Charles Machine Works The 2450GR 2150GR Duo System User Manual

Charles Machine Works Inc, The 2150GR Duo System

2450GR Op Man 11-23-10.pdf

2450GRCMW®Operator’s ManualIssue 1.0 053-xxxxORIGINAL INSTRUCTION
2450GR Operator’s Manual Overview - 1CMWOverviewChapter ContentsSerial Number Location . . . . . . . . . . . . . . . . . . . . . . 2Overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5• Numbered Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview - 2 2450GR Operator’s ManualSerial Number LocationCMWSerial Number LocationRecord serial numbers and date of purchase in spaces provided. Serial numbers are located as shown.Date of manufactureDate of purchase2450GR serial numberAntenna serial numberCart serial number
2450GR Operator’s Manual Overview - 3OverviewCMWOverview 1. Tablet PC2. Cart3. Antenna4. Battery5. Wheel position sensor6. Control unit7. Battery chargerItem Description Notes1. Tablet PC Operates the Scan Acquisition Software and receives data from the control unit. For specific information about the Tablet PC, see the documentation provided by the PC manufacturer.2. Cart Carries GPR components over a variety of terrain. Collapses for easy transport.
Overview - 4 2450GR Operator’s ManualOverviewCMW3. Antenna Digital radar transmitter/receiver that uses two frequencies to detect buried pipes. High frequency (700MHz) has shallow penetration. Best in conditions with good radar conductivity, such as ice, sand, concrete, or rock. Low frequency (250 MHz) has broad, deep penetration. Better in conditions with poor radar conductivity, such as clay, salt, or wet soil.The 2450GR scans and records both frequencies simultaneously at all times. 4. Battery Provides 12V DC to control unit.  Recharge when battery drops below 10V, or as indicated by acquisition software. 5. Wheel position sensorMeasures the distance traveled by the cart. Located in the left rear wheel. 6. Control Unit Receives data from the antenna and the wheel position sensor and translates it to the tablet PC. 7. Battery Charger To recharge battery, connect charger to battery. Allow about 3 hours for battery to charge. Item Description Notes
2450GR Operator’s Manual Overview - 5Intended UseCMWIntended UseThe 2450GR is a ground penetrating radar system that detects metallic and non-metallic pipes and cables buried underground. Following standard radar principles, the 2450GR uses a high performance electromagnetic sensor equipped with electromagnetic transmitters and recievers to identify underground utilities and transmit the location data to a portable computer where specialized software maps the location site. The unit is designed for operation in conditions typically experienced in earth moving and construction work environments. Provisions may be required to operate in extreme temperatures. Use in any other way is considered contrary to the intended use.  The 2450GR should be used with genuine Subsite Electronics components. It should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.Any changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment.This equipment is sensitive to the presence of external electromagnetic fields, which may reduce its performance.About This ManualThis manual contains information for the proper use of this machine. Cross references such as “See page 50” will direct you to detailed procedures.Bulleted ListsBulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.Numbered ListsNumbered lists contain illustration callouts or list steps that must be performed in order.
Overview - 6 2450GR Operator’s ManualComplianceCMWComplianceThis equipment conforms to the following requirements set by EC regulations, including subsequent modifications, and to the legislation set by the member states that implement these regulations:• 1999/5/EC Radio and Telecommunications Terminal Equipment Directive• 2006/95/EC Low Voltage Equipment Directive  FCC ID: ITQ-2450GRIndustry Canada IC: 3598A-2450GRThis equipment complies with part 15 of the FCC rules. Operation is subject to the condition that this device does not cause harmful interference. Changes or modifications not expressly approved by The Charles Machine Works, Inc. could void the user’s authority to operate the equipment. Users of the 2450GR shall supply operational areas to the FCC Office of Engineering and Technology, which shall coordinate this information with the Federal Government through the National Telecommunications and Information Administration. The information provided by the user shall include the name, address, and other pertinent contact information of the user, the desired geographical area(s) of operation, the FCC ID number and other nomenclature of the 2450 GR. The geographical area(s) of operations may be the state(s) or county(ies) in which the equipment will be operated. This material shall be submitted to the following address:Frequency Coordination Branch, OETFederal Communications CommissionAttn: UWB Coordination445 12th Street, SWWashington, D.C. 20554Users of authorized, coordinated 2450 GR systems may transfer them to other qualified users and to different locations upon coordination of change of ownership or location to the FCC and coordination with existing authorized operations. The FCC/NTIA coordination report shall identify those geographical areas within which the operation of a 2450 GR requires additional coordination or within which the operation of a 2450 GR is prohibited. If additional coordination is required for operation within specific geographical areas, a local coordination contact will be provided. Except for operation within these designated areas, once the information requested on the 2450 GR is submitted to the FCC no additional coordination with the FCC is required provided the reported areas of operation do not change. If the area of operation changes, updated information shall be submitted to the FCC following the procedure in paragraph (b) of this section.The coordination of routine UWB operations shall not take longer than 15 days from the receipt of the coordination request by NTIA. Special temporary operations may be handled with an expedited turn-around time when circumstances warrant. The operation of the 2450 GR system in emergency situations involving the safety of life or property may occur without coordination provided a notification procedure, similar to that contained in CFR 47, Section 1.405(a) through (e) is followed by the equipment user.WARNING: this equipment is designed for use in industrial environments (Class A apparatus). This apparatus generate radio interference in residential, commercial and light industry environments and the user may be required to take appropriate countermeasures during operation.
2450GR Operator’s Manual Foreword - 7CMWForewordThis manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Subsite Electronics equipment. Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.If you need a replacement copy, contact your Subsite Electronics dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc.Attn: Marketing DepartmentPO Box 66Perry, OK 73077-0066 USAThe descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Subsite Electronics equipment, see your Subsite Electronics dealer.Thank you for buying and using Subsite Electronics equipment.
Foreword - 8 2450GR Operator’s ManualCMW2450GR Operator’s ManualIssue number 1.0/OM-11/19/10Part number 053-xxxx DRAFT 2Copyright 2010by The Charles Machine Works, Inc., Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Airrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of The Charles Machine Works, Inc. OnGrade is a pending trademark of The Charles Machine Works, Inc.
2450GR Operator’s Manual Contents - 9CMWContentsOverviewmachine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual1Forewordpart number, revision level, and publication date of this manual, and factory contact information7Safetymachine safety alerts and emergency procedures11Controlsmachine controls, gauges, and indicators and how to use them15Preparean overview for completing a job with this machine: planning, setting up, installing product, and restoring the jobsite; with cross references to detailed procedures29Operateinstructions for launching acquisition software, calibrating the system, acquiring scan data, marking objects, and recording target information35Servicehow to clean the unit and replace/recharge the battery as well as details of computer system requirements and software installation instructions41Specificationsdimensional measurements of unit as well as system specifications including antenna performance and scanning speeds45Supportthe warranty policy for this machine, and procedures for obtaining warranty consideration and training49
Contents - 10 2450GR Operator’s ManualCMW
2450GR Operator’s Manual Safety - 11CMWSafetyChapter ContentsGuidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Safety Alert Classifications . . . . . . . . . . . . . . . . . . 13Safety Alerts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety - 12 2450GR Operator’s ManualGuidelinesCMWGuidelinesFollow these guidelines before operating any jobsite equipment:• Complete proper training and read operator’s manual before using equipment.• Contact One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before working. Also contact any utilities that do not participate in the One-Call service. Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite. • Mark jobsite clearly and keep spectators away.• Wear personal protective equipment.• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Subsite Electronics dealer.• Replace missing or damaged safety signs.• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.• Contact your equipment dealer if you have any question about operation, maintenance, or equipment use.
2450GR Operator’s Manual Safety - 13Safety Alert ClassificationsCMWSafety Alert ClassificationsThese classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means.indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.Watch for two other words: NOTICE and IMPORTANT.NOTICE can keep you from doing something that might damage the machine or someone's property. It can also alert you against unsafe practices.IMPORTANT can help you do a better job or make your job easier in some way.
Safety - 14 2450GR Operator’s ManualSafety AlertsCMWSafety AlertsElectric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away.Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment.Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.Incorrect procedures could result in death, injury, or property damage. Learn to use equipment correctly.Moving traffic - hazardous situation. Death or serious injury could result. Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.
2450GR Operator’s Manual Controls - 15CMWControlsChapter ContentsAntenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18• Radar Setup Window  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18• Acquisition Selection Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21• New Acquisition Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23• Acquisition Editing Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25• Marker Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
Controls - 16 2450GR Operator’s ManualAntennaCMWAntenna 1. Antenna lift/lower strap2. Control unit port3. Cart mounting pins4. Antenna centerpoint markerItem Description Notes1. Antenna lift/lower strap Connects to a knob on the top of the cart to lift the antenna off the ground. During operation, disconnect strap from knob so antenna contacts ground.1. Control unit port Connects to the control unit antenna port (ANT 1). 2. Cart mounting straps To connect antenna to cart, align cart with antenna mounts and secure with straps. 3. Antenna centerpoint markerDenotes the centerpoint of the antenna.
2450GR Operator’s Manual Controls - 17Control UnitCMWControl Unit 1. Power supply port (BATTERY)2. Network port (LAN)3. Antenna port (ANT 1)4. Wheel position sensor port (WHEEL)5. Power button.Item Description Notes1. Power supply port  (BATTERY)Connects the control unit to the battery. Blue indicator lights when system is powered by the battery. 2. Network port (LAN) Connects the control unit to the notebook PC.3. Antenna port (ANT 1) Connects the control unit to the antenna.4. Position sensor port (WHEEL)Connects the control unit to the cart wheel position sensor5. Power button To start system, press. To stop system, press again. Blue indicator lights when system is on.
Controls - 18 2450GR Operator’s ManualSoftwareCMWSoftwareAcquisition Setup Window 1. Scan display area2. Advanced settings toggle bar3. System status indicators4. CONFIGURATION button5. Frequency setting buttons6. END PROGRAM button7. SKIP CALIBRATION button8. END CALIBRATION button9. START CALIBRATION buttonItem Description Notes1. Scan display area Displays radar information from the antenna. Measurement scale on the left indicates depth below the surface.
2450GR Operator’s Manual Controls - 19SoftwareCMW2. Advanced settings toggle barTo open the advanced settings window, press the gray bar twice. In this window you can customize the way information is displayed. Wheel Setting•Wheel driven (default): radar acquisition is set using the position sensor. •Auto stacking: Radar acquisition is set using a number you enter. Ground Type•Rough terrain: Select this setting when ground conditions cause excessive vibration. In this mode, radar data is temporarily saved on an external device during the acquisition phase. •Device: Select the computer port the external device is connected to.Measure Unit: Select standard or metric measurement units.Swap Axis: Select m or nsec to modify the vertical scale of the radar map.Background Removal: Select this option to viewed radar maps with or without the Clear_x application. Gain Application: Select this option to view the real time radar map with or without gain applied.Language: Select to view the software interface in Italian or English. 3. System status indicatorsIndicators for radar, battery, acquisition speed, and acquired sweeps light when active. 4. CONFIGURATION button5. Frequency setting buttonsSelect shallow (high frequency, 700MHz)Select deep (low frequency, 250 MHz)The 2450GR transmits, receives, and records both frequencies at all times. Use this button to view low, high, or both frequencies while scanning.  6. END PROGRAM To exit Acquisition Software, press. Item Description Notes
Controls - 20 2450GR Operator’s ManualSoftwareCMW7. SKIP CALIBRATION To bypass calibration, press. If you skip calibration, you will only be able to view pre-existing radar maps.8. END CALIBRATION To stop calibrating parameters, press.9. START CALIBRATION To start calibrating parameters, press.  Calibrate the 2450GR any time ground conditions change: ie, from asphalt to concrete, or from concrete to grass.10. Palette selection button To select color and resolution for viewing radar maps, press, then select the desired palette.11. Zoom button To make the radar map larger, press. Item Description Notes
2450GR Operator’s Manual Controls - 21SoftwareCMWAcquisition Selection Window 1. File display window2. REVIEW ACQUISITION button3. RENAME ACQUISITION button4. DELETE ACQUISITION button5. NEW ACQUISITION button6. RESUME LAST ACQUISITION button7. BACK TO SETUP button8. EXIT PROGRAM buttonItem Description Notes1. File display window Displays a list of acquisitions saved at C:\2450GR\mission\directory.2. REVIEW ACQUISITION buttonTo review a saved acquisition, select file in display window, then press. 3. RENAME ACQUISITION buttonTo rename a saved acquisition, select file in display window, then press. Enter new name in text box.4. DELETE ACQUISITION buttonTo delete a saved acquisition, select file in display window, then press.
Controls - 22 2450GR Operator’s ManualSoftwareCMW5. NEW ACQUISITION buttonTo save a new acquisition, enter a name in the text box and press. The New Acquisition Window will open.Files are saved at c:\2450GR\mission\directory6. RESUME LAST ACQUISITION buttonTo continue scanning and save the data to the last acquisition, select file in display window, then press.7. BACK TO SETUP buttonPress to open the Acquisition Setup Window and recalibrate the 2450GR.Calibrate the 2450GR any time ground conditions change: ie, from asphalt to concrete, or from concrete to grass.8. EXIT PROGRAM button To close the software, press.Item Description Notes
2450GR Operator’s Manual Controls - 23SoftwareCMWNew Acquisition Window 1. Scan display window2. Contrast setting3. Edit Parameters4. Notes5. END ACQUISITION button6. SAVE SCAN button7. STOP SCAN button8. START SCAN buttonItem Description Notes1. Scan Display Window Displays real time ground penetrating radar image. Also displays survey name, scan number, and distance traveled.2. Contrast setting windowTo increase or decrease radar map contrast, press, then select the desired setting.3. Edit Parameters windowPress to open the Edit Parameters window.4. Notes window To enter notes, press, then type into the text box.
Controls - 24 2450GR Operator’s ManualSoftwareCMW5. END ACQUISITION buttonTo end the current acquisition, press.6. SAVE SCAN button To save scan, press. 7. STOP SCAN button To stop scanning, press.8. START SCAN button To begin displaying scanned radar image, press. The Acquisition Editing Window will open. Item Description Notes
2450GR Operator’s Manual Controls - 25SoftwareCMWAcquisition Editing Window 1. Radar map display2. UP / DOWN buttons3. MARK / UNMARK buttons4. Distance display5. END EDITING button6. PRINT button 7. - / File Name / + buttons8. Directional arrow buttonsItem Description Notes1. Radar map display Displays real time ground penetrating radar image. Also displays survey name, scan number, depth, and distance traveled.2. UP / DOWN buttons To move the cursor up, press UP.To move the cursor down, press DOWN.
Controls - 26 2450GR Operator’s ManualSoftwareCMW3. MARK / UNMARK buttonsTo mark an image on the radar map, position cursor and press MARK. The Mark Window will open.To remove a previously placed mark, position cursor and press UNMARK.4. Distance display Displays distance traveled from starting point. Displays object depth of detected object.5. END EDITING button To close the Acquisition Editing window, press. 6. PRINT button To print radar map with information, press. 7. - / File Name / + To select and load previous scans in a survey, press -.To go to a particular scan, press the arrow and select. To select and load subsequent scans in a survey, press +.8. Directional arrow buttonsTo move the review line about 20” (50 cm) to the left, press <<.To move the review line about 1” (2.5 cm) to the left, press <.To move the review line about 1” (2.5 cm) to the right, press >To move the review line about 20” (50 cm) to the right, press >>.On touch sensitive tablet PCs, you may reposition the review line by tapping the screen.Item Description Notes
2450GR Operator’s Manual Controls - 27SoftwareCMWMark Window 1. Gas pipe button2. Traffic control cable button3. Electrical cable button4. Street light cable button5. Phone cable button6. Sewer pipe button7. Water pipe button8. Unknown object marker9. CANCEL button10. FITTING button11. GROUND TRUTH SKETCH buttonNOTICE: The 2450GR can not identify types of pipe or cable. Find this information from other sources, such as opening manholes or consulting technical maps.Item Description Notes1. Gas pipe button To mark a radar image as a gas pipe, press.2. Traffic cable button To mark a radar image as a traffic cable, press.3. Electrical cable button To mark a radar image as an electrical cable, press.4. Street light cable button To mark a radar image as a street light, press.
Controls - 28 2450GR Operator’s ManualSoftwareCMW5. Phone cable button To mark a radar image as a phone cable, press.6. Sewer pipe button To mark a radar image as a sewer pipe, press.7. Water pipe button To mark a radar image as a water pipe, press.8. Unknown object button To mark a radar image as an unknown object, press.9. CANCEL button To exit the Mark Window without selecting a marker, press.10. FITTING button Press to open a window to enter formulated depth of a pipe or cable. Use the UP and DOWN button to adjust the white-line curve to the shape of the hyperbola.11. GROUND TRUTH SKETCH buttonPress to open a window to enter exact depth of a pipe or cable.Use when information is available from another source, such as technical maps or actual measurement.Item Description Notes
2450GR Operator’s Manual Prepare - 29CMWPrepareChapter ContentsSurvey the Site  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30• Inspect Visually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30• Acquire Utility Maps  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30Setup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Check Battery Status . . . . . . . . . . . . . . . . . . . . . . . 33• Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33• Tablet PC  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
Prepare - 30 2450GR Operator’s ManualSurvey the SiteCMWSurvey the SiteConsider the following when preparing to work at a survey site:• Gain permission to access pedestrian zones, interrupt traffic flow, etc.• Determine site accessibility.• Determine space available for cart.• Observe traffic levels.• Observe presence of parked cars.• Observe presence of architectural obstacles.Inspect VisuallyMake a visual check of the site for signs of buried cables such as:• recent trenching• buried cable markers• overhead lines that run down the pole and underground• gas meters• valve sights• drains or manhole coversAcquire Utility MapsVarious companies produce technical maps of existing utilities. While some maps may be very generic, they are an important tool for gathering and interpreting data at the survey site. The maps provide general schematics of the type and position of the utilities managed or constructed by those companies. Request maps by contacting the utility’s cartographic or planning office. Specify the street names and areas of interest. Request maps well in advance of the actual survey. Types of utilities to consider are:• public street lighting• low, medium and high voltage electric cables• water supply• gas• telephone cables• sewers
2450GR Operator’s Manual Prepare - 31SetupCMWSetup1. To open cart, remove pin (1), rotate handle (2) to upright position, and insert pin into slot.2. To adjust height, pull knob (1) and raise or lower the handle (2) to desired height. Release knob to engage pin.
Prepare - 32 2450GR Operator’s ManualSetupCMW3. To attach computer to cart, align velcro strips on bottom of computer with velcro strips on cart. 4. Connect network cable from control unit to computer. 5. To lower antenna into scan position, pull rubber keeper (1) until it is free from pin (2).
2450GR Operator’s Manual Prepare - 33Check Battery StatusCMWCheck Battery StatusControl UnitCheck battery status before each use, after each battery change, and as desired during operation. In normal conditions, battery lasts about 12 hours.To check1. Connect control unit to battery.2. Check battery status: Control Unit If battery has greater than 10V, indicator on control unit will light. Software Check battery status indicator.  • If indicator is green, battery is fully charged.• If indicator is yellow, battery is semi-charged.• If indicator is red, battery needs recharged.• If indicator is not lit, check the cable for a good connection or recharge the battery.To recharge batteryIf the battery runs down, 1. Shutdown unit. 2. Connect another battery. 3. Restart the system. Connect the discharged battery to the battery charger. It takes about 3 hours to recharge the battery.   Tablet PCCheck battery status before each use and after each battery change. See PC manufacturer’s instructions for more information.
Prepare - 34 2450GR Operator’s ManualCheck Battery StatusCMW
2450GR Operator’s Manual Operation - 35CMWOperationChapter ContentsSetup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36• Launch Acquisition Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36• Calibrate System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37• Acquire Scan Data  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37• Mark Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38• Record Target Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39Troubleshoot Error Messages . . . . . . . . . . . . . . . . 40
Operation - 36 2450GR Operator’s ManualSetupCMWSetupPosition 2450GR at jobsite and release  rubber keeper to lower antenna to ground.   Launch Acquisition SoftwareThe 2450GR software allows scan data to be acquired, saved, and viewed directly in the field. 1. Set the control unit power switch to ON.2. Turn on the tablet PC. (See manufacturer’s instructions for more information.)3. Click the 2450GR icon to launch the software. 4. Monitor progress of software self-tests. If one or more self tests fail: • Check that the control unit power switch is set to the ON position. • Verify that the 2450GR battery is fully charged. • Verify that the tablet PC battery is fully charged. (See manufacturer’s instructions for more information.)• Check all cable connections. Calibrate SystemIMPORTANT: For an accurate survey, calibrate the system at the start of a scan and any time ground conditions change, for example, when moving from grass to concrete, or from concrete to asphalt.To calibrate, open the Radar Setup Window is open: 1. Press START CALIBRATION.2. Push the cart a short distance, 10-15 ft (3-5 m). The unit will calibrate and automatically save the processing parameters and open the Acquisition Selection Window. 3. Enter a job name in the text window and press NEW ACQUISITION.To skip calibration, press SKIP CALIBRATION. Note: If you skip calibration, you will only be able to view pre-existing acquisition maps. IMPORTANT: Once a new survey is named a data file is created and saved in the C:\2450GR\mission directory. All files containing acquired data will be stored in this directory.
2450GR Operator’s Manual Operation - 37ScanCMWScanAcquire Scan Data   Ensure that the New Acquisition Window is open. 1. Press START SCAN and push or pull the cart to acquire survey data.2. A radar map will appear on the computer display.  Select Shallow, Deep, or Dual to set frequency viewing preference.     3. Watch radar map for signs of buried objects, which appear as hyperbolas on the radar map. Note: The 2450GR can be either pulled or pushed to acquire survey data; however, the entire acquisition must be conducted in the same direction. Follow a grid pattern to scan the survey area.  Note: The manufacturer recommends viewing dual frequencies to best detect buried objects.
Operation - 38 2450GR Operator’s ManualScanCMWMark Objects1. When a hyperbola (1) is appears , move the cart in the opposite direction. A vertical white line (2) will display on the radar map. Move the cart until the white line is in the center of the hyperbola.   2. Mark the ground: Use spray paint to mark the location on the ground (shown). A red arrow on the side of the antenna corresponds to the white line on the radar map.  3. Mark the acquisition map: • Using the Up/Down buttons (4), position the red horizontal cursor (3) at the top of the hyperbola. • Press the MARK button (5) to open the Mark Window.  (See next page.)
2450GR Operator’s Manual Operation - 39ScanCMWRecord Target InformationRecord target information during a survey, or at a later time. See “Acquisition Editing Window” on page 25.1. Press the FITTING button (2), then Use the UP and DOWN buttons (3) to adjust the curve to match the hyperbolas. This sets the correct propagation speed to accurately calculate object depth. 2. Select an icon to label the type of pipe you suspect.  3. Press GROUND TRUTH SKETCH (1) to note exact depth of cable or pipe, if known. This information is obtained from outside sources such as technical maps, by opening manhole covers, or by potholing.4. To continue scanning, move 2450GR in original direction. IMPORTANT: The GPR system does not identify what type of pipe or cable is buried. This information can be determined from opening manholes or consulting technical maps.
Operation - 40 2450GR Operator’s ManualScanCMWTroubleshoot Error MessagesMessage Description/SolutionNetwork error. Retry or check hardware! Check that the network cable is connected properly to the PC and the control unit. Restart the program.New depth must be >0. Please insert new value to continue.New depth must be >0. Unable to set the depth.New depth missing. Please insert value to continue.Select a new value for the depth of the identified pipe.Warning. Unable to print on the selected printer Check that the printer is switched on and connected to the computer.Unable to review: calibration file has been lost. The calibration files for the selected survey have been deleted. To be able to see the data, the Igr.bkg and Igr.stc files have to be copies from the main program directory (C:\2150GR) into the survey directory.Unable to review: mark file has been lost. A system file has been deleted, making it impossible to review the selected acquisition.Unable to mark: marker already present at this distance!You have tried to mark an object in a point that already contains one. Select a new point.Gain calibration has been skipped (or lost). Calibrate gain to proceedUnavailable: gain calibration has been skipped (or lost).Unavailable: gain calibration has changed.Perform calibration to acquire data. Unavailable: directory has been lost. The last acquisition cannot be recovered. Select a new acquisition.
2450GR Operator’s Manual Service - 41CMWServiceChapter ContentsAs Needed   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42• Clean 2450GR  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  42• Replace detector battery   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  42Load Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43• System Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  43• Install Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  43• Set IP Address  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  43
Service - 42 2450GR Operator’s ManualAs NeededCMWAs NeededClean 2450GR Use a damp cloth to clean the 2450GR. Charge BatteryCharge battery when software indicator shows that power is low.  IMPORTANT: • Before cleaning any external parts of the 2150GR, make sure all cables have been disconnected, including the power supply cable. • Make sure that cloth is not too wet to avoid any damage to the electrical components of the equipment.• Do not use solvents or abrasive detergents.• Do not apply liquid directly to the electrical contacts of the various connectors.
2450GR Operator’s Manual Service - 43As NeededCMWLoad SoftwareSystem RequirementsSubsite Electronics recommends the Xplore tablet PC for optimum data processing with the 2450GR Ground Penetrating Radar unit. If you decide to use a different PC it must have the following: • Pentium processor > 1/5 GHz or Centrino > 900 Hz• Ethernet 100 Mbps card• Monitor resolution (color) > 800 x 600• Windows 2000 Professional (Service Pack 4) or XP Professional operating system• HDD > 6 G, shock-proof mounted on a gel support or equivalent• No firewall software protecting data exchanged on the Internet• CD drive and/or floppy• Weather resistant (>=IP54)Install SoftwareThe tablet PC shipped with the 2450GR is already configured with acquisition software. If it is necessary to reinstall the software, follow the steps below:1. Insert USB flash drive into computer USB port.2. Open USB port directory to view files stored on flash drive.3. Locate and open the file 2450GRDuo.msi.4. Follow the on-screen cues and select a TYPICAL installation. 5. When installation is complete, follow the on-screen cues and click the FINISH button. Set IP Address1. Navigate to the computer’s network connection setting window. 2. Disable any wireless connections already connected. 3. Navigate to the Ethernet connection properties window and enter the following information for the Internet Protocol (TCP/IP) setting: IP address: 192.168.200.150Subnet mask: 255.255.255.04. Follow the cues to save new settings and to exit the settings window. 5. Restart the computer.
Service - 44 2450GR Operator’s ManualAs NeededCMW
2450GR Operator’s Manual Specifications - 452450GRCMWSpecifications2450GRSpecifications are general and subject to change without notice. If exact measurements are required, equipment should be weighed and measured. Dimensions U.S. MetricL, overall length, handle extended fully 40.0 in 1016 mmLength, handle collapsed, travel position 40.0 in 1016 mmL2, wheel baseH1, height from ground to handle extended fully 40.0 1016 mmH2, height handle folded 20.5 521 mmW, width 21 in 533 mmWeight, without PC 68.6 lb 31.1 kgBatteryType: 12V sealed lead acid, 12AHLife: >10 hours
Specifications - 46 2450GR Operator’s Manual2450GRCMW                 Antenna Performance U.S. MetricAntenna technology: ultra-wide band, ground coupled, shielded dipole.250 MHz:         typical range 0.6-8.2 ft 0.2-2.5 m        maximum range 0.6-19.7 ft 0.2-6.0 m700 MHz:        typical range 0.32-4.9 ft 0.1-1.5 m        maximum range 0.32-19.7 ft 0.1-8.2 m Dual Frequency        typical range 0.32-8.2 ft 0.1-2.5 m        maximum range 0.32-19.7 ft 0.1-6.0 mSystem U.S. MetricSurvey path width 19.7 in 500 mmRecording channels 2 2Transmitting frequency 200 kHz 200 kHzTypical antenna frequency 250 and 700 MHzTypical collection speed (scans/second) 100Typical collection speed at 2-in (5 cm) sampling interval 5.6 mph 9km/hData storage laptop w/harddriveMaximum profile length virtually unlimited
2450GR Operator’s Manual Specifications - 472450GRCMW      SoftwareDisplay mode grayscale/color Zoom up to 4xStored data format raw data (for further data analysis)Setting of GPR propagation velocity (to get accurate evaluation of depth of detected targets)ground truth or hyperbola fitting methodsReading of pipe position/depth software cursorSystem output printable annotated radar mapDiagnostic radar and power supply status, excessive speed, data lossLanguages English, French, German, Spanish, Italian, Portuguese, ChineseData collection type Parallel profile lines, perpendicular to the expected orientation of utilitiesReading of pipe position/depth software cursor
Specifications - 48 2450GR Operator’s Manual2450GRCMW
2450GR Operator’s Manual Support - 49ProcedureCMWSupportProcedureNotify your dealer immediately of any malfunction or failure of Ditch Witch Subsite Electronics equipment. Always give model, serial number, and approximate date of your equipment purchase. This information should be recorded and placed on file by the owner at the time of purchase.Return damaged unit to dealer for inspection and warranty consideration if in warranty time frame.All repairs must be done by an authorized Ditch Witch Subsite Electronics repair facility. Repairs done elsewhere will void warranty consideration.ResourcesPublicationsContact your Ditch Witch Subsite Electronics dealer for publications and videos covering safety, operation, service, and repair of your equipment.TrainingFor information about on-site, individualized training, contact your Ditch Witch Subsite Electronics dealer.
Warranty - 50 2450GR Operator’s ManualDitch Witch ElectronicsSubsite Electronics Limited Product Warranty PolicyCMWWarrantyDitch Witch ElectronicsSubsite Electronics Limited Product Warranty PolicyWarranty PeriodsNew ProductA twelve-month period starts on the date of delivery to the end user: All Trackers, Remote Displays, Transmitters, Receivers, Radars, and Fault Finders   A six-month period starts on the date of delivery to the end user:All Directional Beacons and Locate BeaconsA three-month period starts on the date of delivery to the end user:All Accessories: cables, clamps, canoes, bags, and adapters Used Product (Cosmetics)A three-month warranty starts on the date of delivery to the end user on used and refurbished products sold from Ditch Witch ElectronicsSubsite Electronics dealers. Used products are non-returnable.Service and RepairA one-month warranty on labor starts on the date the unit is repaired, and a three-month warranty on parts starts on the date the unit is repaired for all products.Extended WarrantyThe extended warranty may be purchased at the time the equipment is sold or anytime within the original warranty period. The extension is for an additional twelve or twenty-four months, depending on extended warranty purchased, for a total coverage of twenty-four to thirty-six months. Exclusions: All Beacons and accessories.
2450GR Operator’s Manual Warranty - 51Ditch Witch ElectronicsSubsite Electronics Limited Product Warranty PolicyCMWDetails and Exclusions• The warranty includes only Ditch Witch Electronics Subsite Electronics products and accessories that are manufactured and distributed by dealers of Ditch Witch Electronics.Subsite Electronics. The warranty compensates on defects in material or workmanship.• Defects will be determined through inspection by a Ditch Witch Electronics Subsite Electronics authorized repair centers. Original purchaser must make the defective item available for inspection within 30 days of the date the part fails.• The warranty is limited to replacement of the defective part. The replacement part may be new or remanufactured. Repair or installation of defective part will be at no charge when product or item is delivered to a Ditch Witch Electronics Subsite Electronics authorized repair center. The product or item will be returned at no charge for return freight.• The warranty periods do not represent the useful life of Ditch Witch Electronics Subsite Electronics products and accessories.• If Ditch Witch Electronics Subsite Electronics products are purchased for commercial purposes, as defined by the commerical code, no warranties extend beyond the specific terms set forth in this limited warranty. All other provisions of this limited warranty apply, including the duties imposed.•Ditch Witch Electronics Subsite Electronics products have been tested to deliver acceptable performance in most conditions.• This limited warranty applies to the original purchaser only. Some states or jurisdictions do not allow exclusion or limitation of incidental or consequential damages, so above limitations may not apply. This limited warranty gives original purchaser specific rights that vary from state to state or jurisdiction to jurisdiction.• Each serial-numbered piece of equipment must be registered by the selling dealer to determine the warranty start date. • When registration is not received, the shipping date from the manufacturer is used to establish the warranty period start date. • Product inspection and estimates may require that the unit be disassembled and tested.• Out-of-warranty inspection costs include labor accrued at the full labor rate plus return freight.• Approved out-of-warranty repair costs include parts, labor accrued at full labor rate, plus return freight.Revision G, December 2007
Warranty - 52 2450GR Operator’s ManualDitch Witch ElectronicsSubsite Electronics Limited Product Warranty PolicyCMW

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