Alcatel Lucent USA ONEBTS-11 UMTS-CDMA Transceiver System (850) User Manual 401703454i1

Alcatel-Lucent USA Inc. UMTS-CDMA Transceiver System (850) 401703454i1

usres manual h

Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 47Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Disconnect first batterycabinet 24-VDC returnwires in the Modular Cell4.0B primary cabinetDANGERElectrical Shock and Equipment Damage HazardWhen performing the following procedure, power should not be applied to the Modular Cell 4.0B primary cabinet. Before the installation of the second battery cabinet can begin, the following steps must be performed to disconnect DC power from the Modular Cell 4.0B primary cabinet to the first battery cabinet............................................................................................................................................1Refer to the figure below and disconnect (and tape or insulate) the four DC return lugs (to/from the first battery cabinet) in the Modular Cell 4.0B primary cabinet.
4-48 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerHow to route and connect the DC cables between the first and second .............................................................................................................................................................................................................................................................WNG24-BC battery cabinetsPrepare the first andsecond battery cabinets forconnection of the DCcablesPerform the following steps to prepare the first and second battery cabinets for connection of the DC cables.Important! To determine the battery shelf type, refer to Determine the battery shelf type on Page 4 - 19. If the battery cabinet has type 1 battery shelves, skip the first step.............................................................................................................................................................................1Remove the top (shelf 5) battery retaining bracket from the second battery cabinet (and also from the first battery cabinet if you have not already done so). Refer to the figure below. Refer to the figure on Page 4 - 49, as well.Important! When performing the next step, carefully note the proper battery connections before disconnecting cables and/or removing bus bars.............................................................................................................................................................................2Disconnect and remove the following batteries from the top shelf (5) of the first battery cabinet.• L1, L2, and 12IR125 batteries: The left-hand string (9)• C-11 batteries: The left-hand three batteries (1, 2, and 3)BATTERY-SHELF 5FRONT VIEWBATTERY-SHELF 4SHELF 5 BATTERY RETAINING BRACKET
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 49Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Important! If the battery cabinet has type 1 battery shelves, skip the next step.............................................................................................................................................................................3Refer to the figure below, and remove the left-hand side rail from the top shelf (5) in the second battery cabinet.............................................................................................................................................................................4Remove the plastic cover from the DC bus bar panel in both battery cabinets. Refer to the figure below.TOP SHELF (5) BATTERYRETAININGBRACKETTOP BATTERY SHELFRIGHT SIDE VIEWREMOVE THESE SCREWS FROM ACROSS THE BOTTOM OF THE BATTERY RETAINING BRACKETREMOVE THESE 2 SCREWS FROM BOTH THE LEFT AND RIGHT SIDES OF THE RETAINING BRACKET1REMOVE THESE TWO SCREWS FROM THE REAR OF THE LEFT SIDE RAILLEFT SIDE RAIL23PLASTIC COVER
4-50 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerConnect the DC cables inthe second battery cabinet Perform the following steps to connect the DC cables in the second battery cabinet.............................................................................................................................................................................1Connect the two +24-VDC cables (marked red) to the +24-VDC (lower) bus bar in the bottom two positions, leaving the top four positions blank. Refer to the figure on Page 4 - 51.............................................................................................................................................................................2Connect the two 24-VDC return cables (black) to the 24-VDC return (upper) bus bar in the bottom two positions, leaving the top four positions blank. Refer to the figure on Page 4 - 51.............................................................................................................................................................................3Torque all four DC cable connections. Refer to the electrical torque specifications provided in Chapter 1. ............................................................................................................................................................................4Route the cables into the first battery cabinet through the square opening between the cabinets.............................................................................................................................................................................5Using wire ties, dress the DC cables to the interior left side of the second battery cabinet.............................................................................................................................................................................6Do not replace the plastic cover on the DC bus bar panel or the left-hand side rail, if applicable (in the second battery cabinet), at this time. The fuse alarm connection remains to be completed.Important! If the battery cabinet has type 1 battery shelves, skip the next step.
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 51Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................7Do not replace the top shelf battery retaining bracket in the second battery cabinet (batteries must be installed prior to reinstallation of the retaining bracket). +24-VDC CABLES(MARKED RED)24-VDC RETURN CABLESDC BUS PANELS
4-52 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerConnect the battery cabinetcables in the first batterycabinetPerform the following steps to connect the DC cables in the first WNG24-BC battery cabinet.............................................................................................................................................................................1Route and dress the DC cables from the second battery cabinet to the DC bus bars in the first battery cabinet. Do this in such a way that they do not interfere with replacement of batteries or door closure. Refer to the figure below. ............................................................................................................................................................................2Connect the two +24-VDC cables (marked red) to the +24-VDC (lower) bus bar in the top two positions. Refer to the figure on Page 4 - 53.............................................................................................................................................................................3Connect the two 24-VDC return cables (black) to the 24-VDC return (upper) bus bar in the top two positions. Refer to the figure on Page 4 - 53.............................................................................................................................................................................4Torque all four DC cable connections. Refer to the electrical torque specifications provided in Chapter 1. "U" CHANNEL TIE POINTS FOR DC CABLESFIRST WNG24-BC BATTERY CABINETFOUR DC CABLES FROM THE SECOND BATTERY CABINET
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 53Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................5Replace the plastic cover on the DC bus bar panel (in the first battery cabinet). Refer to the figure below.............................................................................................................................................................................6Replace the batteries that were previously removed.Important! When performing the next step, do not plug in the battery connectors on the retaining bracket.............................................................................................................................................................................7Replace the top shelf battery retaining bracket.+24-VDC CABLES(MARKED RED)DC BUS PANELS24-VDC RETURN CABLESFOUR EACH 24-VDC RETURN AND +24-VDC CABLES TO/FROM THE POWER CABINET WERE CONNECTED HERE WHEN THE FIRST BATTERY CABINET WAS INSTALLED
4-54 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerHow to route and connect the alarm and fan power/alarm cables in the .............................................................................................................................................................................................................................................................second WNG24-BC battery cabinetOverview The AC cable was shipped already terminated in the second WNG24-BC battery cabinet. The remaining cables, all of which will pass between the two battery cabinets, are not yet terminated in the second battery cabinet. Identify and place the alarmand fan power/alarm cablesbetween the two batterycabinetsPerform the following steps to place the alarm and fan power/alarm cables between the two battery cabinets and identify the second battery cabinet ends............................................................................................................................................1Identify the following cables shipped with the second WNG24-BC battery cabinet. Refer to the figure on Page 4 - 55 cable and connector identification.1. The fuse alarm cablea. Connectors SW1 and SW4b. Connector P309 (not used)2. The intrusion alarm cable a. Connector P307 (not used) b. Connectors "C" and "NC" FRONTc. Connectors "C" and "NC" REAR3. The fan power/alarm cablea. Connector "FAN" (the fan power/alarm connector) b. P9 (not used) Important! A thermal probe cable and thermal probe are not shipped with the second battery cabinet. A thermal probe cable and probe, shipped with the first battery cabinet, was installed in the first battery cabinet. This cable and probe will be moved to the second battery cabinet after installation of the batteries. Refer to Chapter 5
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 55Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................2Place the cables through the square opening between the cabinets as shown in the figure below.BATTERY CABINET FAN POWER CABLE (J9)INTRUSION ALARM CABLE (J307)FUSE ALARM CABLE (J309)FIRST WNG24-BCBATTERY CABINETa. SW1 / SW4b. P309 (NOT USED)a. P307 (NOT USED)b. "C" AND "NC" (FRONT)c. "C" AND "NC" (REAR)a. “FAN”b. P9 (NOT USED)SECOND WNG24-BCBATTERY CABINET123
4-56 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerRoute and connect the fanpower/alarm cable in thesecond WNG24-BC batterycabinetPerform the following steps to route and connect the fan power/alarm cable in the second WNG24-BC battery cabinet.............................................................................................................................................................................1Attach the fan power/alarm cable (labeled "FAN") in the second WNG24-BC battery cabinet. Refer to the figure on Page 4 - 57.............................................................................................................................................................................2Using wire ties, dress the fan power/alarm cable and the P9 cable connector to the left interior wall of the battery cabinet.
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 57Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................3Route and attach the cables in such a way that they do not interfere with door closure or installation/replacement of parts. Refer to the figure below.P9 (NOT USED)"FAN" FOR SECOND WNG24-BC BATTERY CABINET FANGROUND STRAPP9FAN
4-58 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerRoute and connect the fusealarm cable in the secondWNG24-BC battery cabinetPerform the following steps to route and connect the fuse alarm cables in the second WNG24-BC battery cabinet.............................................................................................................................................................................1Dress the fuse alarm cable that have spade lugs to the interior left wall of the battery cabinet and secure it with wire ties. Refer to the figure below.............................................................................................................................................................................2Route the P309 cable and connector across the interior top of the cabinet to the square opening. (on the right side of the cabinet). Refer to the figure below.............................................................................................................................................................................3Secure the P309 fuse alarm cable to the interior top of the battery cabinet with wire ties at the "U" channel, and at the tie point locations. Refer to the figure below.FUSE ALARM CABLES"U" CHANNEL TIE POINTS FOR FUSE ALARM CABLESP309 (NOT USED)SPADE LUG CONNECTIONS FOR FUSE ALARM IN SECOND WNG24-BC BATTERY CABINET
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 59Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................4Connect the fuse alarm cable. Refer to the figure below.............................................................................................................................................................................5Replace the plastic cover on the DC bus bar panel in the second battery cabinet, putting the four screws in the top four locations, only.Important! If the battery cabinet has type 1 battery shelves, skip the next step.............................................................................................................................................................................6Replace the left-hand side rail on the top battery shelf in the second battery cabinet.Important! If the battery cabinet has type 1 battery shelves, do not reinstall the top shelf battery retaining bracket at this time, unless the top shelf will not be populated with batteries.SW1P309(NOT USED)SW4P309
4-60 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerRoute and connect theintrusion alarm cables inthe second WNG24-BCbattery cabinetPerform the following steps to route and connect the intrusion alarm cables in the second WNG24-BC battery cabinet.............................................................................................................................................................................1Route the intrusion alarm cables across the interior top of the cabinet to the square opening (on the right side of the cabinet). Refer to the figure below.............................................................................................................................................................................2Secure the cables to the interior top of the battery cabinet with wire ties at the "U" channel, and at the tie point locations shown. Refer to the figure below.INTRUSION ALARM CABLES"U" CHANNEL TIE POINTS FOR INTRUSION ALARM CABLESFRONTP307 (NOT USED)FRONT VIEWINSIDE RIGHT VIEWTO REAR INTRUSION ALARMTIE POINTS FOR REAR INTRUSION ALARM CABLEREAR
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 61Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................3Connect the front intrusion cable as shown. Refer to the figure below.............................................................................................................................................................................4Route and secure the rear intrusion cable to the interior right side of the battery cabinet with wire ties at the tie point locations. Refer to the figure on Page 4 - 60.............................................................................................................................................................................5Connect the rear intrusion cable as shown. Refer to the figure below.CP307 (NOT USED) DOOR NCSHORTER CABLE (FRONT)P307 CDOOR NCLONGER CABLE (REAR)NCNO(NOT USED)
4-62 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerHow to route and connect the alarm and fan power/alarm cables in the .............................................................................................................................................................................................................................................................first WNG24-BC battery cabinetOverview This section provides instructions on how to route and connect the alarm and fan power/alarm cables in the first WNG24-BC battery cabinet. Route alarm and fan power/alarm cables in the firstWNG24-BC battery cabinetPerform the following steps to route the alarm and fan power/alarm cables in the first WNG24-BC battery cabinet.1.The fuse alarm cable (J309 on the first battery cabinet end)2.The intrusion alarm cable (J307 on the first battery cabinet end) Refer to the figure below.3.The battery cabinet fan power/alarm cable (J9 on the first battery cabinet end)3. BATTERY CABINET FAN POWER CABLE (J9)2. INTRUSION ALARM CABLE (J307)1. FUSE ALARM CABLE (J309)FIRST WNG24-BCBATTERY CABINETFUSE ALARM CABLESW1 / SW4P309 (NOT USED)INTRUSION ALARMP307 (NOT USED)C / DOOR NC (FRONT)C / DOOR NC (REAR)FAN POWER“FAN”P9 (NOT USED)SECOND WNG24-BCBATTERY CABINET
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 63Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................6Route the identified cables from the second WNG24-BC battery cabinet, into the first, and to the locations shown in the figure below.• Route the fuse alarm cable (J309) and intrusion alarm cable (J307) to right side of the first battery cabinet, just above the feed-through opening from the second cabinet.• Route the fan power/alarm cable (J9) across the top of the first battery cabinet, through the "U" channel, to the left side of the cabinet.Important! When performing the next step, the tied-down cables must not interfere with:• Replacement of batteries• Opening or closure of the first WNG24-BC battery cabinet front door............................................................................................................................................................................7Using wire ties, secure the cables to the "flash" tie point locations. Refer to the figure below."U" CHANNEL TIE POINTS FOR FAN POWER CABLEFIRST WNG24-BC BATTERY CABINETTIE POINT FOR FAN POWER CABLE AND TWO ALARM CABLESFUSE ALARM CABLE (J309)INTRUSION ALARM CABLE (J307)BATTERY CABINET FAN POWER CABLE (J9)
4-64 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerConnect alarm cables inthe first WNG24-BC batterycabinetPerform the following steps to connect the alarm cables in the first WNG24-BC battery cabinet.............................................................................................................................................................................1Connect the J307 connector to connector P307 in the first WNG24-BC battery cabinet. Refer to the figure below.............................................................................................................................................................................2Connect the J309 connector to connector P309 in the first WNG24-BC battery cabinet. Refer to the figure below.............................................................................................................................................................................3Using wire ties, dress the alarm cables to the interior right side of the first WNG24-BC battery cabinet. Do this in such a way that they do not interfere with door opening and closure, or installation/replacement of parts. Refer to the figure below.FROM SECOND WNG24-BC BATTERY CABINETP307 P309J307 J309IN FIRST WNG24-BC BATTERY CABINETRIGHT SIDE OF FIRST WNG24-BC BATTERY CABINET:FRONT VIEW
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 65Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Connect the fan power/alarm cable in the firstWNG24-BC battery cabinetPerform the following steps to connect the fan power/alarm cable in the first WNG24-BC battery cabinet. ............................................................................................................................................................................1Attach the fan power/alarm cable (labeled "J9") to "P9" in the first WNG24-BC battery cabinet. Refer to the figure below.............................................................................................................................................................................2Using wire ties, dress the fan power/alarm cables to the interior left side of the first battery cabinet. Do this in such a way that they do not interfere with door opening and closure, or installation/replacement of parts. GROUND STRAPP9FANJ9"FAN" FOR FIRST WNG24-BC BATTERYCABINET FAN (FROM POWER CABINET)FAN POWER CABLE FROM SECONDBATTERY CABINET
4-66 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerHow to route and connect the AC power cable in the first battery .............................................................................................................................................................................................................................................................cabinet DANGERElectrical Shock HazardFailure to follow the order of the installation procedure (as written) can result in an energized AC or DC circuit, which creates an electrical shock hazard.Follow these rules:1. Make sure that the battery cabinet heater AC circuit breaker, in the primary cabinet, is in the OFF position.2. Perform installation steps in the order provided. Do not connect AC power until instructed to do so.3. Do not connect battery connectors.4. Observe and strictly follow all safety precautions.5. When completing electrical connections, always use tools that are properly insulated.
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 67Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Route the AC power cableinto the first WNG24-BCbattery cabinetPerform the following steps to route the AC power cable into the first WNG24-BC battery cabinet. ............................................................................................................................................................................1The AC power cable is shipped already terminated at the AC junction box in the second WNG24-BC battery cabinet. The AC power cable is shipped coiled in the bottom of the battery cabinet. Refer to the figure on Page 4 - 67 and the figure below.............................................................................................................................................................................2Remove the AC power cable from the bottom of the second battery cabinet and uncoil. Refer to the figure below.AC JUNCTIONBOX
4-68 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power............................................................................................................................................................................3Thread the AC power cable through the AC coupling into the first WNG24-BC battery cabinet. Refer to the figure below.............................................................................................................................................................................4Route the AC cable up the interior right wall of the first battery cabinet. Refer to the figure on Page 4 - 69.BOTTOM FRONT VIEWSEALING WASHER*AREA BETWEEN CABINETSLOCK NUT2-inch PLASTIC BUSHINGSEALING WASHERLOCK NUTFIRST WNG24-BCBATTERY CABINETSECOND WNG24-BCBATTERY CABINET*(”BOX SIDE” FACINGCABINET WALL)2-inchFEED-THROUGH COUPLING2-inch PLASTIC BUSHINGAC POWERCABLE*
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 69Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Connect AC cable in thefirst WNG24-BC batterycabinetPerform the following steps to connect the second WNG24-BC battery cabinet AC cable in the first WNG24-BC battery cabinet.............................................................................................................................................................................1In the Modular Cell 4.0B primary cabinet, place the circuit breaker "BATTERY HEATER" to the off position.............................................................................................................................................................................2Route the AC cable to the AC junction box in the first battery cabinet. Refer to the figure below.............................................................................................................................................................................3Remove the AC junction box cover.............................................................................................................................................................................4Cut the AC cable to the desired length.............................................................................................................................................................................5Remove the outer cable insulation to expose the individual wires and strip 15 mm (3/8 inch) of insulation from each wire.Important! When performing the next step, it may be necessary to remove the entire AC junction box from the cabinet wall, in order to access the screws for the black (left) wires.AC JUNCTIONBOX
4-70 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power............................................................................................................................................................................6Connect the wires of the AC cable to the terminal strip and the grounding screw as follows. Refer to the figure below.• Black (L1) to left terminal strip• Red (L2) to right terminal strip• Green to grounding screw............................................................................................................................................................................7Replace the AC junction box cover.............................................................................................................................................................................8Using wire ties, dress the AC cable in both cabinets so that it will not interfere with door closure or installation/replacement of parts.............................................................................................................................................................................9If not installing a growth cabinet at this time, skip to Chapter 5 to install END OF STEPS.............................................................................................................................................................................the batteries in the second battery cabinet, and reconnect DC power.CONNECT AC FROM SECOND BATTERYCABINET HEREAC FROM POWER CABINET IS ALREADY CONNECTED HEREGROUND SCREW
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 71Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................How to install 60ECv2 battery cabinets with a 4.0B primary cabinet .............................................................................................................................................................................................................................................................with integrated power (reference)How to install a first60ECv2 battery cabinetwith a 4.0B primary cabinetRefer to: Comcode 109559757, Interface Kit for Attachment of 60EC or 60ECv2 Battery Cabinets to Modular Cell 3.0/4.0B Cabinets with Integrated Power.For general installation instructions, refer to the table below. For changes in battery cables and bus bar wiring, refer to Current and revised battery cables on Page 4 - 72 and Revised power wiring to the cabinet bus bars on Page 4 - 74How to install a second60ECv2 battery cabinetwith a 4.0B primary cabinetA second 60ECv2 battery cabinet may be installed with a first 60ECv2 battery cabinet using instruction provided in the Outdoor Flexent Modular Cell 1.0/2.0 Cabinet Installation Manual, 401-710-123. Refer to the chapter and revised battery cable references below:Step-by-step instructions are provided in the following chapters of the above document.• Chapter 5:•Battery cabinet optional mounting base installation•Chapter 5B•Second 60ECv2/60ECv2G battery cabinet installation•Revisions to referenced Chapter 5B:•Battery Cables (Revisions to existing procedures in Chapter 5B of Flexent Modular Cell Outdoor 1.0/2.0 Cabinet Installation Manual, 401-710-123)•Refer to Current and revised battery cables on Page 4 - 72 and Revised power wiring to the cabinet bus bars on Page 4 - 74Important! Note that the battery cable and bus bar wiring revisions were made to reduce the battery installation time, and cable congestion in the 66ECv2 battery cabinet
4-72 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerCurrent and revised batterycables The following figures illustrate the current and revised battery cables with both 12IR125 and SBS C11 batteries. Note that C11 battery installation was not covered in the referenced document.CURRENT 12IR125 BATTERY WIRINGTwo quick-disconnect connectors.REVISED 12IR125 BATTERY WIRINGOne quick-disconnect connectors. (-) (+) (-) (+)(-)(+)(-)(+)Black (-)Red (+)Black (-) Red (+)J401J401J401J401P401P401 (-) (+) (-) (+) (-)(+)(-)(+)J401J401Black (-)Red (+)Black (-) Red (+)Bus Bars P401
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 73Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................CURRENT SBS C11 BATTERY WIRINGTwo quick-disconnect connectors.REVISED SBS C11 BATTERY WIRINGOne quick-disconnect connectors. Inter-BatteryBus Bar(-) (+)(-) (+) (-)(+)(-) (+)(-)(+)(-)(+)Bus Bar OverNegative Terminal Studs (-)Bus Bar OverNegative Terminal Studs (-)J401J401P401J401J401P401 Inter-BatteryBus Bar(-) (+)(-) (+) (-)(+)(-) (+)(-)(+)(-)(+)Bus Bar OverNegative Terminal Studs (-)Bus Bar OverNegative Terminal Studs (-)J401J401P401
4-74 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated powerRevised power wiring tothe cabinet bus bars The following figures illustrate the current and revised factory installed power wiring to the cabinet bus barsCURRENT WIRING TO CABINET BUS BARSTen sets of battery cables to the bus barsBattery Shelf 1Battery Shelf 5Battery Shelf 4Battery Shelf 3Battery Shelf 2Nut and Washer(1 Set of 10)J401-2P401-3J401-4J401-3P401-5P401-7P401-9J401-5J401-1~~~+-P401-2P401-10P401-8P401-6P401-4P401-1
Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power4- 75Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................CURRENT WIRING TO CABINET BUS BARSFive sets of battery cables to the bus barsBattery Shelf 1Battery Shelf 5Battery Shelf 4Battery Shelf 3Battery Shelf 2Nut and Washer(1 Set of 10)P401-10P401-8P401-6P401-4P401-2J401-2J401-4J401-3J401-5J401-1
4-76 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Power and power alarm connections in Modular Cell 4.0Bcabinets with integrated power
5- 1Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006 ............................................................................................................................................................................................................................................................5 Component installation in the Modular Cell 4.0B and the WNG24-BC battery cabinets.............................................................................................................................................................................................................................................................OverviewPurpose This chapter provides instructions for the installation of rectifiers in integrated power Modular Cell 4.0B cabinets, and for the installation of batteries in integrated power Modular Cell 4.0B cabinets and WNG24-BC battery cabinets connected to primary cabinets. Also provided are instructions for thermal probe installation and final connection of DC cables after installation of batteries in a newly installed battery cabinet.Contents This chapter contains the following sections.How to install components in Modular Cell 4.0B cabinets 5 - 2How to install batteries in a WNG24-BC battery cabinet 5 - 10How to route the thermal probe cable(s) and mount the thermal probe(s) in the battery cabinets5 - 81How to make final DC connections after installation of a battery cabinet 5 - 84
5-2 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsHow to install components in Modular Cell 4.0B cabinets.............................................................................................................................................................................................................................................................OverviewPurpose This section contains the following procedures.How to install rectifiers in Modular Cell 4.0B cabinets 5 - 3How to install batteries in Modular Cell 4.0B cabinets 5 - 5
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 3Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................How to install rectifiers in Modular Cell 4.0B cabinetsInstall rectifiers in aModular Cell 4.0B primarycabinetThe rectifiers required for a given cabinet configuration are shipped already installed in the Modular Cell 4.0B cabinets. Rectifiers may need to be added as part of a field upgrade, in which case the instructions are included in the upgrade kit. These instructions are provided for the convenience of the installer only. Perform the following steps to install rectifiers in a Modular Cell 4.0B cabinet. ............................................................................................................................................................................1Consult the following table to obtain the rectifier quantity required to support the installation of the cabinet being installed, depending upon the number of carriers, as well as the cabinet model and configuration. ............................................................................................................................................................................2The table on Page 5 - 4 identifies the rectifiers needed (N+1) for a PCS or 850 Modular Cell 4.0B primary cabinet. Refer to the figure on Page 5-4 for rectifier positions.............................................................................................................................................................................3When performing the following steps, install the rectifiers in the order shown on the front of the AC module. Refer to the figure on Page 5-4.............................................................................................................................................................................4Remove the blank rectifier panel, if applicable. Refer to the figure on Page 5-4.............................................................................................................................................................................5Slide the rectifier into the enclosure.Refer to the figure on Page 5-4.
5-4 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................6Tighten the thumb screws. 1 23 4ACPDABlank PlateIntegrated PowerConfiguration(up to 4 rectifiers)1234ACPDAIntegrated PowerConfiguration(>5 rectifiers)1 23 4 PrimaryRectifier Shelf PrimaryRectifier ShelfAuxiliaryRectifier Shelf AuxiliaryController PrimaryControllerModular Cell 4.0B cabinetTotal carriers Rectifiers needed per cabinet (N+1)Rectifier positions for PCSP = Primary Controller.A = Auxiliary ControllerRectifiers needed per cabinet (N+1)Rectifier positions for 850P = Primary Controller.A = Auxiliary ControllerPCS 850 Modular Cell 4.0B Primary Cabinet1 3 1,2,3 P 3 1,2,3 P2 3 1,2,3 P 3 1,2,3 P3 4 1,2,3,4 P 4 1,2,3,4 P4 5 1,2,3,4 P / 1 A 4 1,2,3,4 P5 5 1,2,3,4 P / 1 A 5 1,2,3,4 P / 1 A6 6 1,2,3,4 P / 1,2 A 5 1,2,3,4 P / 1 A7 7 1,2,3,4 P / 1,2,3 A 6 1,2,3,4 P / 1,2 A8 7 1,2,3,4 P / 1,2,3 A N/A N/A9 (PCS only)8 1,2,3,4 P / 1,2,3,4 A N/A N/A10(PCS only)8 1,2,3,4 P / 1,2,3,4 A N/A N/A
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 5Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................How to install batteries in Modular Cell 4.0B cabinetsCAUTIONDamage to equipmentThe battery cables in the primary cabinet must not be connected until after the AC utility wires are connected and AC power is turned on at the main panel. Do not connect the battery cables until instructed to do so in Chapter 7 "Finishing the installation".Install batteries in aModular Cell 4.0B cabinet The batteries required for a given cabinet configuration are shipped already installed in the Modular Cell 4.0B primary cabinet. Under certain circumstances, batteries may need to be installed. These instructions are provided for the convenience of the installer. Perform the following steps to remove and install batteries in a Modular Cell 4.0B cabinet. ............................................................................................................................................................................1Remove the two bolts shown in the figure below, and remove the air baffle from above the rectifier module. MOUNTING BOLTLOCATIONRECTIFIER BAFFLEMOUNTING BOLT
5-6 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................2Unplug the battery connectors. Refer to the figure below.............................................................................................................................................................................3Remove the eight flanged nuts that hold the battery front panel in place. Refer to the figure on Page 5-7.
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 7Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................4Remove the battery module front panel. Refer to the figure below.............................................................................................................................................................................5Lay aside the battery compartment front panel.............................................................................................................................................................................6Remove the top spacer from the applicable shelf. Refer to the figure on Page 5-8.............................................................................................................................................................................7Unscrew the nut and remove the battery retaining bracket.............................................................................................................................................................................8Remove the interconnecting bus bar.
5-8 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................9Remove the positive and negative battery cables from the batteries, and the two batteries from the shelf.............................................................................................................................................................................10 Install the batteries by reversing the previous four steps. Refer to the figure below. Carefully observe the polarity while reconnecting the battery cables.
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 9Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................11 Measure the voltage at the battery cable external connector to determine that the polarity is correct. Refer to the figure below. • Digital meter - no symbol or positive symbol = correct connection. • Digital meter - negative symbol = incorrect connection.• Analog meter - positive deflection = correct connection.• Analog meter - negative deflection = incorrect connection.All of the above assume correct meter lead connection. ............................................................................................................................................................................12 If necessary, rewire the battery cables found to be incorrectly wired.............................................................................................................................................................................13 Replace the front panel and air baffle.............................................................................................................................................................................END OF STEPS.............................................................................................................................................................................14 Reconnect the battery connector.+_+_26.25*+_NEGATIVE SYMBOLPOSITIVEDEFLECTIONNEGATIVEDEFLECTIONANALOGDIGITALBATTERYCONNECTOR *EXAMPLE VOLTAGE ONLY
5-10 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsHow to install batteries in a WNG24-BC battery cabinet.............................................................................................................................................................................................................................................................OverviewPurpose This section provides the instructions for the installation and connection of the batteries. The instructions are the same for both a first or second battery cabinet, except in the case of thermal probes, where the exceptions are noted. Important! If installing an EZBFo battery module, proceed to Appendix A.This section contains the following procedures.ContentsHow to determine battery shelf type 5 - 15How to install L1, L2, and 12IR125 batteries on type 1 battery shelves5 - 16How to install C-11 batteries on type 1 battery shelves 5 - 32How to install 12IR125 type batteries on type 2 battery shelves 5 - 49How to install C-11 type batteries on type 2 battery shelves 5 - 63
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 11Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Battery safety andprecautions Your understanding of the following information is important to ensure a proper and safe installation of the batteries.CAUTIONTo batteries in this product can present a risk of high short circuit and fire. The following precautions should be observed when working on batteries:•Remove watches, rings, or other metal objects•Use insulated tools•Wear rubber gloves and boots•Disconnect charging source prior to connecting or disconnecting battery terminalsDANGERInjury to Personnel - Chemical BurnsThe batteries contain electrolyte (sulfuric acid and water), which can generate hydrogen gas, even under open circuit conditions. Extreme caution must be taken when handling batteries. Carefully follow all applicable procedures.
5-12 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsWARNINGInjury to PersonnelLifting of the batteries by one person can result in a serious injury. Always use two people (or use a lifting device) to handle the batteries.WARNINGHigh Energy hazardThe following procedures are the safest method to install and connect the batteries. If these procedures are not followed in the exact sequence listed, a serious electrical shock hazard will result. Ensure that loose cables cannot cause a short circuit. Since the batteries are charged, do not touch battery terminals or cross terminals with metal objects. Do not remove the insulated cover from the battery terminals until you are preparing to complete each connection.CAUTIONTo reduce the risk of fire or injury to persons, read and follow these instructions:•Use only batteries approved for use with this product. Refer to Approved batteries on Page 5 - 14 for the list of approved batteries
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 13Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................•Do not dispose of the batteries in a fire. The cell may explode. Check with local codes for possible disposal instructions•Do not open or mutilate the batteries. Released electrolyte is corrosive and may cause damage to the eye and skin. It may be toxic if swallowed•Exercise care in handling batteries in order not to short the battery with conductive materials such as rings, bracelets, and keys. The battery or conductor may overheat and cause burns•Do not mix old and new batteries in this product.Description of the batterycompartment The battery cabinet provides facilities to support five shelves of batteries. The bottom shelf (shelf 1) is the initial shelf for installation purposes. Each shelf provides space for four 12IR125 batteries (two strings) or six C-11 batteries (one string). During installation, batteries will be connected together to form strings. Battery heaters are located under each shelf. Battery heater thermostats are present for each battery shelf. The battery compartment has battery cables preinstalled from the bus bars for all five shelves. For type 1 shelves, the bus bar cable connectors are not attached to the uninstalled retaining brackets. For type 2 shelves, the bus bar cable connectors are attached to the installed retaining brackets. Refer to the figure below.TYPE 2 BATTERY SHELF EXAMPLE: BUS BAR CONNECTORS CONNECTED TO INSTALLED RETAINING BRACKET (1 of 5)SHELF 1SHELF 2TYPE 1 BATTERYSHELF EXAMPLE: BUS BAR CONNECTORS NOT CONNECTED TO LOOSE RETAINING BRACKET (1 of 5)
5-14 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsApproved batteries The following batteries are approved for use in the WNG24-BC battery cabinet.QUANTITY WNG24 - BC SHELF TYPE BATTERY TYPEAs required per site specificationand battery typeShelf type 1 Power CSL-12100 L1-type batteriesShelf type 1 Marathon GNB M12V100FT L1-type batteries Shelf types 1 and 2 12IR125Shelf types 1 and 2 C-11
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 15Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................How to determine battery shelf typeOverview Before proceeding to battery installation, it is necessary to determine the specific battery shelf, type 1 or type 2, that is installed in the WNG24-BC battery cabinet. The following figures illustrate both battery shelves. Note that type 1 shelves have twenty-four threaded holes in the rear shelf bracket, while the type 2 shelf has none.If the battery shelf is type 1, proceed to How to install L1, L2, and 12IR125 batteries on type 1 battery shelves on Page 5 - 16 or How to install C-11 batteries on type 1 battery shelves on Page 5 - 32 to continue the installation.If the battery shelf is type 2, skip to How to install 12IR125 type batteries on type 2 battery shelves on Page 5 - 49, or to How to install C-11 type batteries on type 2 battery shelves on Page 5 - 63, as applicable, to continue the installation.Type 1 shelfType 2 shelfREAR SHELF BRACKETTHREADED HOLESREAR SHELF BRACKETNO HOLESSIDE RAIL (1 of 2)
5-16 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets.............................................................................................................................................................................................................................................................How to install L1, L2, and 12IR125 batteries on type 1 battery shelvesOverview This section provides instructions for the installation and connection of L1, L2, and 12IR125 batteries on type 1 battery shelves. The instructions are the same for both a first or second battery cabinet (that have type 1 shelves), except in the case of thermal probes, where the exceptions are noted. This section contains the following proceduresRead battery installationprocedure overview Important! In the event that the battery compartment is removed from the primary cabinet because of an upgrade that adds the A6 amplifier shelf (carriers 5 and 6), up to four spare L1 batteries will result. The end user may wish to use these batteries in the battery cabinet, in which case a shelf must be left vacant.Therefore, while performing any task involving a type 1 top battery shelf (shelf 5), it may be desirable to plan on leaving that shelf empty when installing the batteries.The battery cabinet can contain up to twenty L1, L2, or 12IR125 batteries that are wired in a series/parallel configuration which provides 24-volt backup. For L1, L2, or 12IR125 batteries, two strings (four batteries) can be mounted on each of the five type 1 battery shelves. Refer to the figure on Page 5-18.Prepare the batteries forinstallation To prepare the batteries, follow all appropriate standard practices for the storage and handling of batteries. Complete the warranty procedures and the following steps.Place the batteries on a shelf 5 - 18Install the battery retaining bracket 5 - 21Attach the two battery cable assemblies to the retaining bracket (L1,L2, and 12IR125 batteries only)5 - 23Examples of L1 and L2 battery shelf positions 5 - 24Connect positive battery cables to all battery strings 5 - 26Attach interconnecting bus bars to all battery strings 5 - 28Connect the negative battery cables to all battery strings 5 - 30
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 17Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................1Check and record battery initial voltages and all battery date codes.............................................................................................................................................................................2Include this information with documentation supplied to the customer.END OF STEPS.............................................................................................................................................................................Description of the batteries The battery terminals are located on one end of the battery. Positive and negative terminals are clearly labeled “+” and “-”. Terminals are either threaded studs or threaded holes, depending upon the battery type. Strap handles are permanently attached to the battery. Refer to the example figure below.Important! To prevent an inadvertent electrical short during battery installation, certain battery types have an insulated cover that is factory-installed over the terminals on the individual batteries. Do not remove this cover until you are preparing to complete each connection.BATTERY STRAPNUT or BOLT FOR BATTERY CABLE ATTACHMENT
5-18 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsThe figure below illustrates the battery string positions and battery numbers for L1, L2, and 12IR125 batteries on type 1 shelves.Place the batteries on ashelf Use the following procedure to place batteries on a shelf, starting with shelf 1 (bottom).BATTERY-SHELF 5BATTERY-SHELF 3BATTERY-SHELF 1FRONT VIEWSTRING 5 STRING 6STRING 3 STRING 4STRING 1 STRING 2STRING 7 STRING 8STRING 9 STRING 10BATTERY-SHELF 4BATTERY-SHELF 2-++--++-12 12-++--++-12 12-++--++-12 12-++--++-12 12-++--++-12 12
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 19Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Important! This procedure, and the illustrations it contains, uses 12IR125 batteries as an example. Refer to Examples of L1 and L2 battery shelf positions on Page 5 - 24 for examples of L1 and L2 battery shelf positions.............................................................................................................................................................................1Locate the 25 threaded rods shipped with the cabinet. Five will be used per shelf. Thread a rod into the center hole of the rear bracket as shown in the Step 5 figure on Page 5- 20, item 1.Important! To avoid damage to the heater pad and wires when performing the next step, the right-hand (or right-most) battery (especially 12IR125 and C-11 types) should be tilted forward (at the front of the shelf) as it is slid onto the shelf. Refer to the figure below for the heater pad location.............................................................................................................................................................................2When installed, the battery terminals on the front, narrow end of the battery should face out of the cabinet. Slide two batteries onto the shelf, one on each side of the center threaded rod. Refer to the figure on Page 5-20, item 2.............................................................................................................................................................................3Thread a rod into the appropriate hole on the outside of the two batteries installed in the previous step. Refer to the figure on Page 5-20, item 3.............................................................................................................................................................................4Slide two batteries onto the shelf, one on each side of the threaded rods installed in the previous step. Refer to the figure on Page 5-20, item 4.HEATER PAD
5-20 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................5Thread a rod into the appropriate hole on the outside of the two batteries installed in the previous step. Refer to the figure below, item 5.............................................................................................................................................................................6Repeat Steps 1 through 6 for all battery shelves to be populated.Important! Up to four batteries may be subsequently removed from the primary cabinet. Therefore, it may be desirable to provide future space for these batteries by leaving the top battery cabinet shelf empty when installing the batteries in the following steps.............................................................................................................................................................................7Carefully wrap and store the remaining threaded rods, retaining bracket and associated hardware on all shelves not being populated with batteries at this time.2CENTER THREADED HOLEREAR SHELF BRACKET233445511
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 21Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Install the battery retainingbracket Perform the following steps to install the battery retaining bracket.............................................................................................................................................................................1Preposition the retaining bracket in position 1 for L1 and L2 batteries, or position 2 for 12IR125 batteries, as applicable. Refer to the figure below.Important! This procedure, and the illustrations it contains, uses 12IR125 batteries as an example. Refer to Examples of L1 and L2 battery shelf positions on Page 5 - 24 for examples of L1 and L2 battery shelf positions.............................................................................................................................................................................2Slide the retaining bracket over the installed threaded rods.L1 and L212IR125 LEFT SIDE VIEWSBATTERIESBATTERIESRETAINING BRACKET(POSITION 1)RETAINING BRACKET(POSITION 2)THREADED ROD(1 0f 5)THREADED ROD(1 of 5)
5-22 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................3Using the nuts and washers provided, attach the retaining bracket at the center and end threaded rods only. Do not tighten the nuts.............................................................................................................................................................................4Using the supplied bolts, washers and nuts, attach the retaining bracket to the shelf. Four sets of hardware are used, two on each side of the bracket. Refer to the figure below.............................................................................................................................................................................5Repeat Steps 1 through 4 for all populated battery shelves.CENTER THREADED RODEND THREADED ROD END THREADED ROD RETAINING BRACKET12IR125LEFT SIDE VIEWSRETAINING BRACKET(POSITION 1)BATTERIESL1 and L2RETAINING BRACKET(POSITION 2) BATTERIES 12IR125 BOLTS AND NUTS FOR RETAINING BRACKETSBOLTS AND NUTS FOR RETAINING BRACKETS
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 23Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Attach the two batterycable assemblies to theretaining bracket (L1,L2,and 12IR125 batteries only)Important! This procedure, and the illustrations it contains, uses 12IR125 batteries as an example. Refer to Examples of L1 and L2 battery shelf positions on Page 5 - 24 for examples of L1 and L2 battery shelf positions.Perform the following steps to attach the battery cable assemblies to the retaining bracket (for L1, L2, and 12IR125 batteries only).............................................................................................................................................................................1Attach the battery cable assemblies to the threaded rods that are positioned between the left and right pair (string) of batteries, using the nuts and washers provided. Do not connect the cables to the batteries at this time. Refer to the figure below.............................................................................................................................................................................2Repeat the previous step for all populated shelves.LEFT BATTERY STRING CABLE BRACKET AND CONNECTORRETAINING BRACKETTHREADED ROD BETWEEN RIGHT BATTERY STRING PAIRTHREADED ROD BETWEEN LEFT BATTERY STRING-PAIRRIGHT BATTERY STRING CABLE BRACKET AND CONNECTOR
5-24 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsExamples of L1 and L2battery shelf positions Refer to the three figures below for examples of L1 and L2 battery shelf positions.CENTER THREADED HOLEL1BOTTOM ROW HOLESCENTER THREADED HOLEL1MIDDLE ROW HOLES
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 25Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................CENTER THREADED HOLEL2TOP ROW HOLES
5-26 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsConnect positive batterycables to all battery strings Important! When performing the following steps, do not connect the negative battery cables. The negative battery cables are not connected until after the interconnecting bus bars have been installed in the next procedure.Perform the following steps to connect the positive battery cables to all battery strings.............................................................................................................................................................................1Locate the ten battery cable assemblies. Refer to the figure below.............................................................................................................................................................................2Starting with string 2 on the right side of shelf 1, remove the protective cap (if present) from the terminals of battery 2. Refer to the figure below.............................................................................................................................................................................3Apply antioxidant compound to the positive (+) terminal of battery 2 of string 2.+-STRING 2BATTERY CABLE ASSEMBLIES (2 of 10)+-12(-) BLACK RED (+)+-STRING 1+-12(-) BLACK RED (+)
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 27Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................4Connect the positive (+) battery cable to the positive (+) terminal on battery 2 of string 2, using either:• a flat washer, lock washer and nut, or• a flat washer, lock washer and bolt, if applicableRefer to the figure on Page 5-29 for a top view of a typical battery cable connection.............................................................................................................................................................................5Torque the positive battery connections using an insulated socket and torque wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque specifications provided in Chapter 1.............................................................................................................................................................................6Repeat Steps 1 through 5 for the number 2 battery in all remaining END OF STEPS.............................................................................................................................................................................battery strings.
5-28 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsAttach interconnecting busbars to all battery strings Perform the following steps to attach interconnecting bus bars to all battery strings.............................................................................................................................................................................1Starting with string 2 on the right side of shelf 1, remove the protective cap (if present) from the terminals of battery 1.............................................................................................................................................................................2Remove the interconnecting bus bar from the kit that is provided with each pair of batteries.............................................................................................................................................................................3Polish the interconnecting bus bar.............................................................................................................................................................................4Apply antioxidant compound to the interconnecting bus bar.............................................................................................................................................................................5Apply antioxidant compound to the positive (+) terminal of battery 1 and the negative (-) terminal of battery 2 of string 2.............................................................................................................................................................................6On string 2, place an interconnecting bus bar between the positive terminal of the left-hand battery (#1) and the negative terminal of the right-hand battery (#2). Refer to the figure below.+-STRING 2BATTERY CABLE ASSEMBLIES (2 of 10)+-12(-) BLACK RED (+)+-STRING 1+-12(-) BLACK RED (+)BATTERY STRING BUS BARS
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 29Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................7Connect the interconnecting bus bar using either: • a flat washer, lock washer and nut, or• a flat washer, lock washer and bolt, if applicableRefer to the figure below, which illustrates the interconnecting bus bar installation, including the installation order of the washers.............................................................................................................................................................................8Torque the two bus bar connections using an insulated socket and torque wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque specifications provided in Chapter 1.............................................................................................................................................................................END OF STEPS.............................................................................................................................................................................9Repeat Steps 1 through 8 for the remaining battery strings.-+LOCK WASHER BATTERY CABLEBATTERY CABLEBATTERY 2BATTERY 1LOCK WASHERFLAT WASHER NUT OR BOLTTOP VIEWNUT OR BOLTFLAT WASHER
5-30 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsConnect the negativebattery cables to all batterystringsPerform the following steps to connect the negative battery cables to all battery strings. Refer to the figure below.............................................................................................................................................................................1Apply antioxidant compound to the negative (-) terminal of battery 1 of string 2.............................................................................................................................................................................2Place the negative (-) battery cable on the negative (-) terminal on battery 1, string 2, using either: • a flat washer, lock washer and nut, or• a flat washer, lock washer and bolt, if applicableRefer to the figure on Page 5-29 for a top view of a typical battery cable connection. Refer to the figure on Page 5-31 for negative battery cable connections.............................................................................................................................................................................3 Repeat Steps 1 and 2 for all remaining battery strings.
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 31Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................4Torque the negative battery connections using an insulated socket and torque wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque specifications provided in Chapter 1. Important!Skip to How to route the thermal probe cable(s) and mount the thermal probe(s) in the battery cabinets on Page 5 - 81 to continue END OF STEPS...............................................................................................................................................................................the installation.+-STRING 2BATTERY CABLE ASSEMBLIES (2 of 10)+-12(-) BLACKRED (+)+-STRING 1+-12(-) BLACKRED (+)BATTERY STRING BUS BARS
5-32 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets.............................................................................................................................................................................................................................................................How to install C-11 batteries on type 1 battery shelvesOverview This section provides instructions for the installation and connection of C-11 batteries on type 1 battery shelves. The instructions are the same for both a first or second battery cabinet (that have type 1 shelves), except in the case of thermal probes, where the exceptions are noted. This section contains the following procedures.Read battery installationprocedure overview Important! In the event that the battery compartment is removed from the primary cabinet because of an upgrade that adds the A6 amplifier shelf (carriers 5 and 6), up to four spare L1 batteries will result. The end user may wish to use these batteries in the battery cabinet, in which case a shelf must be left vacant.Therefore, while performing any task involving a type 1 top battery shelf (shelf 5), it may be desirable to plan on leaving that shelf empty when installing the batteries.The battery cabinet can contain up to thirty C-11 batteries that are wired in a series/parallel configuration which provides 24-volt backup. For C-11 batteries, one string (six batteries) can be mounted on each of the five type 1 battery shelves. Refer to the figure on Page 5-34.Prepare the batteries forinstallation To prepare the batteries, follow all appropriate standard practices for the storage and handling of batteries. Complete the warranty procedures and the following steps.Place the C-11 batteries on a shelf 5 - 35Install the battery retaining bracket 5 - 37Attach the two battery cable assemblies to the retaining bracket (C-11 batteries only)5 - 39Place the battery negative and positive bus bars 5 - 40Connect the positive battery cables to the batteries 5 - 42Attach the interconnecting bus bars 5 - 44Connect the negative battery cables to the batteries 5 - 46Install the insulating battery terminal covers 5 - 48
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 33Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................1Check and record battery initial voltages and all battery date codes.............................................................................................................................................................................2Include this information with documentation supplied to the customer.END OF STEPS.............................................................................................................................................................................Description of the batteries The battery terminals are located on one end of the battery. Positive and negative terminals are clearly labeled “+” and “-”. Strap handles are permanently attached to the battery. Refer to the example figure below.Important! To prevent an inadvertent electrical short during battery installation, the C-11 batteries have an insulated cover that is factory-installed over the terminals on the individual batteries. Do not remove this cover until you are preparing to complete each connection.BATTERY STRAPTERMINAL FOR BATTERY CABLE ATTACHMENT
5-34 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsThe figure below illustrates the battery string positions and battery numbers for C-11 batteries on type 1 shelves.STRING 5STRING 4STRING 3STRING 2STRING 1123456123456123456123456123456FRONT VIEW
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 35Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Place the C-11 batteries ona shelf Use the following procedure to place batteries on a shelf, starting with shelf 1 (bottom).Important! This procedure, and the illustrations it contains, are generic in nature, in order that they may be used for all battery types.............................................................................................................................................................................1Locate the 25 threaded rods shipped with the cabinet. ............................................................................................................................................................................2Thread a rod into the center hole of the rear bracket as shown in the Step 8 figure on Page 5- 36, item 1.............................................................................................................................................................................3Slide two batteries onto the shelf, one on each side of the center threaded rod. Refer to the figure on Page 5-36, item 2.Important! When installed, the battery terminals on the front, narrow end of the battery should face out of the cabinet. Refer to the figure below.............................................................................................................................................................................4Place a spacer (supplied with the batteries) on the outside of the two batteries installed in the previous step. Refer to the figure on Page 5-36, item 3.............................................................................................................................................................................5Slide two batteries onto the shelf, one on each side of the spacers installed in the previous step. Refer to the figure on Page 5-36, item 4.............................................................................................................................................................................6Thread a rod into the appropriate hole on the outside of the two batteries installed in the previous step. Refer to the figure below, item 5.POSITIVE BATTERY TERMINAL(-) BLACK RED (+)NEGATIVE BATTERY TERMINAL
5-36 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................7Slide the last two C-11 batteries onto the shelf on each side of the threaded rods installed in the previous step. Refer to the figure below, item 6.............................................................................................................................................................................8Thread a rod into the appropriate hole on the outside of the last two batteries installed in the previous step. Refer to the figure below, item 7.............................................................................................................................................................................9Repeat Steps 1 through 8 for all battery shelves to be populated.Important! In the event of an upgrade of the primary cabinet that adds the A6 amplifier shelf, the battery compartment is removed. This results in four spare L1 batteries.2CENTER THREADED HOLEREAR SHELF BRACKET233445566771
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 37Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Therefore, it may be desirable to plan on leaving the top shelf empty when installing the batteries. ............................................................................................................................................................................10 Carefully wrap and store the remaining threaded rods, retaining bracket and associated hardware on all shelves not being populated with batteries at this time.Install the battery retainingbracket Perform the following steps to install the battery retaining bracket.............................................................................................................................................................................1Preposition the retaining bracket in the position shown below for C-11 batteries.Important! When performing the next steps, note that the figure illustrates an example only. ............................................................................................................................................................................2Slide the retaining bracket over the installed threaded rods.LEFT SIDE VIEWC-11 BATTERIESRETAINING BRACKETPOSITION 2THREADED ROD(1 of 5 per shelf)
5-38 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................3Using the nuts and washers provided, attach the retaining bracket at the center and end threaded rods only. Do not tighten the nuts.............................................................................................................................................................................4Using the supplied bolts, washers and nuts, attach the retaining bracket to the shelf. Four sets of hardware are used, two on each side of the bracket. Refer to the figure below.............................................................................................................................................................................5Repeat Steps 1 through 4 for all populated battery shelves.CENTER THREADED RODEND THREADED ROD END THREADED ROD RETAINING BRACKETLEFT SIDE VIEWRETAINING BRACKETPOSITION FOR C-11 BATTERIES BOLTS AND NUTS FOR RETAINING BRACKETS
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 39Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Attach the two batterycable assemblies to theretaining bracket (C-11batteries only)Perform the following steps to attach the battery cable assemblies to the retaining bracket (for C-11 batteries only).............................................................................................................................................................................1Attach the battery cable assemblies to the threaded rods that are positioned between the left two batteries and between the right two batteries. Do not connect the cables to the batteries at this time. Refer to the figure below.............................................................................................................................................................................END OF STEPS.............................................................................................................................................................................2Tighten all five nuts.LEFT BATTERY CABLE BRACKET AND CONNECTORRIGHT BATTERY CABLE BRACKET AND CONNECTORTHREADED ROD BETWEEN LEFT TWO BATTERIES THREADED ROD BETWEEN RIGHT TWO BATTERIES +_+__
5-40 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsPlace the battery negativeand positive bus bars Important! Although all four parallel bus bars are identical, observe that the orientation of the positive and negative parallel bus bars is different on the left three batteries (1, 2 and 3) than on the right three batteries (4, 5 and 6). Also observe that the negative and positive pairs are positioned in a reverse orientation to each other. Refer to the figure on Page 5-41.Refer to the figure on Page 5-41, and perform the following steps to connect the negative and positive bus bars. ............................................................................................................................................................................1Apply antioxidant compound to the positive (+) terminal and negative (-) terminal of all batteries.Important! When performing the next two steps, refer to the Step 5 figure on Page 5- 41. For batteries 1, 2, and 3, use "A" for positive bus bar installation and "B" for negative bus bar installation. For batteries 4, 5, and 6, use "C" for negative bus bar installation and "D" for positive bus bar installation. ............................................................................................................................................................................2Place bus bars on batteries 1, 2, and 3.• Place a bus bar (A) on the positive terminals with the bend facing toward the batteries.• Place a bus bar (B) on the negative terminals with the bend facing away from the batteries.............................................................................................................................................................................3Place bus bars on batteries 4, 5, and 6.• Place a bus bar (C) on the negative terminals with the bend facing toward the batteries.• Place a bus bar (D) on the positive terminals with the bend facing away from the batteries.............................................................................................................................................................................4Temporarily secure each bus bar in place with a washer and nut.
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 41Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................5Repeat Steps 1 through 4 for all remaining battery shelves, if applicable. Refer to the figure below.123456+_+++++______+_+_+POSITIVE BEND FACING TOWARD BAT-TERIES (A)POSITIVE BEND FACING AWAY FROM BATTERIES (D)NEGATIVE BEND FACING TOWARD BAT-TERIES (C)NEGATIVE BEND FACING AWAY FROM BATTERIES (B)_++_ABCDA + B C + D==ABCDLEFT: BATTERIES 1, 2, 3RIGHT SIDE VIEW RIGHT: BATTERIES 4, 5, 6RIGHT SIDE VIEWFRONT VIEW FRONT VIEW
5-42 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsConnect the positivebattery cables to thebatteriesImportant! When performing the following steps, for safety reasons, always connect the positive battery cables first and the negative battery cables last (when instructed to do so).Perform the following steps to connect the positive battery cables to the batteries.............................................................................................................................................................................1Locate the previously mounted battery cable assemblies on the bottom shelf.............................................................................................................................................................................2Separate two of the battery cables. The positive cables from each of the two battery cable assemblies will be connected to the batteries in the next step.Important! When performing the next step, note that the two positive battery cables being connected come from two separate battery connectors. Refer to the figure on Page 5-43.............................................................................................................................................................................3Apply antioxidant compound to the two positive (+) terminals of batteries 5 and 6. Refer to the figure on Page 5-43.............................................................................................................................................................................4Connect the two positive (+) battery cables (from separate connectors) to the positive (+) terminals of batteries 5 and 6, using the flat washers, lock washers and nuts.
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 43Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006..........................................................................................................................................................................................................................................................................................................................................................................................................................................5Repeat Steps 2 through 4 for all populated battery shelves. Remember, for safety reasons, to connect the positive battery cables first and the negative battery cables last (when instructed to do so)...............................................................................................................................................................................6Do not torque the nuts on the positive battery connections at this time. The nuts on all positive battery connections will be torqued after END OF STEPS...............................................................................................................................................................................mounting of the series bus bars in the next procedure.S-1S-2123456123456++_+_
5-44 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsAttach the interconnectingbus bars Perform the following steps to connect the interconnecting bus bars. Do the bottom shelf first.............................................................................................................................................................................1Remove the series bus bar from the kit provided with the batteries.............................................................................................................................................................................2Apply antioxidant compound to the interconnecting bus bar, the positive (+) terminal of battery 3, and the negative (-) terminal of battery 4. Refer to the figure below.............................................................................................................................................................................3Place the interconnecting bus bar between the positive terminal of battery 3 and the negative terminal of battery 4. ............................................................................................................................................................................4Connect the interconnecting bus bar using the flat washers, lock washers and nuts. Refer to the figure below for a top view (for mounting order). Refer to the figure on Page 5-45 for a front view.+++_PARALLEL BUS BARS AND CABLES NOT SHOWN FOR CLARITYFLAT WASHERFLAT WASHERLOCK WASHER LOCK WASHER NUTNUTBATTERY 4BATTERY 3BATTERY 2TOP VIEWSERIES BUS BARSERIES BUS BAR+_BATTERY 5__
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 45Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................5Repeat Steps 1 through 4 for the remaining battery shelves, if applicable. Refer to the figure below.............................................................................................................................................................................6Torque the following connections using an insulated 10-mm socket and torque wrench set at 62 in.-lb. (7.0 Nm). Do not use the torque specifications provided in Chapter 1.• All series bus bar connections (+ and -, all shelves)• All remaining positive battery connections, all shelves• Negative battery connections on batteries 5 and 6, all shelves 123456123456S1S2SERIESBUS BARSBATTERY CABLES NOT SHOWN FOR CLARITY
5-46 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsConnect the negativebattery cables to thebatteriesPerform the following steps to connect the negative battery cables to the batteries.............................................................................................................................................................................1Separate two of the battery cables. The negative cables from each of the two battery cables will be connected to the batteries in the next step.Important! When performing the next step, note that the two negative battery cables being connected come from two separate battery connectors. Refer to the figure on Page 5-47.............................................................................................................................................................................2Apply antioxidant compound to the two negative (-) battery terminals of batteries 1 and 2. Refer to the figure on Page 5-47.............................................................................................................................................................................3Connect the two negative (-) battery cables (from separate connectors) to the negative (-) terminal of batteries 1 and 2, using the flat washers, lock washers and nuts. Refer to the figure on Page 5-47.
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 47Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................4Repeat Steps 2 and 3 for all remaining battery shelves, if applicable. ............................................................................................................................................................................5Torque all remaining negative connections using an insulated 7/16-inch socket and torque wrench set at 62 in.-lb. (7.0 Nm). Do not use the END OF STEPS.............................................................................................................................................................................torque specifications provided in Chapter 1.S-1S-2123456123456++_+_
5-48 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsInstall the insulatingbattery terminal covers Perform the following steps to install the insulating battery terminal covers.............................................................................................................................................................................1Place all insulating covers on the battery terminals, as shown in the figure below.Important!Skip to How to route the thermal probe cable(s) and mount the thermal probe(s) in the battery cabinets on Page 5 - 81 to continue END OF STEPS...............................................................................................................................................................................the installation.INSULATINGCOVER(EXAMPLE:1 per BATTERY)S-1S-2123456123456++_+_
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 49Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................How to install 12IR125 type batteries on type 2 battery shelvesOverview This section provides instructions for the installation and connection of 12IR125 batteries. The instructions are the same for both a first or second battery cabinet, except in the case of thermal probes, where the exceptions are noted. This section contains the following procedures.Read battery installationprocedure overview Important! In the event that the battery compartment is removed from the primary cabinet because of an upgrade that adds the A6 amplifier shelf (carriers 5 and 6), up to four spare L1 batteries will result. The end user may wish to use these batteries in the battery cabinet, in which case a shelf must be left vacant.Therefore, while performing any task involving a type 1 top battery shelf (shelf 5), it may be desirable to plan on leaving that shelf empty when installing the batteries.The battery cabinet can contain up to 20 batteries that are wired in a series/parallel configuration which provides 24-volt backup. Two strings (four batteries) can be mounted on each shelf of the battery cabinet. Refer to the figure on Page 5-51.Prepare the 12IR125batteries for installation To prepare the12IR125 batteries, follow all appropriate standard practices for the storage and handling of batteries. Complete the warranty procedures and the following steps.............................................................................................................................................................................1Check and record battery initial voltages.............................................................................................................................................................................2Record all battery date codes.Place the 12IR125 batteries on a shelf 5 - 52Adjust and secure the front battery retaining brackets 5 - 55Connect positive battery cables to all battery strings 5 - 57Attach interconnecting bus bars to all battery strings 5 - 59Connect the negative battery cables to all battery strings 5 - 61
5-50 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................3Include this information with documentation supplied to the customer.END OF STEPS.............................................................................................................................................................................Description of the batteries The 12IR125 battery terminals are located on one end of the battery. Positive and negative terminals are clearly labeled “+” and “-”. Strap handles are permanently attached to the battery. Refer to the example figure below.Important! To prevent an inadvertent electrical short during battery installation, certain battery types have an insulated cover that is factory-installed over the terminals on the individual batteries. Do not remove this cover until you are preparing to complete each connection.BATTERY STRAPNUT or BOLT BATTERY CABLE ATTACHMENT
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 51Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................The figure below illustrates the12IR125 battery string positions and battery numbers in the WNG24-BC battery cabinet.BATTERY-SHELF 5BATTERY-SHELF 3BATTERY-SHELF 1FRONT VIEWSTRING 5 STRING 6STRING 3 STRING 4STRING 1 STRING 2STRING 7 STRING 8STRING 9 STRING 10BATTERY-SHELF 4BATTERY-SHELF 2-++--++-12 12-++--++-12 12-++--++-12 12-++--++-12 12-++--++-12 12
5-52 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsPlace the 12IR125 batterieson a shelf Use the following procedure to place batteries on a shelf, starting with shelf 1 (bottom).............................................................................................................................................................................1Remove the battery retaining brackets that are located on each of the five battery cabinet shelves (if they will be populated with batteries), and carefully lay them aside. Refer to the figure below.
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 53Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Important! Carefully slide a battery into the center position on the bottom battery shelf (1). Then, slide the battery to the right side of the cabinet shelf. Refer to item 1 in the figure below.12BATTERYRETAININGBRACKET(1 of 5)
5-54 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsImportant! When installed, the battery terminals on the front, narrow end of the battery should face out of the cabinet. The terminals should have a protective cap. Refer to the figure below.............................................................................................................................................................................2Slide another battery into the center of the cabinet shelf. Also, slide this battery to the right side of the shelf. Refer to the figure on Page 5-53, item 2.............................................................................................................................................................................3Slide the remaining the remaining two batteries onto the shelf.............................................................................................................................................................................4Repeat steps 2 through 4 to install batteries on shelves 2 through 5, as applicable.............................................................................................................................................................................END OF STEPS.............................................................................................................................................................................5Push all batteries to the rear of the battery shelf.POSITIVE BATTERY TERMINAL(-) BLACK RED (+)NEGATIVE BATTERY TERMINAL
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 55Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Adjust and secure the frontbattery retaining brackets Important! When performing the following steps, the battery retaining brackets must be installed as shown in the figure below and the Step 5 figure on Page 5- 56. If the brackets were not shipped installed in the orientation shown, they must be reversed as described in the following steps.Perform the following steps to correctly install the retaining brackets.............................................................................................................................................................................1Observe the orientation of the battery retaining brackets shown in the figure below. If the battery retaining brackets were not shipped in the orientation shown, they must be reversed, which requires the battery connectors to be moved to the other side of the bracket. ............................................................................................................................................................................2If the battery retaining brackets were shipped in the orientation shown, reinstall the brackets as shown in the Step 5 figure on Page 5- 56, and then skip to Connect positive battery cables to all battery strings on Page 5 - 57. If not, proceed to the next step, to reverse the brackets, which requires the battery connectors to be moved to the other side of the bracket.............................................................................................................................................................................3Remove the nuts and washers from each battery connector and remove the connectors from the bracket.............................................................................................................................................................................4Remove the inside nuts, and then the connector mounting bolts from their existing holes in the bracket.12IR125 HOLES
5-56 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................5Reverse and reinstall the brackets as shown in the figure below.Important! When performing the next step, note that after the retaining bracket is reversed, the holes counter-sunk on the inside of the bracket will be the correct holes to use. Also note that the correct holes will always be the right-hand set viewed from the front of the correctly installed bracket.............................................................................................................................................................................6Reinstall the connector mounting bolts in the 12IR125 holes. Refer to the figure on Page 5-55.............................................................................................................................................................................7Replace the battery connectors on the brackets, and then reinstall the END OF STEPS.............................................................................................................................................................................brackets on the shelf. Refer to the figure above.BATTERYRETAININGBRACKET(1 of 5)BATTERY SHELFRIGHT SIDE VIEWANDERSON CONNECTORINSIDE NUT
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 57Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Connect positive batterycables to all battery strings Important! When performing the following steps, do not connect the negative battery cables. The negative battery cables are not connected until after the interconnecting bus bars have been installed in the next procedure.Perform the following steps to connect the positive battery cables to all battery strings.............................................................................................................................................................................1Locate the ten battery cable assemblies. Refer to the figure below.............................................................................................................................................................................2Starting with string 2 on the right side of shelf 1, remove the protective cap from the terminals of battery 2. Refer to the figure below.............................................................................................................................................................................3Apply antioxidant compound to the positive (+) terminal of battery 2 of string 2.+-STRING 2BATTERY CABLE ASSEMBLIES (2 of 10)+-12(-) BLACK RED (+)+-STRING 1+-12(-) BLACK RED (+)
5-58 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................4Connect the positive (+) battery cable to the positive (+) terminal on battery 2 of string 2, using the flat washer, lock washer and nut provided. Refer to the figure on Page 5-60 for a top view of a typical battery cable connection.............................................................................................................................................................................5Torque the positive battery connections using an insulated socket and torque wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque specifications provided in Chapter 1.............................................................................................................................................................................6Repeat steps 1 through 5 for the number 2 battery in all remaining END OF STEPS.............................................................................................................................................................................battery strings.
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 59Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Attach interconnecting busbars to all battery strings Perform the following steps to attach interconnecting bus bars to all battery strings.............................................................................................................................................................................1Starting with string 2 on the right side of shelf 1, remove the protective cap from the terminals of battery 1.............................................................................................................................................................................2Remove the interconnecting bus bar from the kit that is provided with each pair of batteries.............................................................................................................................................................................3Polish the interconnecting bus bar.............................................................................................................................................................................4Apply antioxidant compound to the interconnecting bus bar.............................................................................................................................................................................5Apply antioxidant compound to the positive (+) terminal of battery 1 and the negative (-) terminal of battery 2 of string 2.............................................................................................................................................................................6On string 2, place an interconnecting bus bar between the positive terminal of the left-hand battery (#1) and the negative terminal of the right-hand battery (#2). Refer to the figure below.+-STRING 2BATTERY CABLE ASSEMBLIES (2 of 10)+-12(-) BLACK RED (+)+-STRING 1+-12(-) BLACK RED (+)BATTERY STRING BUS BARS
5-60 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................7Connect the interconnecting bus bar using the flat washer, lock washer and nut provided. Refer to the figure below, which illustrates the interconnecting bus bar installation, including the installation order of the washers.............................................................................................................................................................................8Torque the two bus bar connections using an insulated socket and torque wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque specifications provided in Chapter 1.............................................................................................................................................................................END OF STEPS.............................................................................................................................................................................9Repeat steps 1 through 8 for the remaining battery strings.-+LOCK WASHER BATTERY CABLEBATTERY CABLEBATTERY 2BATTERY 1LOCK WASHERFLAT WASHER NUT OR BOLTTOP VIEWNUT OR BOLTFLAT WASHER
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 61Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Connect the negativebattery cables to all batterystringsPerform the following steps to connect the negative battery cables to all battery strings. Refer to the Step 4 figure on Page 5- 62............................................................................................................................................................................1Apply antioxidant compound to the negative (-) terminal of battery 1 of string 2.............................................................................................................................................................................2Place the negative (-) battery cable on the negative (-) terminal on battery 1, string 2, using the flat washer, lock washer and nut provided. Refer to the figure on Page 5-60 for a top view of a typical battery cable connection.............................................................................................................................................................................3 Repeat steps 1 and 2 for all remaining battery strings.
5-62 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................4Torque the negative battery connections using an insulated socket and torque wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque specifications provided in Chapter 1. Important!Skip to How to route the thermal probe cable(s) and mount the thermal probe(s) in the battery cabinets on Page 5 - 81 to continue END OF STEPS...............................................................................................................................................................................the installation.+-STRING 2BATTERY CABLE ASSEMBLIES (2 of 10)+-12(-) BLACKRED (+)+-STRING 1+-12(-) BLACKRED (+)BATTERY STRING BUS BARS
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 63Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................How to install C-11 type batteries on type 2 battery shelvesOverview This section provides the instructions for the installation and connection of the C-11 batteries. The instructions are the same for both a first or second battery cabinet, except in the case of thermal probe cables, where the exceptions are noted.Place the C-11 batteries on a shelf 5 - 67Reinstall the battery retaining brackets 5 - 70Place the battery negative and positive bus bars 5 - 72Connect the positive battery cables to the batteries 5 - 74Attach the interconnecting bus bars 5 - 76Connect the negative battery cables to the batteries 5 - 78Install the insulating battery terminal covers 5 - 80
5-64 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsRead battery installationprocedure overview Important! In the event that the battery compartment is removed from the primary cabinet because of an upgrade that adds the A6 amplifier shelf (carriers 5 and 6), up to four spare L1 batteries will result. The end user may wish to use these batteries in the battery cabinet, in which case a shelf must be left vacant.Therefore, while performing any task involving a type 1 top battery shelf (shelf 5), it may be desirable to plan on leaving that shelf empty when installing the batteries.The battery cabinet can contain up to 30 batteries that are wired in a series/parallel configuration, which provides 24-volt backup. One string (six batteries) of C-11 batteries can be mounted on each shelf of the battery cabinet. Refer to the figure on Page 5-65.Prepare the batteries forinstallation To prepare the batteries, follow all appropriate standard practices for the storage and handling of batteries. Complete the warranty procedures and the following steps.............................................................................................................................................................................1Check and record battery initial voltages.............................................................................................................................................................................2Record all battery date codes.............................................................................................................................................................................END OF STEPS.............................................................................................................................................................................3Include this information with documentation supplied to the customer.
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 65Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................The figure below illustrates the battery string positions and battery numbers for the C-11 batteries in the WNG24-BC battery cabinet. 123456123456123456123456123456STRING 5STRING 4STRING 3STRING 2STRING 1
5-66 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsThe battery terminals are located on one end of the battery. Positive and negative terminals are clearly labeled “+” and “-”. Strap handles are permanently attached to the battery. Refer to the figure below. Important! To prevent an inadvertent electrical short during battery installation, an insulated cover is factory-installed over the terminals on the batteries. Do not remove this cover until you are instructed to do so.The following label is attached to the front of each battery. Refer to the figure below.
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 67Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................CAUTIONThe batteries weigh about 66 pounds (30 kg) each. Use care when lifting them.Place the C-11 batteries ona shelf Use the following procedure to place batteries on a shelf, starting with shelf 1 (bottom).............................................................................................................................................................................1Remove the retaining brackets that are located on each of the five battery cabinet shelves (if they will be populated with batteries), and carefully lay them aside. Refer to the figure below.Important! Before performing the next step, carefully observe the installation of the battery retaining brackets before removing them. Refer to the figure on Page 5-71 for the correct retaining bracket installation for C-11 batteries. If they are not installed properly for C-11 batteries, they must be reversed in the next procedure block. This requires the removal of the battery connectors. It may be easier to remove the battery connectors from the retaining bracket prior to removal of the brackets from the shelves.
5-68 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets............................................................................................................................................................................2Lift and place one battery on the center of the bottom shelf, with the battery terminals facing towards the front. Refer to the figure below.............................................................................................................................................................................3Slide the first battery to the right-most position. Refer to the figure on Page 5-68, item 1.............................................................................................................................................................................4Place the left-most battery, and then the four center batteries. Refer to the figure on Page 5-68, item 2.12BATTERYRETAININGBRACKET(1 of 5)
Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinets5- 69Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................5Install the battery spacers in the locations shown in the figure below (five per shelf). Important! Note the position numbers of the batteries in the figure above, which will be used for identification purposes when connecting the bus bars, battery cables, and the thermal probes.............................................................................................................................................................................END OF STEPS.............................................................................................................................................................................6Repeat steps 1 through 5 for the remaining battery shelves, if applicable.123456123456S1S2BATTERYSPACER(1 of 10)
5-70 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Component installation in the Modular Cell 4.0B and theWNG24-BC battery cabinetsReinstall the batteryretaining brackets Important! When performing the following steps, the battery retaining brackets must be installed as shown in the Step 5 figure on Page 5- 71, for C-11 batteries. If the brackets were not shipped installed in the orientation shown, they must be reversed as described in the following steps.Perform the following steps to correctly install the retaining brackets.............................................................................................................................................................................1Observe the orientation of the battery retaining brackets shown in the figure below. If the battery retaining brackets were not shipped in the orientation shown, they must be reversed, which requires the battery connectors to be moved to the other side of the bracket. Refer to the figure below and the Step 5 figure on Page 5- 71.............................................................................................................................................................................2If the battery retaining brackets were shipped in the orientation shown, reinstall the brackets as shown in the Step 5 figure on Page 5- 71, and then skip to Place the battery negative and positive bus bars on Page 5 - 72 of this procedure. If not, proceed to the next step.Important! If the battery retaining brackets were not shipped in the orientation shown, they must be reversed, which requires the battery connectors to be moved to the other side of the brackets.The following steps provide the applicable instructions.............................................................................................................................................................................3Remove the nuts and washers from each battery connector and remove the connectors from the bracket.C-11 HOLES

Navigation menu