Andrew Wireless System ML717P ION-M Remote Unit for cellular systems User Manual User s Manual for Remote Unit

Andrew Wireless System ION-M Remote Unit for cellular systems User s Manual for Remote Unit

Users Manual

Manual valid for ION™-M7P/85P/17P/19P and subassemblies (ML-Cabinet) Manual MF0143AUB
Manual for ION™-M7P/85P/17P/19P (ML-cab) & subassemblies Page 2 MF0143AUB.doc © Copyright 2012 CommScope, Inc. All rights reserved. Andrew Solutions is a trademark of CommScope, Inc. All information contained in this manual has been revised thoroughly. Yet Andrew Solutions accepts no liability for any omissions or faults. Andrew Solutions reserves the right to change all hard- and software characteristics without notice. Names of products mentioned herein are used for identification purposes only and may be trademarks and / or registered trademarks of their respective companies. No parts of this publication may be reproduced, stored in a retrieval system, transmitted in any form or by any means, electronical, mechanical photocopying, recording or otherwise, without prior written permission of the publisher. Andrew Wireless Systems GmbH, 16-January-2012
Page 3 TABLE OF CONTENTS 1. GENERAL 7 1.1. USED ABBREVIATIONS 7 1.2. HEALTH AND SAFETY WARNINGS 8 1.3. ABOUT ANDREW SOLUTIONS 10 1.4. INTERNATIONAL CONTACT ADDRESSES FOR CUSTOMER SUPPORT 11 2. INTRODUCTION 13 2.1. PURPOSE 13 2.2. THE ION™-M7P/85P/17P/19P (INTELLIGENT OPTICAL NETWORK; MMR) 13 3. COMMISSIONING 15 3.1. MECHANICAL INSTALLATION 15 3.1.1. General 15 3.1.2. Wall-Mounting Procedure 17 3.1.3. Pole-Mounting Procedure 18 3.2. ELECTRICAL INSTALLATION 19 3.2.1. General 19 3.2.2. Connections 20 3.2.3. Grounding 21 3.3. CONNECTION OF THE ANTENNA CABLES 22 3.4. POWER CONNECTION 23 3.5. OPTICAL-FIBER-CABLE CONNECTION - RULES 24 3.5.1. Protective Plug 26 3.5.2. Protective-Tube Kit 28 3.6. COMMISSIONING 30 3.7. BITE AND ALARMS 33 3.8. HANDLING OF ALARMS 33 3.9. ALARM STATUS 33 3.10. STATUS LED ALARMS 33 3.11. EXTERNAL ALARM INPUTS AND OUTPUTS 35 3.12. TROUBLESHOOTING 36
Manual for ION™-M7P/85P/17P/19P (ML-cab) & subassemblies Page 4 MF0143AUB.doc 4. MAINTENANCE 37 4.1. GENERAL 37 4.2. REPLACING THE FAN UNIT 38 4.3. CLEANING THE HEAT SINK 39 5. APPENDIX 40 5.1. ILLUSTRATIONS 40 5.2. SPECIFICATIONS 41 5.2.1. Electrical Specifications 41 5.2.2. Mechanical Specifications 41 5.2.3. Environmental and Safety Specifications 41 5.3. SPARE PARTS 42 6. INDEX 43 LIST OF CHANGES 44
Page 5 FIGURES AND TABLES figure 3-1 Mounting bracket installation.................................................................... 17 figure 3-2 RU mounting ............................................................................................ 17 figure 3-3 Pole-mounting kit...................................................................................... 18 figure 3-4 Connector flange of ION-M7P/85P/17P/19P ............................................ 20 figure 3-5 RS485 connector...................................................................................... 21 figure 3-6 Grounding bolt.......................................................................................... 21 figure 3-7 Grounding bolt, schematic view................................................................ 21 figure 3-8 AC power supply plug............................................................................... 23 figure 3-9 Protective-plug assembly ......................................................................... 26 figure 3-10 Tube-kit installation................................................................................. 29 figure 4-1 Flange connector, 5 poles ........................................................................ 35 figure 4-2 Flange connector, 7 poles ........................................................................ 35 figure 4-3 Alarm inputs and outputs, standard.......................................................... 36 figure 5-1 Fan unit and heat sink .............................................................................. 38 figure 6-1 Cabinet drawing........................................................................................ 40 table 1-1 List of international contact addresses....................................................... 12 table 3-1 Specified torques....................................................................................... 16 table 3-2 RS485 connector, pin assignment............................................................. 21 table 4-1 Status LED alarms..................................................................................... 34
Manual for ION™-M7P/85P/17P/19P (ML-cab) & subassemblies Page 6 MF0143AUB.doc For your notes:
Page 7 MF0143AUB.doc 1. GENERAL 1.1. USED ABBREVIATIONS 3GPP 3rd Generation Partnership Project AC/DC Alternating current / Direct Current AIMOS Andrew Integrated Management and Operating System ALC Automatic Level Control BITE Built-In Test Equipment BTS Base Transceiver Station CE "Conformité Européenne" ("European Conformity") CD Compact Disk CPD Channel Power Detection DL Downlink DoC Declaration of Conformity EDGE Enhanced Data Rates for GSM Evolution EN European Norm EP Extension Port ESD Electrostatic Discharge ETS European Telecommunication Standard EU Extension Unit GSM Global System for Mobile Communication GND Ground GUI Graphical User Interface ICP3 Intercept Point 3rd order ID No Identification Number ION Intelligent Optical Network IP Ingress Protection ISO International Organization for Standardization LED Light Emitting Diode LMT Local Maintenance Terminal LTE Long Term Evolution MIMO Multiple Input Multiple Output MS Mobile Station MU Main Unit NF Noise Figure OTRx Optical Transceiver = SRMU (Subrack Master Unit) PDU Power Distribution Unit PG Packing Gland PIM Passive Intermodulation R&TTE Radio & Telecommunications Terminal Equipment Rev Revision RF Radio Frequency RU Remote Unit RX Receiver SNMP Simple Network Management Protocol TS Technical Specification TX Transmitter UL Uplink UMTS Universal Mobile Telecommunication System UPS Uninterruptible Power Supply VSWR Voltage Standing Wave Ratio WCDMA Wideband Code Division Multiple Access WDM Wavelength Division Multiplex
1.2. HEALTH AND SAFETY WARNINGS 1. Only suitably qualified personnel is allowed to work on this unit and only after becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. 2. Read and obey all the warning labels attached to the unit. Make sure that the warning labels are kept in a legible condition and replace any missing or damaged labels. 3. Obey all general and regional installation and safety regulations relating to work on high voltage installations, as well as regulations covering correct use of tools and personal protective equipment. 4. Keep operating instructions within easy reach and make them available to all users. 5. It is the responsibility of the network provider to implement prevention measures to avoid health hazards which may be associated to radiation from the antenna(s) connected to the unit. 6. Please note for a Class A digital device or peripheral: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. 7. Make sure, access is restricted to qualified personnel. 8. Only licence holders for the respective frequency range are allowed to operate this unit. 9. Corresponding local particularities and regulations must be observed. For national deviations please refer to the respective documents included in the manual CD delivered. 10. Use this equipment only for the purpose specified by the manufacturer. Do not carry out any modifications or fit any spare parts which are not sold or recommended by the manufacturer. This could cause fires, electric shock or other injuries. Page 8 MF0143AUB.doc
11. Due to power dissipation, the repeater may reach a very high temperature. Do not operate this equipment on or close to flammable materials. 12. Before opening the unit, disconnect power supply. 13. ESD precautions must be observed! Before commencing maintenance work, use the available grounding system to connect ESD protection measures. 14. This unit complies with European standard EN60950. 15. Make sure the repeater settings are according to the intended use (see also product information of manufacturer) and regulatory requirements are met. 16. Although the repeater is internally protected against overvoltage, it is strongly recommended to earth the antenna cables close to the repeater’s antenna connectors for protection against atmospheric discharge. 17. Laser radiation! Do not stare into the beam; do not view it directly or with optical instruments. Page 9 MF0143AUB.doc
Page 10 MF0143AUB.doc 1.3. ABOUT ANDREW SOLUTIONS Andrew Wireless Systems GmbH based in Buchdorf/ Germany, is a leading manufacturer of coverage equipment for mobile radio networks, specializing in high performance, RF and optical repeaters. Our optical distributed networks and RF repeater systems provide coverage for every application: outdoor use, indoor installations, tunnels, subways and many more. Andrew Wireless Systems GmbH has unparalleled experience in providing RF coverage and capacity solution for wireless networks in both indoor and outdoor environment and belongs to Andrew Solutions, a CommScope Company. Andrew Solutions is the foremost supplier of one-stop, end-to-end radio frequency (RF) solutions. Our products are complete solutions for wireless infrastructure from top-of-the-tower base station antennas to cable systems and cabinets, RF site solutions, signal distribution, and network optimization. Andrew Solutions has global engineering and manufacturing facilities. In addition, it maintains field engineering offices throughout the world. We operate a quality management system in compliance with the requirements of ISO 9001. All equipment is manufactured using highly reliable material. In order to ensure constant first-rate quality of the products, comprehensive quality monitoring is conducted at all fabrication stages. Finished products leave the factory only after a thorough final acceptance test, accompanied by a test certificate guaranteeing optimal operation.  Note: Exceptions of and national deviations from this intended use may be possible. To observe corresponding local particularities and regulations, please refer to the respective documents (also in national language) which are included in the manual CD delivered. To make the most of this product, we recommend you carefully read the instructions in this manual and commission the system only according to these instructions. For technical assistance and support, please also contact the local office or Andrew Solutions directly at one of the addresses listed in the following chapter.
Page 11 MF0143AUB.doc 1.4. INTERNATIONAL CONTACT ADDRESSES FOR CUSTOMER SUPPORT Americas: Canada United States Andrew Solutions Canada Andrew Solutions, Andrew LLC, A CommScope Company Mail 620 North Greenfield Parkway Garner, NC 27529 U.S.A. Mail 620 North Greenfield Parkway Garner, NC 27529 U.S.A. Phone +1-905-878-3457 (Office) +1-416-721-5058 (Mobile) Phone +1-888-297-6433 Fax +1-905-878-3297 Fax +1-919-329-8950 E-mail Peter.Masih@commscope.com, WIsupport.us@commscope.com E-mail WIsupport.us@commscope.com Brazil & South America Mexico, Central America & Caribbean region CommScope Cabos do Brasil Ltda. Andrew Corporation Mexico, SA DE CV Mail Av. Com. Camilo Julio 1256 Zonal Industrial CP 597 Sorocaba SP 18086-000 Brazil Mail Av. Insurgentes Sur 688, Piso 6 Col. Del Valle, CP: 03100 Mexico City Mexico Phone + 55-15-9104-7722 Phone +52-55-1346-1900 (Office) +52-1-55-5419-5260 (Mobile) Fax + 55-15-2102-4001 Fax +52-55-1346-1901 E-mail WIsupport@commscope.com E-mail WIsupport@commscope.com APAC Countries: China, India and Rest of Asia Australia & New Zealand Andrew International Corporation Andrew Corporation (Australia) Pty Ltd. Mail Room 915, 9/F Chevalier Commercial Centre 8 Wang Hoi Rd Kowloon Bay Hong Kong Mail Unit 1 153 Barry Road Campbellfield VIC 3061 Australia Phone +852-3106-6100 Phone +613-9300-7969 Fax +852-2751-7800 Fax +613-9357-9110 E-mail WIsupport.China@commscope.com E-mail WIsupport.Australia@commscope.com
Page 12 MF0143AUB.doc Europe: United Kingdom France Andrew Solutions UK Ltd CommScope France Mail Unit 15, Ilex Building Mulberry Business Park Fishponds Road Wokingham Berkshire RG41 2GY England Mail Immeuble Le Lavoisier 4, Place des Vosges 92052 Courbevoie France Phone +44-1189-366-792 Phone +33-1 82 97 04 00 Fax +44-1189-366-773 Fax +33-1 47 89 45 25 E-mail WIsupport.uk@commscope.com E-mail WIsupport@commscope.com Germany Czech Republic Andrew Wireless Systems GmbH Andrew Solutions Czech Republic C-Com, spol. s r.o Mail Industriering 10 86675 Buchdorf Germany Mail U Moruší 888 53006 Pardubice Czech Republic Phone +49-9099-69-0 Phone +420-464-6280-80 Fax +49-9099-69-930 Fax +420-464-6280-94 E-mail WIsupport@commscope.com E-mail WIsupport@commscope.com Austria Switzerland Andrew Wireless Systems (Austria) GmbH Andrew Wireless Systems AG Mail Weglgasse 10 2320 Wien-Schwechat Austria Mail Tiergartenweg 1 CH-4710 Balsthal Switzerland Phone +43-1706-39-99-10 Phone +41-62-386-1260 Fax +43-1706-39-99-9 Fax +41-62-386-1261 E-mail WIsupport.austria@commscope.com E-mail WIsupport.ch@commscope.com Italy Spain and Portugal Commscope Italy S.r.l., Faenza, Italy Andrew Solutions España S.A. A Commscope Company Mail Via Mengolina, 20 48018 Faenza (RA) Italy Mail Avda. de Europa, 4 - 2ª pta. Parque Empresarial La Moraleja 28108 Alcobendas (Madrid) Spain Phone +39-0546-697111 Phone +34-91-745-20 40 Fax +39-0546-682768 Fax +34-91-661-87 02 E-mail WIsupport.italia@commscope.com E-mail WIsupport.iberia@commscope.com table 1-1 List of international contact addresses
Page 13 MF0143AUB.doc 2. INTRODUCTION 2.1. PURPOSE Cellular telephone systems transmit signals in two directions between a base transceiver station (BTS) and mobile stations (MS) within the signal coverage area. If weak signal transmissions occur within the coverage area because of indoor applications, topological conditions or distance from the transmitter, extension of the transmission range can be achieved by means of an optical distribution system. Such a system contains an optical Master Unit and several Remote Units. The number of the Remote Units depends on the hardware and software configuration. The Remote Units are connected to the Master Unit with optical links. The optical loss must be less than 10 dB inclusive optical couplers or splitters. The Master Unit is the connection to the base transceiver stations. The configuration of a Master Unit depends on the number of the Remote Units and the frequency range. The optical transmission uses WDM-systems with a wavelength of 1550 nm in the uplink and 1310 nm in the downlink. 2.2. THE ION™-M7P/85P/17P/19P (INTELLIGENT OPTICAL NETWORK; MMR) The ION-M7P/85P/17P/19P transports signals on the RF layer in a way that multiple operators and multiple technologies are moved simultaneously from a cluster of base stations to a remote location over the same fiber. The ION optical distribution system provides a coverage solution for dense urban areas, tunnels, subway, airports, convention centers, high-rise buildings and other locations where physical structures increase path loss. It has been specifically designed to reduce zoning problems and to provide homogeneous coverage. The compact, mechanical design is specifically architected to mount inside of poles or along side structures in such a way that it has a minimal visual impact. The ION-M7P/85P/17P/19P is available in single or multi-band configuration supporting 700 MHz, 850 MHz, 1700 MHz/ 2100 MHz and 1900 MHz in parallel. It has been specifically tested and optimized for LTE, iDEN, GSM, EDGE, CDMA2000, EV-DO, WCDMA, HSPA+, and OFDMA. Furthermore, it is provisioned for future improvements to the modulation and frequency bands. In addition it is backwards compatible to legacy standards such as TDMA and Analog.
Page 14 MF0143AUB.doc The ION is easily set-up and supervised via a graphical user interface (GUI). Remote units can be commissioned through the use of built-in test equipment. An auto-leveling function compensates for the optical link loss making installation easy and quick. The entire system may be monitored remotely via an Andrew OMC. This platform uses SNMP protocol and is compliant to X.733 standard. Should a sophisticated interface not be required, the Master Unit can be directly connected to the alarm interface of a base station via its contact relay.  Multi-channel, multi-operator support  Reduced visual impact form factor  Efficient, high power amplifier  Single fiber for multiple bands and multiple remotes  Comprehensive operations and management system for configuration and alarming  OMC with SNMP according to X.733 standard  Easy installation and commissioning
3. COMMISSIONING 3.1. MECHANICAL INSTALLATION 3.1.1. General Read the health and safety warnings in chapter 1.2 Health and Safety Warnings. 1. Do not install the unit in a way or at a place where the specifications outlined in the Environmental and Safety Specifications leaflet of the supplier are not met. 2. It is recommended only to use the mounting hardware delivered by the supplier. If different mounting hardware is used, the specifications for stationary use of the Remote Unit must not be exceeded.  Note: Exceeding the specified load limits may cause the loss of warranty! 3. The unit is considerably heavy. Make sure that a suitable mounting surface is used. Ensure there is adequate manpower to handle the weight of the system. 4. Due to power dissipation, the Remote Unit may reach a very high temperature. Ensure sufficient airflow for ventilation as specified in the individual mounting procedures. 5. When connecting and mounting the cables (RF, optical, power supply, ...) ensure no water can penetrate into the unit through these cables. 6. Also observe all additional rules or restrictions regarding mounting that depend on the type of Remote Unit. For details refer to chapter 7.2.2 Mechanical Specification. Install the unit vertically with the fan unit at the top. A maximum tilt angle of 25° from a vertical position must be kept, as in the following illustrations: Page 15 MF0143AUB.doc
Page 16 MF0143AUB.doc A spacing of 40 mm (1.58 inch) around the unit is required. 7. To ensure sufficient airflow when mounting the unit in enclosed spaces, two lid openings (one for the air inlet and the other for the air outlet) have to be provided. Do not block these air inlets and outlets when mounting the Remote Unit. The size of each opening must equal at least 17 x 17 cm (290 cm2). Make sure, too, there is no thermal short circuit between the air inlet and air outlet. If any different or additional mounting material is used, ensure that the mounting remains as safe as the mounting designed by the manufacturer. Ensure that the static and dynamic strengths are adequate for the environmental conditions of the site. The mounting itself must not vibrate, swing or move in any way that might cause damage to the Remote Unit. Specified torques have to be observed for certain mounting procedures according to the following table: Type Lens head screws Hex nuts Spacing bolts PG (plastic) PG (aluminium)Thread M 4 M 8 M 4 M 8 PG 13.5 PG 29 Specified torques 3.3 Nm 27 Nm 2.3 Nm 27 Nm 3.75 Nm 10 Nm table 3-1 Specified torques  Note: To avoid damage when mounting the unit, always make sure that the M8 washers (DIN9021 or DIN125 depending on the mounting kit) are placed behind and in front of the mounting drillings of the unit. The mounting procedures for a stand-alone Remote Unit without optional accessories are described and illustrated in the following sections. For further information regarding special mounting procedures including mounting of accessory equipment, please see separate manual.
3.1.2. Wall-Mounting Procedure  Check the suitability of the wall-mounting kit and the wall.  Mark the position of the drilling holes (for measurements and a more detailed description refer to the wall mounting plan that is part of the delivery).  Drill four holes at the marked positions and insert dowels*.  Screw the mounting brackets to the wall / dowels using the four dowel screws as illustrated in figure 3-1 Mounting bracket installation.  For each bracket, first screw in the 2 washers, then the 2 spring washers, then the 2 M8x80 screws (see also figure 3-1 Mounting bracket installation).  Hang the Remote Unit into the upper mounting bracket at a slight angle and let it move smoothly towards the wall so that it engages firmly into the brackets (see figure 3-2 RU mounting). Then, screw the Remote Unit to the lower mounting bracket using 2 of the M8x25 screws that are part of the delivery (4 are provided).  Ensure that there is free access to the electrical connections as well as to the cabinet. The approved bending radius of the connected cables must not be exceeded. figure 3-1 Mounting bracket installation figure 3-2 RU mounting Upper mounting bracket Page 17 MF0143AUB.doc * The dowels are not part of the delivery since the suitable type depends on the on-site conditions (material of wall). Therefore, use dowels that are appropriate for the mounting surface. M8 screws Spring washerWasherPosition of dowels * Lower mounting bracket
3.1.3. Pole-Mounting Procedure The standard mounting hardware also includes all parts required for pole mounting: figure 3-3 Pole-mounting kit  Use the screw bands to fasten the two mounting brackets to the pole.  Note: When fastening the mounting brackets make sure that they are installed congruently and not at an angle to each other. To determine the distance between the beams, refer to the wall mounting plan that is part of the delivery.  Hang the Remote Unit into the hooks of the upper mounting bracket and screw the Remote Unit to the lower mounting bracket. Ensure that there is free access to the electrical connections as well as to the cabinet. The approved bending radius of the connected cables must not be exceeded. Page 18 MF0143AUB.doc
3.2. ELECTRICAL INSTALLATION 3.2.1. General Read the health and safety warnings in chapter 1.2 Health and Safety Warnings. 1. This unit contains dangerous voltages. Loss of life, severe personal injury or property damage can be the result if the instructions contained in this manual are not followed. 2. Ground the unit before connecting power supply. A grounding bolt is provided on the cabinet to connect the ground-bonding cable. 3. Although the Remote Unit is internally protected against over-voltage, it is strongly recommended to earth the antenna cables close to the antenna connectors of the Remote Unit for protection against atmospheric discharge. In areas with strong lightning it is highly recommended to insert additional lightning protection. 4. If the mains connector of the Remote Unit is not easily accessible, a disconnect device in the mains circuit must be provided within easy reach. 5. Before connecting or disconnecting the mains connector at the Remote Unit, ensure that mains supply is disconnected. 6. Make sure that an appropriate circuit breaker and an over-current limiting device are connected between mains and Remote Unit. 7. A connection of mains supply to a power socket requires the power socket to be nearby the Remote Unit. 8. Incorrectly wired connections can destroy electrical and electronic components. 9. To avoid corrosion at the connectors caused by electrochemical processes, the material of the cable connectors must not cause a higher potential difference than 0.6 V (see electrochemical contact series). 10. Use an appropriate torque wrench for the coupling torque (25 N-m / 19 ft lb) of 7/16 DIN connectors with 1 ¼-inch opening to tighten the 7/16-type antenna connectors. For example, use torque wrench of item no. 244377 available from the Andrew e-catalog. Do NOT use your hands or any other tool (e.g. a pair of pliers)! This might cause damage to the connector and lead to a malfunction of the Remote Unit. 11. Use a voltage limiting device for unstabilized electric networks that frequently generate spikes. Page 19 MF0143AUB.doc
12. The unit complies with the surge requirement according to EN 61000-4-5 (fine protection); however, it is recommended to install an additional medium (via local supply connection) and/or coarse protection (external surge protection), depending on the individual application, in order to avoid damage caused by overcurrent. 13. Observe the labels on the front panels before connecting or disconnecting any cables. 3.2.2. Connections Page 20 MF0143AUB.doc figure 3-4 Connector flange of ION-M7P/85P/17P/19P Alarm output Status LED Optical-fiber connector connector Antenna connector Alarm input connector Power supply connector RS485 / 232 connector Grounding bolt
Control Connector (RS485 / RS232) This 8-pin male connector (type: Binder Series 712) primarily supports control of the Extension Unit via RS485 bus. PIN Assignment 1 not connected 2 RS232 Rx 3 RS232 Tx 4 not connected 5 GND (RS232) 6 RS485 R+/D+ 7 RS485 GND 8 RS485 R-/D- figure 3-5 RS485 connector table 3-2 RS485 connector, pin assignment 3.2.3. Grounding Grounding must be carried out. Connect an earth-bonding cable to the grounding connection provided at the outside of the Remote Unit (see chapter 3.2.2 Connections). Do not use the grounding connection to connect external devices. figure 3-6 Grounding bolt figure 3-7 Grounding bolt, schematic view After loosening the hex nut, connect the earth-bonding cable between the two washers as illustrated in the figures above. Then, fasten all parts again with the hex nut. Page 21 MF0143AUB.doc
3.3. CONNECTION OF THE ANTENNA CABLES The Remote Unit has 7/16-type antenna connectors. Please refer to section 3.2.2 Connections for its location. Refer to the corresponding documentation of the connector manufacturer for mounting the cable connectors. The bending radius of the antenna cables must remain within the given specifications. Consider the type of cable best suited for the antenna. Remember that a cable with higher loss is less expensive but impairs performance. Use an appropriate torque wrench for the coupling torque (25 N-m / 19 ft lb) of 7/16 DIN connectors with 1 ¼-inch opening to tighten the 7/16-type antenna connectors. For example, use torque wrench of item no. 244377 available from the Andrew e-catalog. Do NOT use your hands or any other tool (e.g. a pair of pliers)! This might cause damage to the connector and lead to a malfunction of the Remote Unit. To minimize passive inter-modulation (PIM) distortion, attention has to be paid to the physical condition of the connector junctions. Do not use connectors that show signs of corrosion on the metal surface. Prevent the ingress of water into the connector. Attach and torque the connectors properly. Page 22 MF0143AUB.doc
3.4. POWER CONNECTION Before connecting electrical power to the units, the system must be grounded as described in the previous chapter. Mains power must be connected at the power supply connector of the unit (see chapter 3.2.2 Connections). The power supply plug is part of the delivery. The correct wiring of the power supply plug is as follows: N n.c. PE L figure 3-8 AC power supply plug For the AC power supply connection, a minimum cross section of 1.5 mm2 is required. Each wire must observe the applicable national regulations regarding loop impedance, voltage drop, and methods of installation. Make sure to connect the correct voltage to the unit.  Note: Do not connect or disconnect the power cord at the power supply connector while power is on. Turn off mains power * before connecting the power cord at the Remote Unit, then, engage mains power again. * Mains power must be interruptible with an external power supply breaker. For the power supply breaker, observe the following recommendation: 120 Volt / 20 Amp max. or 240 Volt / 16 Amp, single-phase, 50 / 60 Hz AC service is needed, i.e. the external AC breaker should be 20 Amps max. for 120-Volt service or 16 Amps for 240-Volt service. For the DC power supply, observe the local regulations of the DC service provider. Page 23 MF0143AUB.doc
3.5. OPTICAL-FIBER-CABLE CONNECTION - RULES Main optical system parameters: Fiber:  Single mode fiber, type is E9/125 µm  Attenuation: <0.36 dB / km @ 1310 nm / <0.26 dB / km @ 1550 nm  Dispersion: <3.5 ps / nm km @ 1310 nm / <18.0 ps / nm km @ 1550 nm  Fibre-cable connectors E2000APC8° ION-M system:  The specified bending radius ( < 4 cm) of the optical fibers must not be exceeded.  The pigtails for the connection between Master Unit and Remote Unit must have a sufficient length. A protection for the feeding into units must be given.  The system attenuation of the optical fibers, including the connectors, must not exceed 10 dB. System attenuation and attenuation of optical components must be determined. This can be achieved by measuring attenuation and reflection with an appropriate measuring instrument. For pigtails, a total value of < 0.4 dB (measured to a reference plug) can be assumed due to the dead zone of the reflectometer. These measurements must be made with a sufficient length of optical fiber, at the input and output of the device which has to be measured. Fiber-System Installation: Fiber-cable connectors have to be of the same type (E2000APC8°) as the connectors used for the unit. The fiber-optic cables are connected to the optical transceiver. Angled connectors are not compatible with straight optical connectors; non-compatibility of connectors will result in permanent damage to both connectors. Before connecting the fiber cables, follow the procedure below to ensure optimized performance. It is important for these procedures to be carried out with care:  Remove fiber-optic protective caps.  Do not bend the fiber-optic cable in a tight radius (< 4 cm) as this may cause cable damage and interrupt transmission.  Using high-grade alcohol and lint-free cotton cleaning swabs, clean the end of the fiber-optic cable that will be inserted in the optical connectors on the donor interface box. Use a fiber end-face inspection tool to scan both, the class fiber and its surrounding area.  Check for dirt on the cladding, chips/pits, dirt on the ferrule, and scratches. Page 24 MF0143AUB.doc
 Connect the fiber-optic cables by inserting the cable end into the laser receptacle and aligning the key (on the cable end) with the keyed slot.  Do not use any index-matching gels or fluids of any kind in these connectors. Gels are intended for laboratory use and attract dirt in the field.  Note: Care should be taken when connecting and disconnecting fiber-optic cables - use the connector housing to plug or unplug a fiber. Scratches and dust significantly affect system performance and may permanently damage the connector. Always use protective caps on fiber-optic connectors not in use. Cleaning Procedure for Fiber-Optical Components: Any contamination in the fiber connection results in additional optical transmission loss which could cause whole system failure. It is thus recommended that every fiber connector be inspected and cleaned prior to mating. The goal is to eliminate any dust or contamination and to provide a clean environment for the fiber-optic connection. When you clean fiber components, always complete the following steps carefully: 1. Turn off the ION system (laser sources) before you inspect fiber connectors. Never look into a fiber while the system lasers are on! 2. Check the connectors or adapters with a fiberscope before cleaning. 3. If the connector is dirty, clean it with a lint-free wipe (dry cleaning). 4. Inspect the connector. 5. If the connector is still dirty, repeat the dry cleaning technique. 6. Inspect the connector. 7. If the connector is still dirty, clean it with 99% isopropyl alcohol (wet cleaning) followed immediately with a dry clean in order to ensure no residue is left on the endface. 8. Repeat steps 5 through 7 until endface is clean. Note: For a more detailed description please refer to: http://www.cisco.com/en/US/tech/tk482/tk876/technologies_white_paper09186a0080254eba.shtml Page 25 MF0143AUB.doc
3.5.1. Protective Plug Connection: A protective plug is provided for the connection of the fiber-optic cables. figure 3-9 Protective-plug assembly  Note: Only high-quality connectors must be used for this type of plug. Qualified brands are Diamond or Huber & Suhner. Page 26 MF0143AUB.doc
For plug assembly, observe the following instruction: 1. Pass one or two contacts through the backshell and the clamp ring. 2. Place the contact(s) on the lower insulation body by pushing the groove of the contact into the cavity. If there is only one contact, cavity A must be used. * 3. Then, mount the upper insulation body on the lower insulation body. ** 4. Bring the insulator into the plug. The narrow groove of the insulator must be fitted into the stamp of the plug. Page 27 MF0143AUB.doc * To release the contact for disassembling, push the inner snap to the side and pull the contact out. ** To release upper and lower insulation bodies for disassembling, use a small screwdriver and carefully open the snap-connections at the left and the right side of the insulator without damaging them. 5. Fasten the insulator by screwing the backshell tight onto it. Use a spanner with opening 32 to screw the backshell tight (no gap). 6. Place the appropriate seal parts (with one groove for one contact or two grooves for two contacts) over the cable(s) and push them into the backshell. Seals with one groove No gap Cavity B Upper insulation body Cavity A
7. Bring the plastic ring over the cable(s), push it into the backshell and compress the seals and plastic ring by screwing the clamp ring tight (no gap) using a spanner with opening 20. *** 8. Connect the plug to the optical-fiberconnector of the Remote Unit, again by fitting a stamp on the plug into the groove of the connector. 9. To lock the connector, push the black locking ring forward.**** Screw tight until gap is closed Page 28 MF0143AUB.doc *** For disassembling, release the clamping ring and remove the seals and the plastic ring first. **** Locking mechanism: The system of locking the plug is based on a “push-pull” mechanism. The locking ring has to be pushed forward to lock the connector and pulled back to free the connection. 3.5.2. Protective-Tube Kit As additional protection for the optical fibers, this connector type can be supplemented by a special tube kit. To fasten the tube correctly, first unscrew the clamp ring (if already installed) of the original plug kit. Then, proceed according to the following instruction: Groove Push forward to lock, pull back to free connection
Page 29 MF0143AUB.doc Screw the reducer to the protective plug backshell without any gap!Place the appropriate seal parts (with) one groove for one contact or two grooves for two contacts) over the cable(s) and push them into the backshell! Protective tubeReducerCouplingProtective plugFiber cableRing 3/4G1055M0 figure 3-10 Tube-kit installation Push the fiber-optic cable carefully through the tube until it comes out at the other end.
Page 30 MF0143AUB.doc 3.6. COMMISSIONING Read the health and safety warnings in chapter 1.2 Health and Safety Warnings as well as the description carefully to avoid mistakes and proceed step by step as described!  Do not operate the Remote Unit without terminating the antenna connectors. The antenna connectors may be terminated by connecting them to their respective antennas or to a dummy load.  Only qualified personnel should carry out the electrical, mechanical, commissioning and maintenance activities that require the unit to be powered on when open.  When opening the Remote Unit do not damage the warranty labels on the internal devices. The warranty is void if the seals are broken.  Ensure that all connections have been performed according to chapter 3.2.1 General.
Commissioning an ION-M Remote UnitStartMechanical installationFasten wall or pole mounting kit to wall or pole.Manual for Remote UnitElectrical connectionsConnect grounding cable and ground the RU.MainsSwitch mains power on.Philips screwdriverScrew driverSpanner, size 13 mmElectrical connectionsConnect AC (DC) power to the power cable. Ensure there is a circuit breaker between mains and RU.RF connectionConnect antenna cable to antenna port.Optical connectionsMount the optical fibre with E2000 APC8° connector into the connector. Plug the connector into the RU.Mechanical installationMount RU to mounting kit, ensure suffient air flow and avoid thermal short circuits.PreperationUnpack RU, RU accessories and mounting kit.External devicesConnect external devices to the external in or alarm out connectors, or to the connecting board inside the RU.G1055Z0G1055Z0Mounting kitSpanner, size 13 mmDrilling machineDowelsScrew driverGrounding cableSpanner 13 mmMains cableConnecting kitAlarm kit (M-cabinet)E2000 APC8° connectorSpanner with opening 32 Page 31 MF0143AUB.doc
Output:All RUs okay.Go to MUExternal errorClose the door (RUs with a door). Check externally connected devices.Check fibre loss of optical link.Check optical connectors.Clean optical connectors.Check optical output power of corresponding OTRx at master unit.ALC alarm: Decrease DL input power of affected band.VSWR alarm: Check antenna and cable.LED statusProceed to MU to set up the SWOrangeYesInternal ErrorChange power supply (RUs with a door).Reduce environmental temperature. Eliminate thermal short circuit.Disconnect and connect mains. Fans should run. If not, replace the fans at RU. MU: Change amplifier setting at MU controllerRedLED statusYellowGreenRedFinished setting up all RUs?GreenSpare RU available?YesContact customer serviceNoYesLED on?Check power switch inside RU (RUs with door).Check mains cabling.Check mains power.NoNo Page 32 MF0143AUB.doc
Page 33 MF0143AUB.doc Alarms 3.7. BITE AND ALARMS The Built-In Test concept comprises the monitoring of the power supplies, the power amplifiers and the optical interface. All occurring alarms can be checked via software at the Master Unit. 3.8. HANDLING OF ALARMS As soon as the software acknowledges a valid alarm, a message is transmitted to the Master Unit. If the reason for the alarm has been cleared or if the alarm should continue, a new alarm message will not be repeated. If there was an interruption of at least five seconds after acknowledgement, a new alarm message will be generated. 3.9. ALARM STATUS For details refer to the corresponding software documentation of the Master Unit. 3.10. STATUS LED ALARMS For local supervision, a status LED on the connector flange of the Remote Unit gives an indication of possible reasons for alarms. This table shows possible on-site measures that could be checked before referring to the Master Unit alarm list. Status LED Indication Alarms Possible on-site measures Green No alarm  Status ok Door alarm Close the door (RUs with door). Alarms not directly related to RU: External alarms Check externally connected devices. Optical alarm Rx Check fiber loss of optical link. Check optical connectors. Clean optical connectors. (MU: Check optical output power of corresponding OTRx at Master Unit). Orange ALC alarm (MU: Decrease DL input power of affected band).
Page 34 MF0143AUB.doc Alarms directly related to RU: Power 28 V Change power supply (RUs with door). Replace the affected Remote Unit. Temperature Reduce environmental temperature. Eliminate thermal short circuit. Fan Disconnect and connect power supply. Fans should run. If not, replace the fans at RU. I²C Disconnect and connect power supply. Optical alarm Tx Exchange RU. Red Amplifier “Power Down” (MU: Change amplifier setting at MU controller). Status LED off Power supply Check power switch inside of RU (RUs with door). Check power supply cabling. Check power supply. table 3-3 Status LED alarms For the position of the status LED see chapter 3.2.2 Connections. Explicit troubleshooting is available in the MU software, (software manual or WEB Interface).
3.11. EXTERNAL ALARM INPUTS AND OUTPUTS G1038Z0 G1038Z0 figure 3-11 Flange connector, 5 poles figure 3-12 Flange connector, 7 poles The alarm outputs (open collector output 5 V / 1 mA) are normally low. In case of an alarm they are high active (5 V). They can be used to monitor alarms with an external alarm indicator. The +28 V pin (for its location see figure 3-12 Flange connector, 7 poles) is protected by a 500 mA thermoswitch. In case of exceeding this current between pin 7 and GND and/or in case of a failure of the VSWR module, the thermoswitch turns into a high-resistive status. In this case no fuse needs to be replaced. Just wait a few minutes until the thermoswitch reaches the normal operating temperature again.  Note: The manufacturer / supplier of this system accepts no liability for damage caused by equipment connected to external outputs or by effects from such equipment. As accessory equipment the alarm kit is available to connect external devices to the external alarm inputs and outputs. For the exact designation, please refer to chapter 5.3 Spare Parts. Page 35 MF0143AUB.doc
With the external alarm inputs it is possible to monitor the status of connected devices, e.g. a UPS, via software. All alarm inputs are normally high (5 V) without connection. The polarity (high/ low) can be set via the software at the Master Unit (for details please see according software manual). The device to be monitored must be connected so that the alarm contacts will be closed in case of an alarm (I max = 8 mA). The alarm inputs are potential-free with common ground. Subminiature circular connectors series 712 with five and seven contacts, which are contained in the alarm kit, can be ordered directly from the Binder Connector Group, the manufacturer, or indirectly from Andrew Solutions. For the designation of the alarm kit see chapter 5.3 Spare Parts. V1651A1Alarm outputAlarm GNDAlarm GNDAlarm GNDAlarm GNDAlarm inputION-M alarm outputs4700R+5 VION-M alarm inputs+5 V560R figure 3-13 Alarm inputs and outputs, standard 3.12. TROUBLESHOOTING The status of the Remote Unit can be checked via the Master Unit (for details please refer to the software manual of the Master Controller). Locally, the status can be checked at the LED, see chapter 3.10 Status LED Alarms. Page 36 MF0143AUB.doc
Page 37 MF0143AUB.doc 4. MAINTENANCE 4.1. GENERAL Read the health and safety warnings in chapter 1.2 Health and Safety Warnings.  Note: The Remote Unit does not require preventative maintenance measures.  Note: To prevent malfunctions of the cooling system due to dirt or pollution, it is recommended to clean the heat sink at regular intervals. These cleaning intervals depend mainly on the location of the Remote Unit and the corresponding degree of pollution. Maintenance of the ION-M7P/85P/17P/19P should be performed by replacing only components that are contained in this chapter. In order to maintain warranty, take care not to damage unintentionally the seals on the modules. The spare parts list, consequently, contains only units which can be replaced without tuning or soldering work.  Note: When sending back the unit, use an appropriate packaging, see chapter 5.2.3 Environmental and Safety Specifications. We strongly recommend using the original packaging!  Note: Defect parts should only be replaced by original parts from the supplier. All interventions inside the housing are at one’s own risk.  Note: During maintenance ensure the Remote Unit has been disconnected from power supply.  Note: Before disconnecting any cables, label any unlabelled cables to ensure correct connection. For most maintenance procedures appropriate tools are required to ensure correct handling. All these tools can be ordered from the supplier. For screwing procedures observe that all our screws have a right-hand thread, i.e. for fastening the screws turn the tool clockwise and for unscrewing them turn it counter-clockwise. Due to the design of the Remote Unit the only component recommended to be replaced is the fan unit. For replacing any other component, please contact the supplier.
4.2. REPLACING THE FAN UNIT Replacement of the fan unit is not required as a preventative measure. Only if an alarm indicates a malfunctioning of a fan, must the unit be exchanged.  Note: Please observe that the fan unit can only be replaced as a whole. Do NOT remove the fans separately! Read the health and safety warnings in chapter 1.2 as well as the instructions in chapter 4.1 General before starting with the replacement. 1. Switch off the Remote Unit. Make sure the power supply connector is disconnected for the following replacement procedure. Then, proceed as follows: 2. Remove the fan guard by unscrewing (Torx 20) the four countersunk-head screws (two at each side) by which it is fastened:1) Page 38 MF0143AUB.doc 3. Loosen the four fillister-head screws M4x8 by which the fan unit is screwed to the cabinet (circle-marked in the figure to the right). 2) 4. Disconnect the fan-unit connector and take out the fan unit. 5. To mount the new fan unit, re-connectthe fan unit connector and place the fan unit back into its original position. 6. Screw the whole fan unit to the cabinet with the four lens-head screws M4x8. 2) 7. Finally mount the fan guard and fasten it with the four countersunk screws. 1) figure 4-1 Fan unit and heat sink 8. Then, mains power can be reconnected and the unit can be powered up. 1) In order not to exceed the specified torque of 82 Ncm, use an appropriate tool! 2) In order not to exceed the specified torque of 330 Ncm, use an appropriate tool! Fan unit connector Heat sink Fan unit
Page 39 MF0143AUB.doc 4.3. CLEANING THE HEAT SINK To avoid a malfunctioning of the Remote Unit, the heat sink should be cleaned in case of pollution. In order to prevent any damage, proceed as explained in the following.  Note: Read the health and safety warnings in chapter 1.2 Health and Safety Warnings as well as the instructions in chapter 4.1 General before starting with the replacement procedure. Then, proceed as follows: 1. Switch off the Remote Unit. For the following procedure ensure that power supply connector has been disconnected before and that the fans have stopped rotating! 2. Before any cleaning action, remove the fan guard and the fan unit from the Remote Unit as described in the previous chapter 4.2 Replacing the Fan Unit. 3. Clean the ribs of the heat sink (see figure 4-1 Fan unit and heat sink) very carefully with a soft brush (not metallic!). Take care that the material is not scratched or damaged! 4. If necessary, use compressed air (max. 5 bar) to blow out the heat sink from front to rear side.  Note: NEVER blow out the fan unit with compressed air! This would cause permanent damage to the unit. 5. In case the dirt cannot be blown out completely from the heat sink and parts of it, still stick to the ribs, clean the parts concerned carefully from the front with the soft brush. Take care that the material is not scratched or damaged. 6. After cleaning the heat sink, mount the fan unit and the fan guard again according to chapter 4.2 Replacing the Fan Unit. Then, reconnect mains power and power up the unit.
5. APPENDIX 5.1. ILLUSTRATIONS G3219M0 figure 5-1 Cabinet drawing Page 40 MF0143AUB.doc
Page 41 MF0143AUB.doc 5.2. SPECIFICATIONS 5.2.1. Electrical Specifications ION-M7P/85P/17P/19P Electrical Mains power 115 Vac or 230 Vac Power supply Power consumption 1050 W Optical Connectors E2000/APC 8° Optical return loss 45 dB min. Fiber type Single mode E9/125 mm Optical link budget 0 dB to 10 dB All figures are typical values, unless otherwise stated All data is subject to change without notice. 5.2.2. Mechanical Specifications Height, width, depth * 817 x 245 x 218 mm (32.2 x 9.6 x 8.6 in) Weight 34 kg (75 Ib) * Spacing required 40 mm (1.58 in) around unit All data is subject to change without notice. 5.2.3. Environmental and Safety Specifications  Note: For detailed information, please refer to the Environmental and Safety Specifications leaflet of the supplier, related to ETS 300 019 (European Telecommunication Standard). Operating temperature range -33 °C to +50°C RF part IP67 Ingress protection Fan part IP55 All data is subject to change without notice.
Page 42 MF0143AUB.doc 5.3. SPARE PARTS The following lists contain all parts available for the Remote Unit. The configuration of the delivered unit meets the requirements of the customer and can differ depending on the state of the delivery. Maintenance of the ION-M7P/85P/17P/19P should be performed on an FRU (Field Replaceable Unit) basis only. Do not damage the warranty labels on the components, as this voids the warranty. The following spare parts lists only contain units that can be replaced without tuning or soldering work. To replace an FRU, use the appropriate tools. Replacement tools may be ordered from the supplier. If any FRU not contained in the following list needs to be replaced, please contact customer service for additional instructions. Spare Parts List of the Remote Unit ION-M7P/85P/17P/19P & its subassemblies (e.g. ION-M7P/17P and ION-M7P/17P/19P) Designations: ID No: FRU ION-M7P/85P/17P/19P 7629728-xxxx ION-M7P/17P/19P 7629728-0003, 7629728-0007 Subassemblies: ION-M7P/17P 7629728-0004, 7629728-0008 Protective Plug E2000 7160013 x Protective Cap E 2000 7158914 x Fan Unit ML-Cabinet 7632532-00 x Manuals for ION-M7P/85P/17P/19P & subassemblies 7635253-00 Accessories Wall Mounting Kit 7632566 Pole Mounting Kit 7636344 Alarm Kit 7157396 The manufacturer reserves the right to replace the spare parts listed above by equivalent substitutes.
Page 43 MF0143AUB.doc 6. INDEX A Abbreviations Used ................................................ 7 Address of Andrew Wireless Systems GmbH....... 12 Alarms Alarm Status .................................................... 33 Bite and Alarms ............................................... 33 External Inputs........................................... 35, 36 Handling of Alarms .......................................... 33 List ................................................................... 36 Outputs ...................................................... 35, 36 RU ................................................................... 36 Status LED....................................................... 33 Andrew Solutions.................................................. 10 C Cleaning the Heat Sink......................................... 39 Commissioning General............................................................ 30 Connection Rules Optical-Fiber Cables........................................ 24 Connections Antenna ........................................................... 22 Connector Flange ............................................ 20 Power .............................................................. 23 Contact Addresses ............................................... 11 Control Connector for EU ..................................... 21 Customer Support Addresses............................... 11 E Extension Unit RS485/ RS232 Control Connector (8 pins)...... 21 External Inputs Location ........................................................... 20 F Fiber-Optical Components Cleaning Procedure ......................................... 25 System Installation........................................... 24 Flange Connector 5 poles ............................................................. 35 7 poles ............................................................. 35 G Grounding............................................................. 21 H Health and Safety Warnings................................... 8 I Illustrations ........................................................... 40 Installation Electrical.......................................................... 19 Mechanical ...................................................... 15 M Maintenance......................................................... 37 Mounting Pole (Outside).................................................. 18 Wall.................................................................. 17 O Optical-Fibre Connection Protective Plug ................................................ 26 Protective-Tube Kit .......................................... 28 Outputs Location........................................................... 20 P Pin Assignment External Alarms ............................................... 35 R Replacement of Fan Unit...................................... 38 RS485/ RS232 EU Control Connector ................. 21 S Spare Parts .......................................................... 42 Specifications Electrical.......................................................... 41 Environmental and Safety................................ 41 Mechanical ...................................................... 41 T Troubleshooting.................................................... 36
Page 44 MF0143AUB.doc LIST OF CHANGES Version Changes Release Date MF0143AUA 16-January-2012 MF0143AUB - Tite page extended by validity for manual for subassemblies - chapter 1.2 enhanced - chapter 5.3 extended 27-January -2012

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