Becker Avionics TG660 Aircraft Radio User Manual TG660

Becker Avionics, Inc. Aircraft Radio TG660

User Manual

Becker Avionics GmbH • Baden-Airpark B108 • 77836 Rheinmünster • Germany+49 (0) 7229 / 305-0 • Fax +49 (0) 7229 / 305-217http://www.becker-avionics.com • E-mail: info@becker-avionics.com VHF-Ground StationTG660 Installation and Operation Manual DV17900.03 Issue 03 March 2017 Article-No. 0639.583-071 Becker Avionics Inc. • 10376 USA Today Way • Miramar FL 33025 • USA+1 (954) 450-3137 • Fax +1 (954) 450-3206 http://www.beckerusa.com • E-mail: info@beckerusa.com PRELIMINARY
Installation and Operation 2 TG660 DV17900.03 Issue 03 March 2017 Approved Production and Maintenance Organisation Certificates see: http://www.becker-avionics.com/company-about/ →Certificates Germany: Becker Avionics GmbH Baden-Airpark B108 77836 Rheinmünster (Germany) Tel.: + 49 (0) 7229 / 305-0 Fax: + 49 (0) 7229 / 305-217 Internet: www.becker-avionics.com Email: info@becker-avionics.com Sales: Email: sales@becker-avionics.com, Customer Service: Email: support@becker-avionics.com Contact Data for Brazil and China: ChinaEmail: leigh.yang@beckerchina.com Brazil: Email: info@beckerdobrasil.com.br WARNING - USER RESPONSIBILITY FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. •This document and other information from Becker Avionics GmbH provide product or systemoptions for further investigation by users having technical knowledge.•The user is responsible for making the final selection of the system and components. The userhas to assure that all performance, endurance, maintenance, safety requirements of theapplication are met and warnings be observed.For this the user has to include all aspects of the application to be compliant with the applicableindustry standards and the requirements of the responsible aviation authority. The productdocumentations from Becker Avionics GmbH have to be observed.•To the extent that Becker Avionics GmbH provide component or system options based upon dataor specifications provided by the user, the user is responsible for determining that such data andspecifications are suitable and sufficient for all applications and reasonably foreseeable uses ofthe components or systems.Term definition: User in the sense of user, installer, installation company. USA: Becker Avionics Inc. 10376 USA Today Way Miramar, FL 33025, (USA) Tel.: + 1 (954) 450 3137 Fax: + 1 (954) 450 3206 Internet: www.beckerusa.com Email: info@beckerusa.com Sales: Email: sales@beckerusa.com, Customer Service: Email: support@beckerusa.com PRELIMINARY
Installation and Operation DV17900.03 Issue 03 March 2017 TG660 3 Preface Dear Customer, Thank you for purchasing a Becker Avionics product. We are pleased that you have chosen our product and we are confident that it will meet your expectations. For development and manufacturing of our product, the guidelines for highest quality and reliability have been borne in mind, supplemented by selection of high quality material, responsible production and testing in accordance to the ISO 9001 and DIN EN 9100 standards. Our competent customer support department will respond on any technical question you may have. Please do not hesitate to contact us at any time. VHF-Ground Station TG660 design depends on variant PRELIMINARY
Installation and Operation 4 TG660 DV17900.03 Issue 03 March 2017 List of Effective Pages and Changes Only technical relevant modifications are described in this table. Document: DV17900.03/ issue 03 Article Number 0639.583-071 Cover Page 03/2017 Introduction 03/2017 Chapter 1 –5 03/2017 Issue Page No.: Section / Chapter Description 03 1-60 all Changed: Editorial adjustments. -- all Added: Descriptions about 50 W variant. -- -- -- -- -- -- -- -- -- -- -- -- -- © 2017 by Becker Avionics GmbH / all rights reserved all Added: Descriptions about 25 W variant. PRELIMINARY
Installation and Operation DV17900.03 Issue 03 March 2017 TG660 5 Table of Contents 1. General Description .................................................................................................................... 11 1.1. Introduction.................................................................................................................................. 12 1.2. Purpose of Equipment ................................................................................................................. 13 1.3. Variants Overview ....................................................................................................................... 13 1.3.1. Software Status ................................................................................................................. 13 1.4. Scope of Functionality ................................................................................................................. 14 1.4.1. Microphone Inputs ............................................................................................................ 14 1.4.2. Audio Outputs ................................................................................................................... 14 1.4.3. Side Tone Output .............................................................................................................. 14 1.4.4. HMI.................................................................................................................................... 14 1.4.5. Loudspeaker ..................................................................................................................... 14 1.4.6. Rear Panel ........................................................................................................................ 14 1.4.7. Self-Test ............................................................................................................................ 14 1.4.8. Options .............................................................................................................................. 15 1.5. Safety-Conscious Utilization ....................................................................................................... 15 1.6. Restriction for Use ....................................................................................................................... 15 1.7. Technical Data ............................................................................................................................ 16 1.7.1. General Characteristics .................................................................................................... 16 1.7.2. Receiver Data ................................................................................................................... 16 1.7.3. Transmitter Data ............................................................................................................... 17 1.7.4. Audio Output Data ............................................................................................................ 17 1.7.5. Dimensions & Weight........................................................................................................ 18 1.7.6. Certifications ..................................................................................................................... 18 1.8. Order Code.................................................................................................................................. 19 1.8.1. TG660 ............................................................................................................................... 19 1.8.2. Accessories ....................................................................................................................... 19 1.8.3. Spare Parts ....................................................................................................................... 20 2. Installation .................................................................................................................................... 21 2.1. Limitations ................................................................................................................................... 21 2.2. Packaging, Transport, Storage ................................................................................................... 21 2.2.1. Packaging Material and Transport .................................................................................... 22 2.3. Device Assignment ..................................................................................................................... 22 2.3.1. Scope of Delivery .............................................................................................................. 22 2.3.2. Additional Required Equipment ........................................................................................ 22 2.3.3. Type Plate ......................................................................................................................... 23 2.4. Mounting Requirements .............................................................................................................. 24 2.4.1. Grounding ......................................................................................................................... 24 2.4.2. Radio Frequency Radiation .............................................................................................. 24 2.4.3. Antenna Installation .......................................................................................................... 24 2.4.4. Lightning Protection .......................................................................................................... 25 2.5. Dimensions.................................................................................................................................. 25 2.5.1. TG660 ............................................................................................................................... 25 2.6. Connector Pin Assignments ........................................................................................................ 26 2.6.1. Connector MIC (Front) ...................................................................................................... 27 2.6.2. Connector Remote Control (Rear) .................................................................................... 27 2.6.3. Connector Record/DF (Rear) ............................................................................................ 28 2.6.4. Connector LINE / AUX (Rear) ........................................................................................... 29 2.6.5. Connector EXT. DC (Rear) ............................................................................................... 30 2.6.6. Connector AC/Line Power Supply (Rear) ......................................................................... 30 2.6.7. Reflectometer / RF Power Monitor ................................................................................... 31 2.7. Wiring .......................................................................................................................................... 31 2.7.1. Microphone Connection .................................................................................................... 31 2.7.2. Record/DF Connection ..................................................................................................... 31 2.7.3. LINE / AUX Connection .................................................................................................... 32 2.7.4. Auxiliary Voltage Output ................................................................................................... 33 2.8. Configuration via PC ................................................................................................................... 34 2.8.1. Preparing the PC .............................................................................................................. 34 2.8.2. Operating via PC ............................................................................................................... 35 2.9. Post Installation Check ................................................................................................................ 36 PRELIMINARY
Installation and Operation 6 TG660 DV17900.03 Issue 03 March 2017 2.9.1. Mechanical Installation and Wiring Check ........................................................................ 36 2.9.2. Power Supply .................................................................................................................... 36 2.9.3. Receiver / Transmitter Operation ...................................................................................... 36 2.9.4. Antenna Check.................................................................................................................. 36 3. Operating Instructions ............................................................................................................... 37 3.1. Device Description ...................................................................................................................... 37 3.1.1. Device Assignment ........................................................................................................... 37 3.1.2. Packing, Transport, Storage ............................................................................................. 37 3.1.3. Scope of Delivery .............................................................................................................. 37 3.1.4. Type Plate ......................................................................................................................... 37 3.1.5. Controls and Indications.................................................................................................... 38 3.2. Start up ....................................................................................................................................... 39 3.2.1. Power ON ......................................................................................................................... 40 3.2.2. Power on Built In Test (PBIT) ........................................................................................... 40 3.3. Operating .................................................................................................................................... 41 3.3.1. Keypad .............................................................................................................................. 41 3.3.2. SPKR Key ......................................................................................................................... 42 3.3.3. Mode Key .......................................................................................................................... 42 3.3.4. SQL Key............................................................................................................................ 43 3.3.5. PTT Key ............................................................................................................................ 43 3.3.6. Storage Procedure ............................................................................................................ 44 3.4. Operating via PC ........................................................................................................................ 45 3.4.1. Interface RoIP .................................................................................................................. 45 3.4.2. Menus ............................................................................................................................... 46 3.5. Selectable Frequencies .............................................................................................................. 47 4. Certificates .................................................................................................................................. 49 4.1. Certificate-Info ............................................................................................................................. 49 4.2. BAF Approval - GT6201 .............................................................................................................. 50 4.3. EC Declaration of Conformity – GT6201-05-R ............................................................................ 52 4.4. EC Declaration of Conformity – GT6201-10-R ............................................................................ 54 5. Index.............................................................................................................................................. 58 Figure 1: System: TG660 with "Radio over IP" (RoIP) Option.................................................................................15 Figure 2: Type Plate (Example) ...............................................................................................................................23 Figure 3: N-Surge-Suppressor: Lightning protection ...............................................................................................25 Figure 4: TG660 – Dimensions ...............................................................................................................................25 Figure 5: TG660 Front Interface ..............................................................................................................................26 Figure 6: TG660 Rear Interface ..............................................................................................................................26 Figure 7: TG660 - Connector MIC (Front) ...............................................................................................................27 Figure 8: TG660 - Connector Remote Control (Rear) .............................................................................................27 Figure 9: TG660 - Connector Record/DF (Rear) .....................................................................................................28 Figure 10: TG660 - Connector LINE / AUX (Rear) .................................................................................................. 29 Figure 11: TG660 - Connector EXT. DC (Rear) ......................................................................................................30 Figure 12: TG660 - Connector AC/Line Power Supply (Rear).................................................................................30 Figure 13: PC configuration: LAN network ..............................................................................................................34 Figure 14: PC configuration: IP-address, sub net mask ..........................................................................................35 Figure 15: TG660 – Controls and Indications ..........................................................................................................38 Figure 16: TG660 – Display after power on.............................................................................................................40 Figure 17: TG660 – PBIT, 1.Step ............................................................................................................................40 Figure 18: TG660 – PBIT, 2.Step ............................................................................................................................40 Figure 19: TG660 – PBIT, 3.Step ............................................................................................................................40 Figure 20: TG660 – PBIT, 4.Step ............................................................................................................................40 Figure 21: TG660 – PBIT, 5.Step ............................................................................................................................41 Figure 22: TG660 – PBIT, 6.Step ............................................................................................................................41 Figure 23: Interface: TG660 Radio over IP..............................................................................................................45 Figure 24: System page1 - Radio Settings ..............................................................................................................46 4.5.Approval - Telecommunication Office Italy ..... ............................................................................ 56 PRELIMINARY
Installation and Operation DV17900.03 Issue 03 March 2017 TG660 7 List of Abbreviations List of Abbreviations AC Advisory Circular Alternating Current AF Audio Frequency AUX Auxiliary BAF Bundesaufsichtsamt für Flugsicherung (Federal Supervisory Authority for Air Navigation Services) DC Direct Current ETSI European Telecommunication Standards Institute FAA Federal Aviation Administration GND Ground HMI Human Machinery Interface I&O Installation & Operation ICAO International Civil Aviation Organization LCD Liquid Crystal Display M&R Maintenance & Repair PBIT Power-On Built In Test PTT Push to Talk RX Receive SPKR Speaker (Loudspeaker) SQL Squelch TX Transmit VHF Very High Frequency VSWR Voltage Standing Wave Ratio Units Units A Ampere mA Milliampere °C Degree Celsius cm Centimetre dBm Power Ratio In Decibel dB Decibel g Gram kg Kilogram kHz Kilohertz MHz Megahertz mm Millimetre Ohm (Ω) Resistance PRELIMINARY
Installation and Operation 8 TG660 DV17900.03 Issue 03 March 2017 Units s Second V Volt mV Millivolt W Watt mW Milliwatt " Inch ° Angular degree General Safety Definitions Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Is used to address practices not related to physical injury. Safety instructions (or equivalent) signs indicate specific safety-related instructions or procedures. Disposal The packaging material is inflammable, if it is disposed of improperly by burning, toxic fumes may develop. This product contains materials that fall under the special disposal regulation, which corresponds to the EC directive for dangerous disposal material. We recommend disposing of the respective materials in accordance with the respectively valid environmental laws. The following table states the materials suitable for recycling and the materials which have to be disposed of separately. Material Suitable for recycling Disposal Metal yes no Plastics yes no Circuit boards no yes Dispose of the circuit boards: •Disposal via a technical waste dump which is allowed to take on e.g. electrolyticaluminium capacitors. Do under no circumstances dump the circuit boards with normalwaste dump.PRELIMINARY
Installation and Operation DV17900.03 Issue 03 March 2017 TG660 9 DO NOT throw the unit in municipal waste. This product has been designed to enable proper reuse of parts and recycling. Check local regulations for disposal of electronic products. DO NOT throw the battery in municipal waste. The symbol of the crossed out wheeled bin indicates that the battery should not be placed in municipal waste. Information about where old batteries can be disposed free of charge is available at your local authorities. Warranty Conditions User Conversions and Changes are Not Permitted Any change made by the user excludes any liability on our part (excluding the work described in this manual). •The device must not be opened.•Do not make any modifications to the device, except for those described in the manual.•Make connections to the inputs, outputs and interfaces only in the manner described inthe manual.•Fix the devices according to the mounting instructions.We cannot provide any guarantee for other mounting methods.Conditions of Utilization General introductory notes With this device you bought a product which was manufactured and tested before delivery with the utmost care. Please take your time to read the following notes which you ought to follow closely during installation and operation. Unless, all claims under the warranty will become void and a reduced service life or even damages must be expected. The user is responsible for protective covers and/or additional safety measures in order to prevent damages to persons and electric accidents. Additional Conditions of Utilization Please refer to "Safety-Conscious Utilization", page 15. Non Warranty Clause We checked the contents of this publication for compliance with the associated hard and software. We can, however, not exclude discrepancies and do therefore not accept any liability for the exact compliance. The information in this publication is regularly checked, necessary corrections will be part of the subsequent publications. PRELIMINARY
Installation and Operation 10 TG660 DV17900.03 Issue 03 March 2017 Blank PRELIMINARY
General Description Introduction DV17900.03 Issue 03 March 2017 TG660 11 1. General DescriptionIn this chapter you can read about: 1.1. Introduction.................................................................................................................................. 12 1.2. Purpose of Equipment ................................................................................................................. 13 1.3. Variants Overview ....................................................................................................................... 13 1.3.1. Software Status ................................................................................................................. 13 1.4. Scope of Functionality ................................................................................................................. 14 1.4.1. Microphone Inputs ............................................................................................................ 14 1.4.2. Audio Outputs ................................................................................................................... 14 1.4.3. Side Tone Output .............................................................................................................. 14 1.4.4. HMI.................................................................................................................................... 14 1.4.5. Loudspeaker ..................................................................................................................... 14 1.4.6. Rear Panel ........................................................................................................................ 14 1.4.7. Self-Test ............................................................................................................................ 14 1.4.8. Options .............................................................................................................................. 15 1.4.8.1. Internal Battery ...................................................................................................... 15 1.4.8.2. Radio over IP "RoIP" ............................................................................................. 15 1.5. Safety-Conscious Utilization ....................................................................................................... 15 1.6. Restriction for Use ....................................................................................................................... 15 1.7. Technical Data ............................................................................................................................ 16 1.7.1. General Characteristics .................................................................................................... 16 1.7.2. Receiver Data ................................................................................................................... 16 1.7.3. Transmitter Data ............................................................................................................... 17 1.7.4. Audio Output Data ............................................................................................................ 17 1.7.5. Dimensions & Weight........................................................................................................ 18 1.7.6. Certifications ..................................................................................................................... 18 1.8. Order Code.................................................................................................................................. 19 1.8.1. TG660 ............................................................................................................................... 19 1.8.2. Accessories ....................................................................................................................... 19 1.8.3. Spare Parts ....................................................................................................................... 20 This manual describes the operation and installation of the TG660-XX VHF-Ground Stations. The ID label on your device shows the information for identification purposes (see "Type Plate", page 23). Before starting operation of the unit(s) please read this manual carefully, with particular attention to the description referring to your device(s). PRELIMINARY
General Description Introduction 12 TG660 DV17900.03 Issue 03 March 2017 1.1. Introduction TG660 is a VHF-transceiver. Depending on the variant, the TG660 is capable of delivering 6 W, 10 W or 50 W power (RF-carrier) to an external antenna. TG660 features: •Voltage control: TG660 power supply logic is operating with AC-power by default. AfterAC-power failed, the logic automatically switches over to external DC-power. The momentAC-power becomes available the logic returns back to AC-power source.•Battery (option for 6 W and 10 W variants): An optional internal 12 VDC rechargeablebattery inside the TG660 provide power to continue operation with reduced RF power 6 Wover a certain time if AC and external DC supply voltage fail at the same time.•Radio over IP (option): This option allows the TG660 to be connected to a Local AreaNetwork and the radio communication is performed over IP. In addition this optionprovides remote monitoring and control capabilities via a PC and a web browser•TG660 has a user-friendly HMI; all main components are on the front panel.o2-line 16 character liquid-crystal display (LCD)The selected frequency and operating status of the equipment, displayed on theLCD, inform about the current operating mode.oSeveral control elements (rotating knob and buttons),enables the user to change operating modes or operating frequency. Standbyswitch selected to “Standby” partially shuts down the TG660 internal power supply.Some power supply circuits continue listening to the “Standby Switch” to repowerthe unit at any time.•The “ON/OFF” switch, located on the rear panel, disconnects from AC supply completely.•TG660 VHF transceiver is protected against jammed transmit button or short circuit on thePTT line.•TG660 VHF transceiver is protected against antenna mismatch.For further descriptions we are using the term TG660 instead writing the complete model number. The manual “Installation and Operation (I&O) contains the following sections: Section DV17900.03 I&O General X Installation X Operation X Theory of Operation N/A Maintenance and Repair N/A Illustrated Parts List N/A Modification and Changes N/A Circuit Diagrams N/A Certifications X Attachments N/A PRELIMINARY
General Description Purpose of Equipment DV17900.03 Issue 03 March 2017 TG660 13 1.2. Purpose of Equipment •TG660 is a fixed station for voice communications in the VHF frequency range of118.000...136.990 MHz with 25 kHz / 8.33 kHz channel spacing.•TG660 is useable on airports with different scale as a main transceiver, or as a standbyunit, as well as for special tasks within the scope of air traffic control.•Designed for mounting in 19" rack systems, or in ATC desks.•Operating with AC supply voltage from 100...230 V or with 24 VDC.1.3. Variants Overview Within the part number, the meaning of "-XX " is: TG 660 - XX Identifier Model Number RF Output Power 05= ≥ 6 W 10= ≥ 10 W 25= ≥ 25 W 50= ≥ 50 W * Available options: Battery option and RoIP option, details see "Options" page 15. 1.3.1. Software Status Descriptions see "Type Plate", page 23. PRELIMINARY
General Description Scope of Functionality 14 TG660 DV17900.03 Issue 03 March 2017 1.4. Scope of Functionality 1.4.1. Microphone Inputs Several microphone inputs are available for: •Standard microphone unbalanced, DC coupled and providing power supply for the mike.•Dynamic mike input balanced.•Symmetrical balanced input.These microphone inputs connect to a dynamic volume compressor inside of the remote controlled transceiver, which keeps the modulation voltage constant ≥ 80% over a wide mike signal input voltage range. 1.4.2. Audio Outputs TG660 has different outputs: •Headphone output•Speaker output•Line out•Voice recorder1.4.3. Side Tone Output In transmit mode, the side tone signal is routed to the line and phone output. 1.4.4. HMI The TG660 HMI provides a LC Display, a keypad, various function switches and the volume control and also operation with Web Browser via IP (see "Radio over IP "RoIP", page 15). 1.4.5. Loudspeaker The loudspeaker, located behind the front panel, switch off automatically during TX. This avoids acoustic coupling between loudspeaker and the microphone, which can cause acoustical feedback. 1.4.6. Rear Panel TG660 rear panel layout: •Terminal for ground connection.•AC power connector with integrated ON/OFF switch and safety fuse.•Fuse 1 (DC extern input).•Fuse 2 (internal battery if installed) or Power Amplifier for TG660-25 or TG660-50.•DC extern socket (STAKEI 2 connector).•LAN socket (RJ45).•Remote connector (D-Sub9pin).•Record / DF connector (D-Sub15pin).•LINE / AUX connector (D-Sub25pin).•Antenna connection (N-Type).•TG660-50 (Reflectometer) 1.4.7. Self-Test After power "ON" a system self-test is performed. Detected errors show up on the display otherwise the unit changes into the last used operation mode. PRELIMINARY
General Description Safety-Conscious Utilization DV17900.03 Issue 03 March 2017 TG660 15 1.4.8. Options Following options are available with all TG660 variants and all combinations. 1.4.8.1. Internal Battery An optional internal 12 VDC battery (rechargeable) inside the TG660 (only 6 W and 10 W variants) provide power supply to continue operation over a certain time if AC and external DC supply voltage fail at the same time. Please note the TG660 functionality will be limited during operation in battery mode : •Reduced RF power 6 W.•Limited remote operation available.1.4.8.2. Radio over IP "RoIP" The RoIP (Radio over IP) option provides the possibility to connect the desktop control heads via the local area network (LAN) to the radios. Thus common infrastructure can be used and almost unlimited distances can be bridged. As audio data and control data are transformed to TCP/IP over Ethernet no degradation of voice quality is present. Furthermore, connections via the Internet can be used. Beside the voice communication also control signals are transferred via the LAN and thus provide Remote Control & Monitoring functionality to the user. The configuration of the TG660 may be changed via a web interface. Figure 1: System: TG660 with "Radio over IP" (RoIP) Option 1.5. Safety-Conscious Utilization For safe operation of the product the following notes have to be observed: •The installation may be carried out only by authorized personnel.The country regulations always have to be observed.•Use the product only within the specified conditions , see "Technical Data",page 16.1.6. Restriction for Use The product is to be used inside the declared limits. -Frequency selection-Channel selection-Status monitoring-ConfigurationRemote Monitoring & ControlVoice CommunicationTG660with RoIP optionLANLocal Area Network)PRELIMINARY
General Description Technical Data 16 TG660 DV17900.03 Issue 03 March 2017 1.7. Technical Data 1.7.1. General Characteristics TG660 Specifications Power supply (AC) 100...230 V ±10%, 50...60 Hz Power supply (DC external) 24 V (21...29.8 VDC) Frequency range 118.000...136.990 MHz Channel spacing 8.33 / 25 kHz automatically selected Modulation type AM, 6K80A3EJN (25 kHz) & 5K00A3EJN (8.33 kHz) Warm up time 5 s Duty cycle RX/TX: 4:1 Voice recorder output -6 dBm, +3 / -12 dB @600 Ω, balancedTemperature range Operating: -20....+55 °CStorage: -55....+85 °CHumidity 48 h, 50 °C, 95% relative humidity, without condensation 1.7.2. Receiver Data TG660 Receiver Data Specifications Sensitivity (Mod. depth 30%): -101 dBm for 12 dB SINADEffective bandwidth: 8.33 kHz channel spacing ± 2.8 kHz 25 kHz channel spacing ± 8.5 kHz Audio frequency response 8.33 kHz channel spacing -4 dB / +2 dB 350...2500 Hz relative to 1000 Hz25 kHz channel spacing -4 dB / +2 dB 300...3400 Hz relative to 1000 HzAdjacent channel rejection ≥ 60 dB Spurious response rejection ≥ 70 dB Inter-modulation response rejection ≥ 70 dB Blocking or desensitisation ≥ 80 dB Cross modulation rejection ≥ 80 dB Squelch operation 6 dB (S+N)/N up to 12 dB, adjustable by software setting, override level -85 dBm Audio noise ≥ 40 dB (S+N)/N @-13 dBm RF-input level range -101 dBm RF level 10 dBmRF-dynamic range 6 dB AF variation for 100 dB RF variation PRELIMINARY
General Description Technical Data DV17900.03 Issue 03 March 2017 TG660 17 TG660 Receiver Data Specifications AF-AGC for 30% m 90% 1.5 dB AF-Level variation AF-line output level -20...10 dBm, adjustableAF-line output impedance 600 Ω +/- 10%, balanced Local headphone output power ≥ 1.5 V @600 Ω, unbalanced, volume control via front panel Ext./int. speaker power ≥ 4 W sinus @4 Ω, volume control via front panel 1.7.3. Transmitter Data TG660 Transmitter Data Specifications Carrier power TG660-05: ≥ 6 W TG660-10: ≥ 10 W TG660-25: ≥ 25 W Frequency stability ≤ 1 ppm Protection of the transmitter VSWR = 6 without any damage Modulation depth ≥ 85% Modulation distortion ≤ 10% Audio frequency response 8.33 kHz channel spacing -4 dB / +2 dB in band 350...2500 Hz relative to 1000 Hz≤ -25 dB above 3200 Hz25 kHz channel spacing -4 dB / +2 dB in band 300...3400 Hz relative to 1000 Hz≤ -25 dB above 5000 HzAdjacent channel power 50 dB (8.33 kHz), 60 dB (25 kHz) AF-Line input level -20...10 dBm adjustableAF-Line input impedance 600 Ω ± 10%, balanced Local Mike sensitivity (dyn.) 2...1 mV @200 Ω, balanced 1.7.4. Audio Output Data TG660 Specifications Output power headphone 100 mW @600 Ω Output power loudspeaker ≥ 4 W sin@4 Ω Output level nominal LINE_OUT AF zero (0) dBm @600 Ω Output level headphone, speaker adjustable with volume potentiometer (-30...0 dBm) Output level voice recorder – 6 dBm @600 Ω balanced TG660-50: ≥ 50 W PRELIMINARY
General Description Technical Data 18 TG660 DV17900.03 Issue 03 March 2017 1.7.5. Dimensions & Weight TG660 Specifications Dimensions HxW case only: 86.5 x 428 mm (3.40 x 16.85 inch) complete unit 19": 88.1 x 482.6 mm (3.47 x 19 inch) Mounting depth 280 mm (11.02 inch) Mounting in 19"rack systems or in ATC desks Material Aluminium housing Surface treatment Front plate powder coated RAL 7032 Weight TG660-05, TG660-10 4.5 kg (9.92 lbs) TG660-05, TG660-10 with internal battery 6.5 kg (14.33 lbs) TG660-50 6.5 kg (14.33 lbs) 1.7.6. Certifications Certifications/Approvals applies only to the transceivers GT6201-05-R and GT6201-10-R, used inside the TG660-50,TG660-10 (details see "Certificates", page 49). Unauthorized changes or modifications to TG660 (GT6201-XX-R) may void the compliance to the required regulatory agencies and authorization for continued equipment usage. GT6201 meets the requirements of ETSI EN 300 676 regulations. Part Number Article Number Approval GT6201-05-R 0641.073-923 BAF - German Federal Supervisory Office for Air Navigation Services D-0030/2014Ministero Sviluppo Economico – Dipartimento per le Comunicazioni Registro ufficiale, Prot.n. 0041697-02/07/2014 GT6201-10-R 0641.081-923 BAF - German Federal Supervisory Office for Air Navigation Services D-0030/2014Ministero Sviluppo Economico – Dipartimento per le Comunicazioni Registro ufficiale, Prot.n. 0041697-02/07/2014 TG660-50 meets the requirements of ETSI EN 300 676 regulations. PRELIMINARY
General Description Order Code DV17900.03 Issue 03 March 2017 TG660 19 1.8. Order Code 1.8.1. TG660 Qty Device 1 TG660-05, 19" Unit, ≥ 6 Watt RF Power Output Article No. 0635.367.926 1 TG660-10, 19" Unit, ≥ 10 Watt RF Power Output Article No. 0635.375.926 1 TG660-25, 19" Unit, ≥ 25 Watt RF Power Output Article No. 0654.132-926 Qty Options 1 Internal battery option (12 V) Article-No. 0640.131-958 1 Radio over IP "RoIP" option Article-No. 0640.141-958 1.8.2. Accessories Qty Antenna, additional equipment 1 1A049, Antenna Article-No. 0812.064-952 1 N-Surge Suppressor (lightning, overvoltage protection)Article-No. 0600.891-277 Qty Cable connector 1 24 V cable connector Article-No. 0724.890-277 1 N-Type antenna connector for RG213/214 coaxial cableArticle-No. 0716.502-277 1 D-sub 9pin (male), soldering versionArticle-No. 0344.699-277 1 D-sub 15pin (male), soldering versionArticle-No. 0726.303-277 1 D-sub 25pin (male), soldering versionArticle-No. 0584.940-954 1 D-sub 9pin (male), crimp versionArticle-No. 0820.970-277 1 D-sub 15pin (male), crimp versionArticle-No. 0812.803-227 1 D-sub 25pin (male), crimp versionArticle-No. 0584.983-954 Qty Headsets, microphone 1 1PM012, Dynamic microphone with cable and 5-pole DIN connector Article-No. 0344.214-951 1 1PH028, Headset, •Dynamic microphone, 200 Ω•Headphone 300 Ω, 5-pin DIN connectorArticle-No. 0860.557-951 1 1PH032, Headset, •Dynamic microphone, 200 Ω•Headphone 600 Ω, 5-pin DIN connectorArticle-No. 0653.853-951 Qty Available Documentation 1 TG660 Installation and Operation Manual, English Article-No. 0639.583-071 1 TG660-50, 19" Unit, ≥ 50 Watt RF Power Output Article No. 0649.252.926 PRELIMINARY
General Description Order Code 20 TG660 DV17900.03 Issue 03 March 2017 1.8.3. Spare Parts Qty Battery 1 Battery, 12 V, 3.5 Ah, rechargeable Article-No. 0647.454-391 Qty Fuse 1 Fuse 2.5 A (internal battery) Article-No. 0647.659-392 1 Fuse 1.6 A (external DC power supply) Article-No. 0762.751-392 PRELIMINARY
Installation Limitations DV17900.03 Issue 03 March 2017 TG660 21 2. InstallationThis manual must be available close to the device during the performance of all tasks. The installation of TG660 depends on the location and its equipment. Therefore, this section only provides general information. Careful planning should be applied to achieve the desired performance and reliability from the product. Any deviations from the installation instructions prescribed in this document are under own responsibility. In this chapter you can read about: 2.1. Limitations ................................................................................................................................... 21 2.2. Packaging, Transport, Storage ................................................................................................... 21 2.2.1. Packaging Material and Transport .................................................................................... 22 2.3. Device Assignment ..................................................................................................................... 22 2.3.1. Scope of Delivery .............................................................................................................. 22 2.3.2. Additional Required Equipment ........................................................................................ 22 2.3.3. Type Plate ......................................................................................................................... 23 2.4. Mounting Requirements .............................................................................................................. 24 2.4.1. Grounding ......................................................................................................................... 24 2.4.2. Radio Frequency Radiation .............................................................................................. 24 2.4.3. Antenna Installation .......................................................................................................... 24 2.4.4. Lightning Protection .......................................................................................................... 25 2.5. Dimensions.................................................................................................................................. 25 2.5.1. TG660 ............................................................................................................................... 25 2.6. Connector Pin Assignments ........................................................................................................ 26 2.6.1. Connector MIC (Front) ...................................................................................................... 27 2.6.2. Connector Remote Control (Rear) .................................................................................... 27 2.6.3. Connector Record/DF (Rear) ............................................................................................ 28 2.6.4. Connector LINE / AUX (Rear) ........................................................................................... 29 2.6.5. Connector EXT. DC (Rear) ............................................................................................... 30 2.6.6. Connector AC/Line Power Supply (Rear) ......................................................................... 30 2.6.7. Reflectometer / RF Power Monitor ................................................................................... 31 2.7. Wiring .......................................................................................................................................... 31 2.7.1. Microphone Connection .................................................................................................... 31 2.7.2. Record/DF Connection ..................................................................................................... 31 2.7.3. LINE / AUX Connection .................................................................................................... 32 2.7.4. Auxiliary Voltage Output ................................................................................................... 33 2.8. Configuration via PC ................................................................................................................... 34 2.8.1. Preparing the PC .............................................................................................................. 34 2.8.2. Operating via PC ............................................................................................................... 35 2.9. Post Installation Check ................................................................................................................ 36 2.9.1. Mechanical Installation and Wiring Check ........................................................................ 36 2.9.2. Power Supply .................................................................................................................... 36 2.9.3. Receiver / Transmitter Operation ...................................................................................... 36 2.9.4. Antenna Check ................................................................................................................. 36 2.1. Limitations •TG660 is designed for mounting in 19" rack systems, or in ATC desks.Unauthorized changes or modifications may void the compliance to the required regulatory agencies and authorization for continued equipment usage. 2.2. Packaging, Transport, Storage Visually inspect the package contents for signs of transport damage. PRELIMINARY
Installation Device Assignment 22 TG660 DV17900.03 Issue 03 March 2017 2.2.1. Packaging Material and Transport The packaging material is inflammable, if it is disposed of improperly by burning, toxic fumes may develop. The packaging material can be kept and reused in the case of a return shipment. Improper or faulty packaging may lead to transport damages. Make sure to transport the device always in a safe manner and with the aid of suitable lifting equipment if necessary. Do never use the electric connections for lifting. Before the transport, a clean, level surface should be prepared to place the device on. The electric connections may not be damaged when placing the device. First Device Checkup •Check the device for signs of transport damages.•Please verify if the indications on the type plate correspond to your purchase order.•Check if the equipment is complete ("Scope of Delivery", page 22).Storage If you do not wish to mount and install the device immediately, make sure to store it in a dry and clean environment. Make sure that the device is not stored near strong heat sources and that no metal chippings can get into the device. 2.3. Device Assignment This manual is valid for the following devices and its options •TG660-05•TG660-10•TG660-25•TG660-502.3.1. Scope of Delivery •ManualsoInstallation & Operation•Device in accordance with your order•Device accessoriesoMains cord (AC connection)oCable connector 24 VoFuse 5x20 T 2.5 AoFuse 5x20 T 1.6 A2.3.2. Additional Required Equipment •Antenna•N-Surge Suppressor (recommended)•Mounting material•Connector kits•Cable harness•Microphone•Headphone or speakerDetails see "Accessories", page 19. PRELIMINARY
Installation Device Assignment DV17900.03 Issue 03 March 2017 TG660 23 2.3.3. Type Plate The device type is defined by the type plate (on the housing): Example: Figure 2: Type Plate (Example) Explanation: PN: Example Type designation: TG660-10 TG660: 19" VHF Ground Transceiver Station Variants:-05: 6 Watt Transceiver-10: 10 Watt Transceiver-25: 25 Watt Transceiver-50: 50 Watt TransceiverOptions:Battery: Internal battery option RoIP:Radio over IP option SN: Unique number of the particular device AN: Article number Change Index: Number of changes/modifications Software Corresponding to the displayed version Compliance and Certifications Corresponding to the displayed text and logos PRELIMINARY
Installation Mounting Requirements 24 TG660 DV17900.03 Issue 03 March 2017 2.4. Mounting Requirements For safe operation of the product the following notes have to observed: •The installation may be carried out only by an authorized personnel. Thecountry regulations always have to be observed.•Use the product only within the specified conditions , see "TechnicalData", page 16.•The device must not be opened.•TG660 generates only limited heating, thus requiring no specific coolingsystem. However, consider sufficient space for convection at installationsin a rack or a controller desk.•When performing maintenance/installation work, always disconnect thesystem from the power supply grid (mains voltage).•Stay always in a sufficient distance to the antenna avoiding been exposedto higher RF radiation during TX operation.2.4.1. Grounding TG660 must be connected to the grounding point of the building. The grounding terminal is located on the rear side, of the TG660 (marked grounding symbol). •Connect this terminal directly to the next potential equalisation rail or grounding point ofthe building.•Wire cross section: recommended 6 mm2, coloured green/yellow.Make sure that the grounding contact area is adequate and that the connection has low resistance and low inductance. Never use a grounding point on paint-coated surfaces! 2.4.2. Radio Frequency Radiation Use only antenna systems which are qualified for operation in ATC mobile communications service. And for which the radio frequency radiation hazard awareness operations and maintenance personal is provided. The station may become a cause of radio frequency radiation hazard if installation incorrectly, not grounded, or if used with unapproved antenna systems. 2.4.3. Antenna Installation •For safety reasons the antenna system should be installed only byqualified personnel.•Correct installation and grounding of the antenna system is an essentialprecondition for trouble free operation of the VHF ground station.PRELIMINARY
Installation Dimensions DV17900.03 Issue 03 March 2017 TG660 25 2.4.4. Lightning Protection Install a lightning protection element in the antenna coaxial cabling to protect the station from lightning strike or static discharge at the antenna. •Connect the grounding terminal of the lightning protection element to the potentialequalisation rail of the building or any other low impedance ground.•Use an adequately sized cable.Figure 3: N-Surge-Suppressor: Lightning protection 2.5. Dimensions 2.5.1. TG660 Dimensions mm (inch) design depends on variant Figure 4: TG660 – Dimensions Dimensions TG660 H1 (height) 86.5 mm (3.40 inch) W1 (width) 482.6 mm (19 inch) H2 (height) 88.1 mm (3.47 inch) W2 (width) 428 mm (16.85 inch) D (depth) 280 mm (11.02 inch) H2H1W2W1 DPRELIMINARY
Installation Connector Pin Assignments 26 TG660 DV17900.03 Issue 03 March 2017 2.6. Connector Pin Assignments design depends on variant Figure 5: TG660 Front Interface Variant Function all A Loudspeaker all B Volume all C Microphone all D Display all E Keys+LEDs: SPKR, MODE, SQL, PTT all F Key block: numbers and functions all G AC/DC LEDs all H Standby switch TG660-50 I VSWR LED (antenna mismatching = lights up) design depends on variant Figure 6: TG660 Rear Interface Variant Function Type all 1 Ground terminal M4 screw with nut all 2 AC connector, ON/OFF switch + LED Main plug power supply (integrated ON/OFF switch and safety fuse) all 3 Fuse external DC power supply see "Spare Parts", page 20 TG660-05, -10 4 Fuse internal battery see "Spare Parts", page 20 TG660-50 4 Power amplifier (PA) all 5 DC extern connector STAKEI 2 all 6 LAN connector RJ45 all 7 Remote connector D-sub 9pin (female)all 8 Record/DF connector D-sub 15pin (female)all 9 LINE/AUX connector D-sub 25pin (female)all 10 Antenna N-TypeTG660-50 11 FWD. REV (Reflectometer) Potentiometer (factory calibration only) TG660-50 12 Fan ABCDEFHGI1234567 8 91011 12PRELIMINARY
Installation Connector Pin Assignments DV17900.03 Issue 03 March 2017 TG660 27 2.6.1. Connector MIC (Front) Figure 7: TG660 - Connector MIC (Front) Pin Name Description 1 GND AF Signal Ground, Mike Shield and Return for PTT 2 MIKE HI Microphone AF Signal HI 3 HEADPHONE Headphones AF Signal HI 4 MIKE LO Microphone AF Signal LO 5 PTT PTT Switch Input 2.6.2. Connector Remote Control (Rear) Figure 8: TG660 - Connector Remote Control (Rear) Pin Name Description 1 RX- RS422 Data line 2 TX- RS422 Data line 3 RX+ RS422 Data line 4 TX+ RS422 Data line 5 Shield GND 6 NC not connected 7 NC not connected 8 NC not connected 9 NC not connected PRELIMINARY
Installation Connector Pin Assignments 28 TG660 DV17900.03 Issue 03 March 2017 2.6.3. Connector Record/DF (Rear) Figure 9: TG660 - Connector Record/DF (Rear) Pin Name Description 1 DF_BL (HI) DF Blank (HI) 2 DF_BL (LO) DF Blank (LO) 3 GND Ground 4 VR_Out (HI) Voice Recorder out (HI) 5 VR_Out (LO) Voice Recorder out (LO) 6 GND Ground 7 NC Not connected 8 VR_Act (HI) Voice recorder control active (HI) 9 VR_Act (LO) Voice recorder control active (LO) 10 NC not connected 11 NC not connected 12 NC not connected 13 NC not connected 14 NC not connected 15 NC not connected PRELIMINARY
Installation Connector Pin Assignments DV17900.03 Issue 03 March 2017 TG660 29 2.6.4. Connector LINE / AUX (Rear) Figure 10: TG660 - Connector LINE / AUX (Rear) Pin Name Description 1 DC Out Auxiliary voltage output 12 V, max 1 A 2 DC GND Auxiliary voltage ground 3 Line Out (HI) AF output 0 dBm 600 Ω 4 Line Out (LO) AF output 0 dBm 600 Ω 5 PTT Line (HI) PTT activation 6 SQL Line (HI) Squelch output HI 7 Line IN (HI) AF input 0 dBm 600 Ω 8 Line IN (LO) AF input 0 dBm 600 Ω 9 Line IN (C) AF input transformers centre connection 10 RX_AGC Receiver audio gain control output 11 Mike EXT (HI) External microphone input Dyn/Electret 12 Mike EXT (LO) External microphone input Dyn/Electret 13 Chassis Chassis ground 14 PTT Line (LO) PTT activation LO 15 SQL Line (LO) Squelch output LO 16 Line Out (C) Line Out transformer centre connection 17 PTT ext. (HI) External PTT HI 18 PTT ext. (LO) External PTT LO 19 NC not connected 20 AF GND AF ground 21 SPK (HI) Loudspeaker signal 22 SPK GND Loudspeaker ground 23 Error (HI) Error detection, potential-free 24 Error (LO) Error detection, potential-free 25 Chassis Chassis ground PRELIMINARY
Installation Connector Pin Assignments 30 TG660 DV17900.03 Issue 03 March 2017 2.6.5. Connector EXT. DC (Rear) Figure 11: TG660 - Connector EXT. DC (Rear) •Connect the 24 VDC supply cable to this socket.•Use a cable of ≥1.5 mm2.2.6.6. Connector AC/Line Power Supply (Rear) Figure 12: TG660 - Connector AC/Line Power Supply (Rear) •The AC/Line panel provides a socket to connect 220V/115V.•Additionally an ON/OFF switch to disconnect AC power from all TG660 circuits.The TG660 power supply logic operates with AC power by default. After AC power failed, the logic automatically switches over to DC power. The moment AC power becomes available the logic returns back to AC power source. An optional internal 12 VDC rechargeable battery, installed inside the TG660, provides the power to continue operation of the TG660 in case AC and DC supply voltage would fail at the same time. During battery operation the TX power of a 10 W transceiver will be reduced to 6 W (emergency operation). In battery mode the TG660 will operate for around 4 h (duty cycle 20%), if the battery is fully loaded. However, the operational time is strongly dependent on its utilization. The capacity of the battery is reduced over its lifetime, which depends on various factors (e.g. number of cycles, storage/operating temperature, etc.). Check the operational time of the battery regulary to ensure that the capacity of the battery is sufficient for its application. Otherwise the battery needs to be replaced. 24 V NCGNDPRELIMINARY
Installation Wiring DV17900.03 Issue 03 March 2017 TG660 31 2.6.7. Reflectometer / RF Power Monitor RF power monitor is continuously monitoring the forward and reflected power. In case of antenna mismatch the VSWR LED lights up (LED at the front panel). The RF power monitor limits are calibrated at the factory. If VSWR LED lights up – please check antenna cabeling. 2.7. Wiring Installation of the unit varies according to mounting location and equipment design. It is therefore only possible to provide general guidelines in this section. 2.7.1. Microphone Connection 2.7.1.1. Mike Connector (MIC) The microphone connection "MIC" is foreseen connecting dynamic microphones by default, carbon microphone operation available from configuration only. The signals "MIKE (HI)" and "MIKE (LO)" are the balanced AF inputs of the TG660 Input impedance 200 Ω, nominal input voltage 10 mV. MIKE (HI) Pin 2 Microphone AF signal MIKE (LO) Pin 4 Microphone AF signal 2.7.1.2. External Microphone (LINE AUX ) The TG660 allows the connection of an external microphone (connector LINE / AUX). If respectively configured the microphone amplifier can operate with both, standard carbon- or dynamic mike. Microphone Selection The microphone type can selected via the web browser connection. Adjustment of input levels and priority for connected microphones also provided. Standard (carbon) Microphone For operation with standard microphone (carbon) the station has a balanced input with input resistance 150 Ω and nominal sensitivity 250 mV. 12 VDC power for standard microphones provided via a feed resistor 470 Ω. Dynamic Microphone For operation with dynamic microphone, the station has a balanced input with an impedance of 200 Ω input resistance and a nominal sensitivity of 2 mV. 2.7.2. Record/DF Connection 2.7.2.1. AF Output to Voice Recorder TX side tone and RX AF signals from the ground station are present at this output. The output is galvanically decoupled from housing and internal signal ground. Nominal load resistance 600 Ω Nominal output level 547 mV @600 Ω VR_OUT (HI) Pin 4 Audio to Voice Recorder VR_OUT (LO) Pin 5 Audio to Voice Recorder PRELIMINARY
Installation Wiring 32 TG660 DV17900.03 Issue 03 March 2017 2.7.2.2. Voice Recorder Control This signal provides control of the voice recorder. Maximum switching current 20 mA. Voltage drop at 20 mA not more than 1 V. Maximum switching voltage +65 V (optically-isolated contact) The switch closes, either if TX is active or if RX squelch is open. This means, both transmit and receive signals are recorded if a voice recorder is connected. VR_ACT (HI) Pin 8 Voice Recorder Activation Control VR_OUT (LO) Pin 5 Voice Recorder Activation Control 2.7.2.3. Direction Finder Blank-Out The switching output provides automatic control to blank-out during transmit the Direction Finder (blanks out Direction Finder during transmission). The switch (optically-isolated contact) is closed if TX is active. Maximum switching current 20 mA. Voltage drop at 20 mA not more than 1 V. Maximum switching voltage +65 V DF_BL (HI) Pin 1 DF Blanking Signal DF_BL (LO) Pin 2 DF Blanking Signal 2.7.3. LINE / AUX Connection 2.7.3.1. PTT "PTT LINE" (HI/LO) - (optically decoupled PTT input, active @12 V ±1 V). If 12 VDC applied to this input, TX activates and TX modulation input of the transceiver switches internally to "LINE IN" input. PTT LINE (HI) Pin 5 PTT connection, HI PTT LINE (LO) Pin 14 PTT connection, LO 2.7.3.2. External Speaker TG660 allows connection of an external loudspeaker. The external loudspeaker must be connected to pin 21 "SPK HI" (+) and pin 22 "SPK GND" (-) of the "LINE AUX" connector. The cable length between speaker and connector shall be ≤ 3 m. The output is not galvanically decoupled. The "SPKR" (GND) lead connects internally to signal ground. The output "SPKR" (HI) has coupling capacitor, connected internally, in series. The max output power is 3 W at 4 Ω. 2.7.3.3. Headphone Connect only headphones with an impedance of 600 Ω and a nominal output power of 100 mW to the headphone output on the front plate. This output is not galvanically decoupled. The "VOL" knob on the front panel allows control of audio loudness. Phone Pin 3 Headphones AF signal GND Pin 1 Signal ground PRELIMINARY
Installation Wiring DV17900.03 Issue 03 March 2017 TG660 33 2.7.3.4. LINE IN / LINE OUT "LINE IN" input is a balanced AF input. An AF transformer decouples galvanically from housing and internal signal ground. Nominal load resistance 600 Ω Nominal output level 0 dBm @600 Ω PTT control and CALL indication provided by using the centre tap without additional control lines. LINE IN (HI) Pin 7 AF Signal from Communication Equipment LINE IN (LO) Pin 8 AF Signal from Communication Equipment LINE IN (C) Pin 9 Centre Tap of "LINE_IN" input The LINE OUT output is a balanced AF output. The "RX AF" signal from the station is present at this output. By an AF transformer "LINE OUT" signal galvanically decouples from housing and internal signal ground. Nominal load resistance 600 Ω Nominal output level 0 dBm @600 Ω LINE OUT (HI) Pin 3 AF Signal from Communication Equipment LINE OUT (LO) Pin 4 AF Signal Communication Equipment LINE OUT (C) Pin 16 Centre Tap of "LINE OUT" output 2.7.3.5. SQL - LINE The "SQL LINE" (HI/LO) is an optical-isolated switching control line. The signal HI/LO indicates the presence of received RF signal. RX squelch is open if the switch is closed. This signal provides indication of a call on remote communication equipment. Maximum switching current 20 mA. Voltage drops at 20mA not more than 1 V Maximum switching voltage 65 V SQL LINE (HI) Pin 6 CALL Indicator SQL LINE (LO) Pin 18 CALL Indicator 2.7.3.6. Input PTT MIKE_EXT (HI/LO) "PTT MIKE_EXT" (HI/LO) - (optically decoupled PTT input, active @12 V ±1 V). If 12 VDC applied to this input, TX activates and TX modulation input of the transceiver switches internally to "MIKE_EXT" input. PTT ext. (HI) Pin 17 PTT for external MIKE PTT ext. (LO) Pin 18 PTT for external MIKE 2.7.4. Auxiliary Voltage Output The auxiliary voltage output is suitable for supply the optical isolated applications (connector LINE / AUX). Output voltage 12 V @1 A max. DC out Pin 1 Auxiliary voltage output 12 V, max 1 A DC GND Pin 2 Auxiliary voltage ground PRELIMINARY
Installation Configuration via PC 34 TG660 DV17900.03 Issue 03 March 2017 2.8. Configuration via PC The access for configuration and operation of one or several TG660 via PC is provided by a web browser based solution, no local software installation is required. 2.8.1. Preparing the PC To be able to access the web interface of the TG660, a PC has to be configured properly. Ex factory, the network address of the TG660 is as follows: •IP address: 192.168.16.191•Subnet mask: 255.255.255.0The configuration of the network settings works similarly under Windows XP, Vista, 7, 8 and 10. The following examples are for Win7. If you encounter any network problems, you might have to contact your local network administrator. If you do not know the IP address of your TG660 you can restart the radio to display the IP address in LCD. Figure 13: PC configuration: LAN network •Open Control Panel (via the "Start" menu) and choose "View network status and tasks"(via "Network and Internet").•On the following screen click on "LAN connection" (highlighted yellow).•On the next screen "LAN connection status", click on "Properties" (you need administratorrights here), to get to the window "Properties of LAN connection".•Choose "TCP/IP(v4)" and again click on "Properties".•On screen "Properties of TCP/IP(v4)" choose "Advanced..." and click "Add..." in theIP adress area.PRELIMINARY
Installation Configuration via PC DV17900.03 Issue 03 March 2017 TG660 35 •In the appearing input screen (see image) the first three numbers of the IP address mustbe chosen analogously to the TG660 address.oEach IP may only appear once in a given network, the fourth number must bedifferent from the TG660 (0-254, not 191).•The subnet mask is set to 255.255.255.0 as for the TG660.•Confirm your input with "Add" and•Close all previously opened screens with "OK" or "Close".Figure 14: PC configuration: IP-address, sub net mask In case the first 3 numbers of your PC's standard IP address are already 192.168.16.XXX, you can skip the previous steps, but you have to take care that no other device with the IP 191 (4th number) is connected to the network during configuration. In more sophisticated network architectures the range 192.168.16.XXX could also be already used in another network segment. This kind of problems can be completely avoided if TG660 and PC are connected to a to a separate network hub or switch, which is solely used for that purpose. 2.8.2. Operating via PC For details about operating via PC please see "Operating via PC", page 45. PRELIMINARY
Installation Post Installation Check 36 TG660 DV17900.03 Issue 03 March 2017 2.9. Post Installation Check Once the unit is installed completely a test procedure to verify system functionality. Ensure compliance with authority required procedures. The following chapter below provides guidance for such tests. 2.9.1. Mechanical Installation and Wiring Check •Verify all cables are securely fixed and shields connected properly to signal ground.•Verify all screws are tight, check if all connections are mechanically secured.2.9.2. Power Supply •Check the external DC connection and confirm correct polarity.2.9.3. Receiver / Transmitter Operation •Perform a voice communication test. This test might be positive, if carried out close to thecorresponding radio-station, even if the antenna cable is broken or short-circuited. It willnot be possible to establish communication over a distance of 5 to 10 km in this case.•Speak loud to the microphone and keep it always close to the lips, otherwise ambientnoise can be intrusive and make understanding difficult.•Use only microphones or headsets, which are suitable for ground-stations. Incomingradiation on the equipment antenna can affect the integrated amplifier of the microphone(feedback). This is noticeable in the station by whistling and/or heavy distortion. Thedescribed disturbances can occur in different ways on different transmit channels.•Transmit buttons can stick, or TX line is short circuited thus causing continuous carriersignal on the active channel. Therefore ensure that the display (sign “”) disappearedwhen the “TX” button was released.2.9.4. Antenna Check •Check the VSWR (voltage standing wave ratio) over the complete frequency band (e.g. byusing a VHF Reflection-Coefficient Meter).The VSWR ratio should be less than 2:1 and is not acceptable when exceeding 3:1.PRELIMINARY
Operating Instructions Device Description DV17900.03 Issue 03 March 2017 TG660 37 3. Operating InstructionsIn this chapter you can read about: 3.1. Device Description ...................................................................................................................... 37 3.1.1. Device Assignment ........................................................................................................... 37 3.1.2. Packing, Transport, Storage ............................................................................................. 37 3.1.3. Scope of Delivery .............................................................................................................. 37 3.1.4. Type Plate ......................................................................................................................... 37 3.1.5. Controls and Indications ................................................................................................... 38 3.1.5.1. User Interface ........................................................................................................ 38 3.1.5.2. Description of Displayed Information ..................................................................... 39 3.2. Start up ........................................................................................................................................ 39 3.2.1. Power ON ......................................................................................................................... 40 3.2.2. Power on Built In Test (PBIT) ........................................................................................... 40 3.3. Operating..................................................................................................................................... 41 3.3.1. Keypad .............................................................................................................................. 41 3.3.2. SPKR Key ......................................................................................................................... 42 3.3.3. Mode Key .......................................................................................................................... 42 3.3.3.1. Channel Mode ....................................................................................................... 42 3.3.3.2. Status of Supply Voltages ..................................................................................... 43 3.3.4. SQL Key ............................................................................................................................ 43 3.3.5. PTT Key ............................................................................................................................ 43 3.3.6. Storage Procedure ............................................................................................................ 44 3.4. Operating via PC ......................................................................................................................... 45 3.4.1. Interface RoIP ................................................................................................................... 45 3.4.2. Menus ............................................................................................................................... 46 3.5. Selectable Frequencies ............................................................................................................... 47 3.1. Device Description TG660 is a fixed station for voice communications in the VHF frequency range of 118.000...136.990 MHz with 25 kHz / 8.33 kHz channel spacing. 3.1.1. Device Assignment This manual is valid for the following devices: •See page 223.1.2. Packing, Transport, Storage •See page 213.1.3. Scope of Delivery •See page 223.1.4. Type Plate •See page 23PRELIMINARY
Operating Instructions Device Description 38 TG660 DV17900.03 Issue 03 March 2017 3.1.5. Controls and Indications 3.1.5.1. User Interface Figure 15: TG660 – Controls and Indications Description Function A Loudspeaker Internal loudspeaker B VOL (knob) Adjustment of loudspeaker volume. C MIC (connector) Connection of a dynamic hand mike or a head set. D Display LCD output device to display information, see "Description of Displayed Information", page 39. E SPKR (key+LED) Switching "ON/OFF" the internal and external loudspeaker. LED: Lights up when the internal speaker is enabled. MODE (key+LED) Selection of modes: •Normal operating mode (frequency selection via keypad)•Channel mode (selection of predefined channels)•Several long presses on the “MODE” key show the status ofdifferent supply voltages (e.g. radio, DC-internal and optionalbattery).LED: Lights up when the system self test detects an error. SQL (key+LED) Switching "ON/OFF" the squelch function. Access to the SQL threshold settings. LED: Lights up during receive of a signal. LED is blinking when SQL is disabled. PTT (key+LED) Switching from voice reception mode to transmit mode. LED: Lights up during the transmit mode. LED is blinking until keying interrupts. F Numerical keypad Use key "E" to confirm keypad entries. Use key "S" for storage operations. Use keys "0...9" for numerical inputs. G AC / DC LEDs Indicate which supply voltage is available. H STANDBY (switch) Switching "ON/OFF" the TG660. I VSWR LED Indicates antenna mismatching (TG660-50 only) The device detects a: "Long press": when pressing a key for at least 1 second. "Short press": any pressing below 1 second. ABCDEFHGIPRELIMINARY
Operating Instructions Start up DV17900.03 Issue 03 March 2017 TG660 39 3.1.5.2. Description of Displayed Information The display can show various information and symbols in two lines. Indication / Information Description in lower line Shows: •Active transmit/receive frequencyin upper line Shows: •Internal DC supply voltage and optional battery voltage(if a battery is installed, otherwise shows 00.0 V)Symbol:  Shows: •Transmit mode (PTT active)Symbol:  Shows: •Receive signal detectedSymbol: battery Shows: •Battery voltage statusThe ‘X’ in the battery symbol indicates no battery option installed. Not shown on configuration pages. Examples: Shown is: •Preset frequency (first row).•Active transmit/receive frequency (second row).Shown is: •Active transmit/receive frequency•Status of the batteryThe ‘X’ in the battery symbol indicates no battery option installed. Shown is: •Radio Voltage•Active transmit/receive frequencyShown is: •Voltage of the internal battery (optional battery).•Active transmit/receive frequencyShown is: •Radio power supply voltage•Voltage of the internal battery•Active transmit/receive frequency3.2. Start up The TG660 power supply logic is operating with AC-power by default. After AC power failed, the logic automatically switches over to DC power. The moment AC power becomes available the logic returns back to AC power source. An optional internal 12 VDC battery inside the TG660, if installed, could provide power for continued operation over a certain time if AC and DC supply voltage would fail at the same time. After a changeover from AC to DC power or vice-versa, the station is operable with the same functions and settings as before. PRELIMINARY
Operating Instructions Start up 40 TG660 DV17900.03 Issue 03 March 2017 3.2.1. Power ON Use STANDBY switch to power ON the TG660. •The Logo "Becker Avionics" is displayed for 2 s.•LED "AC" and "DC" lights up depending on power supply source.3.2.2. Power on Built In Test (PBIT) •PBIT starts a display dimming test from minimum to maximum brightness.•After the dimming test "Becker Avionics and TG660" appears for 2 s on the display.Figure 16: TG660 – Display after power on •PBIT starts the next test; various steps run through from first to final step in a 2 s interval.1.Step: The top line can show different information. •The bottom line shows the last used frequency.Figure 17: TG660 – PBIT, 1.Step 2.Step: Shows a sample of the top line with the last used mode after a power cycle. •Depending on customers last used mode different information can appear.•The top line shows the status of the optional internal battery, if installed.•If not installed, the battery symbol is crossed out.oDuring battery detection voltage counts down until 0 volts.Figure 18: TG660 – PBIT, 2.Step 3.Step: Shows figures of the IP address in the top line. Figure 19: TG660 – PBIT, 3.Step 4.Step: Shows figures of the subnet mask in the top line. Figure 20: TG660 – PBIT, 4.Step PRELIMINARY
Operating Instructions Operating DV17900.03 Issue 03 March 2017 TG660 41 5.Step: Shows the port number in the top line Figure 21: TG660 – PBIT, 5.Step 6.Step: Shows the display in last used mode which become active after the PBIT is completed successful. Figure 22: TG660 – PBIT, 6.Step Note: After successful PBIT the unit comes back to the setting before powered off. 3.3. Operating 3.3.1. Keypad Use keypad for changing the frequency. •Type in all 6 digits of the desired frequency•Confirm the input with key "E"Only 25 / 8.33 kHz frequencies are accepted (details see "Selectable Frequencies" page 47. If the frequency is not included in the 25 / 8.33 kHz channel spacing the upper line blinks. PRELIMINARY
Operating Instructions Operating 42 TG660 DV17900.03 Issue 03 March 2017 3.3.2. SPKR Key Switching "ON/OFF" the internal and external loudspeakers. SPKR key LED lights up when the internal speaker is enabled. Press SPKR key 1st time (short press). •Internal speaker is switched on•SPKR key LED is onPress SPKR key 2nd time (short press). •Internal speaker is switched off•SPKR key LED is offPress SPKR key (long press). •External speaker is switched onPress SPKR key again (long press). •External speaker is switched offNote: •It is also possible to switch on both, internal and externalspeaker.•The status of the external and internal speaker is shownfor approx. 1 s.•The internal loudspeaker switch off automatically duringTX. This avoids acoustic coupling between loudspeakerand microphone, which can cause acoustical feedback.3.3.3. Mode Key Selection of modes: •Normal operating mode (frequency selection via keypad).•Channel mode (selection of predefined channels).•Status of different supply voltages (e.g. radio, DC-internal and optional battery).3.3.3.1. Channel Mode Press MODE key (short press). •A channel input field is generated.Note: the editable field appears after input of the first digit.•Type in the desired channel number e.g. 02.•Confirm the input with key "E".•The frequency is stored in channel "CH02".•After pressing key "E" the display shows the "new" storedchannel frequency.PRELIMINARY
Operating Instructions Operating DV17900.03 Issue 03 March 2017 TG660 43 3.3.3.2. Status of Supply Voltages Press MODE key 1st time (long press). The upper line of the display changes. Shown is: •Radio VoltagePress MODE key 2nd time (long press). The upper line of the display changes. Shown is: •Voltage of the internal battery (optional battery). Press MODE key 3rd time (long press). The upper line of the display changes. Shown is: •Radio power supply voltage•Voltage of the internal battery.3.3.4. SQL Key Switching "ON/OFF" the squelch function to suppress the sound of channel noise. Adjustment of the SQL threshold settings. Symbol:  Press SQL key (short press). •Switches the SQL function "ON/OFF".SQL function "ON": •LED is on during receive of a signal.Symbol  is displayed.SQL function "OFF": •LED is blinking.Press SQL key (long press) •Activates the SQL threshold setting function.•Next short press returns the TG660 into the previousmode.3.3.5. PTT Key Press PTT key (Press-to-Talk) to switch from voice reception mode to transmit mode. Symbol:  Press PTT key (press and hold). •Activates the transmit mode.•PTT key pressed: LED is on. Symbol  is displayed.•Ready to transmit messages.•PTT key not pressed: LED is blinking.Note: •If transmit mode is "activated" for more than 2 minutes,the transmitter shuts down automatically.PRELIMINARY
Operating Instructions Operating 44 TG660 DV17900.03 Issue 03 March 2017 3.3.6. Storage Procedure Non-volatile memory for storing: •99 channels are available for the manually storage of frequencies.Press key "S" to get in "Standard Mode". •The indicated frequency is provided to store.Channel02 already used •Type in the desired channel number e.g. 02.Note: the editable field appears after input of the first digit.Overwrites already used channels with the new frequency! •Press key "E" to confirm the input.•The frequency is stored in channel "CH02"Channel02 free "Chan. free" behind the channel number identifies vacant channel numbers. •Confirm the input with key "E"•The frequency is stored in channel "CH02"PRELIMINARY
Operating Instructions Operating via PC DV17900.03 Issue 03 March 2017 TG660 45 3.4. Operating via PC 3.4.1. Interface RoIP Each TG660 in the application must have a separate IP address and can operate and be configured via PC. First steps: •Open the web browser on the PC.•Type in the IP address and call up the web interface.•Login with user name and password.Default: User name: tg660 Password: radio •Ready to operate with the called TG660.Figure 23: Interface: TG660 Radio over IP The interface consists of 3 basic parts: 1 Header (blue) includes information about: •Web interface tool, version, network settings, ...•Device type, IP address, ...•Menu bar (System, Application, Reboot, Update)2 Functions, settings (white) provides information/operations about: •System settings•Applications•Reboot process•Update process3 Description (gray) includes information about: •Support and instructions according to the called menu page.PRELIMINARY
Operating Instructions Operating via PC 46 TG660 DV17900.03 Issue 03 March 2017 3.4.2. Menus The menu "System" consists of three pages + Info •Page1: This page is used for radio settings (frequencies, channels, squelch).•Page2: This page is used for global network settings.•Page3: This page is used for settings for remote console connections.•Page4: This page shows current status of radio.•Page5: This page is used for security settings.•Page Info: This page provides information about the selected connection and debug,syslog messages.Figure 24: System page1 - Radio Settings The menu "Application" consists of three pages •Page1: This page is used for PTT sources, priority and monitoring•Page2: This page is used for AF level settings.•Page3: This page is used for configurations for display brightness, key press duration,threshold for warnings, .... The menu "Reboot" consists of one page •"Reboot": reboots the device. All settings will be reinitialized.•"Factory defaults": Device will be reset to factory default settings and rebooted.The menu "Update" consists of one page •"Upload": use this function for updates of the web configuration interface.Updates are only necessary if they are requested from Becker Avionics.Note: New releases of this software are provided by Becker Avionics, also how to proceed uploading the files. PRELIMINARY
Operating Instructions Selectable Frequencies DV17900.03 Issue 03 March 2017 TG660 47 3.5. Selectable Frequencies The table shows the relation between the real operating frequency and the selected frequency according to international standards. (refer to: ED-23C, chapter 1.3.2, or ICAO). Channel Name Channel Frequency Channel Spacing 118.000 118.0000 MHz 25 kHz 118.005 118.0000 MHz 8.33 kHz 118.010 118.0083 MHz 8.33 kHz 118.015 118.0166 MHz 8.33 kHz 118.025 118.0250 MHz 25 kHz 118.030 118.0250 MHz 8.33 kHz 118.035 118.0333 MHz 8.33 kHz 118.040 118.0416 MHz 8.33 kHz 118.050 118.0500 MHz 25 kHz 118.055 118.0500 MHz 8.33 kHz 118.060 118.0583 MHz 8.33 kHz 118.065 118.0666 MHz 8.33 kHz 118.075 118.0750 MHz 25 kHz 118.080 118.0750 MHz 8.33 kHz 118.085 118.0833 MHz 8.33 kHz 118.090 118.0916 MHz 8.33 kHz 118.100 118.1000 MHz 25 kHz ... ... ... 136.975 136.9750 MHz 25 kHz 136.990 136.9916 MHz 8.33 kHz PRELIMINARY
Operating Instructions Selectable Frequencies 48 TG660 DV17900.03 Issue 03 March 2017 Blank PRELIMINARY
Certificates Certificate-Info DV17900.03 Issue 03 March 2017 TG660 49 4. CertificatesIn this chapter you can read about: 4.1. Certificate-Info ............................................................................................................................. 49 4.2. BAF Approval - GT6201 .............................................................................................................. 50 4.3. EC Declaration of Conformity – GT6201-05-R ........................................................................... 52 4.4. EC Declaration of Conformity – GT6201-10-R ........................................................................... 54 4.5. Approval - Telecommunication Office Italy ................................................................................. 56 4.1. Certificate-Info For detailed information about approvals and certification please seeCertifications, page 18. PRELIMINARY
Certificates BAF Approval - GT6201 50 TG660 DV17900.03 Issue 03 March 2017 4.2. BAF Approval - GT6201 PRELIMINARY
Certificates BAF Approval - GT6201 DV17900.03 Issue 03 March 2017 TG660 51 PRELIMINARY
Certificates EC Declaration of Conformity – GT6201-05-R 52 TG660 DV17900.03 Issue 03 March 2017 4.3. EC Declaration of Conformity – GT6201-05-R PRELIMINARY
Certificates EC Declaration of Conformity – GT6201-05-R DV17900.03 Issue 03 March 2017 TG660 53 PRELIMINARY
Certificates EC Declaration of Conformity – GT6201-10-R 54 TG660 DV17900.03 Issue 03 March 2017 4.4. EC Declaration of Conformity – GT6201-10-R PRELIMINARY
Certificates EC Declaration of Conformity – GT6201-10-R DV17900.03 Issue 03 March 2017 TG660 55 PRELIMINARY
Certificates 56TG660 DV17900.03 Issue 03 March 2017 Approval - Telecommunication Office Italy 4.5. Approval - Telecommunication Office Italy PRELIMINARY
Certificates DV17900.03 Issue 03 March 2017 TG660 57 Blank PRELIMINARY
Index 58 TG660 DV17900.03 Issue 03 March 2017 5. IndexAbbreviations .................................................. 7 Accessories ............................................ 19, 20 Additional Conditions of Utilization ................. 9 Additional Required Equipment .................... 22 Certificates .................................................... 49 Conditions of Utilization .................................. 9 Connector Pin Assignments ......................... 27 Controls and Indications ............................... 38 Device Assignment ................................. 22, 37 Dimensions ................................................... 25 General Description ...................................... 11 Grounding ..................................................... 24 Installation ..................................................... 21 Instandhaltungsbetrieb ................................... 2 Interface RoIP ............................................... 45 Keypad .......................................................... 41 LAN connection ............................................ 34 Lightning Protection ...................................... 25 List of Abbreviations ....................................... 7 Long press .................................................... 38 Mode Key ...................................................... 42 Mounting ....................................................... 24 Non Warranty Clause ...................................... 9 N-Surge-Suppressor ..................................... 25 Operation Instructions ................................... 37 Packaging, transport, storage ....................... 21 Produktionsbetrieb .......................................... 2 PTT Key ........................................................ 43 Purpose of Equipment .................................. 13 Radiation ....................................................... 24 Safety Definitions ............................................ 8 Selectable Frequencies ................................ 47 Short press .................................................... 38 SPKR Key ..................................................... 42 SQL Key ........................................................ 43 Start up .......................................................... 39 Status of Supply Voltages ............................. 43 Storage Procedure ........................................ 44 Type Plate ..................................................... 23 Units ................................................................ 7 User Interface ................................................ 38 Variants Overview ................................... 13, 14 Warranty Conditions ....................................... 9 We reserve the right to make technical changes. The data correspond to the current status at the time of printing. © 2017 by Becker Avionics GmbH / all rights reserved *** End of the Document *** PRELIMINARY

Navigation menu