem to operate (it resets itself), the battery may be discharged. For information on replacing the calendar/clock battery refer to topic Service>Changing the Calendar/Clock Battery.

3.1.3. Sensors Up to six sensors can be attached to the SuperM.O.L.E.® Gold profiler per experiment. A set of six 0.010” K-Type Color-Indexed thermocouple sensors are included in the Kit. Plug the sensor connector into the desired SuperM.O.L.E.® Gold profiler channel. The software helps keep a record of the SuperM.O.L.E.® Gold profiler channel number associated with the location and the type of sensor. The Color-Indexed thermocouples correlate to the channels in the software so the sensors can be easy identified. ECD also offers a wide selection of sensors and adaptors to meet the needs of many applications. For more information about optional sensors for specific applications, refer to topic How to Get Additional Help to contact ECD. Thermocouple Organizer Clip: The T/C organizer clip allows six sensors connectors to be combined so that they can be plugged in and removed as a unit.

3.1.4. Computer Interface Cable A Cable is included in the hardware package that connects the SuperM.O.L.E.® Gold Profiler to a computer serial port. The SuperM.O.L.E.® Gold Profiler requires a four-pin connector and a nine-pin for the computer serial port. If your computer does not have an available Serial port, the Kit includes a USB adaptor that connects the SuperM.O.L.E.® Gold to the computer via a USB (Universal Serial Bus) port.

3.1.5. Uni-Barrier & Yellow Jacket The Uni-Barrier with Yellow Jacket is the standard barrier in all our Lead-Free profiling kits, including the wireless RF kit. A thermal barrier is the protection the SuperM.O.L.E.® Gold needs to ensure longevity through harsh environments. With piano-hinged stainless steel construction, sheathed in cool-to the touch high-temperature fabric this thermal barrier is ideal for lead-free processes. This barrier is rated to protect the SuperM.O.L.E.® Gold for 7 minutes at 200C. When used with the Yellow Jacket it is rated for 14 minutes at 200C.

3.2. SuperM.O.L.E.® Gold 2 The SuperM.O.L.E.® Gold 2 continues the legacy of the original SuperM.O.L.E.® Gold. With all the power of a MEGAM.O.L.E.® 20. It retains the same form factor, thermocouple connector type, and channel count (6) in addition to individual channel LEDs. • RED indicates channel is “active”, as configured in the software. • GREEN indicates that thermocouple is plugged in and a complete circuit. Features/functions: • Thermocouple/Inputs:This is where Type “K” Thermocouples are connected. • Data/Charging Port: This port is located on the backside of the Profiler. This is used to transfer data through the USB computer Interface cable to the computer and charge the internal Power Pack. • RF Antenna Connector: This is where the Optional RF antenna is connected. • Buttons: ON/OFF, Record & OK.

3.2.1. Sensors Up to (6) sensors can be attached to the SuperM.O.L.E.® Gold 2 profiler per experiment. A set of six 0.010” K-Type Color-Indexed thermocouple sensors are included in the Kit. Plug the sensor connector into the desired SuperM.O.L.E.® Gold 2 Profiler channel. The software helps keep a record of the SuperM.O.L.E.® Gold 2 Profiler channel number associated with the location and the type of sensor. The Color-Indexed thermocouples correlate to the channels in the software so the sensors can be easy identified. ECD also offers a wide selection of sensors and adaptors to meet the needs of many applications. For more information about optional sensors for specific applications, refer to topic How to Get Additional Help to contact ECD. Thermocouple Organizer Clip: The T/C organizer clip allows six sensors connectors to be combined so that they can be plugged in and removed as a unit.

3.2.2. USB Computer Interface Cable A USB cable is included in the hardware package. This cable connects the SuperM.O.L.E.® Gold 2 Profiler to a computer USB port and optional charger.

3.2.3. Barrier & Yellow Jacket The Uni-Barrier with Yellow Jacket is the standard barrier in all our Lead-Free profiling kits, including the wireless RF kit. A thermal barrier is the protection the SuperM.O.L.E.® Gold 2 needs to ensure longevity through harsh environments. With piano-hinged stainless steel construction, sheathed in cool-to the touch high-temperature fabric this thermal barrier is ideal for lead-free processes. This barrier is rated to protect the SuperM.O.L.E.® Gold 2 for 7 minutes at 200C. When used with the Yellow Jacket it is rated for 14 minutes at 200C.

3.2.4. Wireless RF Option The Wireless RF Option for the SuperM.O.L.E.® Gold 2 Profiler produces real time profiles for immediate data collection. The Transmitter is an built-in component that when used with the antenna sends data to the RF transceiver which connects to a USB port on the computer. Wireless RF Transceiver: This is not a memory “thumb drive” but a full featured RF transmitter and receiver (Transceiver) used to create the wireless RF link to the SuperM.O.L.E.® Gold 2. Front Side Back Side Wireless RF Antenna: This is the high temp Teflon antenna tuned to 2.45gHz.

4. Basics 4.1. Setup The Setup topic offers a brief description of the system hardware configuration. 4.1.1. Charging the Power Pack Because the M.O.L.E. Profiler is powered by a rechargeable Power Pack, it is important that it is charged and operating properly prior to performing every experiment. When using a MEGAM.O.L.E.® or SuperM.O.L.E.® Gold a spare removable Power Pack may be ordered so one is charging while the other one is being used.

4.1.1.1. SuperM.O.L.E.® Gold To charge the Power Pack: 1) Remove the Power Pack by separating from the unit. 2) Plug the transformer end of the charger into a (60Hz 120VAC, in North America) or (230VAC) wall outlet and the connector end into the Power Pack. A completely discharged Power Pack takes about 14 hours to be fully charged. 3) When the charging cycle is complete, connect the Power Pack to the M.O.L.E. Profiler. When the Power Pack is first connected, the LED will flash once to indicate that the M.O.L.E. Profiler is ready to collect data. If the LED flashes more than once, a complete reset has occurred and the M.O.L.E. Profiler will need to be re-configured. (Refer to the software manual for detailed configuration information). The Power Pack can be charged continuously whenever the M.O.L.E. Profiler is not being used, however, if the M.O.L.E. profiler is going to sit idle for five days or more, it should be removed from the charger.

4.1.1.2. SuperM.O.L.E.® Gold 2 To charge the internal Power Pack: 1) Insert the USB computer interface cable into a computer USB port and the other end into the Data/Charging Port. A completely discharged Power Pack takes about 8 hours to be fully charged. For quick charges, it can be charged for 15 minutes allowing one 10 minute data run to be performed. The Power Pack can be charged continuously whenever the M.O.L.E. Profiler is not being used, however, if the M.O.L.E. profiler is going to sit idle for five days or more, it should be removed from the charger.

4.1.2. Communications Setup Prior to operation the M.O.L.E. Profiler must be configured to properly communicate with the M.O.L.E.® MAP Software. The M.O.L.E.® MAP software must be installed prior to communications setup. (Refer to Software Installation for more information). 4.1.2.1. SuperM.O.L.E.® Gold To connect the M.O.L.E. Profiler: The M.O.L.E.® MAP software must be installed prior to communications setup. (Refer to Software Installation for more information). 1) Locate the computer Interface cable and plug the 9-pin connector into a computer COM port and the other end into the M.O.L.E. Profiler Data Port. If no Serial port exists, use the included USB adaptor to connect the interface cable to the computer. 2) After the computer interface cable is connected to a computer, the Communication (COM) port must be configured in the software to match the same COM Port as the computer so they can communicate.

3) Start the software program by either double-clicking the M.O.L.E.® MAP software icon or selecting it from the ECD program sub-menu. 4) On the M.O.L.E. menu, click the Select Instrument command. 5) Select the desired instrument from the dialog box. If there are none displayed, click the Scan for Instruments command button to detect all available instruments. If the software does not detect a M.O.L.E. Profiler, using the communication cable connect it to the computer and click the Scan for Instruments command button to search again. M.O.L.E.® MAP software allows multiple instruments to be connected to a computer at one time. Selecting the Scan for Instruments command button will detect all instruments and display them in the dialog box. If no instrument is detected the software displays all of the Demonstration thermal profilers to select from. 6) Click the OK command button to accept or Cancel to quit the command.

4.1.2.2. SuperM.O.L.E.® Gold 2 To connect the M.O.L.E. Profiler: The M.O.L.E.® MAP software must be installed prior to communications setup. (Refer to Software Installation for more information). 1) Insert the USB computer interface cable into a computer USB port and the other end into the Data/Charging Port. The first time a M.O.L.E. Profiler is connected to a computer two drivers will be installed. One is a device driver for the M.O.L.E. Profiler and the other is for USB communication.

2) During installation of the device driver, when prompted to select the location of the device driver, select "Install the software automatically". Follow the remaining wizard instructions closely. 3) During installation of the USB driver a message box appears, select the Continue Anyway command button and the driver will be successfully installed.

4) After M.O.L.E. Profiler is connected to a computer, the software must be configured so they can communicate. Start the software program by either double-clicking the M.O.L.E.® MAP software icon or selecting it from the ECD program sub-menu. 5) On the M.O.L.E. menu, click the Select Instrument command. 6) Select the desired instrument from the dialog box. If there are none displayed, click the Scan for Instruments command button to detect all available instruments. If the software does not detect a M.O.L.E. Profiler, using the communication cable connect it to the computer and click the Scan for Instruments command button to search again. M.O.L.E.® MAP software allows multiple instruments to be connected to a computer at one time. Selecting the Scan for Instruments command button will detect all instruments and display them in the dialog box. If no instrument is detected the software displays all of the Demonstration thermal profilers to select from. 7) Click the OK command button to accept or Cancel to quit the command.

4.1.2.2.1. Wireless RF Option Setup To connect the wireless RF option: Prior to wireless RF communication, the M.O.L.E. Profiler must first be connected to a computer through the USB port. This allows the software to register the serial number of the M.O.L.E. Profiler. Registering the serial number ensures that other M.O.L.E. RF transmissions in close proximity to each other will not interfere preventing others from controlling your M.O.L.E. Profiler without your consent. (Refer to Communications Setup for more information) 1) Insert the Wirless RF Transceiver into an available USB port and the Antenna to the M.O.L.E. Profiler. The first time the Transceiver is connected to a computer, the drivers will automatically be installed. The operating system displays the installation status on the taskbar. The M.O.L.E. Profiler is designed to work with the included antenna ECD P/N: E51-0386-11 only. Never make any changes or modifications to the Wireless RF components. Such changes are not expressly approved by ECD and could void the user's authority to operate the equipment.

The Transceiver can either be connected directly to a computer USB port or a USB extension cable. Using an USB extension cable can be a simple way to get the Transceiver to a better reception area without moving the PC. No matter which method is used, keep wires and other metal objects away from the Transceiver. Good Poor 2) After the Transceiver is connected to a computer, it needs to be detected by the software to properly communicate. 3) Start the software program by either double-clicking the M.O.L.E.® MAP software icon or selecting it from the ECD program sub-menu. Confirm the M.O.L.E. Profiler power is on. If it is not This can be done by pressing the On/Off button or by connecting it to the PC USB port.

4) On the M.O.L.E. menu, click the Read Instrument command. When the software detects the Wireless RF Transceiver for the first time, the user will be prompted to enter the 5 digit Unlock Key located on the product ID label. 5) Enter the Unlock Key in the field and select the OK command button. 6) If the unlock key is successfully entered, the software informs the user with a message box and the Blue RF indicator on the M.O.L.E. Profiler flashes.

7)Select the OK command button to continue. If the software does not detect a M.O.L.E. Profiler, using the communication cable connect it to the computer and click the Scan for Instruments command button to search again. M.O.L.E.® MAP software allows multiple instruments to be connected to a computer at one time. Selecting the Scan for Instruments command button will detect all instruments and display them in the dialog box. If no instrument is detected the software displays all of the Demonstration thermal profilers to select from. 8) Select the MEGAM.O.L.E.® profiler from the dialog box and then click the Next command button to continue.

9) Click the Finish command button to continue receiving RF data, or Cancel to quit the command. The system is now ready to start Wireless RF communication. Refer to topic: Menu and Tools Commands>Wizards Menu>Download Data>Wireless RF Communications to start the real-time wireless data collection.

Wireless RF communication tips (MEGAM.O.L.E.® & SuperM.O.L.E.® Gold 2): RF signals come and go as either the M.O.L.E. Profiler moves through the oven or the Transceiver is moved around like FM radio static as you drive in your car. Moving a few inches in any direction can turn a low signal strength to high signal strength. This gets worse as the Transceiver gets further from the M.O.L.E. Profiler, to a point where no position works. When setting up the Wireless RF system, the transceiver should be placed as close to the machine as practical. A standard USB extension cable can be used to move the Transceiver closer to the machine or up and away from metal or other interference objects. Typically if the Transceiver is 3 meters [10 feet] away from the M.O.L.E. Profiler in a machine any location in the room, reception should be fine. Reception is also often a bit better when the Transceiver is perpendicular to the direction of travel through the machine. Metal objects such as carts, walls, or other equipment in the room will impede transmission. The transmitting Antenna and its proximity to metal can have a big affect. Care should be taken to make sure the Antenna is not laying on metal parts in the machine or barrier box. Keeping the Antenna straight is best. Wireless RF Range

4.2. Operation - Fresh Start This section guides the user through a typical collection process. Portions of this section require referral to some software sections of the Users Help System for additional information. The M.O.L.E.® MAP software is designed to be used with the ECD MEGAM.O.L.E.®, V-M.O.L.E.®, SuperM.O.L.E.® Gold, SuperM.O.L.E.® Gold 2 and PTP® VP-8 Thermal Profilers. Images used in software sections of this Users Help System typically refer to the SuperM.O.L.E.® Gold 2. The M.O.L.E. Profiler is dependent on the software to control how it collects and interprets data. Several kinds of data runs may need to be performed to achieve desired information, or the same data run may be performed repeatedly over time to monitor one process. Either way, an data run will need to be setup at least once. After the hardware is setup and the software is installed, use the following steps to perform an experiment using a M.O.L.E. Profiler. This procedure uses the "Fresh Start" wizard for the typical data run process. Step 1: Set MAP information 1) Start the software by double clicking on the program icon. 2) Connect the M.O.L.E. Profiler to the computer. Refer to topic Basics>Setup>Communications Setup for more information. When the information is being sent to a SuperM.O.L.E. Gold Profiler the Activity LED will illuminate indicating that it is communicating with the computer properly. 3) Make sure the M.O.L.E. Profiler Power Pack battery is fully charged. When a M.O.L.E. Profiler is selected, the software status bar displays the current battery voltage. Refer to topic Software>Features>Status Bar for more information.

4) On the File menu, click New/Start. A message box appears with the five workflow wizard options. 5) On the Start dialog box, click the Fresh Start command button and the workflow wizard appears. When navigating through the wizard, the step list on the left uses a color key to inform the user of the current step, steps that have been completed and remaining steps. Current Completed Remaining 6) Select the desired instrument from the dialog box to make active. If there are none listed, click the Scan for Instruments command button to detect all available instruments. If the software does not detect a M.O.L.E. Profiler, using the communication cable connect it to the computer and click the Scan for Instruments command button to search again. M.O.L.E.® MAP software allows multiple instruments to be connected to a computer at one time. Selecting the Scan for Instruments command button will detect all instruments and display them in the dialog box. If no instrument is detected the software displays all of the Demonstration thermal profilers to select from.

7) Click the Next command button. 8) Select a machine from the Machine drop down list. If the desired machine does not appear in the list click the New command button to create a new machine. Refer to topic Software>Menus>Machine>Create new Machine for more information.

9) Set the machine recipe settings such as Conveyor Speed, Zone Temperatures and Temperature units. The software includes features to save and load machine recipe setting files. These files are helpful so the user can quickly recall machine information and ensure it is always the same.

10) Click the Next command button. If no value is specified for the conveyor speed or the default machine temperature values, the software will remind the user to set them. 11) Enter the assembly information such as part number, board size, sensor locations and a product image. When using a SuperM.O.L.E.® Gold Profiler, if fewer than six sensors used, it is important that the unused channels are turned OFF or shorting plug(s) are used for each unused channel. Refer to topic Service>SuperM.O.L.E. Gold>Constructing a Thermocouple for instructions on how to make a shorting plug.

If a product image has been selected, clicking the Enlarge command button displays the Set Sensor Locations dialog box where the user can specify the locations of each sensor. To move sensor locations, drag the sensor markers to the approximate location where the sensors are attached.

12) When finished, click the OK command button to accept or Cancel to return without making any changes. 13) Click the Next command button. 14) Attach sensors to a test assembly. When soldering a T/C sensor to a component with high temperature solder, use Kester SN10 (or equivalent) for 183°C eutetic solder or Kester SN5 (or equivalent) for lead free soldering. 15) Unwind the sensor leads and attach the connectors to the M.O.L.E. Profiler. Make sure to connect them to the same channel(s) that were configured in the wizard workflow. For example, if configuring the M.O.L.E. Profiler to have Channels 1 through 5 active, be sure the sensors are attached to the same five channels. Kapton® tape, aluminum tape and Temprobe™ can also be used to hold T/C wire to the test assembly.

Once a paste is selected the specifications are displayed on the graph. The software also allows paste specification data to be viewed in a table view by clicking the Table command button.

18) Click the Next command button 19) Set Recording Parameters such as the instrument name, recording interval, start parameters and stop parameters. This step is where the user can also turn a sensor channel ON or OFF, set the sensor location description and sensor type. Refer to topic Software>Menus>M.O.L.E.>Set Recording Parameters for detailed information for each setting.

20) Click the Next command button. If the currently selected M.O.L.E. Profiler is a SuperM.O.L.E.® Gold, sending recording parameters will erase the data currently stored in the M.O.L.E. Profiler. The software will warn the user with a message box. 21) Verify the instrument status. This dialog box displays the health of the M.O.L.E. Profiler such as Power Pack charge, internal temperature, thermocouple temperatures. If everything is OK, the dialog box displays a GREEN sign. If there are any items that may prevent the user from collecting good data, they are highlighted and a RED sign is displayed.

22) Click the Next command button. 23) Review the oven settings and click the Next command button to continue.

Step 2: Perform Data Run 1) Place the M.O.L.E. Profiler in the appropriate thermal barrier making sure the Thermocouple and/or Sensor wires are not damaged. Never permit the M.O.L.E. Profiler to exceed the absolute maximum warranteed internal temperature, as permanent damage may result. The warranty will not cover damage caused by exceeding the maximum specified internal temperature. 2) After the oven stabilizes, turn the M.O.L.E. Profiler ON and press the record button. When using a SuperM.O.L.E.® Gold press the Start/Stop button on the M.O.L.E. once to initiate data collection. When the M.O.L.E. is “ON”, the Activity light will flash quickly and then flash at the log interval for the duration of the experiment. The record button will need to be pressed even if the M.O.L.E. profiler is configured to start if the start parameters Trigger Temperature or Points Delay are configured. 3) Pass the thermally protected M.O.L.E. Profiler and test assembly through the machine.

It is highly recommended that protective gloves are used when retrieving the thermal barrier from the oven and when opening the thermal barrier. 4) As the test assembly and M.O.L.E. Profiler emerge from the machine, carry the test assembly with sensors attached and the M.O.L.E. Profiler in the Thermal barrier to a table or flat surface. If a sensor is removed before the M.O.L.E. Profiler has stopped collecting data, the data for that channel might become distorted. 5) Open the Thermal barrier and if the Activity LED is still flashing this means the M.O.L.E. Profiler is still recording and it must be stopped. When using a SuperM.O.L.E.® Gold Profiler, press and Hold the Start/Stop button until the Activity LED turns OFF. Pressing the Start/Stop button briefly will restart the data collection process and erase all the data in memory. 6) Remove the M.O.L.E. Profiler from the Thermal barrier. Handle it carefully, as the case may still be warm. 7) Disconnect the sensors from the M.O.L.E. Profiler and place it near the computer. Step 3: Read Data Run 1) Restore the software and click the Finish command button to read the data run from the M.O.L.E. Profiler. This step of the wizard allows the user to remove a selected data run from the M.O.L.E. Profiler by either selecting the Delete After Reading check box or selecting the Delete command button and removing it before downloading. This feature is not available for the SuperM.O.L.E.® Gold Thermal Profiler as it does not have the ability to store more than one data run.

• When using a SuperM.O.L.E.® Gold Thermal Profiler, prior to reading the data run, the software prompts the user to select the sensor type for the active channels. When finished select the OK command button to proceed.

2) When the data run has been downloaded, the software suggests a default file name or prompt the user to specify a new file name (*.XMG). When saving a data run (*.XMG) to a different file directory other than the current Working directory, the software automatically sets the new file directory as the current Working Directory. This process does not delete any data run files in the previously set Working directory and can be quickly accessed using the Recent Working Directory command on the File menu.

4.3. Operation - Verify This section guides the user through a typical verification process. Portions of this section require referral to some software sections of the Users Help System for additional information. The M.O.L.E.® MAP software is designed to be used with the ECD MEGAM.O.L.E.®, V-M.O.L.E.®, SuperM.O.L.E.® Gold, SuperM.O.L.E.® Gold 2 and PTP® VP-8 Thermal Profilers. Images used in software sections of this Users Help System typically refer to the SuperM.O.L.E.® Gold 2. Using the Engineer mode a Target 10 specification can be created by using a data run and recipe or a data run and recipe already developed. Once this file has been created, it can be used to verify a process or machine performance along with the M.O.L.E. Profiler and/or OvenCHECKER™. Refer to topic Optional Accessories>Products>OvenCHECKER™ for more information on the OvenCHECKER™. After the hardware is setup and the software is installed, use the following steps to verify a process using a M.O.L.E. Profiler. Step 1: Create Target 10 File This is available when in Engineer Mode. 1) On the File menu, click New. A message box appears with the five workflow wizard options. 2) On the Start dialog box, click the Create T-10 command button and the workflow wizard appears. 3) Select the instrument type that will be used to verify the process.

4) Click the Next command button. 5) Select a data run. This is the data run that is known to be good and the user wishes to confirm the process is reproducing faithfully using the verify process. If the selected data run was created using a recording interval other than 1.0 second, the Slope calculation will not be included in the Target10 Specification.

This list displays the data runs from the currently open working directory. 6) Click the Next command button. 7) Map the desired channels from selected data run to channels of the M.O.L.E. Profiler. These typically are the most important channels that best represent the process being verified.

10) If the user decides to make modifications, click the Modify Target10 command button and the the Target 10-OK tab is displayed. Make the desired modifications to the Slope, Soak, Time Above and/or Peak parameter specifications. If any of the parameter specifications are changed the OK button will inform the user by displaying (OKModified).

11) Click the OK command button to accept the modified specifications or Cancel to discard them and return to the workflow wizard.

12) If the user either decides to send the Target10 to the M.O.L.E. Profiler or complete the wizard by clicking the Finish command button, the software prompts the user to save the Target 10 file (*.T10). Only the MEGAM.O.L.E.®, V-M.O.L.E.® and SuperM.O.L.E.® Gold 2 can have the Target 10 sent to them. When using the SuperM.O.L.E.® Gold the Target 10 will only be able to be saved as a file.

13) When finished naming the file, click the Save command button to complete the workflow wizard.

Step 2: Verify Process This is available in both Engineer & Verify Modes. 1) Connect the M.O.L.E. Profiler to the computer. Refer to Basics>Setup>Communications Setup for more information. 2) On the File menu, click New. The Start dialog box appears with the five workflow wizard options. 3) On the Start dialog box, click the Verify Process command button and the workflow wizard appears. When navigating through the wizard, the step list on the left uses a color key to inform the user of the current step, steps that have been completed and remaining steps. Current Completed Remaining 4) Select the desired instrument from the dialog box to choose the M.O.L.E. Profiler. If a M.O.L.E. Profiler has already been selected during a different process, the software automatically selects the M.O.L.E. Profiler connected to the COM Port previously used. If the software does not detect a M.O.L.E. Profiler, using the communication cable connect it to the computer and click the Scan for Instruments command button to search again. M.O.L.E.® MAP software allows multiple instruments to be connected to a computer at one time. Selecting the Scan for Instruments command button will detect all instruments and display them in the dialog box. If no instrument is detected the software displays all of the Demonstration thermal profilers to select from.

5) Click the Next command button. 6) Select a Target 10 file from the list to verify. When placing the mouse cursor over a file on the list, a thumbnail image appears to help properly identify the assembly associated with it.

$When selecting a Target 10 file to verify, the software displays files located in the \ECD\MegaMoleMAP\Target10Spec\ directory that are associated with the currently selected instrument. 7) Click the Next command button. 8) Verify the instrument status. This dialog box displays the health of the M.O.L.E. Profiler such as battery charge, internal temperature, thermocouple temperatures. If everything is OK, the dialog box displays a GREEN sign. If there are any items that may prevent the user from collecting good data, they are highlighted and a RED sign is displayed.$

9) Click the Next command button. 10) Review the machine settings and click the Next command button to continue.

11) Attach sensors to a test assembly. Make sure to connect them to the same locations that were used when creating the verification specification file. If the same test assembly is being used that was used to create the verification specification file, no thermocouple attachment will be required. When soldering a T/C sensor to a component with high temperature solder, use Kester SN10 (or equivalent) for 183°C eutetic solder or Kester SN5 (or equivalent) for lead free soldering. Kapton® tape, aluminum tape and Temprobe™ can also be used to hold T/C wire to the test assembly.

12) Unwind the thermocouple sensor leads and attach the connectors to the M.O.L.E. Profiler. Never permit the M.O.L.E. Profiler to exceed the absolute maximum warranteed internal temperature, as permanent damage may result. The warranty will not cover damage caused by exceeding the maximum specified internal temperature.

13) After the oven stabilizes, turn the M.O.L.E. Profiler on and press the record button. The record button will need to be pressed even if the M.O.L.E. Profiler is configured to start if the start parameters Trigger Temperature or Points Delay are configured. 14) Pass the thermally protected M.O.L.E. Profiler and test assembly through the machine. It is highly recommended that protective gloves are used when retrieving the thermal barrier from the oven and when opening the thermal barrier. 15) As the test assembly and M.O.L.E. Profiler emerge from the machine, carry the test assembly with sensors attached and the M.O.L.E. Profiler in the Thermal barrier to a table or flat surface. If a sensor is removed before the M.O.L.E. Profiler has stopped collecting data, the data for that channel might become distorted. 16) Open the Thermal barrier and if the Record LED is still flashing this means the M.O.L.E. Profiler is still recording and it must be stopped. 17) Remove the M.O.L.E. Profiler from the Thermal barrier. Handle it carefully, as the case may still be warm. 18) Disconnect the sensors from the M.O.L.E. Profiler and place it near the computer. 19) Press the OK button on the M.O.L.E. Profiler and wait for the GO or NO-GO indication (RED or GREEN). By pressing the OK button, the M.O.L.E. Profiler

analyzes the most recent data run to verify the Target 10 Specifications applied to the previously selected data run. Only the MEGAM.O.L.E.®, V-M.O.L.E.® and SuperM.O.L.E.® Gold 2 are equipped with the OK button. When using the SuperM.O.L.E.® Gold please skip the previous step. 20) Connect the M.O.L.E. Profiler to the computer and click the Next command button. 21) Select the desired data run and then click the Next command button to read the data run from the M.O.L.E. Profiler. This step of the wizard allows the user to remove a selected data run from the M.O.L.E. Profiler by either selecting the Delete After Reading check box or selecting the Delete command button and removing it before downloading. This feature is not available for the SuperM.O.L.E.® Gold Thermal Profiler as it does not have the ability to store more than one data run. • When using a SuperM.O.L.E.® Gold Thermal Profiler, prior to reading the data run, the software prompts the user to select the sensor type for the active channels. When finished select the OK command button to proceed.

22) When the data run has been downloaded, the software prompts the user to save the verification data run file (*.XMG). When saving a data run (*.XMG) to a different file directory other than the current Working directory, the software automatically sets the new file directory as the current Working Directory. This process does not delete any data run files in the previously set Working directory and can be quickly accessed using the Recent Working Directory command on the File menu.

23) When finished, click the Save command button. 24) Click the Next command button to show the Target 10-OK results.

5. Software 5.1. Computer Hardware Requirements The following computer hardware requirements are necessary for the software to properly perform: Hardware: • 300mhz processor or equivalent • 128 megabytes of RAM (minimum) • 50 megabytes of free disk space • CD ROM • USB Port (MEGAM.O.L.E.®, V-M.O.L.E.®, SuperM.O.L.E.® Gold 2 & PTP® VP-8) • Serial Port (SuperM.O.L.E.® Gold) • 1024x768 VGA with True Color • Color printer is recommended

Operating System: • Windows 7 • Windows Vista • Windows XP • Windows 2000 Languages: M.O.L.E.® MAP software is available in the following languages for the above operating systems: • English • Chinese Simplified • Chinese Traditional • Italian 5.2. Installation & Authorization Prior to Installation: • The user must have administrator permissions for the computer to install M.O.L.E.® MAP software. • Verify that no M.O.L.E.® Profilers are attached to your system. (DO NOT connect your M.O.L.E.® Profiler until software installation is complete.) • The first time you run the M.O.L.E.® MAP software on Windows Vista or 7, it MUST be run as an “Administrator” Autorun Install: 1) Insert the CD in the drive and the M.O.L.E.® MAP software autorun menu appears. If the autorun menu does not appear, proceed to Manual Install for instructions. 2) Select the Install Software command button to start the installation. Closely follow the installation instructions for your operating system. • Windows XP • Windows Vista • Windows 7

Manual Install: 1) Insert the CD in the drive. 2) Select Run from the Start menu. 3) Select the Browse command button and navigate to the software CD. Double-click the installation (.EXE) file. 4) Select the OK command button to start the installation. Closely follow the installation instructions for your operating system. • Windows XP • Windows Vista • Windows 7

5.2.1. Windows XP Prior to Installation: • The user must have administrator permissions for the computer to install M.O.L.E.® MAP software. • Verify that no M.O.L.E.® Profilers are attached to your system. (DO NOT connect your M.O.L.E.® Profiler until software installation is complete.) • The first time you run the M.O.L.E.® MAP software on Windows Vista or 7, it MUST be run as an “Administrator” Step 1: Installation Instructions: 1) Select the Install Software button on the Autorun dialog to prepare the software for installation.

2) Select the Next command button to continue the installation process.

3) Review the Licence Agreement. 4) Select the Accept option and the Next command button to continue. 5) Select your Application and the Next command button to continue.

6) Select the Install command button to install the program. 7) Select the Install command button to install the USB drivers so the software can communicate with the M.O.L.E.® Profiler.

8) Once the USB drivers are installed the a message box prompts the user to decide if they would like to restart the computer now. If Yes is selected, the software installation will continue and the computer will be restarted. If No is selected, the user will need to restart the computer before the software can communicate with the M.O.L.E.® Profiler. 9) To complete the installation, select the Finish command button.

Install complete. An Users Help System icon appears on desktop. Step 2: Starting the Software: Prior to starting, click the README icon from the M.O.L.E.® MAP program sub-menu to read the latest release notes. After the software is installed, start the software program by double-clicking the M.O.L.E.® MAP icon from the desktop. Once the software installation and is running correctly, it is important to start the software and configure the software to communicate with the M.O.L.E. Profiler. Refer to topic Basics>Setup for more information. Step 3: Software Authorization: The software is a fully functional 30-day trial version that can be authorized at any time. Once the trial period is over, the user cannot access the software until it is authorized.

A Software Unlock Key can be obtained via the web or using the contact information supplied on the dialog box, contact ECD. To Web Authorize: 1) On the File menu, click Preferences, and then click the Misc tab. 2) In the Authorization section, click the Authorize command button and the Authorization dialog box appears. 3) Enter the required information on the M.O.L.E.® MAP Software Authorization form.

4) When finished select the Submit button. A confirmation screen appears indicating that the Software Unlock Key has been sent to the email address provided in the form.

5) Enter the 16-digit Software Unlock Key and then the Start MAP command button to complete the software Authorization. If the software is activated at a later time, YOU MUST repeat running it as an administrator as described in Step 2: Starting the Software as the program will not remember it has been activated.

5.2.2. Windows Vista Prior to Installation: • The user must have administrator permissions for the computer to install M.O.L.E.® MAP software. • Verify that no M.O.L.E.® Profilers are attached to your system. (DO NOT connect your M.O.L.E.® Profiler until software installation is complete.) • The first time you run the M.O.L.E.® MAP software on Windows Vista or 7, it MUST be run as an “Administrator” Step 1: Installation Instructions: 1) Select the Install Software button on the Autorun dialog to prepare the software for installation. 2) Select the Next command button to continue the installation process.

6) Select the Install command button to install the program. 7) Select the Allow button to continue.

8) Select the Install command button to install the USB drivers so the software can communicate with the M.O.L.E.® Profiler. 9) To complete the installation, select the Finish command button.

Install complete. A Users Help System icon appears on desktop. Step 2: Starting the Software: The first time you run the M.O.L.E.® MAP software on Windows Vista or 7, it MUST be run as an “Administrator” 1) Right-click the Windows start icon (lower left corner) and select Explore to Open Windows Explorer from the menu.

$2) Navigate to the M.O.L.E.® MAP installation directory. This is typically is C:\ECD\MegamoleMAP. 3) Right-click the MM_MAP218 icon and select Run as administrator from the menu.$

4) Select Allow to allow the operating system to run the software as an administrator. Once the software installation and is running correctly, it is important to start the software and configure the software to communicate with the M.O.L.E. Profiler. Refer to topic Basics>Setup for more information. Step 3: Software Authorization:

The software is a fully functional 30-day trial version that can be authorized at any time. Once the trial period is over, the user cannot access the software until it is authorized. A Software Unlock Key can be obtained via the web or using the contact information supplied on the dialog box, contact ECD. To Web Authorize: 1) On the File menu, click Preferences, and then click the Misc tab. 2) In the Authorization section, click the Authorize command button and the Authorization dialog box appears. 3) Enter the required information on the M.O.L.E.® MAP Software Authorization form.

5.2.3. Windows 7 Prior to Installation: • The user must have administrator permissions for the computer to install M.O.L.E.® MAP software. • Verify that no M.O.L.E.® Profilers are attached to your system. (DO NOT connect your M.O.L.E.® Profiler until software installation is complete.) • The first time you run the M.O.L.E.® MAP software on Windows Vista or 7, it MUST be run as an “Administrator” Step 1: Installation Instructions: 1) Select the Install Software button on the Autorun dialog to prepare the software for installation. 2) Select the Next command button to continue the installation process.

6) Select the Install command button to install the program. 7) Select the Yes command button to continue the installation.

$2) Navigate to the M.O.L.E.® MAP installation directory. This is typically is C:\ECD\MegamoleMAP. 3) Right-click the MM_MAP218 icon and select Run as administrator from the menu.$