Alcatel Lucent USA ONEBTS-11 UMTS-CDMA Transceiver System (850) User Manual 401703454i1

Alcatel-Lucent USA Inc. UMTS-CDMA Transceiver System (850) 401703454i1

users manual k

A- 63Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Seal both ends of the cableconduit inside of the firstbattery base module.Perform the following steps to seal both ends of the cable conduit inside of the first battery base module.............................................................................................................................................................................1Check that all cables from the first battery base module, inside the Modular Cell cabinet, have sufficient length to reach their connection points. Refer to the figure on Page A - 66............................................................................................................................................................................2Remove any excess slack in the cables inside the battery base module.............................................................................................................................................................................3Insert the electrical duct seal into the chase nipple at both ends of the cable conduit and pack it around the cables in such a way the conduit is completely sealed. Refer to the figure below.SEAL THE CONDUIT HERESEALING RINGS CONDUITFRONT VIEWMODULAR CELL CABINET FIRST BATTERY BASE MODULESEAL THE CONDUIT HERE
A- 64 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................How to identify, route and connect the first EZBFo battery base module cables in the Modular Cell 4.0B cabinet.............................................................................................................................................................................................................................................................OverviewPurpose Important! The four DC cables will not be un taped or connected in the Modular Cell cabinet at this time.This section provides instructions for routing and connecting all first EZBFo battery base module cables (except DC) in the Modular Cell 4.0B Modular Cell cabinet. Instructions are given for right-hand (primary cabinet) installation. Left hand installation (4.0B Dual Band cabinet) is the same except for the routing of the cables into and through the 4.0B Dual Band cabinet. This alternate routing is provided.All alarm cables and the AC cable will be routed and connected in the Modular Cell cabinet.How to identify cables and the HPDA in the Modular Cell 4.0B cabinet A - 65How to route and connect the signal and AC cables in the Modular Cell 4.0B cabinet A - 68
A- 65Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................How to identify cables and the HPDA in the Modular Cell 4.0B .............................................................................................................................................................................................................................................................cabinetOverview The following illustrations and text are provided to enable the installer to identify the cables from the EZBFo battery base unit inside of the Modular Cell Cabinet, and to identify the HPDA to which some of the cables will be connected.The following instructions are provided.Identify the individual cables on the Modular Cell cabinet side A - 66Identify the HPDA in the 4.0B Modular Cell cabinet A - 67
A- 66 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Identify the individualcables on the Modular Cellcabinet sideIdentify the following cables/connectors that, except for the DC cables, will be routed and connected inside of the Modular Cell cabinet. Refer to the figure below for cable identification on the Modular Cell cabinet side. 1. The DC cables (not to be connected at this time)2. The fuse alarm cable (J309)3. The first battery base module fan power/alarm cable (P2)4. The intrusion alarm cable (SW1-COM and SW1-NC)5. The thermal probe cable 6. The AC cable FRONT VIEW1. DC CABLE (1 of 8)2. FUSE ALARM CABLE3. FAN POWER/ ALARM CABLE5. THERMAL PROBE CABLE (To ACPDA)TO DC HPDAMODULAR CELL 4.0B CABINET4. INTRUSION ALARM CABLE (CONNECT TOMODULAR CELL CABINET FRONT INTRUSION ALARM SWITCH)FIRST EZBFoBATTERYBASE MODULE FOR ALARM DETAIL: Refer to the figure on Page A - 446. AC CABLE (3 Pin to AC PDA)
A- 67Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Identify the HPDA in the4.0B Modular Cell cabinet When installing a first battery base module it is necessary to identify the HPDA (high power distribution assembly) in the Modular Cell cabinet. ............................................................................................................................................................................1Identify the HPDA in the 4.0B Modular Cell cabinet. Refer to the figure below.
A- 68 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................How to route and connect the signal and AC cables in the Modular .............................................................................................................................................................................................................................................................Cell 4.0B cabinetOverview The following illustrations and text are provided to enable the installer to route and connect the signal and AC cables from the EZBFo battery base unit inside of the Modular Cell Cabinet.The following instructions are provided.Signal and AC cablerouting Refer to the figure for signal and AC cable routing for an 4.0B primary cabinet and a 4.0B dual band cabinet.Route and connect the fuse alarm and fan power/alarm cables in the Modular Cell 4.0B cabinet A - 69Route and connect the intrusion alarm cable in the Modular Cell 4.0B cabinet A - 71Route and connect the thermal probe cable in the Modular Cell 4.0B cabinet A - 73Connect the heater pad kit AC cable in the Modular Cell cabinet A - 74MODOULA CELL 4.0B DUAL BANDCABINETAC AND THERMALPROBECABLESFRONT VIEWFIRSTBATTERY BASEMODULEDC *, INTRUSION, AND FUSE ALARM CABLESHPDAACPDA MODULEMODOULA CELL 4.0B PRIMARYCABINETFRONT VIEWFIRSTBATTERY BASEMODULEHPDAACPDA MODULEAC AND THERMALPROBECABLESDC *, INTRUSION, AND FUSE ALARM CABLESDC *, INTRUSION, AND FUSE ALARM CABLES* DC cables must not be connected at this time
A- 69Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Route and connect the fusealarm and fan power/alarmcables in the Modular Cell4.0B cabinetPerform the following steps to route and connect the fuse alarm and fan power/alarm cables in the Modular Cell 4.0B cabinet. Refer to the figure on Page A - 39 for cable identification.............................................................................................................................................................................1Loosen the thumb screws and open the door of the HPDA (High Power Distribution Assembly).............................................................................................................................................................................2Connect the fan power/alarm cable connector (P2) to the connector on the circuit board that is mounted on the inside of the HPDA door in the Modular Cell 4.0B cabinet. Refer to the figure below for the connector location in the HPDA.
A- 70 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006.......................................................................................................................................................................................................................................................................................................................................................................................................................................3Connect the fuse alarm cable connector (J309) to the fuse alarm cable connector located to the right of the HPDA in the Modular Cell 4.0B cabinet. Refer to the figure below for the connector location in the HPDA. ............................................................................................................................................................................4Using wire ties, dress the excess cable down the interior right side of the cabinet. Do this in such a way that they do not interfere with HPDA door opening and closure, or installation/replacement of parts.
A- 71Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Route and connect theintrusion alarm cable in theModular Cell 4.0B cabinetRefer to the figure below and perform the following steps to route and connect the intrusion alarm cable in the Modular Cell 4.0B cabinet. ............................................................................................................................................................................1Disconnect the cable attached to the front intrusion alarm switch (two wires with spade lugs, C (Common) and NC (Closed). Refer to the figure below.............................................................................................................................................................................2Attach double spade lugs on the end of the intrusion alarm cable to the front intrusion alarm switch S1-NC to CLOSED and S1-COM to COMMON lugs. Refer to the figure on Page A - 72, item 1.
A- 72 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006.......................................................................................................................................................................................................................................................................................................................................................................................................................................3Attach the spade lug connectors of the cable disconnected in Step 1, to the intrusion alarm cable double spade lug CLOSED and COMMON connections on the intrusion switch, where they were connected in the previous step. Refer to the figure below, item 2.............................................................................................................................................................................4Using the cable ties dress the excess cable down the interior right side of the Modular Cell cabinet. Do this in such a way that they do not interfere with HPDA door opening and closure, or installation/replacement of parts.OPEN(NOT USED)CLOSEDOPENCLOSEDCOMMONS1-COMS1-NCPREVIOUSLY DISCONNECTED MODULAR CELLCABINET CABLESW1-NC SPADE LUGCOMMON SPADE LUGCABLE FROM BATTERY FRAMETOP INTRUSION ALARM SWITCH IN THE MODULAR CELL CABINETDOUBLE SPADE LUG (1 of 2)1122
A- 73Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Route and connect thethermal probe cable in theModular Cell 4.0B cabinetPerform the following steps to route and connect the thermal probe cable in the Modular Cell 4.0B cabinet.............................................................................................................................................................................1Route the thermal probe cable to the AC PDA. Refer to the figure below. ............................................................................................................................................................................2Disconnect the existing cable from the pigtail connector P4. Refer to the figure below. Secure it in a safe location where it will not interfere with door closure or parts removal. ............................................................................................................................................................................3 Connect the thermal probe cable to the 3-pin connector P1 to P4 as shown in the figure below.............................................................................................................................................................................4Using wire ties, dress the excess thermal probe cable to the bottom of the Modular Cell cabinet. Do this in such a way that it does not interfere with door opening and closure, or installation/replacement of parts.1 23 41 23 4 PrimaryRectifier ShelfAuxiliaryRectifier ShelfCIRCUIT BREAKERSACPDAIF A CABLE IS ALREADY CONNECTED HERE,DISCONNECT IT. THEN CONNECT THE THERMALPROBE CABLE CONNECTOR P1 HERE PrimaryControllersBATTERYCONNECTOR P4 (P1-BATT) Auxiliary
A- 74 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Connect the heater pad kitAC cable in the ModularCell cabinetPerform the following steps to connect the heater pad kit AC cable in the Modular Cell 4.0B cabinet.............................................................................................................................................................................1In the Modular Cell 4.0B cabinet, place the circuit breaker "BATTERY HEATER" to the off position. Refer to the figure below.............................................................................................................................................................................2Locate the three-pin connector (P6) at the bottom left of the power shelf. Refer to the figure below.
A- 75Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................3Attach the three-pin AC cable connector to the connector shown in the figure below.............................................................................................................................................................................4Using wire ties, dress the excess AC cable at bottom of the Modular Cell cabinet. Do this in such a way that it does not interfere with door opening and closure, or installation/replacement of parts.............................................................................................................................................................................5If additional battery modules remain to be installed, proceed to the next page. If not, proceed to How to install the batteries in the EZBFo battery modules on Page A - 124 to install the batteries.AC CABLEPOWER SHELF IN MODULAR CELL CABINET (ACPDA)AC CONNECTOR FOR BATTERY HEATERS3 21P6
A- 76 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................How to install an EZBFo battery add-on module on an existing EZBFo battery module.............................................................................................................................................................................................................................................................Overview Purpose Important! If additional battery modules remain to be installed, proceed below. If not, proceed to How to install the batteries in the EZBFo battery modules on Page A - 124 to install the batteries.This section provides instructions for the installation of a two shelf add-on battery module on the EZBFo battery base module. Important! A second add-on module cannot be installed on a EZBFo battery frame installed in Zone 4 unless a zone 4 field kit is installed at the time of the installation of the second add-on module. Refer to the instructions in the kit before starting the installation of the second add-on module.In this section the installer will perform the following procedures:• Physically attach, prewire and ground an add-on module• Route and connect the AC cable from the add-on module AC block to the AC block in the lower battery module• Route and connect the intrusion alarm cable and thermal probe• Route and connect the module to module DC cablesContents Step-by-step instructions are provided for the following tasks:Description and wiring overview for adding additional battery modules to a battery base module A - 77How to physically attach, prewire and ground an add-on module A - 79How to route and connect the AC cable (for the heater kit) from the add-on module AC block to the AC block in the lower battery module A - 84How to route and connect the intrusion alarm cable and thermal probe A - 86How to route and connect the module to module DC cables A - 93
A- 77Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Description and wiring overview for adding additional battery .............................................................................................................................................................................................................................................................modules to a battery base module Description Important! Before performing the wiring procedures, unplug any battery disconnect connectors in the Modular Cell cabinet, as well as the battery cables from the load and return buses on all lower battery shelves. Do not reconnect them until instructed to do so. Also disconnect the 24V Return cables in the Modular Cell cabinet. Refer to Connect (or reconnect) the 24V Return cables from the first battery base module to the return bus in the Modular Cell 4.0B cabinet on Page A - 146. which illustrates were they are reconnected.The battery base module provides two battery shelves. Two additional battery modules may be stacked above the first battery base module, each module providing two battery shelves each. Each battery shelf holds: • Four L1-100Ah-12VDC batteries per shelf: Two 12VDC batteries are connected in series to provide two 24VDC strings per shelf, four strings per module, and up to twelve strings per frame. Individual shelves may be populated• Three 12IR125 batteries per shelf: Each of the two shelves is populated with three 12VDC batteries connected in parallel. to provide two 12VDC shelves. The two shelves connected in series to provide a 24VDC module. Both shelves must be populated.
A- 78 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Wiring overview This section provides instructions for the interconnections from an added EZBFo battery module to the EZBFo battery base module, and a Modular Cell 4.0B cabinet. This procedure also applies to a second add-on module being installed above a first add-on module. Refer to the figure below for a key to the following numbered list.1. Battery +24V DC load cables (2) between the added EZBFo battery module and the EZBFo battery base module2. Battery 24V Return cables (2) between the added EZBFo battery module and the EZBFo battery base module3. Intrusion alarm cable to the added EZBFo battery module. 4.Internal ground cable from the existing battery module to the added EZBFo battery module. 5. Thermal probe and cable (moved from base module)6. AC cable (for heater pad kit) to the added EZBFo battery module. FRONT VIEW162ADD-ONBATTERY MODULE4FIRST BATTERY BASEMODULE5GROUNDING CABLE
A- 79Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................How to physically attach, prewire and ground an add-on moduleOverview This procedure module provides instructions for physically attaching an add-on module to the first EZBFo battery base module.and its grounding. Step-by-step instructions are provided for the following tasks:Description of physically attaching and grounding an add-on moduleAn add-on module is physically attached on top of the previous module with four bolts. The add-on module requires two ground cables: one attached between the outer and inner frames and one attached between the outer frames of the add-on module and the module below it. WARNINGPersonnel injury or equipment damageWhen moving the battery base module, use appropriate lifting devices and a sufficient number of personnel. Two persons are required.Attach an add-on module to an existing battery module and attach the internal ground cable A - 80Install the heater pads and outer frame wiring (Reference) A - 81Install the battery module outer frame over the inner frame and attach the internal ground cables A - 82Attach the internal ground cable between the add-on module and the module below it A - 83
A- 80 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Attach an add-on module toan existing battery moduleand attach the internalground cablePerform the following steps to attach a two shelf add-on module to an existing battery module. and attach the internal ground cable............................................................................................................................................................................1Remove the top panel and filter panel from the battery module on which the add-on module will be placed. Refer to Remove the top and filter panels from the battery base module on Page A - 14. Important! When performing the next steps care must be taken since the fan power and alarm cable is attached to the front panel.............................................................................................................................................................................2If applicable, remove the eight TR 25 Keytorx screws and remove the front panel from the existing battery module. Place the front panel on the left side of the battery module. Do not disconnect the lanyard cable. Refer to the figure below.............................................................................................................................................................................3If applicable, loosen the eight quarter-turn screws and open the front door of the existing module. Refer to the figure below for screw locations.LOCATION OF TR 25 KEYTORX SCREWS(2 of 8)MODULAR CELL CABINETorFIRST BATTERY BASEMODULEBATTERY MODULEFRONT VIEWTOP PANEL AND FILTER PANELFRONT PANEL(IF APPLICABLE)LANYARD CABLES
A- 81Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................4Install the four lifting eyebolts on the top of the add-on inner module. Refer to the Step 3 figure on Page A - 29.............................................................................................................................................................................5Place the add-on battery module inner frame on top of the existing battery module inner frame and attach it with the four 1/2-inch bolts provided. Torque according to the table in Chapter 1 and remove the lifting eye bolts. Refer to the figure below.............................................................................................................................................................................6Attach one end of the supplied 300 mm (11.8- inch) internal ground cable (Step 1 figure on Page A - 28) to the inner frame using the bolts and washers provided. Torque according to the table in Chapter 1. Refer to the figure below. Install the heater pads andouter frame wiring(Reference)Important! Refer to How to install the battery heater pad kit in an EZBFo battery module on Page A - 19 to continue the installation.After installing the heater pad kit, skip to Install the battery module outer frame over the inner frame and attach the internal ground cables on Page A - 82 to continue the installation.TWO BOLTS ON EACH SIDE (MAY BE ACCESSED THROUGH CUTOUTS IN THE SIDES)GROUND LUG INTERNAL GROUND CABLEOUTER FRAMES OF THE BATTERY BASE MODULE NOT SHOWN FOR CLARITY
A- 82 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Install the battery moduleouter frame over the innerframe and attach theinternal ground cablesPerform the following steps to install the battery module outer frame over the inner frame and attach the internal ground cable. 1Detach the front panel from the add-on outer frame and place it on the top of the frame. Do not disconnect the lanyard cable. Refer to the Step 5 figure on Page A - 11.Important! When performing the next step, take great care not to damage the heater pads at the rear of the inner frame as it is lowered into the outer frame.............................................................................................................................................................................2Place the outer frame over the inner frame an attach it with the eight bolts provided (shipped loose). Access to the rear bolts is through the two openings in the rear of the inner fame. Torque according to the table in Chapter 1. Refer to the figure below and the Step 6 figure on Page A - 26.............................................................................................................................................................................3Using the nuts and washers provided, attach the ground cable from the inner frame to the threaded studs on the outer frame. Torque according to the table in Chapter 1. Refer to Step 7 on Page A - 30.............................................................................................................................................................................4Connect the heater pads to the AC connectors. Refer to Step 8 on Page A - 31 and the associated figure.BOLT LOCATIONS FOR ATTACHING ADD-ON MODULE OUTER FRAME TO LOWER OUTER FRAME(2 of 8)FRONTOUTER FRAMEINNER FRAMEMinimum 1/4-Inch clearance required between the inner frame and the 12v busTOP VIEW12v bus
A- 83Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Attach the internal groundcable between the add-onmodule and the modulebelow itPerform the following steps to attach the internal ground cable between the add-on module and the module below it.............................................................................................................................................................................1Attach one end of the supplied 300 mm (11.8- inch) internal ground cable (Step 1 figure on Page A - 28) to the outer frame using the nuts and washers provided. Torque according to the table in Chapter 1. Refer to the figure below. ............................................................................................................................................................................2Attach the other end of the supplied 300 mm (11.8- inch) internal ground cable to the outer frame of the lower module using the nuts and washers provided. Torque according to the table in Chapter 1. Refer to the figure below. TOP VIEWGROUND WIREATTACH GROUND WIRE TO THEADD-ON MODULE OUTER FRAME HEREFRONTFRONT VIEWATTACH GROUND WIRE TO THE LOWER MODULE OUTER FRAME HEREGROUND WIREFRONT VIEW
A- 84 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................How to route and connect the AC cable (for the heater kit) from the .............................................................................................................................................................................................................................................................add-on module AC block to the AC block in the lower battery module Route and connect the ACcable from the add-onmodule to the next lowermodulePerform the following steps to route and connect the AC cable from the add-on module to the next lower module.............................................................................................................................................................................1Turn off and/or disconnect the AC source in the Modular Cell Cabinet. Refer to Step 3 on Page A - 75.............................................................................................................................................................................2Locate the AC 3-wire cable. Refer to the figure below.............................................................................................................................................................................3Attach the wires to the bottom terminals of the AC terminal block in the add-on module and tighten the screws. Torque screws to 1.5 to 1.8 Nm (1.1 to 1.3 ft.- lb.). Refer to the figure on Page A - 85............................................................................................................................................................................4Route the cable to the top of the AC terminal block in the lower module.............................................................................................................................................................................5Attach the wires to the top front terminals of the AC terminal block in the add-on module and tighten the screws. Refer to the figure below
A- 85Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................6Tighten the AC terminal block screws on the lower module block. Torque screws to 1.5 to 1.8 Nm (1.1 to 1.3 ft.- lb.).FRONT VIEWINPUTSIDESCREWSSIDE VIEWL2L1OUTPUTSIDESCREWSL2L1
A- 86 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................How to route and connect the intrusion alarm cable and thermal probe Overview This procedure module provides instructions on how to route and connect the intrusion alarm between the add-on module and the battery module below it. Also provided are instructions for moving the thermal probe from the lower battery module to the add-on module.Step-by-step instructions are provided for the following tasks:Description of intrusion alarm cable and thermal probe installationImportant! Note that the procedure for attaching the module to module intrusion alarm cable in the lower module differs if the lower module is the battery base module, or the first add-on module.An intrusion alarm cable will be routed and connected between the add-on module and the battery module below it. Also, the thermal probe will be moved from the lower battery module to the add-on module.Route and connect the intrusion alarm cable from the existing battery module and connect it in the add-on module being installed A - 87Move the thermal probe from the existing battery module and mount it in the add-on module being installed A - 92
A- 87Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Route and connect theintrusion alarm cable fromthe existing battery moduleand connect it in the add-on module being installedPerform the following steps to route and connect the intrusion alarm cable from the existing battery module and connect it in the add-on module being installed............................................................................................................................................................................1Locate the module to module intrusion alarm cable. This cables has two double spade lugs on each end. Select one end.............................................................................................................................................................................2Refer to the figure below for module to module intrusion alarm cable routing in add-on modules.ADD-ON INTRUSION ALARM CABLE (1 of 2 in figure)INTRUSION ALARM CABLE FROM MODULAR CELL CABINET
A- 88 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Important! On battery modules that have a front door instead of a panel, the intrusion alarm switch is located at the bottom front, on the opposite side from the door hinge, either the left or right side, as applicable. Refer to the Step 3 figure on page A - 10............................................................................................................................................................................3 If installing: • a second add-on module or• a first add-on module on a second battery base moduleSkip to Step 9. If installing a first add-on module on a first battery base module proceed to the next step.............................................................................................................................................................................4If installing a first add-on module on a first battery base module, locate the intrusion alarm cable from the Modular Cell cabinet and disconnect the SW1-NC and SW1-COM wire single spade lugs from the intrusion alarm switch in the first battery base module. Refer to the figure on Page A - 89, items 1 and 2.............................................................................................................................................................................5Attach the “ALM” double spade lug of the module to module cable to the CLOSED lug on the intrusion alarm switch in the first battery base module. Refer to the figure on Page A - 89, item 3.............................................................................................................................................................................6Attach the “ALM RTN” double spade lug of the module to module cable to the COMMON lug on the intrusion alarm switch in the first battery base module. Refer to the figure on Page A - 89, item 4.
A- 89Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................7Locate the wires disconnected in Step 4. Reattach the SW1-NC and SW1-COM wire single spade lugs on the intrusion alarm cable from the Modular Cell cabinet, to the intrusion alarm switch in the first battery base module as follows. Refer to the figure below.• SW1-NC to CLOSED (item 1)• SW1-COM to COMMON (item 2).ALM RTN(BLACK)ALM(RED) INTRUSION ALARM SWITCH IN THE FIRST BATTERY BASE MODULE2INTRUSION ALARM CABLE TO THEFIRST ADD-ONMODULEINTRUSION SWITCHOPEN(NOT USED)CLOSEDOPENCLOSEDCOMMONPREVIOUSLY DISCONNECTED CABLE FROM-MODULAR CELLCABINET SW1-COMSPADE LUGDOUBLE SPADE LUG (1 of 2)SW1-NCSPADE LUG341
A- 90 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006.......................................................................................................................................................................................................................................................................................................................................................................................................................................8If installing a first add-on module, skip to Step 10.............................................................................................................................................................................9If installing a second add-on module, or a first add-on module on a second battery base module, attach the module to module cable as follows: Refer to the figure below.• Attach the "ALM" double spade lug (item 1) of the module to module cable to the existing double spade lug on the CLOSED lug of the intrusion alarm switch in the lower add-on module.• Attach the "ALM RTN" double spade lug (item 2) of the module to module cable to the existing double spade lug on the COMMON lug of the intrusion alarm switch in the lower add-on module. OPEN(NOT USED)CLOSEDCOMMONOPENCLOSEDCOMMONALM RTN(BLACK)ALM(RED) EXISTING INTRUSION ALARM CABLE FROM PREVIOUS MODULEINTRUSION ALARM SWITCH IN THE LOWER BATTERY MODULE DOUBLE SPADE LUG (1 of 2)1INTRUSION ALARM CABLE TO THEADD-ON MODULE BEING INSTALLED 2
A- 91Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................10 Route the intrusion alarm cable up to the intrusion alarm switch in the add-on module.............................................................................................................................................................................11 Attach the "ALM" double spade lug to the CLOSED spade lug at the intrusion alarm switch in the add-on battery module. Refer to the figure below, item 1.............................................................................................................................................................................12 Attach the "ALM RTN" double spade lug to the COMMON spade lug at the intrusion alarm switch in the add-on battery module.............................................................................................................................................................................13 Route and dress the cable using the cable ties and self-stick anchors provided.INTRUSION ALARM CABLE FROM THELOWER BATTERY MODULEINTRUSION ALARM SWITCH IN THE ADD-ON BATTERY MODULEDOUBLE SPADE LUG (1 of 2)12ALM RTN(BLACK)ALM(RED) OPEN(NOT USED)CLOSEDCOMMONOPENCLOSEDCOMMON
A- 92 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Move the thermal probefrom the existing batterymodule and mount it in theadd-on module beinginstalledPerform the following steps to move the thermal probe from the existing battery module and mount it in the add-on module being installedImportant! Note that the thermal probe cable is made long enough for all applications. Therefore, excess cable should be properly dressed.............................................................................................................................................................................1Locate the thermal probe cable in the top inside location on the existing lower battery module frame.Important! If installing a second add-on module, or a first and second add on modules in the same installation, move the thermal probe to the top module when performing the next step.............................................................................................................................................................................2Using the self-stick mounting bracket and cable ties, move the thermal probe up to the same inside location on the add-on module as shown in the figure below.MOVE THE THERMAL PROBE, FROM INSIDE THE FRAME ON THE TOP SHELF OF THE LOWER MODULE, TO A POSITION INSIDE THE FRAME ON THE TOP SHELF OF THE NEWLY ADDED MODULETHE OUTER FRAME IS SHOWN REMOVED FOR CLARITYINNER FRAME
A- 93Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................How to route and connect the module to module DC cables Overview This procedure module provides instructions for the installation of four 2 AWG DC power cables (two +24V DC load and two 24V Return) from an add-on battery module to the battery module below it.Step-by-step instructions are provided for the following tasks:Description of DC power cable routing and connection to an add-on moduleFour DC power cables [two +24V DC load cables (+) and two 24V Return cables (-)] will be routed and connected between the add-on module and the battery module below it. Important! The two pre-terminated +24V DC load cables (and two 24V Return cables) are supplied with the module. Identify the module to module DC cables and wiring A - 94Route and connect the two +24V DC load and two 24V Return cables from the add-on module to the battery module below it A - 96
A- 94 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Identify the module tomodule DC cables andwiringPerform the following steps to identify the module top module DC cables and the wiring diagram for connecting the four 24V DC cables from the add-on module to the battery module below it.Important! Note that the cables are of different lengths. The +24V DC load (positive) cables are longer than the 24V Return (negative) cables.............................................................................................................................................................................1Refer to the figure below for an illustration of one of the module to module DC cables to be connected. Note that the load (positive) cables have a red identification and the return (negative) cables have a black identification.Cable ID Heat shrink #1 color Termination ID#1 Length (mm) +/-12mm Termination ID#2 Heat shrink #2 color RTN Black RTN BUS -BASE/GWTH 450 RTN BUS - GWTH Black 24V Red 24V BUS -BASE/GWTH 550 24V BUS - GWTH Red
A- 95Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................2Refer to the figure below for an illustration of the DC module to module DC wiring. BATTERY BASE MODULEADD-ON BATTERY MODULE (1)ADD-ON BATTERY MODULE (2)SHELF 2SHELF 3SHELF 4SHELF 5LOAD BUS (+24VDC) RETURN BUS (24VDC)SHELF 1SHELF 6TWO DC LOAD CABLESTWO DC RETURN CABLESFRONT VIEW
A- 96 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Route and connect the two+24V DC load and two 24VReturn cables from theadd-on module to thebattery module below itPerform the following steps to route and connect the two +24V DC load and two 24V Return cables from the add-on module to the battery module below it Important! When performing this procedure, unplug any battery disconnect connectors in the Modular Cell cabinet, as well as the battery cables from the load and return buses on all lower battery shelves. Do not reconnect them until instructed to do so. Also disconnect the 24V Return cables in the Modular Cell cabinet. Refer to Connect (or reconnect) the 24V Return cables from the first battery base module to the return bus in the Modular Cell 4.0B cabinet on Page A - 146. which illustrates were they are reconnected.............................................................................................................................................................................1Remove the plastic cover that shields the 12V and 24V bus bars in the add-on module and the module below it. Refer to the Step 2 figure on Page A - 58. Do not replace the cover until instructed later.............................................................................................................................................................................2Locate and identify the +24V DC load (positive) cables identified red at each end.............................................................................................................................................................................3Locate the +24V DC load bus at the right-hand side of the add-on module. Refer to the figure on Page A - 97. ............................................................................................................................................................................4Attach the two +24V DC load (red ends) cables to the threaded studs on the add-on module load bus in the illustrated positions using the supplied serrated nut/washers.............................................................................................................................................................................5Route the two load cables down to the next lower battery module. Refer to the figure on Page A - 97............................................................................................................................................................................6Locate the +24V DC load bus at the right-hand side of the lower module. Refer to the figure on Page A - 97.
A- 97Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................7Attach the two +24V DC load (red ends) cables to the threaded studs on the lower module load bus in the illustrated positions using the supplied nuts and washers. Torque to 28Nm (250 in.-lb.). Refer to the figure below.CONNECT TWO LOAD CABLES HERE FOR FIRST ADD-ON MODULEBATTERY BASE MODULEFIRSTADD-ON MODULECONNECT TWO LOAD CABLES HERE FOR SECOND ADD-ON MODULESECONDADD-ON MODULELOAD BUSBATTERY BASE MODULE TO FIRST ADD-ON MODULEANDFIRST ADD-ON MODULE TO SECOND ADD-ON MODULEFRONTRIGHT INSIDE VIEW+24V DC+24V DC+24V DC
A- 98 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006.......................................................................................................................................................................................................................................................................................................................................................................................................................................8Locate and identify the 24V Return (negative) cables, identified with black ends.............................................................................................................................................................................9Locate the return bus (labeled RTN) at the left-hand side of the add-on module. Refer to the figure on Page A - 99. ............................................................................................................................................................................10 Attach the two 24V Return (black ends) cables to the threaded studs on the add-on module return bus in the illustrated positions using the supplied nuts and washers.............................................................................................................................................................................11 Torque to 28Nm (250 in.-lb.).............................................................................................................................................................................12 Replace the plastic cover that shields the 12V and 24V bus bars in the the module below the add-on module. Do not replace the cover in the add-on module until instructed later. Refer to the Step 2 figure on Page A - 58. ............................................................................................................................................................................13 Route the two return cables down to the next lower battery module. Refer to the figure on Page A - 99............................................................................................................................................................................14 Locate the return bus at the left-hand side of the lower module. Refer to the figure on Page A - 99.
A- 99Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................15 Attach the two 24V Return (black) cables to the threaded studs on the lower module return bus in the illustrated positions using the supplied nuts and washers. Torque to 28Nm (250 in.-lb.). Refer to the figure below.BATTERY BASE MODULECONNECT TWO RETURN CABLES HERE FOR FIRST ADD-ON MODULECONNECT TWO RETURN CABLES HERE FOR SEC-OND ADD-ON MODULESECONDADD-ON MODULEFIRST ADD-ON MODULERETURN BUSBATTERY BASE MODULE TO FIRST ADD-ON MODULEORFIRST ADD-ON MODULE TO SECOND ADD-ON MODULEEXAMPLE OF THE TWO PIGGY-BACKEDTERMINAL LUGSBUS BARFRONTVIEWLEFTRIGHT INSIDE VIEWFRONTCONNECT TWO PIGGY-BACKED* RETURN CABLES HERE FOR FIRST ADD-ON MODULE*REQUIRED BECAUSE THE SECOND SET OF THREADED STUDS WILL BE USED LATERRTNRTNRTN
A- 100 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006.......................................................................................................................................................................................................................................................................................................................................................................................................................................16 Repeat Steps 1 through 15 if installing an additional battery add-on battery module.............................................................................................................................................................................17 Do not reconnect the battery disconnect connectors in the Modular Cell cabinet or at the battery buses at this time.............................................................................................................................................................................18 If not installing an additional battery base module at this time, skip to How to install the batteries in the EZBFo battery modules on Page A - 124 to continue the installation.If installing an additional battery base module at this time, proceed to the next page to continue the installation
A- 101Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................How to install a second EZBFo battery base module.............................................................................................................................................................................................................................................................OverviewPurpose This section contains the following procedures:This section provides instructions for the installation of a second EZBFo battery base module.In this module the installer will perform the following procedures: • Place, anchor and prewire the second battery base module• Route and connect the signal cables from the first battery frame and the second battery base module• Route and connect the AC cable from the first battery frame and the second battery base module • Route and connect the DC cables from the first battery base module and the second battery base moduleImportant! EZBFo frames are installed on the left side of 4.0B Dual Band cabinets. Therefore, the following instructions should performed on the left side of the first battery base module.Contents Step-by-step instructions are provided for the following tasks:Description and wiring diagram for adding a second battery base module A - 102How to place, anchor and prewire the second battery base module (Reference) A - 104How to route and connect the signal cables from the first to the second battery base module A - 105How to route and connect the AC cable from first battery frame to the second battery base module A - 114How to route and connect DC cables from the first to the second battery base module A - 117How to add additional battery modules to the second battery base module battery (reference) A - 123
A- 102 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Description and wiring diagram for adding a second battery base .............................................................................................................................................................................................................................................................module Important! EZBFo frames are installed on the left side of 4.0B Dual Band cabinets. Therefore, the following instructions should performed on the left side of the first battery base module.Important! Before performing the wiring procedures, unplug any battery disconnect connectors in the Modular Cell cabinet, as well as the battery cables from the 24V Return buses on all existing battery modules. Do not reconnect them until instructed to do so. Also disconnect the 24V Return cables in the Modular Cell cabinet. Refer to Connect (or reconnect) the 24V Return cables from the first battery base module to the return bus in the Modular Cell 4.0B cabinet on Page A - 146. which illustrates were they are reconnected.The battery base module provides two battery shelves. Two additional battery modules may be stacked above the first battery base module, each module providing two battery shelves each. Each battery shelf holds: • With four L1-100Ah-12VDC batteries per shelf: Two 12VDC batteries are connected in series to provide two 24VDC strings per shelf, four strings per module, and up to twelve strings per frame. Individual shelves may be populated• With three 12IR125 batteries per shelf: Each of the two shelves is populated with three 12VDC batteries connected in parallel. to provide two 12VDC shelves. The two shelves connected in series to provide a 24VDC module. Both shelves must be populated.
A- 103Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Wiring overview This section provides instructions for the interconnections from the first EZBFo battery base module to a second EZBFo battery base module. Refer to the figure below for a key to the following numbered list. The first battery base module was previously grounded to the grounding system.FRONT VIEWADD-ONBATTERY MODULESECOND BATTERY BASEMODULEGROUNDING CABLE (1 of 2)FIRST BATTERY BASEMODULEADD-ONBATTERY MODULENote: EZBFo frames are installed on the left side of the 4.0B Dual Band cabinets. In this case the second battery base module should installed on the left side of the first battery base module.1. +24V DC load cables (2) 2. 24V Return cables (2)3. Fan power and alarm cable 4. Intrusion alarm cable 5. AC cable ( 3 -wire)6. Thermal probe cable.
A- 104 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................How to place, anchor and prewire the second battery base module .............................................................................................................................................................................................................................................................(Reference)Place, anchor and prewirethe second battery basemodule (Reference)To place anchor and prewire the second battery base module refer to How to perform placement, anchor, and prewire procedures for installation of the first or second EZBFo battery base modules on Page A - 8. Perform all of the indicated procedures from Page A - 8 to Page A - 34 before returning to this section.
A- 105Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................How to route and connect the signal cables from the first to the second .............................................................................................................................................................................................................................................................battery base module Overview This procedure module provides instructions on how to route and connect the signal and ground cables from the first to the second battery base module. Step-by-step instructions are provided for the following tasks:Description of signal cable wiring installation in the battery base moduleThe fan power and alarm and intrusion alarm cables from the first battery frame will be routed and connected. The thermal probe cable will also be routed from the first battery frame and one of the thermal probes moved to the second battery base module.Route and connect the fan power and alarm cable between the first battery frame and the second battery base module A - 106Route and connect the intrusion alarm cable between the first battery frame and the second battery base module A - 109Relocate the thermal probe from the first battery frame to the second battery base module A - 112
A- 106 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Route and connect the fanpower and alarm cablebetween the first batteryframe and the secondbattery base moduleImportant! The fan, temperature sensor, and cable are located on the front panel of the battery module. Therefore the front panel must be connected to the outer frame via the lanyard cable when connecting the fan power and alarm cable.Perform the following steps to route and connect the fan power and alarm cable between the first battery base module and the second battery base module.............................................................................................................................................................................1Remove the eight TR 25 Keytorx security screws front panel of the first battery base module, and remove the front panel or open the front door as applicable. Do not disconnect the lanyard cable.............................................................................................................................................................................2In the first battery base module, disconnect the fan cable P9 connector from the J9 connector of the cable coming from the Modular Cell cabinet. Refer to the figure below.IN FIRST BATTERY BASE MODULE UNPLUG FAN CABLE P9 FROM J9 HEREThe parts illustrated are mounted on the inside of the front panel
A- 107Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................3Identify the second battery base module fan power and alarm cable. Refer to the figure below.............................................................................................................................................................................4Route the end of the cable that has only one connector (FAN 2) through the conduit into the second battery base module. Refer to the figure on Page A - 108............................................................................................................................................................................5In the first battery base module connect the P9 connector to the J9 connector on the cable from the Modular Cell cabinet. Refer to the figure on Page A - 108............................................................................................................................................................................6In the first battery base module connect the FAN 1 connector to the P9 connector on the fan power and alarm cable. Refer to the figure on Page A - 108
A- 108 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006.......................................................................................................................................................................................................................................................................................................................................................................................................................................7In the second battery base module connect the FAN 2 connector to the P9 connector on the fan power and alarm cable. Refer to the figure below.............................................................................................................................................................................8Route and dress the cable using the cable ties and self-stick anchors provided. The slack allowed in the cable must be at least as long as the lanyard cable.Cable from theModular Cell cabinetPlug Fan 1 of second battery base module fan power and alarm cable to P9 of fan power and alarm cablePlug Fan 2 of second battery base module fan power and alarm cable to P9 of fan power and alarm cablePlug P9 of second battery base module fan power and alarm cable to J9 on cable from the Modular Cell cabinetThe parts illustrated are mounted on the inside of the front panel
A- 109Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Route and connect theintrusion alarm cablebetween the first batteryframe and the secondbattery base modulePerform the following steps to route and connect the intrusion alarm cable between the first battery frame and the second battery base module1Identify the second battery base module intrusion alarm cable. Refer to the figure below.............................................................................................................................................................................2Refer to the figure below for the intrusion alarm routing in add-on modules.............................................................................................................................................................................3Route the "Intrusion 2" end of the cable through the conduit into the second battery base module. Refer to the figure above.325012Intrusion alarm cable to/from second battery base module
A- 110 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Important! On battery modules that have a front door instead of a panel, the intrusion alarm switch is located at the bottom front, on the opposite side from the door hinge, either the left or right side, as applicable. Refer to the Step 3 figure on page A - 10............................................................................................................................................................................4In the first battery base module route the “Intrusion 1" end of the cable up through to the top installed battery module. Refer to the figure on Page A - 108............................................................................................................................................................................5In the top installed battery module connect the "ALM" double spade lug to the double spade lug at the CLOSED lug on the intrusion alarm switch. Refer to the figure below, 2.............................................................................................................................................................................6In the top installed battery module connect the "ALM RTN" double spade lug to the double spade lug at the COMMON lug on the intrusion alarm switch. Refer to the figure below, 1.OPEN(NOT USED)CLOSEDCOMMONOPENCLOSEDCOMMONALM RTN(BLACK)ALM(RED) EXISTING INTRUSION ALARM CABLE FROM LOWER MODULEINTRUSION ALARM SWITCH IN THE TOP INSTALLED BATTERY MODULE(FRAME 1)DOUBLE SPADE LUG (1 of 2)12INTRUSION ALARM CABLE TO THE SECOND BATTERY BASE MODULE INTRUSION SWITCH
A- 111Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................7In the second battery base module connect the "ALM" double spade lug to the CLOSED lug on the intrusion alarm switch. Refer to the figure below, 2.............................................................................................................................................................................8In the second battery base module connect the "ALM RTN" double spade lug to the COMMON lug on the intrusion alarm switch. Refer to the figure below, 1.............................................................................................................................................................................9Route and dress the cable using the cable ties and self-stick anchors provided.ALM RTNALM INTRUSION ALARM CABLE FROM THEFIRST BATTERY FRAMEINTRUSION ALARM SWITCH IN THE SECOND BATTERY BASE MODULEDOUBLE SPADE LUG (1 of 2)12OPEN(NOT USED)CLOSEDCOMMONOPENCLOSEDCOMMON
A- 112 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Relocate the thermal probefrom the first battery frameto the second battery basemodulePerform the following steps to relocate the thermal probe from the first battery frame to the second battery base module............................................................................................................................................................................1Locate the thermal probe located in the highest position in the first battery frame assembly. Refer to the figure below............................................................................................................................................................................2Disconnect the thermal probe from the thermal probe cable. Refer to the figure below............................................................................................................................................................................3Attach the supplied extension cable to the connector from which the thermal probe was removed.............................................................................................................................................................................4Route the extension cable to the second battery base module. Refer to the figure belowTHE OUTER FRAME IS SHOWN REMOVED FOR CLARITYINNER FRAMEDISCONNECT THE THERMAL PROBE (LOCATED IN THE HIGHEST POSITION IN FIRST MODULE) FROM THE THERMAL PROBE CABLE. RELOCATE THE THERMAL PROBE TO A POSITION INSIDE THE FRAME ON THE TOP SHELF OF THE NEWLY ADDED BASE MODULE. INSTALL THE THERMAL PROBE CABLE, SUPPLIED WITH THE NEWLY ADDED BASE MODULE, BETWEEN THE THERMAL PROBE CABLE IN THE FIRST FRAME AND THE RELOCATED THERMAL PROBE IN THE NEWLY ADDED BASE MODULE.
A- 113Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................5Route the extension cable to the top shelf of the newly added base module.............................................................................................................................................................................6Attach the thermal probe to the end of the extension cable.............................................................................................................................................................................7Use the self-stick mounting bracket and wire tie to attach the thermal probe in the location inside the frame shown in the figure below.Mount thermal probe from first battery base module in this location inside of the frameTHE OUTER FRAME IS SHOWN REMOVED FOR CLARITYINNER FRAME
A- 114 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................How to route and connect the AC cable from first battery frame to the .............................................................................................................................................................................................................................................................second battery base moduleRoute and connect the ACcable from the first batteryframe to the second batterybase modulePerform the following steps to route and connect the AC cable from the first battery frame to the second battery base module.............................................................................................................................................................................1Disconnect the AC source in the Modular Cell Cabinet. Refer to Step 3 on Page A - 75.............................................................................................................................................................................2Locate the AC 3-wire cable. Refer to the figure below.............................................................................................................................................................................3Attach the wires to the top front terminals of the AC terminal block in the top battery module in the first battery frame and tighten the screws. Torque screws to 1.5 to 1.8 Nm (1.1 to 1.3 ft.- lb.). Refer to the figure on Page A - 115............................................................................................................................................................................4Tighten the AC terminal block screws on top module AC terminal block.
A- 115Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................5Route the cable down to the bottom module, through the conduit, and into the second battery base module.FRONT VIEWOUTPUTSIDESCREWSSIDE VIEWL2/NL1/LFIRST BATTERY BASE MODULEADD-ON BATTERY MODULE
A- 116 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006.......................................................................................................................................................................................................................................................................................................................................................................................................................................6Attach the wires to the bottom terminals of the AC terminal block in the second battery base module and tighten the screws. Torque screws to 1.5 to 1.8 Nm (1.1 to 1.3 ft.- lb.). Refer to the figure below.............................................................................................................................................................................7Route and dress the cable on the inside wall of the outer frame using the supplied self-stick anchors and cable ties.............................................................................................................................................................................8Tighten the AC terminal block screws on the battery base module AC terminal block Torque screws to 1.5 to 1.8 Nm (1.1 to 1.3 ft.- lb.). FRONT VIEWL2/NL1/LAC INPUT (BOTTOM)HEATER PAD AC CONNECTIONSFRONT VIEWLEFT SIDE VIEWINPUTSIDE(BOTTOM)AC INPUT WIRESCREWSINPUTSIDESCREWSRED BLACK GREENSECOND BATTERY BASE MODULE
A- 117Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................How to route and connect DC cables from the first to the second .............................................................................................................................................................................................................................................................battery base moduleOverview This procedure module provides instructions for the installation of four #2 -AWG DC power cables (two +24V DC load and two 24V Return) from a second EZBFo battery base module to the first EZBFo battery base module.Step-by-step instructions are provided for the following tasks:Description of DC power cable routing and connectionImportant! Before performing the wiring procedures, unplug any battery disconnect connectors in the Modular Cell cabinet, as well as the battery cables from the +24V DC load and 24V Return buses on all lower battery shelves. Do not reconnect them until instructed to do so. Also disconnect the 24V Return cables in the Modular Cell cabinet. Refer to Connect (or reconnect) the 24V Return cables from the first battery base module to the return bus in the Modular Cell 4.0B cabinet on Page A - 146. which illustrates were they are reconnected.The second EZBFo battery base module requires four DC power cables from the first EZBFo battery base module: Two +24V DC load cables (+) and two 24V Return cables (-). Important! Two pre-terminated +24V DC load cables (and two 24V Return cables) are supplied in the cable and hardware kit for the second Battery Base Module. Note that the load and return cables are of different lengths: the longer are the return cables and the shorter are the load cables.Install the strap between the lower (RTN-1) and upper (RTN-2) 24V Return bus in the second battery base module A - 118Route and connect the four DC cables between the first and second battery base modules A - 119
A- 118 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Install the strap betweenthe lower (RTN-1) andupper (RTN-2) 24V Returnbus in the second batterybase modulePerform the following steps to install the strap between the lower and upper return bus in the second battery base module............................................................................................................................................................................1Mount the strap between the upper and lower return bus bars which are mounted on the inside front left side of the outer frame. Refer to the figure below.............................................................................................................................................................................2Attach the strap with the two sets of nuts and washers provided.............................................................................................................................................................................3Torque the nuts to 28Nm (250 in.-lb.).STRAPRTN-1RTN-2SECOND BATTERY BASE MODULEFRONT
A- 119Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Route and connect the fourDC cables between the firstand second battery basemodulesImportant! When performing the next step, unplug any battery disconnect connectors in the Modular Cell cabinet, as well as the battery disconnect connectors at all battery bases in the first battery frame. Do not reconnect the cables until instructed.Use the following procedure to connect the +24V DC load and 24V Return cables to the applicable bus in the first EZBFo battery base module, route them through the conduit to the second battery base module, and connect them to the applicable bus. The cables are shipped in a box separate from the battery base module.............................................................................................................................................................................1 Refer to the figure below for an illustration of the DC cables.............................................................................................................................................................................2Select the two load cables, the two shorter cables (1200 mm) of the four supplied. These cables are coded red.............................................................................................................................................................................3Remove the plastic cover that shields the 12V and 24V bus bars in the the first and second battery base modules. Do not replace the covers until instructed later. Refer to the Step 2 figure on Page A - 58. Quantity Cable ID Heat shrink #1 color Termination ID#1 Length (mm) +/-12mm Termination ID#2 Heat shrink #2 color 2 RTN Black RTN BUS – BASE#1 1600 RTN BUS – BASE#2 Black 2 24V Red 24V BUS – BASE#1 1200 24V BUS – BASE#2 Red
A- 120 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006.......................................................................................................................................................................................................................................................................................................................................................................................................................................4Connect the two cables to the +24V DC load bus on the inside right frame of the first battery base module, using antioxidant compound. Refer to the figure on Page A - 120............................................................................................................................................................................5Route these two load cables through the conduit to the second battery base module.............................................................................................................................................................................6Connect the two cables to the load bus on the inside right frame of the second battery base module, using antioxidant compound. Refer to the figure below. Torque the nuts to 28Nm (250 in.-lb.).............................................................................................................................................................................7Replace the plastic cover that shields the 12V and 24V bus bars in the the first base module. Do not replace the cover in the second base module until instructed later. Refer to the Step 2 figure on Page A - 58. CONNECT TWO LOAD CABLES HEREFIRST BATTERY BASE MODULECONNECT TWO LOAD CABLES HERELOAD BUS FIRST BATTERY BASE MODULE LOAD BUSSECOND BATTERY BASE MODULE SECOND BATTERY BASE MODULEEXAMPLE OF THE TWO PIGGY-BACKEDTERMINAL LUGSBUS BARFRONTVIEWRIGHT
A- 121Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................8Select the two return cables, the two longer cables (1600 mm) of the four supplied. These cables are coded black.............................................................................................................................................................................9Remove the nuts and washers that are attaching the two existing cables to the top of the return bus bar located on the inside left frame of the first battery base module and place the terminal lugs of the two 24V Return cables onto the same threaded studs. Refer to the figure on Page A - 122............................................................................................................................................................................10 Attach the two cables to the return bus, using the removed nuts and washers and antioxidant compound. Refer to the figure below. ............................................................................................................................................................................11 Route these two return cables through the conduit to the second battery base module.............................................................................................................................................................................12 Connect the two cables to the return bus on the inside left frame of the second battery base module, using antioxidant compound. Refer to the figure below.
A- 122 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006.......................................................................................................................................................................................................................................................................................................................................................................................................................................13 Torque the nuts to 28Nm (250 in.-lb.).FIRST BATTERY BASE MODULECONNECT TWO RETURN CABLES HERECONNECT TWO RETURN CABLES HERESECOND BATTERY BASE MODULERETURN BUS FIRST BATTERY BASE MODULE RETURN BUSSECOND BATTERY BASE MODULEEXAMPLE OF THE TWO PIGGY-BACKEDTERMINAL LUGSBUS BARFRONTVIEWLEFTSOME DC RETURNCONNECTIONS IN THE FIRST BATTERY BASE MODULE OMITTED FOR CLARITY
A- 123Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................How to add additional battery modules to the second battery base .............................................................................................................................................................................................................................................................module battery (reference)Refer to How to install an EZBFo battery add-on module on an existing EZBFo battery module on Page A - 76 to add battery modules to the second battery base module.
A- 124 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................How to install the batteries in the EZBFo battery modules.............................................................................................................................................................................................................................................................OverviewPurpose Step-by-step instructions are provided for the following tasks:Approved batteriesYou will need the following recommended materials or equivalent.Battery Safety A - 125How to install L1 batteries in the EZBFo battery modules A - 127How to install 12IR25 batteries in the EZBFo battery modules A - 134Quantity: NameAs required per site specificationPower CSL-12100 L1-type batteries (four minimum) with interconnection bus barsMarathon GNB M12V100FT L1-type batteries (four minimum) with interconnecting bus bars and spacers (One per battery) 12IR125 (six minimum)
A- 125Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Battery SafetyBattery safety andprecautions Your understanding of the following information is important to ensure a proper and safe installation of the batteries.CAUTIONTo batteries in this product can present a risk of high short circuit and fire. The following precautions should be observed when working on batteries:•Remove watches, rings, or other metal objects•Use insulated tools•Wear rubber gloves and boots•Disconnect charging source prior to connecting or disconnecting battery terminalsDANGERInjury to Personnel - Chemical BurnsThe batteries contain electrolyte (sulfuric acid and water), which can generate hydrogen gas, even under open circuit conditions. Extreme caution must be taken when handling batteries. Carefully follow all applicable procedures.WARNINGInjury to PersonnelLifting of the batteries by one person can result in a serious injury. Always use two people (or use a lifting device) to handle the batteries.
A- 126 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................WARNINGHigh Energy hazardThe following procedures are the safest method to install and connect the batteries. If these procedures are not followed in the exact sequence listed, a serious electrical shock hazard will result. Ensure that loose cables cannot cause a short circuit. Since the batteries are charged, do not touch battery terminals or cross terminals with metal objects. Do not remove the insulated cover from the battery terminals until you are preparing to complete each connection.CAUTIONTo reduce the risk of fire or injury to persons, readand follow these instructions:•Use only batteries approved for use with this product. Refer to Approved batteries on Page A - 124 for the list of approved batteries•Do not dispose of the batteries in a fire. The cell may explode. Check with local codes for possible disposal instructions•Do not open or mutilate the batteries. Released electrolyte is corrosive and may cause damage to the eye and skin. It may be toxic if swallowed•Exercise care in handling batteries in order not to short the battery with conductive materials such as rings, bracelets, and keys. The battery or conductor may overheat and cause burns•Do not mix old and new batteries in this product.
A- 127Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................How to install L1 batteries in the EZBFo battery modulesOverview This procedure module provides instructions for the installation of L1 batteries.Important! The batteries will be installed on the shelves and the battery cables will be connected to the batteries in this section. The battery cables must not be connected to the bus bars until later. Refer to How to make final DC connections on Page A - 140.Step-by-step instructions are provided for the following tasks:Description of L1 batteriesThe L1-type battery terminals are located on the front end of the battery. Positive and negative terminals are clearly labeled "+" and "-". Dual strap handles are permanently attached to the battery along its top. An example Power CLS-12100 L1 battery is shown in the figure below. Important! An insulated cover is factory-installed over the terminals on the batteries to prevent an inadvertent electrical short during battery installation. Do not remove this cover until you are preparing to complete the battery connection.Place batteries on a shelf A - 128Connect the battery cables to all batteries A - 130Attach interconnecting bus bars to all battery strings A - 132BATTERY STRAPNUT or BOLT FOR BATTERY CABLE ATTACHMENT
A- 128 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Place batteries on a shelf Use the following procedure to place batteries on a shelf, starting with Shelf 1 (bottom).............................................................................................................................................................................1Check and record battery initial voltages and record all battery date codes.Important! The next step is not required if the top panel has been removed from the module, since the batteries may be installed on the top shelf through the top............................................................................................................................................................................2Remove the two nuts and remove the top flange from the front of the battery module. Refer to the figure below.............................................................................................................................................................................3If it has not been previously removed, remove the four bolts and the battery retaining bracket from the shelf to be populated with batteries. Start with the lowest battery shelf. Do not disassemble the two part battery retaining bracket.BATTERY BASE MODULEREMOVE NUT INSIDE LEFT FLANGE TOP FLANGEREMOVE NUT INSIDE RIGHT FLANGE Remove these four bolts and the battery retaining bracketBATTERY RETAININGBRACKET(FRONT VIEW)
A- 129Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................4Lift and place each of the four batteries on the bottom battery shelf, with the battery terminals facing the front of the battery shelf. ............................................................................................................................................................................5Replace the battery retaining bracket.............................................................................................................................................................................6Torque the bolts according to the table in Chapter 1. ............................................................................................................................................................................7Repeat Steps 1 through 6 for all battery shelves to be populated. ............................................................................................................................................................................8Replace the top flange removed in Step Important! BATTERY RETAINING BRACKETSSHELF 1SHELF 212341234
A- 130 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Connect the battery cablesto all batteries Perform the following steps to connect the battery cables to all batteries. Route all cables downward from their battery connections.Important! Do not attach the battery cables to the bus bars at this time.............................................................................................................................................................................1Refer to the figure below for an illustration of the battery cable to be attached to the batteries and a table showing the four different cables required per shelf.Important! A battery wiring diagram is shipped with the cables............................................................................................................................................................................2Remove the attaching hardware from the positive (+) terminals of batteries 2 and 4, and the negative (-) terminals of batteries 1 and 3.Cable # Cable ID Heat shrink #1 color Termination ID#1 Length (mm) +/-12mm Termination ID#2 Heat shrink #2 color 1 RTN Black RTN BUS 425 BAT1( -) Black 2 24V Red 24V BUS 425 BAT2(+) Red 3 RTN Black RTN BUS 575 BAT3( -) Black 4 24V Red 24V BUS 575 BAT4(+) Red Termination ID#1
A- 131Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Important! If installing Marathon GNB M12V100FT L1-type batteries install the supplied spacer before making the battery cable connections (using the extra long bolt) in the next two steps. Place the spacers on the terminals identified with an * in the figure below. This applies to all battery shelves.............................................................................................................................................................................3Using the previously removed attaching hardware (and antioxidant compound), connect the one-hole lug end of each battery cable to the batteries in the following order. Refer to the figure below and the table on Page A - 130. • Cable #2 marked BAT2(+) to positive (+) terminal of battery 2• Cable #4 marked BAT4(+) to positive (+) terminal of battery 4• Cable #1 marked BAT1(-) to negative (-) terminal of battery 1• Cable #3 marked BAT3(-) to negative (-) terminal of battery 3............................................................................................................................................................................4Double check that the BAT 1 to 4 cables are each attached to the correct battery, and that the black marked cable is attached to the negative terminal and the red marked terminal is attached to the positive terminal.............................................................................................................................................................................5Repeat steps 2 through 4 for all remaining populated battery shelves.............................................................................................................................................................................6Torque the battery connections to the value shown on the batteries.1221112341234234UPPER SHELFLOWER SHELF****
A- 132 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Attach interconnecting busbars to all battery stringsCAUTIONHigh Energy hazardDo not connect the battery cables to the bus bars until told to do so.Perform the following steps to connect the interconnecting bus bars to all battery strings.............................................................................................................................................................................1Starting with batteries 1 and 2 on the left side of Shelf 1, remove the attaching hardware from the positive (+) terminal of Battery 1 and the negative (-) terminal of Battery 2. Refer to the figure on Page A - 133.............................................................................................................................................................................2Remove the interconnecting bus bar from the kit that is provided with each pair of batteries and polish the bus bar. ............................................................................................................................................................................3Apply antioxidant compound to the interconnecting bus bar.............................................................................................................................................................................4Apply antioxidant compound to the positive (+) terminal of Battery 1 and the negative (-) terminal of Battery 2.............................................................................................................................................................................5Place the interconnecting bus bar between the positive terminal of the left-hand battery (#1) and the negative terminal of the right-hand battery (#2).

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