Alcatel Lucent USA ONEBTS-11 UMTS-CDMA Transceiver System (850) User Manual 401703454i1

Alcatel-Lucent USA Inc. UMTS-CDMA Transceiver System (850) 401703454i1

users manual e

Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 51Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Prepare the previousModular Cell cabinet forconnection of a 4.0B dualband cabinetPerform the following steps to prepare the previous Modular Cell cabinet for the attachment of a Modular Cell 4.0B dual band cabinet. The following steps must be performed before moving a 4.0B dual band cabinet into position against the previous Modular Cell cabinet. ............................................................................................................................................................................1If present, remove the left solar shield from the previous cabinet and reinstall it on the left side of the 4.0B dual band cabinet being installed.............................................................................................................................................................................2Using a #8 drilled spanner driver, remove the right rear panel and right end panel from the antenna cable cover. Refer to the figure below.............................................................................................................................................................................3Remove the square panel from the left side of the previous cabinet (viewed from the front) by using one of the following procedures: • Remove the square panel nuts on the inside of the previous cabinet (all outdoor 1.0, 2.0, and 3.0 first or second growth cabinets)• Remove the square panel screws from the outside of the previous cabinet (all 4.0 growth cabinets and 4.0B primary cabinets)Important! Skip the next step if the 4.0B dual band cabinet being installed is equipped with integrated power............................................................................................................................................................................4Remove the AC port cover from the bottom-left side of the previous cabinet. Refer to the figure below. ANTENNA CABLE COVER (ACC)REMOVE THIS PANELREMOVE ROUND AC PORT COVER IF THE DUAL BAND CABINET BEING INSTALLED DOES NOT HAVE INTEGRATED POWERREMOVE SQUARE SIDE PANELREMOVE ACC END PANEL AND PLACE CATERPILLAR GROMMET AROUND OPENING (METAL CABLE COVER ONLY)PREVIOUS MODULAR CELL CABINET SIDE VIEWREAR VIEW
2-52 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding............................................................................................................................................................................5Locate the supplied square RF cable guide, shown in the figure below.............................................................................................................................................................................6Place the cable guide against the side of the previous cabinet, as shown in the figure below.Important! When performing the following step in a 4.0 or 4.0B previous cabinet, only the top (#9) screw is utilized.............................................................................................................................................................................7Temporarily attach the cable guide with the supplied self- tapping screws in positions #9, and #10 if applicable, as shown in the figure below.SELF TAPPING SCREWS (2 of 2)GUIDE1234678910NOTE:Locations 9 and 10 are provided to hold the RF cable guide in place on the previous cabinet during the subsequent connection of the cabinets.FRONTEXISTING CABINET INSIDE VIEW
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 53Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Partially install the ACcable guide in the previousModular Cell cabinet, ifapplicableImportant! If the 4.0B dual band cabinet being installed is equipped with integrated power, skip to Prepare the 4.0B dual band cabinet for connection to the previous Modular Cell cabinet on Page 2 - 54Perform the following steps to partially install the AC cable guide in the cabinet. These steps must be performed before moving the 4.0B dual band cabinet into position against the previous Modular Cell cabinet. Do not perform these steps if the 4.0B dual band cabinet being installed is equipped with integrated power............................................................................................................................................................................1Place a sealing washer ("BOX SIDE" facing the cabinet wall) and lock nut on one end of the 2-inch feed-through coupling.Important! Do not disfigure the sealing washer in any way. Otherwise, the watertight seal will be lost (at a point near the bottom of the cabinet).............................................................................................................................................................................2Insert the other end of the 2-inch coupling through the cabinet wall.............................................................................................................................................................................3Position the 10-mm spacer on the coupling on the outside of the cabinet, as shown in the figure below.BOTTOM FRONT VIEWSEALING WASHER(”BOX SIDE” FACINGCABINET WALL)LOCK NUT2-inch FEED-THROUGH COUPLINGPREVIOUSMODULAR CELL CABINET
2-54 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and groundingPrepare the 4.0B dual bandcabinet for connection tothe previous Modular CellcabinetImportant! The following steps must be performed before moving the 4.0B dual band cabinet into position against the previous Modular Cell cabinet.Perform the following steps to prepare the 4.0B dual band cabinet for attachment to the previous Modular Cell cabinet.............................................................................................................................................................................1Using a #8 drilled spanner driver, remove the left rear panel from the antenna cable cover of the 4.0B dual band cabinet. Refer to the figure on Page 2-55.............................................................................................................................................................................2Remove the square side panel from the right side of the 4.0B dual band cabinet. Refer to the figure on Page 2-55.............................................................................................................................................................................3Attach the DC cable support to the 4.0B dual band cabinet antenna cable cover using the two self-tapping screws supplied with the kit. Refer to the figure below.SELF TAPPING SCREWS (2 of 2)TOP AND BOTTOM(USED WITH PLASTICASSEMBLIES ONLY)**GROMMET USED ON METAL CABLE COVERS ONLY
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 55Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Important! Skip the next step if the 4.0B dual band cabinet being installed is equipped with integrated power, and proceed to Position the 4.0B dual band Modular Cell cabinet on Page 2 - 56............................................................................................................................................................................4Open the door of the 4.0B dual band cabinet and remove the AC port cover from the bottom right side.REMOVE LEFT REAR PANELANTENNA CABLECOVER PLACECATERPILLARGROMMETAROUND OPENING(METAL CABLECOVERS ONLY)REMOVE SQUARESIDE PANEL MODULAR CELL 4.0B DUAL BAND CABINETSIDE VIEW REAR VIEWATTACH THE DC CABLE SUPPORT HERE REMOVE ROUND AC PORT COVER IF THE DUAL BAND CABINET BEING INSTALLED DOES NOT HAVE INTEGRATED POWER
2-56 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and groundingPosition the 4.0B dual bandModular Cell cabinetWARNINGPersonnel injury or equipment damageCabinets are too heavy to move without appropriate lifting devices. When moving the cabinet, use appropriate lifting devices and a sufficient number of personnel.Perform the following steps to position the 4.0B dual band cabinet and install the anchor bolts.Important! When performing the next step, align the AC feed- through conduit with the port opening in the wall of the 4.0B dual band cabinet.............................................................................................................................................................................1If installing directly to a concrete surface, remove tape and any debris covering the anchor holes.............................................................................................................................................................................2Place the cabinet into position.• On mounting bases, or• On concrete, over the anchor holes or the set anchors.............................................................................................................................................................................3Open the front door of the cabinet to view the front mounting holes. Note that the key must remain in the latch to open the door.............................................................................................................................................................................4Position the 4.0B dual band cabinet against the RF cable guide on the previous Modular Cell cabinet. Important! If installing on mounting bases, you must immediately install the bolts that secure the cabinet to the base. Leave these bolts loose. They will be tightened later.
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 57Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Important! Skip the next step if the 4.0B dual band cabinet being installed is equipped with integrated power, and proceed to Install anchoring bolts or anchor assemblies and level the 4.0B dual band cabinet on Page 2 - 58............................................................................................................................................................................5Insert the AC feed-through coupling through the wall of the cabinet and temporarily thread a locknut onto the AC feed-through coupling inside of the 4.0B dual band cabinet. This is to hold the feed-through coupling END OF STEPS.............................................................................................................................................................................in place until it is permanently attached.
2-58 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and groundingInstall anchoring bolts oranchor assemblies andlevel the 4.0B dual bandcabinetUse the following procedure to install anchoring bolts or anchor assemblies and level the 4.0B dual band cabinet.Important! When performing the next step, do not seal the anchor holes. In the event that water should collect, it must be allowed to drain out of the cabinet through the anchor holes............................................................................................................................................1Anchor the cabinet.•Seismic zones 0, 1, and 2:a. If the anchors have not been preset, tap in the anchors and set them using the setting tool. Refer to the figure on Page 2-59. Then, install the four anchor bolts with two washers each.b. If the anchors have already been set, install the four anchor bolts with two washers each.c. Do not torque the bolts at this time.•Seismic zones 3 and 4: Note that the black shouldered spacer and red cap, included in each zone 3 and 4 anchor kit, are not used.– If the anchors have not been preset, you will be inserting the entire anchor assembly (12-mm expansion stud assembly) into each hole, but without the large washer for the rear holes. Note that if a 4-inch hole depth was not attained for the anchor, the removable spacer may be removed from the anchor assembly, and 1 inch cut from the end of the threaded rod.– If the anchors have been preset, you will be inserting only the threaded rod into each hole, but without the large washer for the rear holes. Note that if a 4-inch hole depth was not attained for the anchor, and the 1-inch spacer was removed from the anchor assembly, 1 inch must be cut from the end of the threaded rod.If it is necessary to tap the anchor assembly into place when performing the next procedure, use a 1/4-inch socket to protect the head of the threaded rod.a. Place two expansion stud assemblies, or threaded rods, into the front mounting holes using both washers on each assembly. Refer to the figure below.
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 59Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................b. Place two expansion stud assemblies, or threaded rods, in the back mounting holes, without the large washer on each assembly.c. Do not torque the nuts at this time.Important! When performing the next step, if the cabinet door does not align properly when closed, the cabinet may be releveled until correct door alignment is achieved, or the door may be adjusted, as applicable. Refer to Door adjustment procedure on Page 2 - 76 for the adjustment procedure. Since it may be necessary to re-level the previous cabinet when connecting a dual band cabinet, you may wish to delay adjustment of the door(s) until all cabinets have been placed, leveled, and anchored.............................................................................................................................................................................END OF STEPS.............................................................................................................................................................................2Verify that the cabinet door aligns properly when closed.PLATE WASHER(REMOVED FORREAR MOUNTINGHOLES ONLY)SPREADERNUTFLATWASHERTHREADEDRODNUTREMOVABLE SPACER
2-60 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and groundingFinish the installation ofthe AC cable guide andtighten the anchor boltsImportant! If the 4.0B dual band cabinet being installed is equipped with integrated power, skip to Attach the 4.0B dual band Modular Cell cabinet to the previous Modular Cell cabinet at the RF cable guide on Page 2 - 62Perform the following steps to finish the installation of the AC cable guide between the 4.0B dual band cabinet and the previous cabinet and tighten the anchor bolts. Do not perform these steps if the 4.0B dual band cabinet being installed is equipped with integrated powerImportant! When performing the next step, do not disfigure the sealing washer in any way. Otherwise, the watertight seal will be lost (at a point near the bottom of the cabinet).............................................................................................................................................................................1Remove the temporary locknut from the AC coupling inside of the 4.0B dual band cabinet and fully install a sealing washer (“BOX SIDE” facing the cabinet wall) on one end of the 2-inch feed-through coupling. Refer to the figure on Page 2-61.............................................................................................................................................................................2Replace and hand-tighten the locknut and install a 2-inch plastic bushing on the end of the coupling. ............................................................................................................................................................................3Tighten the locknut inside of the 4.0B dual band cabinet and install a 2-inch plastic bushing on the end of the coupling.Important! When performing the next step, do not seal the anchor holes in any way. In the event that water should collect, it must be allowed to drain out of the cabinet through the anchor holes.
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 61Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................4Tighten the anchor bolts or nuts on both cabinets as follows:• On mounting bases: torque to 50 ft-lb (68 Nm)• Seismic zones 0, 1, and 2: Torque the bolts to 18 ft-lb (24 Nm)• Seismic zones 3 and 4: Torque the nuts to 58 ft-lb (79 Nm).Refer to the table on Page 2 - 29BOTTOM FRONT VIEW2-inchPLASTIC BUSHINGSEALING WASHER*AREA BETWEENCABINETSLOCK NUT2-inchFEED-THROUGH COUPLING2-inch PLASTIC BUSHINGSEALING WASHER*LOCK NUTMODULAR CELL DUAL BAND CABINET(WITHOUT INTEGRATED POWER)PREVIOUS CABINET*(”BOX SIDE” FACINGCABINET WALL)
2-62 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and groundingAttach the 4.0B dual bandModular Cell cabinet to theprevious Modular Cellcabinet at the RF cableguideWARNINGEquipment damageWhen performing the next step, the correct method to align the 4.0B dual band cabinet to the previous cabinet is to relevel the 4.0B dual band cabinet.Perform the following steps to attach the 4.0B dual band cabinet to the previous cabinet at the RF cable guide.Important! Before performing the next step, the end panel must have been removed from the antenna cable cover of the previous cabinet. ...........................................................................................................................................1Attach the 4.0B dual band cabinet to the previous cabinet at the RF cable guide using one of the following procedures, whichever is applicable: •For 1.0, 2.0, or 3.0 previous cabinets only: Using the eight sets of hex head cap screws, plain washers, lock washers and nuts supplied with the previously mounted RF cable, attach the 4.0B dual band cabinet with the screws on the inside of the 4.0B dual band cabinet being installed and the nuts on the inside of the previous cabinet• It is preferred that the screws be installed from inside of the 4.0B dual band cabinet so that all of the nuts are inside of the previous cabinet when they are tightened in Step 2 .
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 63Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................•For 4.0 and 4.0B previous cabinets only: Using the eight sets of hex head cap screws, plain washers, and lock washers supplied with the previously mounted RF cable, attach the 4.0B dual band cabinet with the screws on the inside of the 4.0B dual band cabinet being installed.Important! When performing the next step the screws must be tightened to a point that no gasket material is visible around the RF cable guide.GUIDELoose nuts and washers not needed on 4.0 or 4.0B existing cabinets
2-64 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding............................................................................................................................................................................2Refer to the figure below and tighten the RF cable guide screws using the tightening sequence shown.12345678NOTE:For 1.0, 2.0, and 3.0 existing cabinets screws 1 through 8 are threaded into loose nuts inside the existing cabinet. For 4.0 and 4.0B existing cab-inets screws 1 through 8 are threaded into permanent nuts attached inside the existing cabinet. FRONTDUAL BAND CABINET-INSIDE VIEW
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 65Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Post placement and anchoring proceduresInstall the cabinetgrounding cables All Lucent cabinets at a Modular Cell site require two grounding cables that connect the cabinet to the grounding system. Lugs with installation hardware are shipped with the cabinet. Refer to the figure on Page 2-66, or those following, as applicable, which show the grounding lug locations on the rear of the cabinet. Use the following procedure to install cabinet grounding cables.Important! Two bare solid or stranded #2 AWG grounding cables should already be connected to the grounding electrode system as part of site preparation. ............................................................................................................................................................................1Locate the two #2 AWG grounding cables that are connected to the grounding electrode system.............................................................................................................................................................................2Remove the double-hole grounding lug from the bottom rear of the cabinet, or from the loose parts bag shipped with the cabinet. Refer to the figure on Page 2-66, or those following, as applicable.............................................................................................................................................................................3Cut each cable to the proper length.Important! When performing the next step, double crimp the lug if the wire is stranded.............................................................................................................................................................................4Crimp a double-hole terminal lug onto the end of each cable.............................................................................................................................................................................5Verify that the cabinet grounding lug location is free of paint and polish, if required.
2-66 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding............................................................................................................................................................................6Connect both grounding cables to the cabinet grounding locations. Refer to the figure below, or those following, as applicable. Antioxidant compound is required.............................................................................................................................................................................7Torque all connections in accordance with the electrical torque requirements provided in Chapter 1.TO GROUNDING ELECTRODE SYSTEMTO GROUNDING ELECTRODE SYSTEMCRIMP HERESTAINLESS STEELLOCKWASHERGROUNDING LUG CABINET WALLSTAINLESS STEEL BOLTSMODULAR CELL 4.0B CABINETor WNG24-BCBATTERY CABINETMODULAR CELL 4.0B CABINET OR WNG24-BC BATTERY CABINET (REAR VIEW)
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 67Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Remove the lifting eyebolts Use the following procedure to remove the lifting eye bolts.Important! Modular Cell cabinets require a top solar shield. If installing Modular Cell primary or dual band cabinets, perform only Step 1 and then skip to Solar shield table on Page 2 - 69 to continue the installation.............................................................................................................................................................................1Remove the lifting eye bolts (if installed).Important! Perform the next steps only for battery cabinets (which do not require a top solar shield).WARNING.............................................................................................................................................................................Equipment damageIf performing the next three steps, the nut must be held in position while the replacement bolt is tightened. Otherwise, the nut can become loose and result in water leakage into the cabinet.2Thread one of the stainless steel bolts (provided with the cabinet) in place of the removed lifting eye bolt.............................................................................................................................................................................3Hold the nut on the top of the cabinet with a 1-1/8 inch (29 mm) wrench. Refer to the figure on Page 2-68.
2-68 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding............................................................................................................................................................................4While holding the nut stationary with the wrench, tighten the stainless steel bolt with a torque wrench to 50 in.-lb. (5.6 Nm). ............................................................................................................................................................................5Repeat Steps 2 through 4 for all lifting eye bolt locations (on battery cabinets only).
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 69Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Solar shield tableHeat exchanger and solarshield configurations forModular Cell 4.0B cabinetsThe following table provides the heat exchanger and solar shield configuration for Modular Cell 4.0B primary and dual band cabinets. The cabinet configuration depends upon the outside ambient operating temperature range, the amplifier type, and whether the cabinet has integrated or non-integrated power.TABLE NOTESNOTE 1: Heat exchangers are shipped installed, as applicable. NOTE 2: A top solar shield (standard for all cabinets) is shipped loose with the cabinet, to be installed in the field. NOTE 3: The left solar shield is shipped attached to theprimary cabinet. The left solar shield is not shipped with dual band cabinets. When installing a dual band cabinet, you would attach the left solar shield removed from the 4.0B primary cabinet.NOTE 4: The front solar shield is shipped installed only on 40-46C non-integrated power cabinets with 6 carriers or greater (carriers 6 through 11, as applicable)NOTE 5: The right solar shield is shipped loose, to be installed in the field. Installation instructions are included with the parts. The right solar shield would not be mounted if installing a battery cabinet or frame at the same time as the primary cabinet. When subsequently installing a battery cabinet or frame, the right solar shield must be removed from the primary cabinet. It will not be reused* PCS cabinetsTEMPERATURERANGEPOWER TYPE HEAT EXCHANGER TYPE REQUIRED (NOTE 1)SOLAR SHIELDS REQUIRED(NOTE 2)-40C TO +46 C INTEGRATED POWER FRONT LEFT SOLAR SHIELD (NOTE 3)RIGHT SOLAR SHIELD (NOTE 5)NON INTEGRATED POWER (1 through 5 Carriers)REAR NONENON INTEGRATED POWER (6 Carriers or greater) REAR FRONT SOLAR SHIELD (NOTE 4)NON INTEGRATED POWER (9 Carriers or greater) *REAR FRONT SOLAR SHIELD (NOTE 4)LEFT SOLAR SHIELD (NOTE 3)-40C TO +52C INTEGRATED POWER FRONT LEFT SOLAR SHIELD (NOTE 3)RIGHT SOLAR SHIELD (NOTE 5)NON INTEGRATED POWER FRONT LEFT SOLAR SHIELD (NOTE 3)RIGHT SOLAR SHIELD (NOTE 5)
2-70 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding.............................................................................................................................................................................................................................................................Installation of the solar shieldsOverview This section presents an overview of solar shield configurations, as they relate to temperature range, integrated power in the cabinet and related heat exchanger applications. Also provided are top solar shield installation procedures (mandatory) and references to left and right solar shield installation procedures (optional, depending upon temperature range and cabinet configuration).The following information, procedures, and procedure references are included.Install the top solar shield Perform the following steps to install the top solar shield on Modular Cell 4.0B cabinets. Refer to TOP SOLAR SHIELD PARTS on Page 2 - 73, and TOP SOLAR SHIELD ASSEMBLY on Page 2 - 74, when performing the steps.............................................................................................................................................................................1Refer to the figure below for the top solar shield mounting hole locations on a Modular Cell 4.0B cabinet. Remove the lifting eye bolts 2 - 69Install the top solar shield 2 - 70Install the right side solar shield on the primary cabinet (reference, if applicable)2 - 75
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 71Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................2Thread the four stand-offs (“insulating spacers”, Item 3 on Page 2 - 73) into the mounting hole locations and tighten to 50 in.-lb. (5.6 Nm). ............................................................................................................................................................................3Place the solar shield assembly (Items 1 and 2 on Page 2 - 73) on top of the four stand-offs installed in the previous step, with the five slotted screw heads facing up and the five nuts down. Refer to the figure on Page 2-74.............................................................................................................................................................................4Align the open slots of the solar shield assembly over the stand-offs as shown in the figure below. MODULAR CELL 4.0B CABINET TOP VIEWFRONTREAR ANTENNA CABLE COVERMOUNTING HOLE LOCATIONS MOUNTING HOLE LOCATIONSOPEN SLOTS IN SOLAR SHIELD ASSEMBLY (ONE OF FOUR TOP AND BOTTOM SETS)THREADED HOLE IN STAND-OFFSTAND-OFFFRONT
2-72 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding............................................................................................................................................................................5Carefully lift up each corner of the solar shield assembly and insert a washer (Item 4) between the bottom surface of the solar shield assembly and the top of the four stand-offs. Refer to the figure on Page 2-74.............................................................................................................................................................................6Assemble a bolt (Item 5) and washer (Item 4), and insert the bolt through both solar shields and thread into one of the stand-offs. Repeat the previous step for the three remaining slot locations. Do not tighten. Important! When performing the next step, note that the front to back orientation of the solar shield assembly allows it to be slid forward to gain access to the cable cover assembly, which is located at the top-rear of the cabinet.............................................................................................................................................................................7Slide the solar shield fully to the front of the cabinet, to allow access to the inside of the antenna cable cover during the installation. ............................................................................................................................................................................8Slide the solar shield towards the rear and position it exactly over the cabinet. Tighten the bolts to 30 inch-lb (3.4 Nm). Do not overtighten.Important!If it is necessary to move a Modular Cell 4.0B cabinet in the future, the top solar shield must be removed and lifting eye END OF STEPS................................................................................................................................................................................bolts reinstalled.
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 73Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................TOP SOLAR SHIELD PARTSKIT FOR SOLAR SHIELD INSTALLATION ITEM DESCRIPTION QUANTITY1 SHIELD, SOLAR (TOP)* 12 ASSEMBLY, SOLAR SHIELD (BOTTOM)* 13 SPACER, INSULATING, SOLAR SHIELD 44WASHER, FLAT, 1/2-INCH DIA., STAINLESS STEEL 85 BOLT, HEX HEAD 12mm, LG, STAINLESS STEEL 46 SOLAR SHIELD KIT INSTALLATION INSTRUCTIONS 1SHIELD, SOLAR (TOP) ASSEMBLY, SOLAR SHIELD (BOTTOM)SPACER, INSULATING, SOLAR SHIELD WASHER, FLAT, 1/2-INCH DIA., SS12mm LG, SS* Items 1 and 2 are shipped as an assembly, attached together by five screws
2-74 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and groundingTOP SOLAR SHIELD ASSEMBLYITEM 1,SHIELD, SOLAR (TOP)ITEM 3,SPACERITEM 4,WASHERSITEM 2, ASSEMBLY,SOLAR SHIELD (BOTTOM)ITEM 5, BOLT (TORQUE TO 26 INCH_LBS (3.0 Nm)*FRONTFINAL POSITION:MOVE SOLAR SHIELD FULLY TO REARSOLAR SHIELDPART OF CABINETFRONT HEAT EXCHANGER LOCATION, IF EQUIPPED* DO NOT TIGHTEN THE BOLTS UNTIL AFTER THE INSTALLATION IS COMPLETED (CHAPTER 7). THIS IS TO ALLOW THE SOLAR SHIELD TO BE SLID FORWARD TO ALLOW ACCESS TO THE INSIDE OF THE ANTENNA CABLE COVER DURING THE INSTALLATION.ANTENNA CABLE COVER AND TOP PANELFRONT HEAT EXCHANGER LOCATION, IF EQUIPPEDSPACER, SCREW, NUT, ANDWASHERS (1 SET OF 5 - PRE -ASSEMBLED WITH TOP AND BOTTOM SOLAR SHIELD)
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 75Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Install the right side solarshield on the primarycabinet (reference, ifapplicable)Important! When installing a battery cabinet at the same time as a Modular Cell 4.0B primary cabinet, do not install the right side solar shield, if it is received. It will not be used.If applicable, the left solar shield is shipped installed, to be moved to a dual band cabinet when it is subsequently installed. The right solar shield is shipped as a kit, if applicable, and therefore must be installed in the field. Instructions are included in the kit. The right solar shield must be removed when a battery cabinet is installed. It will not be reused. ............................................................................................................................................................................1Install the right side solar shield according to the instructions provided in the kit. Refer to the figure below for the completed installation............................................................................................................................................................................2Check that the right side solar shield is properly secured.MODULAR CELL 4.0B PRIMARY CABINET (TOP SOLAR SHIELD NOT SHOWN)RIGHT SIDELEFT SIDEREARFRONTTOP VIEW
2-76 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding.............................................................................................................................................................................................................................................................Door adjustment procedureAdjust the door rollerbearing (if required) Perform the following steps to adjust the door roller bearing. ............................................................................................................................................................................1Check the top of the door with the door closed. The top surface of the door should be flush with the top surface of the cabinet +/- 1 mm (.039 inch) when the door is closed. If the door is too low, skip to Step 6. If the door is too high, continue from Step 1.............................................................................................................................................................................2Turn the height adjustment screw three turns counter-clockwise. Refer to the figure below.............................................................................................................................................................................3Loosen the six clamping screws by one full turn each. Refer to the figure below.............................................................................................................................................................................4Move the roller upward until the bracket comes into contact with the height adjustment screw, and then tighten the six clamping screws.
Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding2- 77Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................5Close and check the top of the door. If the door is still too high, so the roller needs to be lifted higher, repeat the previous steps, but turn the height adjustment screw counter-clockwise one turn at a time. If the door is now too low, proceed to the next step, but turn the height adjustment screw only one turn at a time.............................................................................................................................................................................6Loosen the six clamping screws by one full turn each. ............................................................................................................................................................................7Turn the height adjustment screw three turns clockwise. ............................................................................................................................................................................8Tighten the six clamping screws.............................................................................................................................................................................9Close and check the top of the door. If the door is still too low, so the roller needs to be lowered further, repeat the previous steps, but turn the height adjustment screw clockwise one turn at a time. If the door is now too high, return to Step 2, but turn the height adjustment screw only one END OF STEPS.............................................................................................................................................................................turn at a time.
2-78 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Modular Cell 4.0B and WNG24-BC cabinet handling,placement, anchoring and grounding
3- 1Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006 ............................................................................................................................................................................................................................................................3 Cable connections in the Modular Cell 4.0B cabinets.............................................................................................................................................................................................................................................................OverviewPurpose This chapter provides instructions for routing and connecting the GPS antenna, T1/E1, and user alarm cables required for installing the Modular Cell 4.0B primary cabinet (and T1/E1 only for dual band cabinets). See Chapter 4 for AC power connections and WNG battery cabinet installation. See Appendix A for EZBFo battery frame installation. See Appendix B for Non-Lucent power and power alarm connections. The T1/E1 installation will vary depending upon the Universal Radio Controller (URC or URCII) in use.Cable connection references 3 - 2Installation of the GPS antenna jumper cable for the 4.0B primary cabinet 3 - 3Connection of the conduit with T1/E1 lines and external user alarms cables to a 4.0B primary cabinet3 - 13How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that has a Modular Cell 3.0, 4.0, or 4.0B primary cabinet with integrated power3 - 16How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that has a Modular Cell 1.0, 2.0, 3.0, 4.0, or 4.0B primary cabinet without integrated power3 - 18Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B cabinet 3 - 27Connection of T1/E1 Lines to the EFIM punchdowns in Modular Cell 4.0B cabinets 3 - 35Connection of user alarms to the EFIM punchdown blocks in the Modular Cell 4.0B primary cabinet3 - 48
3-2 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinets.............................................................................................................................................................................................................................................................Cable connection referencesCable connections coveredin this chapter The following wiring interfaces to the Modular Cell primary cabinet are covered in this chapter.• GPS antenna jumper cable • T1/E1 cable(s) • External user alarm cable • All first WNG battery cabinet wiringThe following wiring interfaces to the Modular Cell 4.0B dual band cabinet are covered in this chapter.• T1/E1 cable(s) • Note that EZBFo battery frame installation and wiring is performed in Appendix A.Cable connections notcovered in this chapter Procedures for RF antenna connections:The procedures for RF antenna connections to primary and dual band cabinets are not covered in this chapter, since they are not connected until after certain tests are completed. Refer to Chapter 7, "Finishing the installation" in this manual for RF antenna connections.Procedures for power alarm connections to cabinets without integrated power:Refer to Appendix B. for all customer supplied power connections.
Cable connections in the Modular Cell 4.0B cabinets3- 3Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Installation of the GPS antenna jumper cable for the 4.0B primary .............................................................................................................................................................................................................................................................cabinetOverview This procedure module provides instructions for the connection of the GPS antenna jumper cable for outdoor installations.Step-by-step instructions are provided for the following tasks.Important! The GPS antenna jumper cable must be connected before initial start-up and testing can take place. DO NOT connect RF jumper cables at this time.Refer to Flexent Modular Cell 4.0/4.0B Outdoor Site Preparation Guidelines, 401-703-413, to verify correct installation of the GPS antenna.The Modular Cell 4.0B primary cabinet requires one GPS antenna jumper cable. The jumper cable may be unterminated on one end, or terminated on both ends. The GPS antenna jumper cable will be attached to the GPS IN connection on the Modular Cell 4.0B cabinet, which is reached through the entry opening on the antenna cable cover of the cabinet. The other end of the GPS antenna jumper cable connects directly to the surge suppressor on the GPS antenna at the outdoor cable rack support. Refer to the figure on Page 3-11Connect the unterminated end of the GPS jumper cables to the Modular Cell 4.0B primary cabinet, if applicable3 - 4Connect a terminated end of the GPS antenna jumper cables to the Modular Cell 4.0B primary cabinet, if applicable3 - 8Connect the GPS antenna jumper cable to the GPS surge protector at the GPS antenna cable3 - 11
3-4 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinetsConnect the unterminatedend of the GPS jumpercables to the Modular Cell4.0B primary cabinet, ifapplicableImportant! If both ends of the GPS jumper cable are terminated, skip to Connect a terminated end of the GPS antenna jumper cables to the Modular Cell 4.0B primary cabinet, if applicable on Page 3 - 8 to continue the installation.If the GPS antenna jumper cable is terminated on only one end, the unterminated end will be terminated and attached to the GPS connector on the Modular Cell 4.0B cabinet. Use the following procedure to connect the GPS antenna jumper cable to the Modular Cell 4.0B primary cabinet.............................................................................................................................................................................1Cut the unterminated end of the cable to the correct length. Allow adequate slack for a drip loop and cut the cable to the correct length. Refer to the figure on Page 3-11Important! When performing the next step, do not prepare the unterminated end of the cable for the subsequent attachment of the connector. The sharp edges that would result will damage the rubber boot when it is slid onto the cable. ............................................................................................................................................................................2Sprinkle talcum powder on the inside and outside of the tapered (small) end of the boot (because it will turn inside-out). Slide the boot onto the antenna cable (tapered end towards antenna). Position the boot approximately 8 inches from the end of the cable. Refer to the figure below.............................................................................................................................................................................3Prepare the end of the cable for the DIN connector. Use the appropriate stripping tool part number provided in Chapter 1. Refer to Tools, supplies, and parts required (master list) on Page 1 - 31.
Cable connections in the Modular Cell 4.0B cabinets3- 5Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................4Terminate the end of the cable with the DIN connector provided. ............................................................................................................................................................................5Remove the five tamper-proof screws that attach the top panel to the antenna cable cover and remove the cover. Refer to the figure below.............................................................................................................................................................................6Insert the connector end of the jumper cable through the applicable opening in the antenna cable cover. Refer to the figure below.............................................................................................................................................................................7Connect the GPS antenna jumper cable to the "GPS IN". Refer to the figure below.MODULAR CELL 4.0B PRIMARY CABINETREAR VIEWTOP COVERREMOVED GPS ANTENNA ENTRY Connect GPSantenna jumpercable here
3-6 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinets............................................................................................................................................................................8Torque the antenna jumper cable connections at the Modular Cell 4.0B cabinet to 221 in.-lb. (25 Nm) using the method shown in the figure below.Important! When connecting/disconnecting a Lucent RF coaxial jumper cable assembly to/from any fixed panel mounted 7-16 DIN female receptacle, it is highly recommended that the cable assembly be connected/disconnected as shown in the figure below. Please note that the mating receptacle is not shown because it is a fixed and secured interface. Wrenches for connecting/disconnecting the mating RF coaxial jumper cable's 7-16 DIN male plug, which is equipped with a rotating coupling nut, are required.
Cable connections in the Modular Cell 4.0B cabinets3- 7Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................9Slowly slide the boot towards the cabinet and insert it into the opening on the antenna cover. Refer to the figure below.............................................................................................................................................................................10 Pull the boot back towards you to ensure that the boot is fully seated. Refer to the figure above.Important!Skip to Connect the GPS antenna jumper cable to the GPS surge protector at the GPS antenna cable on Page 3 - 11 to END OF STEPS...............................................................................................................................................................................continue the installation.GPS ANTENNAJUMPER CABLE
3-8 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinetsConnect a terminated endof the GPS antenna jumpercables to the Modular Cell4.0B primary cabinet, ifapplicableImportant! If the GPS antenna jumper cable has already been connected at the Modular Cell primary cabinet, skip to Connect the GPS antenna jumper cable to the GPS surge protector at the GPS antenna cable on Page 3 - 11 to continue the installation.If the GPS antenna jumper cable is terminated on both ends, use the following procedure to connect it to the Modular Cell 4.0B primary cabinet.............................................................................................................................................................................1Obtain a rubber boot and slit it as shown in the Step 2 figure on Page 3- 8............................................................................................................................................................................2Slip the boot over the antenna cable (tapered end towards antenna). Position the boot approximately 8 inches from the end of the cable. Refer to the figure below.............................................................................................................................................................................3Insert one end of the jumper cable through the applicable opening in the antenna cable cover.BOTTOM VIEWSplit Boot
Cable connections in the Modular Cell 4.0B cabinets3- 9Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................4Connect the GPS antenna jumper cable to the applicable connector on the Modular Cell 4.0B primary cabinet. Refer to the figure below.Connect GPSantenna jumpercable here
3-10 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinets............................................................................................................................................................................5Slide the boot towards the cabinet and install it into the opening on the antenna cover. Refer to the figure below.............................................................................................................................................................................6Turn the boot so that the split is at the bottom of the cable.............................................................................................................................................................................7Ensure that the lip of the boot is fully seated in the antenna cable cover.............................................................................................................................................................................8Tape the small end of the boot as shown in the figure below.............................................................................................................................................................................9Repeat steps 2 through 9 for all antenna jumper cables.............................................................................................................................................................................10 Torque the antenna jumper cable connections to 221 in.-lb. (25 Nm). Refer to Step 8 on Page 3 - 6 for the correct method............................................................................................................................................................................11 Replace the top panel on the antenna cable cover. Torque the tamper-END OF STEPS.............................................................................................................................................................................proof screws to 15-20 in.-lb. (1.7 - 2.3 Nm). Tape HereSIDE VIEWConnectorGPS Antenna Cable Cable BootGPS ANTENNAJUMPER CABLE
Cable connections in the Modular Cell 4.0B cabinets3- 11Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Connect the GPS antennajumper cable to the GPSsurge protector at the GPSantenna cableUse the following procedure to terminate and connect the GPS antenna jumper cable to the GPS surge protector at the GPS antenna cable.............................................................................................................................................................................1Route the GPS antenna jumper cable from the Modular Cell 4.0B primary cabinet to the GPS antenna connection. Refer to the figure below.Important! The figure above is an example only. For side views of the various configurations, refer to Chapter 1, starting at Modular Cell 4.0B cabinet side view 1 on Page 1 - 26. ............................................................................................................................................................................2Connect the GPS antenna jumper cable to the GPS antenna cable at the surge suppressor. MODULAR CELLCABINETANTENNA JUMPERCABLE SUPPORT STRUCTUREICE BRIDGE (IF REQUIRED)#6AWG STRANDED INSULATED GROUND WIRE TO MAIN GROUND BUSMAIN GROUND BUS2-INCH LIQUID-TIGHT STEELFLEXIBLE CONDUIT2-INCH HUB/COUPLING2-INCH LIQUID-TIGHTCONNECTOR (ASSEMBLY)STRAP2-INCH RIGID STEEL CONDUITFOR AC POWER SUPPLY(2) #2 AWG BARESOLID TINNED COPPERWIRE TO GROUND ELECTRODESYSTEMFINISHED GRADEMOUNTING BASE(OPTIONAL)CONCRETE PADSOUND MUFFLERGPS ANTENNAJUMPER CABLEGPS ANTENNASURGE PROTECTOR
3-12 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinetsImportant! When connecting/disconnecting a Lucent RF coaxial jumper cable assembly to/from any 7-16 DIN female receptacle connector, it is highly recommended that the cable assembly be connected/disconnected as shown in the figure that follows. Please note that the mating receptacle connector requires a wrench for support. Wrenches for connecting/disconnecting the mating RF coaxial jumper cable's 7-16 DIN male plug, which is equipped with a rotating coupling nut, are required.............................................................................................................................................................................3Torque the antenna jumper cable connections at the antenna connection to 221 in.-lb. (25 Nm) using the method shown in the figure below.
Cable connections in the Modular Cell 4.0B cabinets3- 13Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Connection of the conduit with T1/E1 lines and external user alarms .............................................................................................................................................................................................................................................................cables to a 4.0B primary cabinetImportant! If installing a Modular Cell 4.0B dual band cabinet in a line up that has a 3.0, 4.0, or 4.0B primary cabinet with integrated power, skip to How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that has a Modular Cell 3.0, 4.0, or 4.0B primary cabinet with integrated power on Page 3 - 16 and continue the installation from that point.If installing a Modular Cell 4.0B dual band cabinet in a line up that has a 1.0, 2.0., 3.0 or 4.0 primary cabinet without integrated power, skip to How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that has a Modular Cell 1.0, 2.0, 3.0, 4.0, or 4.0B primary cabinet without integrated power on Page 3 - 18 and continue the installation from that point.Connect the conduitbetween the metal conduitsand the antenna cablecover of the 4.0B primarycabinetPerform the following steps to connect the conduit (flexible or rigid, depending upon local code), containing the T1/E1 and user alarm cables, between the metal conduit and the antenna cable cover of the 4.0B primary cabinet. The metal conduit was installed as part of site preparation. Important! Before connecting the conduit at the 4.0B primary cabinet, the T1/E1 and external user alarm cables most be pulled through the unconnected conduit and into the antenna cable cover............................................................................................................................................................................1Locate the metal conduit for the T1/E1 and user alarm cables, and, if installed, remove the end cap from the metal conduit.............................................................................................................................................................................2Remove the end panel from the antenna cable cover, and then remove the 2-inch hole cover from the left panel on the rear of the cover.............................................................................................................................................................................3Pull the T1/E1 and user alarm cables out of the metal conduit.
3-14 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinets............................................................................................................................................................................4Prepare a conduit section for installation between the existing metal conduit and the antenna cable cover. Refer to the figure on Page 3-14............................................................................................................................................................................5Thread the T1/E1 and user alarm cables through the assembled conduit section and into the antenna cable cover through the 2-inch hole cover on the left rear panel.............................................................................................................................................................................6Install the conduit section between the existing metal conduit and the antenna cable cover. Refer to the figure below.............................................................................................................................................................................7Assemble the parts as shown in the figure below, and attach the conduit with the locknut on the inside of the cabinet.............................................................................................................................................................................8Thread the plastic bushing onto the end of the connector assembly, inside the cabinet. Refer to the figure above.2-INCH SEAL-TIGHTCONNECTOR ASSEMBLY2-INCH LIQUID-TIGHTSTEEL FLEXIBLE CONDUITCUSTOMERPROVIDEDLUCENT TECHNOLOGIESEQUIPMENTLOCK NUT(METAL)PLASTICBUSHINGSEALING RING
Cable connections in the Modular Cell 4.0B cabinets3- 15Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................9Refer to the figure below for the completed installation.Important! Proceed to Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B cabinet on Page 3 - 27 to route the T1/E1 and user alarm cables into the Modular Cell 4.0B primary cabinet.Important! Refer to the figure on Page 3-11 for a profile view of a cabinet with a sound muffler. For a profile view of a cabinet with alternate cable routings, refer to Chapter 1, Modular Cell 4.0B cabinet side view 2 on Page 1 - 27MODULAR CELLPRIMARY CABINET2-INCH LIQUID-TIGHTCONNECTOR (ASSEMBLY)STRAPANTENNA JUMPERCABLE SUPPORT STRUCTUREICE BRIDGE (IF REQUIRED)2-INCH RIGID STEELFOR TI/E1 & USER ALARMS#6AWG STRANDED INSULATED GROUND WIRE TO MAIN GROUND BUSMAIN GROUND BUS2-INCH LIQUID-TIGHT STEELFLEXIBLE CONDUIT(2) #2 AWG BARESOLID TINNED COPPERWIRE TO GROUND ELECTRODESYSTEMFINISHED GRADEMOUNTING BASE(OPTIONAL)CONCRETE PADREAR HEAT EXCHANGER
3-16 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinetsHow to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that has a Modular Cell 3.0, 4.0, or 4.0B primary .............................................................................................................................................................................................................................................................cabinet with integrated powerImportant! If installing a Modular Cell 4.0B dual band cabinet in a line up that has a 1.0, 2.0, 3.0, 4.0 or 4.0B primary cabinet without integrated power, skip to How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that has a Modular Cell 1.0, 2.0, 3.0, 4.0, or 4.0B primary cabinet without integrated power on Page 3 - 18 and continue the installation from that point.Important! This procedure module provides instructions for the routing of the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet, that has been installed with a line-up that has an existing 3.0, 4.0, or 4.0B Modular Cell primary cabinet with integrated power.Route T1/E1 cables to theModular Cell 4.0B dualband cabinetImportant! The number T1/E1 cables to be routed will vary depending upon the Universal Radio Controller (URC or URCII) in use in the 4.0B dual band cabinet being installed. A URC accepts a maximum of twelve TI/E1 lines, and requires only one cable. A URCII accepts a maximum of twenty TI/E1 lines, which requires an additional cable.Perform the following steps to route the T1/E1 cables to the Modular Cell 4.0B dual band cabinet. Important! If the existing primary cabinet has a 66ECv2 battery cabinet attached (which utilizes a vertical duct for cable routing) do not route the T1/E1 cables through the vertical duct unless the antenna cable cover conduit is not present...........................................................................................................................................1Locate the T1/E1 cables and pull them through the existing conduit and into the antenna cable cover of the primary cabinet. Refer to the figure on Page 3-17.............................................................................................................................................................................2Using a #8 drilled spanner driver, remove the applicable rear panels from the antenna cable covers of the Modular Cell cabinets. Refer to the figure on Page 3-17.
Cable connections in the Modular Cell 4.0B cabinets3- 17Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................3If necessary, use a #14 drilled spanner driver to remove the top panels from the antenna cable cover of the applicable cabinets.............................................................................................................................................................................4Route the T1/E1 through the antenna cable cover(s) to the location of the feed-through cord grip seal in the 4.0B dual band cabinet being installed. Refer to the figure on Page 3-29 and the figure below.Important! Proceed to Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B cabinet on Page 3 - 27 to route and connect the T1/E1 cables in a Modular Cell 4.0B dual band cabinet PRIMARY CABINET G-1 POSITION G-2 POSITION G-3 POSITIONREAR VIEWREMOVE THESE REAR PANELS, AS REQUIREDREMOVE TOP PANELS, AS REQUIREDNOT ALL OF THE LINE-UPS BELOW ARE EXISTING CONFIGURATIONSPRIMARY G-1 G-2 G-34.0B 4.0B4.0 4.0 4.0B3.0 4.0 4.0B3.0 3.0 4.0 4.0B
3-18 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinetsHow to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that has a Modular Cell 1.0, 2.0, 3.0, 4.0, or 4.0B .............................................................................................................................................................................................................................................................primary cabinet without integrated powerImportant! If installing a Modular Cell 4.0B primary cabinet only, skip to Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B cabinet on Page 3 - 27 and continue the installation from that point.Important! The number T1/E1 cables to be routed will vary depending upon the Universal Radio Controller (URC or URCII) in use in the 4.0B dual band cabinet being installed. A URC accepts a maximum of twelve TI/E1 lines, and requires only one cable. A URCII accepts a maximum of twenty TI/E1 lines, which requires an additional cable.This procedure module provides instructions for the routing of the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet, if it has been installed in a line-up that has an existing 1.0, 2.0, 3.0, 4.0, or 4.0B Modular Cell primary cabinet without integrated power. The procedures vary depending upon the type of power sourceStep-by-step instructions are provided for the following tasks.Route the T1/E1 cable(s) to the Modular Cell 4.0B dual band cabinet (in line-ups that utilize existing PowerHouse24 or customer supplied power)3 - 19Route the T1/E1 cable(s) to the Modular Cell 4.0B dual band cabinet (in installations that utilize an existing WNG power cabinet)3 - 24
Cable connections in the Modular Cell 4.0B cabinets3- 19Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Route the T1/E1 cable(s) tothe Modular Cell 4.0B dualband cabinet (in line-upsthat utilize existingPowerHouse24 orcustomer supplied power)Important! If installing the Modular Cell 4.0B dual band cabinet in a line-up that utilizes an existing WNG power cabinet, skip to Route the T1/E1 cable(s) to the Modular Cell 4.0B dual band cabinet (in installations that utilize an existing WNG power cabinet) on Page 3 - 24 and continue the installation from that point.Perform the following steps to route the T1/E1 cable(s) to a 4.0B dual band cabinet in a line-up that has an existing PowerHouse power cabinet or customer supplied power. Important! If a 4.0B dual band cabinet is installed in a line-up with existing 1.0, 2.0, 3.0, or 4.0 cabinets that utilize a PowerHouse24 cabinet, the total load for all cabinets is limited to 17Kw. The total number of carriers possible in the 4.0B dual band cabinet may be limited. Use of a dual band cabinet with Integrated Power is recommended to overcome this limitation............................................................................................................................................................................1Using a #8 drilled spanner driver, remove the rear panels from the antenna cable covers of the Modular Cell cabinets, as required. Refer to the figure on Page 3-21.............................................................................................................................................................................2If necessary, use a #14 drilled spanner driver to remove the top panels from the antenna cable cover of the applicable cabinets. Refer to the figure on Page 3-21............................................................................................................................................................................3Locate the entry point for the T1/E1 cable(s) into the Modular Cell primary cabinet.Important! For 1.0/2.0 primary cabinets, the T1/E1 cable(s) are typically routed through the conduit at the bottom of the cable duct assembly. Refer to the figure on Page 3-21. Before proceeding, note the following:• In the case of customer supplied power, the T1/E1 cable(s) should not be routed through the cable duct if AC cables are also present. • If the primary cabinet is a 3.0, 4.0, or 4.0B, skip to Step 9
3-20 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinets............................................................................................................................................................................4Remove the rear cover from the cable duct assembly. Refer to the figure below and the figure on Page 3 - 21.............................................................................................................................................................................5Locate the T1/E1 cable(s) for the Modular Cell 4.0B dual band cabinet. (coiled up inside the cable duct assembly as part of site preparation). Refer to the figure on Page 3-21 for the cable duct location.PRIMARY CABINET G-1 POSITION G-2 POSITION G-3 POSITIONREAR VIEWREMOVE THESE REAR PANELS, AS REQUIREDREMOVE TOP PANELS, AS REQUIREDT1/E1 ENTRY FOR 1.0/2.0 CABINETSCABLE DUCTASSEMBLYCABLE DUCTCOVERT1/E1 ENTRY FOR 3.0/4.0/4.0B CABINETS
Cable connections in the Modular Cell 4.0B cabinets3- 21Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................6Remove the cable(s) from the cable duct and fully unroll.............................................................................................................................................................................7Route the T1/E1 cable(s) through the cable duct assembly to the top of the Modular Cell primary cabinet, between the correct set of cable brackets, depending upon the position of the cabinet being installed (G-1, G-2 or G-3). Refer to the figure on Page 3-22AACABLE DUCT ASSEMBLYCABLE DUCT REAR PANELCABLE DUCT ASSEMBLYMETAL CONDUIT FLEXIBLE CONDUITPowerHouse 24 CabinetTOP VIEWUSER ALARMSVIEW A - AModular Cell Primary 1.0/2.0CabinetPowerHouse 24 CabinetT1/E1 CABLE FOR MODULAR CELL 4.0 B DUAL BAND CABINET
3-22 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinets............................................................................................................................................................................8Route the T1/E1 cable(s) into the Modular Cell primary cabinet antenna cable cover at the position shown in the figure below.............................................................................................................................................................................9Route the T1/E1 cable(s) through the Modular Cell primary cabinet antenna cable cover and into the next an.tenna cable cover. Refer to the figure on Page 3-23............................................................................................................................................................................10 Continue to route the T1/E1 cable(s) through antenna cable covers until the position of the 4.0B dual band cabinet is reached. Refer to the figure on Page 3-23............................................................................................................................................................................11 Locate the T1/E1 cable entry point(s) at the top of the Modular Cell 4.0B dual band cabinet. Refer to the figure on Page 3-29. AAROUTE CABLE(S) INTO ANTENNA CABLE COVER IN THIS POSITIONOPENING TO 1.0/2.0 MODULAR CELL PRIMARY CABINETCABLE DUCT ASSEMBLYPowerHouse 24 CabinetCABLE BRACKET (1 of 6)T1/E1 CABLE(S) TO MODULAR CELL 4.0B DUAL BAND CABINETT1/E1 / USER ALARM CABLES TO G-1 MODULAR CELL POSITIONModular Cell Primary 1.0/2.0CabinetCABLE DUCT ASSEMBLYPowerHouse 24 CabinetVIEW A - AT1/E1 CABLE(S) TO G-2 MODULAR CELL POSITIONT1/E1 CABLE(S) TO G-3 MODULAR CELL POSITION
Cable connections in the Modular Cell 4.0B cabinets3- 23Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Important! Skip to Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B cabinet on Page 3 - 27 and continue the installation from that point.PRIMARY CABINET G-1 POSITION G-2 POSITION G-3 POSITIONREAR VIEWNOT ALL OF THE LINE-UPS BELOW ARE EXISTING CONFIGURATIONSPRIMARY G-1 G-2 G-34.0B 4.0B4.0 4.0 4.0B3.0 4.0 4.0B3.0 3.0 4.0 4.0B1.0/2.0 4.0 4.0B*1.0/2.0 1.0/2.0/3.0 4.0 4.0B** With a PowerHouse24 cabinet, the total load for all cabinets is limited to 17Kw. The total number of carriers possible in the 4.0B dual band cabinet may be limited. T1/E1 ENTRY FOR 1.0/2.0 CABINETSCABLE DUCTASSEMBLYCABLE DUCTCOVERT1/E1 ENTRY FOR 3.0/4.0/4.0B CABINETS
3-24 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinetsRoute the T1/E1 cable(s) tothe Modular Cell 4.0B dualband cabinet (ininstallations that utilize anexisting WNG powercabinet)Important! This procedure applies to WNG power cabinets installed with 1.0/2.0 primary cabinets only. For WNG power cabinets installed with 3.0 and 4.0 primary cabinets, use the procedure Route T1/E1 cables to the Modular Cell 4.0B dual band cabinet on Page 3 - 16Perform the following steps to route the T1/E1 cable(s) to a 4.0B dual band cabinet in a line-up that utilizes an existing WNG power cabinet with a 1.0/2.0 primary cabinet. The 2-inch conduit was installed as part of Modular Cell 1.0/2.0 cabinet installation with a WNG power cabinet. Important! If a 4.0B dual band cabinet is installed in a line-up with existing 1.0, 2.0, 3.0, or 4.0 cabinets that utilize a WNG power cabinet, the total load for all cabinets is limited to 17Kw. The total number of carriers possible in the 4.0B dual band cabinet may be limited. Use of a dual band cabinet with Integrated Power is recommended to overcome this limitation............................................................................................................................................................................1Using a #14 drilled spanner driver, remove the top panel from the antenna cable covers of the Modular Cell cabinets. Refer to the figure below.............................................................................................................................................................................2Using a #8 drilled spanner driver, remove the rear panels from the antenna cable covers of the Modular Cell cabinets, as required. WNG POWERCABINET MODULAR CELL 1.0/2.0 PRIMARY CABINET REMOVE REARPANELS ASREQUIREDPOWER CABINET PRIMARY CABINET G-1 POSITION G-2 POSITIONREMOVE TOP PANEL(S) AS REQUIREDG-3 POSITION
Cable connections in the Modular Cell 4.0B cabinets3- 25Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006........................................................................................................................................................................................................................................................................................................................................................................................................................................3At the WNG power cabinet, locate the conduit previously installed for routing of the T1/E1 cable(s) to the Modular Cell 1.0/2.0 cabinet. Refer to the figure below.............................................................................................................................................................................4Locate the T1/E1 cable(s) and pull through the conduit.............................................................................................................................................................................5Route the T1/E1 cable(s) into the WNG power cabinet cable cover, as shown in the figure below.............................................................................................................................................................................6Route the T1/E1 cable(s) to the right through the WNG cable cover and through the cable support into the antenna cable cover of the Modular Cell 1.0/2.0 primary cabinet. Refer to the figure on Page 3-26.............................................................................................................................................................................7Route the T1/E1 cable(s) through the Modular Cell 1.0/2.0 primary cabinet antenna cable cover and into the next an.tenna cable cover. Refer to the figure on Page 3-26. WNG POWER CABINETCABLE COVERREAR VIEW SIDE VIEWMETALCONDUITFLEXIBLECONDUIT
3-26 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinets............................................................................................................................................................................8Continue to route the T1/E1 cable(s) through antenna cable covers until the position of the 4.0B dual band cabinet is reached. Refer to the figure below.............................................................................................................................................................................9Locate the T1/E1 cable entry point(s) at the top of the Modular Cell 4.0B dual band cabinet. Refer to the figure on Page 3-29.Important! Skip to Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B cabinet on Page 3 - 27 and continue the installation from that point.WNG POWERCABINET MODULAR CELL 1.0/2.0 PRIMARY CABINET POWER CABINET PRIMARY CABINET G-1 POSITION G-2 POSITION G-3 POSITIONNOT ALL OF THE LINE-UPS BELOW ARE EXISTING CONFIGURATIONSPRIMARY G-1 G-2 G-31.0/2.0 4.0 4.0B*1.0/2.0 1.0/2.0/3.0 4.0 4.0B** With a WNG power cabinet, the total load for all cabinets is limited to 17Kw. The total number of carriers possible in the 4.0B dual band cabinet may be limited. USE THIS ENTRY FOR 3.0/4.0/4.0B PRIMARY CABINETS
Cable connections in the Modular Cell 4.0B cabinets3- 27Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B .............................................................................................................................................................................................................................................................cabinetOverview This procedure module provides instructions for the routing of the T1/E1 and user alarm cables into the Modular Cell 4.0B primary or 4.0B dual band cabinet.T1/E1 installation will vary depending upon the Universal Radio Controller (URC or URCII) in use in the cabinet being installed. A URC accepts a maximum of twelve TI/E1 lines, and requires one T1/E1 cable. A URCII accepts a maximum of twenty TI/E1 lines, and will require two T1/E1 cables if the additional eight T1/E1 lines are utilized.Step-by-step instructions are provided for the following tasks. Install the EMI / RFI cord grip seals with T1/E1 and user alarm cables3 - 29Prepare the T1/E1 and user alarm cables for punchdown and ground connection at the facilities interface module3 - 33
3-28 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinetsDescription of T1/E1 anduser alarm cables The Modular Cell 4.0B cabinets require one T1/E1 cable if equipped with the "URC" Universal Radio Controller (1 - 12 T1/E1 lines). The Modular Cell 4.0B cabinet requires two T1/E1 cables if equipped with "URCIIs", and the additional eight T1/E1 lines (13 - 20) are utilized. The recommended cable is specified in Flexent Modular Cell 4.0/4.0B Site Preparation Guidelines, 401-703-413. Important! Installation procedures contained in this document are based on the recommended 24-pair cable. Refer to the table below. If a different cable is used, the wire colors may vary.Important! The outside diameter of the twisted-pair cable must be within the range of 6 mm (0.24 inches) to 12 mm (0.47 inches), in order to fit through the cord grip seal supplied on the Modular Cell 4.0B cabinet, and also be firmly held in place with proper grounding.Color Code specified cablePair No. Colors1 White-Blue Blue-White2 White-Orange Orange-White3 White-Green Green-White4 White-Brown Brown-White5 White-Slate Slate-White6 Red-Blue Blue-Red7 Red-Orange Orange-Red8 Red-Green Green-Red9 Red-Brown Brown-Red10 Red-Slate Slate-Red11 Black-Blue Blue-Black12 Black-Orange Orange-Black13 Black-Green Green-Black14 Black-Brown Brown-Black15 Black-Slate Slate-Black16 Yellow-Blue Blue-Yellow17 Yellow-Orange Orange-Yellow18 Yellow-Green Green-Yellow19 Yellow-Brown Brown-Yellow20 Yellow-Slate Slate-Yellow21 Violet-Blue Blue-Violet22 Violet-Orange Orange-Violet23 Violet-Green Green-Violet24 Violet-Brown Brown-Violet
Cable connections in the Modular Cell 4.0B cabinets3- 29Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Install the EMI / RFI cordgrip seals with T1/E1 anduser alarm cablesThe T1/E1 or user alarm cables enter the cabinet through an EMI / RFI cord grip seal. This seal grounds the cable shield to the cabinet. Perform the following steps to install the EMI / RFI cord grip seals with T1/E1 and/or user alarm cables as applicable............................................................................................................................................................................1Identify the correct cable entry point cord grip seals for the cable(s) at the top of Modular Cell 4.0B cabinet, as shown in the figures below; Type 1 with three feed throughs, and Type 2 with six feed throughs.POWER ALARMSOREXTERNAL DC(OPTION)USER ALARMST1/E1 CABLETYPE 1T1/E1 CABLET1/E1 CABLE #1 T1/E1 CABLE #2SPAREUSER ALARMSPOWER ALARMSOREXTERNAL DC(OPTION)USER ALARMSPOWER ALARMSOREXTERNAL DC(OPTION)TYPE 1SPARETYPE 2
3-30 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinets............................................................................................................................................................................2The figure below shows the various parts of the cord grip seal. Note that the cord grip seal should not be disassembled. Refer to the figure on Page 3-31 for the completed installation............................................................................................................................................................................3From the front of the cabinet, loosen the thumb screws on the EFIT (facilities interface tray), and open the tray. Refer to the figure on Page 3-36.............................................................................................................................................................................4Loosen the dome. Important! When performing the next two steps, it is necessary to have a second person help by pulling the cable through the facilities interface panel from the front of the cabinet.............................................................................................................................................................................5Insert the end of the cable into the top of the cord grip seal assembly (on the top of the cabinet).............................................................................................................................................................................6Slowly push the cable through the cord grip seal assembly until the cable is fully into the cabinet.
Cable connections in the Modular Cell 4.0B cabinets3- 31Lucent Technologies – ProprietarySee notice on first page401-703-454FOA Draft Issue 1January, 2006............................................................................................................................................................................................................................................................Important! The figure below is not drawn to scale.............................................................................................................................................................................7Pull the cable back a few inches, and strip the outer insulation from the cable to expose approximately 38 mm (1.5 inch) of the shield as shown in the figure below. Do not cut the shield.cable Important! When performing the next step, take care not to insert the cable insulation (above the stripped area) more than3/8-inch into the rubber strain relief insert.Important! The figure below is not drawn to scale.............................................................................................................................................................................8Insert the cable back into the seal as shown in the figure below.............................................................................................................................................................................9Tighten the dome.
3-32 Lucent Technologies – ProprietarySee notice on first page 401-703-454FOA Draft Issue 1January, 2006...........................................................................................................................................................................................................................................................Cable connections in the Modular Cell 4.0B cabinetsAs the dome is tightened, the fingers at the top of the flex fitting are compressed against the rubber strain relief insert, which is, in turn, compressed against the cable insulation. Simultaneously, the nickel-plated EMI spring fingers at the bottom of the flex fitting are compressed against the exposed cable shield. The EMI spring fingers are grounded to the feed-through body, which, in turn, is bonded to the cabinet enclosure. This effectively grounds the cable shield. ............................................................................................................................................................................10 Repeat Steps 1 through 9 for all T1/E1 and user alarm cables and then replace the top cover on the antenna cable cover.Use the following procedure to prepare the T1/E1 and user alarm cables for punchdown and ground connection at the facilities interface panel.

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