Blum Novotest TCA Measuring Probe User Manual 306000011S EN V3

Blum Novotest GmbH Measuring Probe 306000011S EN V3

UserMan

TC60 | TC63-30 Touch probe focus on productivity – Workpiece measurement Radio transmission Multidirectional Wear-free measuring mechanism Modular system Batch- & mass production Contour measurement Axes compensation Operating instructions English Type P03.6000-010 | P03.6300-010
 by Blum-Novotest 2010 3 Content 1. Safety Rules .................................................. 4 2. System Overview .............................................. 5 2.1 Display Elements................................................................................................... 5 2.2 Tool Holder ............................................................................................................ 7 2.3 Technical Data ..................................................................................................... 8 2.4 Complete System................................................................................................. 9 3. Mounting and Commissioning ................................... 10 3.1 Batterie einsetzen / wechseln .......................................................................... 10 3.2 Mounting of the Tool Holder ............................................................................ 11 3.3 Mounting of the TC76-T ..................................................................................... 12 3.4 Mounting of the Stylus ....................................................................................... 13 3.5 Cranked Styli (TC63-30/TC76)........................................................................... 14 3.6 Display Basic Adjustments ................................................................................ 15 3.7 Programming of the Basic Adjustments ......................................................... 16 3.8 Probe Pairing....................................................................................................... 18 3.9 Switch-on Probe (via radio receiver) ............................................................. 18 4. Maintenance ................................................ 18 4.1 Cleaning of the transparent ring..................................................................... 18 4.2 Exchange of External Bellows .......................................................................... 19 5. Trouble Shooting ............................................. 21 6. Order Numbers .............................................. 22 7. Shipping Instructions / Storage .................................. 25 8. Radio Approval .............................................. 26  Installation instructions radio receiver RC66 (P03.6600-000.011)  Installation instructions interface IF59-A2 (P03.5900-000.011)  Programming instructions Blum measuring cycles (P03.8000-031.305L/360L) P03.6000-000.011S 306000011S_EN.docx 02.05.2011 version: V1A Original operating instructions Subject to technical change without any notice
Safety Rules 4  by Blum-Novotest 2010 Zeichenerklärung: CAUTION Important advice for appliance protection  Advice to secondary literature  Additional advice LED shines LED flashes Green Red Blue Orange Violet Abbreviations: BTH Blum Tool Holder Md Tightening Torque LF: Low Force 1. Safety Rules CAUTION Important advice for appliance protection: • Handle probe like a precision tool. • Keep the probe clean. • Mount the probe in assigned tool holders only. • Battery: Please insert before operating! • Protect the probe by using programmed maximum travel. • Ensure that adequate safety regulations as well as safety interlockings are kept. • Damaged styli are not reusable. GN GN GN VT OG BU RD
System Overview  by Blum-Novotest 2010 5 2. System Overview 2.1 Description Fig. 2.1 (1) Shaft for tool holder BTH (2) Centering screws (3) Battery cover (4) Battery (5) Hall sensor MODE (6) Hall sensor SET (7) LED Status 3 pcs. (8) Measuring mechanism (9) Stylus (10) Pin hole 2.2 Display Elements Colour LED Status (7) Standby Stylus initial position Stylus deflected Stylus initial position - battery low Stylus deflected - battery low Battery low Fig. 2.2 12345687910GN GN GN GN GN BU GN BU RD RD RD RD RD BU BU RD RD
System Overview 6  by Blum-Novotest 2010 Fig. 2.3 Stylus length (mm) Max. deflection X/Y (mm) TC60 TC63-30/ TC76 30 14 12 50 19 17 75 26 24 100 32 30 150 44 200 57 Tab. 2.1 Ø28Ø63TC60TC63-30ZX/YZX/Y10100L15°24LØ28Ø6324113Ø25TC76-TTC63-30L515°
System Overview  by Blum-Novotest 2010 7 2.3 Tool Holder Type L Order number System BTH 50(TC60/63-30) HSK-A 40 57 P03.8000-035.140A HSK-A 50 63 P03.8000-035.150A HSK-A 63 50 P03.8000-035.163A HSK-A 80 55 P03.8000-035.180A HSK-A 100 60 P03.8000-035.100A HSK-E 40 57 P03.8000-035.140E HSK-E 50 63 P03.8000-035.150E HSK-E 63 50 P03.8000-035.163E SK 30 60 P03.8000-035.230 SK 40 50 P03.8000-035.240 SK 50 24 P03.8000-035.250 MAS-BT 30 50 P03.8000-035.330 MAS-BT 40 50 P03.8000-035.340 MAS-BT 50 40 P03.8000-035.350 Tab. 2.2 CAUTION Coolant Pls. use coolant pipe for tool holder HSK for machining centers with internal coolant supply. Type System BTH 50 HSK 25 P03.8000-035.125K HSK 32 P03.8000-035.132K HSK 40 P03.8000-035.140K HSK 50 P03.8000-035.150K HSK 63 P03.8000-035.163K HSK 80 P03.8000-035.180K HSK 100 P03.8000-035.100K Tab. 2.3 L
System Overview 8  by Blum-Novotest 2010 2.4 Technical Data TC60 TC63-30 / TC76-T Approach direction ± X, ±Y, -Z ± X, ±Y, ±Za Measuring force XY-direction 2 N** 1,3 N*** Measuring force Z-direction 7 N 5,9 N Max. deflection XY ± 15° ± 15° Max. deflection Z 10 mm 5 mm Trigger point XY ---- ---- Trigger point Z ---- ---- Max. acceleration 50 m/s2 50 m/s2**** Repeatability** 1 µm 2σ 1 µm 2σ Max. probing speed 3 m/min 2 m/min Weight 970 g 680 g (TC63-30) Protection class IP 68 Signal transmission Funk Frequency band 2,4000 – 2,4835 GHz Transmission power 0 dBm Operating range 15 m Battery life Ultralife Lithium 6LR61 (9V) Tool holder HSK–SK-BT BTH 50 Storage temperature -20 °C ... +70 °C Operating temperature +5 °C ... +50 °C ** Stylus L=50 mm *** Stylus L=30 mm **** with accessories (e.g. extension, angle): max. acceleration 10 m/s2 a) see chap.3.5 LF: Low Force Tab. 2.4
System Overview  by Blum-Novotest 2010 9 2.5 Complete System Fig. 2.4 RC66: ⇒ switch ON/OFF via radio signal ⇒ signal transmission for TC series  Installation instructions RC66 (P03.6600-000.011)  Installation instructions IF59-A2 (P03.5900-000.011) RC66TC60IF59 - A2Z-NanoAuxTC63-30
Mounting and Commissioning 10  by Blum-Novotest 2010 3. Mounting and Commissioning 3.1 Batterie einsetzen / wechseln Empfohlener Batterietyp: Type Ultralife Lithium U9VL-J mAh 1200 Contin. operation ca. xxx h 5% Use ca. xxx Tage Standby ca. xxx Tage Order number 980702003  Dispose batteries acc. to legal requirements. CAUTION Risk of short-circuit Be careful to correct position of gasket. Keep battery space clean and dry. 1. Clean probe carefully and remove battery cover 2. Exchange battery - take care of polarity! 3. Install battery cover straight (check O-Ring and grease if necessary) 4. Automatic display of the basic adjustments (chap. 3.6) Fig. 3.1
Mounting and Commissioning  by Blum-Novotest 2010 11 3.2 Mounting of the Tool Holder 1. Insert probe into tool holder (System BTH 50) 2. Tighten screw slightly only 3. Mount stylus (see chap. 3.4) 4. Insert probe into spindle 5. Turn probe by 360° 6. Observe display of run-out – stylus is not allowed to be deflected. 7. Adjust concentricity by crosswise loosening and tightening of the opposite center screws (4 internal hexagon screws 2 mm) - Md < 2 Nm Run-Out: < 10 µm 8. Tighten holding screw (Md = 12 Nm) 9. Carry out calibration cycle TC60/TC63-30: 2 mm Md < 2 Nm Fig. 3.2
Mounting and Commissioning 12  by Blum-Novotest 2010 3.3 Mounting of the TC76-T Md = 10 Nm Fig. 3.3 (C) hook wrench (scope of delivery)  Mounting of the extension / angle: see referring data sheet
Mounting and Commissioning  by Blum-Novotest 2010 13 3.4 Mounting of the Stylus CAUTION Damage of the measuring mechanism • TC60: When mounting the stylus into the probe, it is absolutely necessary to lock the probe with the mounting tool B to avoid torsion of the measuring mechanism. • TC63-30 / TC76: When mounting the stylus into the probe, it is absolutely necessary to use the interlocking disk (A) (backlash-free). Pls. take care of the orientation of the interlocking disk (A) (top side = top) • Calibrate probe after mounting of stylus! • Damaged styli are not reusable! TC60 TC63-30 Fig. 3.4 (A) interlocking disk (scope of delivery) (B) mounting tool (scope of delivery) 1,5 mm Md = 1 Nm
Mounting and Commissioning 14  by Blum-Novotest 2010 3.5 Cranked Styli (TC63-30/TC76) CAUTION Damage of the measuring mechanism Pay attention to area of operation and max. overtravel Fig. 3.5 Fig. 3.6 Fig. 3.7 Fig. 3.8 XYZZ+CRP
Mounting and Commissioning  by Blum-Novotest 2010 15 3.6 Display Basic Adjustments 1. Remove battery 2. Insert battery MODE SET Transmission mode Normal* (3x MODE – SET) Robust Fast Switch-on time Fast (3x MODE – SET) Normal* Slow Battery capacity O.K. (3x MODE – SET) low Battery low * Standard RD GN BU RD GN BU OG BU RD GN RD Wait 30 sec. 3. Automatic display of the basic adjustments: First colour: MODE Second colour: SET RD
Mounting and Commissioning 16  by Blum-Novotest 2010 3.7 Programming of the Basic Adjustments In this mode the basic adjustments can be set. 1. Remove Battery 2. Insert Battery 3. Activate programming mode (Polarity!) during display phase (MODE): 4. Change adjustments (SET) 5. Menu change (MODE) hold magnetic pin hold magnetic pin on inscription SET on inscription MODE wait 30 sec.
Mounting and Commissioning  by Blum-Novotest 2010 17 Activate programming sequence: MODE SET Transmission Mode Normal • standard adjustment Robust • ambient conditions with radio interferences • high chip pollution Fast • fast measuring speeds • interference-free ambient conditions Switch-on time Fast • fast switch-on time • setting decreases battery life Normal • normal switch-on time • standard setting Slow • low switch-on time • setting increases battery life • not suitable for switch on/of impulse controlled Automatic display of the basic adjustments Standby RD GN BU OG BU RD GN RD
Maintenance 18  by Blum-Novotest 2010 3.8 Probe Pairing  Installation instructions IF59-A2 (P03.5900-000.011) 3.9 Switch-on Probe (via radio receiver) Optical by e.g. M-Code  Installation instructions RC66 (P03.6600-000.011)  Installation instructions IF59-A2 (P03.5900-000.011) 4. Maintenance  • The probe needs minimum maintenance only • Keep the glass ring clean • Check bellows for damages 4.1 Cleaning of the transparent ring  Please do always use mild detergents (e.g. neutral soap solution or diluted washing-up liquid) for cleaning of the transparent ring. Please do always use a soft, clean cloth to clean. CAUTION Damage of the transparent ring Please, do not use any detergents containing acetone, alcohol, cleaning benzine or solvent! They can damage the transparent ring. Please, do not use any detergents containing abrasive substances (e.g. scouring powder or cleansing milk. They can damage the transparent ring!
Maintenance  by Blum-Novotest 2010 19 4.2 Exchange of External Bellows CAUTION It is not allowed to exchange the internal bellows! In case that it should be damaged, please send probe for repair. Damage of the measuring system The measuring system is not allowed to be twisted! TC76-LF (low force): The bellows is allowed to be exchanged by Blum-Novotest only! 1. Clean probe and remove stylus if necessary (chap.3.4), while using the interlocking disk (A) resp. mounting tool (B). 2. Remove front ring (16) with mounting tool (B). 3. Remove external bellows carefully (13), without twisting the measuring mechanism (10). 4. Grease new bellows (13) at the contact surface to the groove slightly (grease: ISOFLEX TOPAS NB 52 or STABURAGS NBU30). 5. Install new bellows (13), without twisting the measuring mechanism. The bellows must click to the groove on the measuring system. Please take care of plane supporting surface of the bellows. 6. Install front ring (mounting tool (B)). 7. Mount stylus while using the interlocking disk (A) resp. mounting tool (B). 8. Carry out calibration cycle.
Maintenance 20  by Blum-Novotest 2010 Fig. 4.1 TC60 Fig. 4.2 TC63-30 / TC76 (10) Measuring mechanism (14) Centering ring (10a) Groove (15) Internal bellows (13) External bellows (16) Front ring
Trouble Shooting  by Blum-Novotest 2010 21 5. Trouble Shooting Error Possible cause Countermeasures LED Status flashes resp. LED light unsteady Battery is low Check batteries and exchange them if possible LED Status shines red Battery is weak Exchange batteries LED Status changes from green to violet while inserting the batteries without deflecting the stylus resp. LED Status flashes red Control sends signal „deflected“ without deflecting the stylus No pressure com-pensation after transport by airfreight Provide pressure compensation: 1. Remove cover from battery box 2. Loosen thread pin (3a), approx. 2 revolutions 3. Deflect stylus shortly in Z-direction, wait for approx. 1 minute 4. Then tighten thread pin again 5. Fit battery box cover precisely and mount it No activation of the probe is possible Battery is empty Insert new batteries Probe is outside of the transmission range Check transmission range between RC66 and TC60 Check adjustment of transmission power (TC60 and IF59-A2) No pairing of the probe on IF59-A2 Check pairing LED Status flashes white Probe is outside of the transmission range Check transmission range between receiver and probe Radio error signals in transmission range Find and clear radio error signals
Order Numbers 22  by Blum-Novotest 2010 6. Order Numbers Werkzeugaufnahme BTH 50 See chap. 2 Probe TC60 Basic system TC63-30 P03.6000-010-A1 P06.6300-030-A1 Spare and wear parts Spare and wear parts are not subject to warranty. Bellows for TC60 P03.8000-020.002 Bellows for TC76 P03.8000-020.010 Battery for Probe TC60 / 63-30 Type Ultralife Lithium U9VL-J-9V 1200mAh 980702003 Accessory set for TC60 P03.8000-020.001 Accessory set for TC63-30 P03.8000-020.013 Accessory set for TC76 P03.8000-020.012 9V9V
Order Numbers  by Blum-Novotest 2010 23 Styli for probe TC60 Ceramic Length Ø 50 mm 2 mm 4 mm 5 mm 6 mm P03.8000-010.050.02 P03.8000-010.050.04 P03.8000-010.050.05 P03.8000-010.050.06 75 mm 6 mm P03.8000-010.075.06 100mm 2 mm 3 mm 4 mm 5 mm 6 mm P03.8000-010.100.02 P03.8000-010.100.03 P03.8000-010.100.04 P03.8000-010.100.05 P03.8000-010.100.06 150 mm 4 mm 6 mm P03.8000-010.150.04 P03.8000-010.150.06 200 mm 6 mm P03.8000-010.200.06 250 mm 6 mm P03.8000-010.250.06 300 mm 6 mm P03.8000-010.300.06 Carbide Length Ø 50 mm 3 mm 4 mm 5 mm 6 mm P03.8000-012.050.03 P03.8000-012.050.04 P03.8000-012.050.05 P03.8000-012.050.06 100 mm 4 mm 5 mm 6 mm P03.8000-012.100.04 P03.8000-012.100.05 P03.8000-012.100.06
Order Numbers 24  by Blum-Novotest 2010 Styli for probe TC76 Ceramic Length Ø 50mm 2 mm 4 mm 5 mm P03.8000-020.050.02 P03.8000-020.050.04 P03.8000-020.050.05 75 mm 5 mm P03.8000-020.075.05 100 mm 5 mm P03.8000-020.100.05 Carbide Length Ø 30 mm 2 mm 3 mm 4 mm 5 mm P03.8000-022.030.02 P03.8000-022.030.03 P03.8000-022.030.04 P03.8000-022.030.05 50mm 3 mm 4 mm 5 mm 6 mm P03.8000-022.050.03 P03.8000-022.050.04 P03.8000-022.050.05 P03.8000-022.050.06 75 mm 5 mm P03.8000-022.075.05 100 mm 5 mm P03.8000-022.100.05 Styli for probe TC76 Adapter P03.8000-025.300 Länge □ Stylus 27 mm 30 mm 36 mm 47 mm 52 mm 62 mm 77 mm Q6 Q6 Q6 Q6 Q6 Q6 Q6 P03.8000-025.342 P03.8000-025.341 P03.8000-025.343 P03.8000-025.340 P03.8000-025.345 P03.8000-025.344 P03.8000-025.346 AdapterTasteinsatz / stylus
Shipping Instructions / Storage  by Blum-Novotest 2010 25 7. Shipping Instructions / Storage  • If the probe should be stored for a longer period, please remove the battery from the battery box. • If you return the probe for repair, please enclose a detailed error description and the probe certificate. • The probe is to be returned in the original packing only. • The packing is not allowed to deflect the probe, neither in X/Y- nor in Z-direction. • Tool holder and battery are to be removed before packing. • The probe should be packed shock and pollution protected.
Radio Approval 26  by Blum-Novotest 2010 8. Radio Approval Area: Radio Approval: Regulations: Europe: 0681 EN 300 328 V1.4.1, EN 301 489-17 V1.2.1, EN 60950-1:2001 Japan: R 202WW10568411 “This device has been granted a designation number by Ministry of Internal Affairs and Communications under „Ordinance concerning Technical Regulations Conformity Certification etc. of Specified Radio Equipment (特定無線設備の技術基準適合証明等に関する規則)“ Article 2-1-19. USA: FCC ID: ZCQRCA FCC Part 15 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. The antenna(s) used for this transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Canada: IC:9570A-RCA Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. This device and its antenna(s) must not be co-located or operating in conjunction with any other antenna or transmitter. This equipment complies with IC Canada RF radiation exposure limits set forth for an uncontrolled environment as per RSS-102 Issue 4.
 by Blum-Novotest 2010 27 EC Declaration of Incorporation acc. to the EC Machine Regulations 2006/42/EC in the edition from 17 May.2006 We hereby confirm that the subsequently following components are defined for the installation into other machines and that they are in accordance with the following safety requirements of the EC regulations. Commissioning is not allowed until it is ascertained that the machines, in which the components are installed, are in accordance with the EC regulations 2006/42/EC. The relevant technical information is compiled acc. to annex VII part B and, where appropriate, we will send the information concerning the components to the different countries. The industrial property rights of Blum-Novotest GmbH will remain unaffected. Component name: P03.6000 / P06.3300 Probe for workpiece measurement Safety requirements 2006/42/EG, Annex I 1.5.1 Applied standards: EC-Regulations: 2004/108/EG 2006/95/EG 1999/5/EG Applied harmonized standards: EN61000-6 EN60204-1 EN ISO 12100 EN 300 328 EN 301 489-17 EN 60950-1:2001 Applied national standards: DIN VDE 0100 DIN VDE 0113 Authorised presentative for technical information: Blum-Novotest GmbH Kaufstr. 14 88287 Gruenkraut, Germany
28  by Blum-Novotest 2010 Service Order Please fill out completely this repair order and attach it to the system. This will save you and us costs due to time-consuming inquiries and ensures a quick repair. Blum-Novotest GmbH Kaufstr. 14, 88287 Gruenkraut/Gullen - Germany Tel. +49 751 6008-0, Fax. +49 751 6008-156 Company: Department: Contact: Address: Phone: Fax: Email: Probe Type, Serial No.: Machine Type, Manufacturer: Description of Defect:
focus on productivityfocus on productivity Blum-Novotest GmbH Kaufstr. 14 88287 Gruenkraut, Germany Tel.:+49 751 6008-0 Fax:+49 751 6008-156 www.blum-novotest.com vk@blum-novotest.com Hotline: Vertrieb/sales: Tel.:+49 751 6008-200 Service LaserControl : Tel.:+49 751 6008-202 Service Messtaster/probes: Tel.:+49 751 6008-203 Blum-Novotest GmbH Prüftechnik KK Blum Laser Measuring Technology Willich, Germany Nagoya, Japan Tel. +49 2154 921970 Tel. +81 568 74-5311 Blum-Novotest Srl Blum-Novotest Como, Italy Shanghai, China Tel. +39 031 283 955 Tel. +86 21 52080480 Blum-Novotest Ltd. Blum Production Metrology Co., Ltd. Birmingham, England Taichung, Taiwan Tel. +44 1543 257111 Tel. +886 4 2358 3900 Blum Laser Measuring Technology Inc. Blum Production Metrology Pte. Ltd. Cincinnati, USA Singapore, Singapore Tel. +1 859 3446789 Tel. +65 62720998 Blum-Novotest Sarl Blum-Novotest Ltd. Bordeaux, France Soul, Republic of Korea Tel. +33 55702 0135 Tel. +82 2 2026-1300 Blum-Novotest s.r.o. Kroměříž, Czech Republic Tel. +420 573 330373 Support

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