AMETEK Magnetrol USA R86 Pulsar radar R86 26 GHz User Manual Layout 1

Magnetrol Pulsar radar R86 26 GHz Layout 1

Contents

User Manual Revised

2014/68/EUHigh Performance 26 GHzPulse Burst RadarLevel TransmitterInstallation and OperatingManual for Pulsar®Model R86with HART®outputSoftware Version 1.x11:41 am, Apr 13, 2017
58-603 Pulsar® Model R86 Radar TransmitterRead this Manual Before InstallingThis manual provides information on the Pulsar®ModelR86 Radar transmitter. It is important that all instruc-tions are read carefully and followed in sequence. TheQuickStart Installation instructions are a brief guide to thesequence of steps for experienced technicians to followwhen installing the equipment. Detailed instructions areincluded in the Complete Installation section of this manual.Conventions Used in this ManualCertain conventions are used in this manual to conveyspecific types of information. General technical material,support data, and safety information are presented in nar-rative form. The following styles are used for notes, cau-tions, and warnings.NOTESNotes contain information that augments or clarifiesan operating step. Notes do not normally containactions. They follow the procedural steps to whichthey refer.CautionsCautions alert the technician to special conditions thatcould injure personnel, damage equipment, or reducea component’s mechanical integrity. Cautions are alsoused to alert the technician to unsafe practices or theneed for special protective equipment or specific mate-rials. In this manual, a caution box indicates a poten-tially hazardous situation which, if not avoided, mayresult in minor or moderate injury.WARNINGSWarnings identify potentially dangerous situations orserious hazards. In this manual, a warning indicates animminently hazardous situation which, if not avoided,could result in serious injury or death.Safety MessagesThe PULSAR Model R86 system is designed for use inCategory II, Pollution Degree 2 installations. Follow allstandard industry procedures for servicing electrical andcomputer equipment when working with or around highvoltage. Always shut off the power supply before touchingany components. Although high voltage is not present inthis system, it may be present in other systems.Electrical components are sensitive to electrostatic dis-charge. To prevent equipment damage, observe safetyprocedures when working with electrostatic sensitivecomponents.This device complies with Part 15 of the FCC rules.Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received,including interference that may cause undesired operation.FCC ID: LPN-R86Any unauthorized changes or modifications not expresslyapproved by the party responsible for compliance couldvoid user’s authority to operate this equipment.WARNING! Explosion hazard. Do not connect or dis-connect designs rated Explosion-proof or Non-incendiveunless power has been switched off and/or the area isknown to be non-hazardous.Low Voltage DirectiveFor use in Installations Category II, Pollution Degree 2.If equipment is used in a manner not specified by themanufacturer, protection provided by equipment may beimpaired.Notice of Copyright and LimitationsMagnetrol®& Magnetrol®logotype and Pulsar®are registered trademarks of Magnetrol®International,Incorporated.Copyright © 2017 Magnetrol®International,Incorporated. All rights reserved.MAGNETROL reserves the right to make changes to theproduct described in this manual at any time withoutnotice. MAGNETROL makes no warranty with respectto the accuracy of the information in this manual.WarrantyAll MAGNETROL electronic level and flow controls arewarranted free of defects in materials or workmanship foreighteen months from the date of original factory ship-ment.If returned within the warranty period; and, upon facto-ry inspection of the control, the cause of the claim isdetermined to be covered under the warranty; then,MAGNETROL will repair or replace the control at no costto the purchaser (or owner) other than transportation.MAGNETROL shall not be liable for misapplication,labor claims, direct or consequential damage or expensearising from the installation or use of equipment. Thereare no other warranties expressed or implied, except spe-cial written warranties covering some MAGNETROLproducts.Quality AssuranceThe quality assurance system in place at MAGNETROLguarantees the highest level of quality throughout thecompany. MAGNETROL is committed to providingfull customer satisfaction both in quality products andquality service.The MAGNETROL quality assurancesystem is registered to ISO 9001 affirmingits commitment to known internationalquality standards providing the strongestassurance of product/service qualityavailable.
58-603 Pulsar® Model R86 Radar TransmitterTable of Contents1.0 QuickStart Installation1.1 Getting Started..........................................................51.1.1 Equipment and Tools..................................... 51.1.2 Configuration Information.............................61.2 QuickStart Mounting................................................71.2.1 Antenna......................................................... 71.2.2 Transmitter.....................................................71.3 QuickStart Wiring.................................................... 81.4 Serup Wizard – Configuration..................................81.4.1 Setup Wizard Menu Options....................... 101.4.1.1 Setup Wizard Numerical Data Entry.......112.0 Complete Installation2.1 Unpacking.............................................................. 122.2 Electronic Discharge (ESD) Handling Procedure....122.3 Before You Begin.....................................................132.3.1 Site Preparation............................................ 132.3.2 Equipment and Tools................................... 132.3.3 Operational Considerations..........................132.3.3.1 Maximum Distance...............................142.3.3.2 Minimum Distance...............................142.3.3.3 Problematic Applications;GWR Alternative.................................. 142.4 Mounting................................................................152.4.1 Installing the Antenna.................................. 152.4.1.1 Location................................................152.4.1.2 Beam Angle...........................................152.4.1.3 Obstructions......................................... 162.4.1.4 Nozzles..................................................162.4.1.5 Standpipes and Stillwells....................... 162.4.2 Installing the Transmitter............................. 162.4.2.1 Low Echo Margin................................. 172.5 Wiring.................................................................... 182.5.1 General Purpose or Non-Incendive.............. 182.5.2 Intrinsically Safe...........................................192.5.3 Explosion Proof............................................192.6 Configuring the Transmitter....................................202.6.1 Bench Configuration....................................202.6.2 Menu Traversal and Data Entry....................212.6.2.1 Navigating the Menu............................ 212.6.2.2 Data Selection.......................................212.6.2.3 Entering Numeric Data UsingDigit Entry........................................... 222.6.2.4 Entering Numeric Data UsingIncrement/Decrement........................... 222.6.2.5 Entering Character Data....................... 232.6.3 Password Protection..................................... 232.6.4 Menu: Step-By-Step Procedure.....................242.6.5 Configuration Menu: Device Setup..............272.7 Configuration Using HART®..................................322.7.1 Connections................................................. 322.7.2 Display Menu...............................................322.7.3 HART Revision Table.................................. 322.7.3.1 Model R86............................................322.7.4 HART Menu................................................333.0 Reference Information3.1 Description............................................................. 353.2 Theory of Operation...............................................353.2.1 Pulse Burst Radar......................................... 353.2.2 Equivalent Time Sampling........................... 363.3 Configuration Information..................................... 363.3.1 Bottom Blocking Distance Description........ 363.3.2 Reset Function............................................. 373.3.3 Echo Rejection............................................. 383.3.4 Volumetric Capability.................................. 383.3.4.1 Configuration Using Built-inVessel Types...........................................383.3.4.2 Configuration Using Custom Table...... 403.3.5 Open Channel Flow Capability..................... 413.3.5.1 Configuration usingFlume/Weir Equations.......................... 423.3.5.2 Configuration usingGeneric Equation.................................. 433.3.5.3 Configuration usingCustom Table........................................44Pulsar®Model R86Pulse Burst Radar Level Transmittercontinued on next page
458-603 Pulsar® Model R86 Radar Transmitter3.4 Troubleshooting and Diagnostics............................ 453.4.1 Diagnostics (Namur NE 107)...................... 453.4.2 Diagnostic Indication Simulation.................473.4.3 Diagnostic Help........................................... 473.4.4 Diagnostic Indicator Table........................... 493.4.5 Additional Diagnostic/TroubleShooting Capabilities................................... 513.4.5.1 Echo History Setup...............................513.4.5.2 Event History........................................513.4.5.3 Context-sensitive Help..........................513.4.5.2 Trend Data............................................513.5 Agency Approvals....................................................523.5.1 Agency Drawing & Entity Parameters..........543.6 Parts........................................................................ 563.6.1 Replacement Parts........................................ 563.7 Specifications.......................................................... 573.7.1 Functional – Transmitter..............................573.7.2 Functional – Environmental.........................583.7.2.1 Safe Operating Area..............................593.7.2.2 Supply Voltage...................................... 593.7.3 O-ring (seal) Selection Chart........................593.7.4 Functional – Antenna...................................603.7.5 Antenna Pressure/Temperature Ratings........ 603.7.6 Operating Temperature Range......................603.77 Physical........................................................ 613.8 Model Numbers......................................................623.8.1 PULSAR Model R86 Radar Transmitter...... 623.8.2 PULSAR Model R86 Radar Antennas..........634.0 Advanced Configuration/Troubleshooting Techniques4.1 Echo Rejection.........................................................65APPENDIX.......................................................................... 68
558-603 Pulsar®Model R86 Radar Transmitter1.0 QuickStart InstallationThe QuickStart Installation procedures provide an overviewof the key steps for mounting, wiring, and configuring thePULSAR Model R86 radar level transmitter. These proce-dures are intended for experienced installers of electroniclevel measurement instruments. See Complete Installation, Section 2.0, for detailed installa-tion instructions.1.1 Getting StartedBefore beginning the QuickStart Installation procedures,have the correct equipment, tools, and informationavailable.1.1.1 Equipment and ToolsNo special tools are required. The following items arerecommended:• Threaded antenna and process connection. . . 21⁄8" (54 mm)• Transmitter/antenna connection. . . . 11⁄2" (38 mm) wrench• Torque wrench. . . . . . . . . . . . . . . . . . . . . . highly desirable• Flat-blade screwdriver• Digital multimeter or volt/ammeter. . . . . . . . . . . Optional• 24 VDC (23 mA) power supply. . . . . . . . . . . . . . Optional
658-603 Pulsar®Model R86 Radar Transmitter1.1.2 Configuration InformationA helpful SETUP WIZARD, which will guide you throughthe simple configuration (with parameter explanations), isavailable in the PULSAR Model R86. Located in the localuser interface menu under MAIN MENU/WIZARD/SETUP WIZARD, some key information is required forconfiguration. The transmitter will prompt confirmationquestions at the end of the Setup Wizard to verify operation.Gather the information and complete the following operat-ing parameters table before beginning configuration.NOTE: These configuration steps are not necessary if the transmitterwas pre-configured prior to shipment.Display Question AnswerMeasurement What is the intended measurementType type (Level, Volume, or Flow)? _____________System What units of measurement will beUnits used? _____________Antenna What type of antenna is being used?Model Select first 3 digits of model number.(See nameplate on side of antenna.) _____________Antenna What is maximum nozzle length forExtension which the antenna can be used?Select 8th digit of antenna model number.(See nameplate on side of antenna.) _____________Antenna Is the antenna mounting NPT, BSP,Mount or flanged? _____________Heat Is there a heat extension connectedExtension to the antenna? _____________Tank Height What is the tank height? _____________Stillwell ID What is the Inner Diameter (ID).Enter 0 if not applicable. _____________Dielectric What is the dielectric of the processRange medium? _____________Turbulence What amount of turbulence is expected? _____________Foam What amount of foam is expected? _____________Rate of What is the expected maximum rateChange of level change? _____________Primary Select Level, Volume, or FlowVariable _____________4 mA What is the 0% reference point for theSetpoint 4.0 mA value? _____________(LRV)20 mA What is the 100% reference point for Setpoint the 20.0 mA value? _____________(URV)PV Alarm What output current is desired when aSelection failure indicator is present? _____________Damping How much damping (averaging) isrequired? Default = 1 second _____________
758-603 Pulsar®Model R86 Radar Transmitter1.2 QuickStart MountingNOTE: Confirm the configuration style and process connection (sizeand type) of the PULSAR Model R86 radar transmitter. Ensure itmatches the requirements of the installation before continuingwith the QuickStart installation.➀Confirm the model and serial numbers on the nameplatesof PULSAR Model R86 electronics and antenna are identical.1.2.1 Antenna➁Carefully place the antenna into the vessel. Mount in alocation equal to 1⁄2the radius of tank top. Do not mount incenter of vessel nor closer than 18" (45 cm) of tank wall.➂Secure the antenna to the vessel.➃Leave the protective plastic cap in place until ready toinstall the transmitter.NOTE: Do not use sealing compound or TFE tape on antenna connec-tion to transmitter. This connection is sealed by a Viton®O-ring.1.2.2 Transmitter1. Remove the protective plastic cap from the top of theantenna and store for future use. Make sure the bottom ofthe Universal connector (Teflon®) and inside of the antennaare clean and dry. Clean with isopropyl alcohol and cottonswabs if necessary.2. Place the transmitter onto the antenna.3. Rotate the transmitter so that it is in the most convenientposition for wiring, configuring, and viewing.4. While keeping the housing aligned, tighten the largeUniversal connector Hex nut to 30 ft./lbs (40 Nm) of force.A torque wrench is highly desirable.DO NOT LEAVE HAND TIGHT.• Do not place insulating material around any part of theRadar transmitter including the antenna flange.UniversalConnector
858-603 Pulsar®Model R86 Radar Transmitter1.3 QuickStart WiringWARNING! Explosion hazard. Do not remove covers unless powerhas been switched off or the area is known to be non-hazardous.NOTE: Ensure that the electrical wiring to the PULSAR Model R86radar transmitter is complete and in compliance with all regula-tions and codes.1. Remove the cover of the upper wiring compartment.2. Attach a conduit fitting and mount the conduit plug in thespare opening. Pull the power supply wire through the con-duit fitting.3. If present, connect cable shield to an earth ground at thepower supply.4. Connect the positive supply wire to the (+) terminal and thenegative supply wire to the (-) terminal. For ExplosionProof Installations, see Wiring, Section 2.5.3.5. Replace the cover and tighten.1.4 Setup Wizard – ConfigurationIf requested, the PULSAR Model R86 transmitter isshipped fully pre-configured for the application and can beinstalled immediately. Otherwise, the unit is shipped config-ured with default factory values and can be easilyreconfigured in the shop. The minimum configurationinstructions follow. Use the information from the operatingparameters table before beginning configuration. SeeConfiguration Information, Section 1.1.2.The Setup Wizard offers a very simple step-by-step menuindicating the basic parameters required for a typicalapplication.1. Apply power to the transmitter.The graphic LCD display can be programmed to changeevery two seconds to show pertinent Measured Values onthe Home Screen. For example: Level, %Output, and Loopcurrent can all be displayed on a rotating screen.The LCD can also be programmed to always show just oneof the Measured Variables at all times. For example: Levelcan be the only value displayed on the screen.2. Remove the cover of the electronics compartment.Red (+)Black (-)(+)(-)Up Down Back Enter
958-603 Pulsar®Model R86 Radar Transmitter3. The push buttons offer multiple forms of functionality formenu navigation and data entry. (See Section 2.6 for com-plete explanation.)UP moves up through the menu or increases a displayedvalue.DOWN moves down through the menu or decreases adisplayed value.BACK exits a branch of the menu or exits withoutaccepting entered value.ENTER enters a branch of the menu or accepts adisplayed entry.NOTE: Holding down the ENTER key for two seconds when any menuor parameter is highlighted will show help text in reference tothat item.4. Press any key at the Home Screen to access the Main Menu.5. Press ENTER with the WIZARDS menu item high-lighted.6. Press ENTER with the SETUP WIZARD menu itemhighlighted.The Setup Wizard shows the basic parameters, along withHelp Text to guide the procedure.One can now quickly and easily scroll through the SetupWizard configuration items, changing those parameters asrequired:• Press ENTER at the highlighted parameter.• Scroll to the desired option, then press ENTER.• Scroll to next parameter or press BACK when finished to exit the WIZARDS menu.Section 1.4.1 lists and describes the nine parameters in theWIZARDS menu.7. After making all of the necessary changes in the WIZARDSmenu, press the BACK button three times to return tothe Home Screen.8. The QuickStart configuration is complete. The Model R86transmitter should be measuring and is ready for service.➪➪➪➪➪➪➪➪➪➪Up Down Back EnterSTEP 4STEP 5STEP 6
10 58-603 Pulsar®Model R86 Radar TransmitterLevel Units Select the Units of measurement for the level output:• Inches • Feet • Millimeters • Centimeters • Meters Tank Height Enter tank height (in Level Units selected)Antenna Model • RB1-x — 1½" horn• RB2-x — 2" horn• RB3-x — 3" horn• RB4-x — 4" hornAntenna Extension 0 For nozzle height ″1" (25 mm) (for threaded process connection only; refer to antennanameplate):1 For nozzle height 4" (100 mm)2 For nozzle height 8" (200 mm)3 For nozzle height 12" (300 mm)4 For nozzle height 24" (600 mm)5 For nozzle height 48" (1200 mm)6 For nozzle height 72" (1800 mm)Antenna Mount Select the type of Antenna Mounting to the vessel (refer to antenna nameplate):• NPT (National Pipe Thread)• BSP (British Standard Pipe)• Flange (ANSI or DIN)Dielectric Range Enter the Dielectric Range for the material to be measured.Below 1.7 (light hydrocarbons like propane and butane; stillwell only)1.7 to 3.0 (most typical hydrocarbons)3.0 to 10 (varying dielectric, for example: mixing tanks)Above 10 (water-based media)HART Only4 mA Set Point(LRV)Enter the level value (0%-point) for the 4 mA point. Lower Range Value (LRV).Refer to Section 1.4.1.1.20 mA Set Point(URV)Enter the level value (100%-point) for the 20 mA point. Upper Range Value (URV).Refer to Section 1.4.1.1.PV AlarmSelectionEnter the desired output state when a Failure Indicator is active.• High (22 mA)• Low (3.6 mA)• Hold (hold last value is not recommended for standard configuration). Consult factory.1.4.1 Setup Wizard Menu Options
1158-603 Pulsar®Model R86 Radar Transmitter1.4.1.1 Setup Wizard Numerical Data EntryTo make numerical entry changes to Tank Height:UP moves up to the next highest digit (0,1,2,3,....,9 orthe decimal point).If held down the digits scroll until the push button isreleased.DOWN moves up to the next lowest digit (0,1,2,3,....,9or the decimal point). If held down the digits scroll untilthe push button is released.BACK moves the cursor to the left and deletes a digit.If the cursor is already at the leftmost position, then thescreen is exited without changing the previously savedvalue.ENTER Moves the cursor to the right. If the cursor islocated at a blank character position, the new value issaved.Scrolling further in the WIZARDS menu results in theremaining parameters appearing one by one, with the pres-ent highlighted value shown at the bottom of the screen.BACK returns to the previous menu without changingthe original value, which is immediately redisplayed.ENTER accepts the displayed value and returns to theprevious menu.➪➪➪➪➪➪TankHeightSensor Reference PointSafetyZoneBottom Blocking DistanceMeasurementRegionSensorLevelDistanceLevel = Tank Height – DistanceTop BlockingDistance
12 58-603 Pulsar®Model R86 Radar Transmitter2.0 Complete InstallationThis section provides detailed procedures for properlyinstalling, wiring, configuring, and, as needed, troubleshoot-ing the PULSAR Model R86 Radar Level Transmitter.2.1 UnpackingUnpack the instrument carefully. Make sure all componentshave been removed from the packing material. Check allcontents against the packing slip and report any discrepanciesto the factory.Before proceeding with the installation, do the following:• Inspect all components for damage. Report any damage tothe carrier within 24 hours.• Make sure the nameplate model number on the antenna andtransmitter agree with the packing slip and purchase order.• To avoid moisture ingress in the housing, covers should befully tightened at all times. For the same reason, plugsshould remain properly installed in the cable entries untilreplaced with a cable gland• Record the model and serial numbers for future referencewhen ordering parts. 2.2 Electrostatic Discharge (ESD)Handling ProcedureMAGNETROL electronic instruments are manufactured tothe highest quality standards. These instruments use electroniccomponents that may be damaged by static electricity presentin most work environments.The following steps are recommended to reduce the risk ofcomponent failure due to electrostatic discharge.• Ship and store circuit boards in anti-static bags. If an anti-static bag is not available, wrap the board in aluminum foil.Do not place boards on foam packing materials.• Use a grounding wrist strap when installing and removingcircuit boards. A grounded workstation is recommended.• Handle circuit boards only by the edges. Do not touchcomponents or connector pins.• Make sure that all electrical connections are completelymade and none are partial or floating. Ground all equip-ment to a good, earth groundWARNING! Potential electrostatic charging hazard. Do not rubwith dry cloth.Model NumberSerial Number
1358-603 Pulsar®Model R86 Radar Transmitter2.3 Before You Begin2.3.1 Site PreparationEach PULSAR Model R86 Radar transmitter/antenna isbuilt to match the physical specifications of the requiredinstallation. Ensure that the antenna process connection iscorrect for the threaded or flanged mounting on the vesselwhere the transmitter will be placed. See Mounting,Section 2.4.Ensure that all local, state, and federal regulations andguidelines are observed. See Wiring, Section 2.5.Ensure that the wiring between the power supply and PULSAR Model R86 Radar transmitter is complete andcorrect for the type of installation. See Specifications,Section 3.7.2.3.2 Equipment and ToolsNo special tools are required. The following items arerecommended:• Threaded antenna and process connection. . . . 2" (50 mm)• Transmitter/antenna connection. . . . . 13⁄4" (44 mm) wrench• Transmitter adjustment. . . . . . . . . . . 11⁄8" (28 mm) wrench3⁄32" Hex wrench• Torque wrench. . . . . . . . . . . . . . . . . . . . . . highly desirable• Flat-blade screwdriver• Digital multimeter or volt/ammeter. . . . . . . . . . . Optional• 24 VDC (23 mA) power supply. . . . . . . . . . . . . . Optional2.3.3 Operational ConsiderationsRadar applications are characterized by three basic condi-tions;• Dielectric (process medium)• Distance (measuring range)• Disturbances (turbulence, foam, false targets, multiplereflections and rate of change).The PULSAR Model R86 Radar transmitter is offered witha horn antenna configuration—Horn (1½", 2", 3", 4").Ideally, if the installation allows, the 4" (DN100) hornantenna should be used to ensure the best possible perform-ance in all operational conditions.
14 58-603 Pulsar®Model R86 Radar Transmitter2.3.3.1 Maximum DistanceThe chart below shows the maximum measuring range(Distance) of each antenna based on fundamental condi-tions of Dielectric, Distance and Turbulence. Distance ismeasured from the Sensor Reference Point (bottom of NPTthread, top of BSP thread or face of a flange).2.3.3.2 Minimum DistanceIf the liquid level is allowed onto the antenna, noise andmedia build-up drastically decrease reliable measurement.Liquid should not be allowed closer than two inches(50 mm) from the bottom of the antenna or 12 inches(300 mm) from the sensor reference point, whichever isgreater.2.3.3.3 Problematic Applications; GWR AlternativeSome applications can be problematic for Non- ContactRadar. For these, Guided Wave Radar is recommended:• Extremely low dielectric media (εr<1.7)• Stillwells, standpipes, bridles, cages and bypass columns.• Very weak reflections from the liquid surface (particularlyduring turbulence) can cause poor performance.• Tanks heavily cluttered with false targets (mixers, pumps,ladders, pipes, etc.)• During times of very low liquid levels of low dielectric media,the metal tank bottom may be detected which can deterio-rate performance.• Foam can either absorb or reflect the microwave energydepending upon the depth, dielectric, density and wallthickness of the bubbles. Due to typical variations in theamount (depth) of foam, it is impossible to quantify per-formance. It may be possible to receive most, some or noneof the transmitted energy.• When measurement close to flange is criticalExtremely high liquid levels (Overflow) conditions whenliquid very near the antenna can cause erroneous read-ings and measurement failure.• Interface applicationsRefer to Eclipse®Model 706 bulletin 57-106 foradditional information.2" (50 mm)12" (300 mm)orSensorReferencePointANSI or DIN Welded FlangeR86 Maximum Recommended Measuring Range in feet (meters)Turbulence None or Light Turbulence Medium or HeavyDielectric > 1.7 –3 3 – 10 10 – 100 1.7 –3 3 – 10 10 – 100AntennaType11⁄2" Horn 30 (9) 40 (12) 60 (18) 10 (3) 16 (5) 26 (8)2" Horn 33 (10) 49 (15) 66 (20) 10 (3) 20 (6) 33 (10)3" Horn 50 (15) 66 (20) 98 (30) 13 (4) 30 (9) 40 (12)4" Horn 66 (20) 98 (30) 130 (40) 23 (7) 40 (12) 50 (15)
1558-603 Pulsar®Model R86 Radar Transmitter2.4 MountingThe PULSAR Model R86 Radar transmitter can be mount-ed to a vessel using a variety of process connections.Generally, either a threaded or flanged connection is used.For information about the sizes and types of connectionsavailable, see Antenna Model Numbers, Section 3.8.2.2.4.1 Installing the AntennaBefore installing, ensure that:•Model and Serial numbers on the nameplates of thePULSAR Model R86transmitter and antenna are identical.•Process temperature, pressure, dielectric, turbulence anddistance are within the antenna specifications for theinstallation.•Insulating material is not placed around any part of theRadar transmitter including the antenna flange.•Protective cap is kept on the antenna if the transmitter is tobe installed at a later time.•Antenna is being mounted in the optimal location.See fol-lowing sections: Location, Beam Angle, Obstructions andNozzles for specific information.•If the liquid level comes in contact with the antenna, noiseand media buildup drastically decrease reliable measure-ment. Liquid should not be allowed closer than two inches(50 mm) from the bottom of the antenna or 12 inches (300mm) from the sensor reference point, whichever is greater.2.4.1.1LocationIdeally, the Radar transmitter should be mounted providingan unobstructed signal path to the liquid surface where itshould illuminate (with microwave energy) the largest,possible surface area. See Section 2.4.1.2, Beam Angle.Unavoidable obstacles will produce reflections that must beminimized during field configuration. See Section 3.3.3,Echo Rejection. Mount in a location equal to 1⁄2the radiusof tank top. Do not mount in center of vessel nor closerthan 18" (45 cm) of tank wall. Contact MagnetrolTechnical Support when mounting closer than 18" (45 cm)is required.2.4.1.2Beam AngleThe various horn antennas exhibit slightly different beam pat-terns. Ideally, the beam pattern should illuminate withmicrowave beam the maximum liquid surface with minimumcontact with other objects in the vessel including the tank wall.Use the chart at left to determine the optimum installationlocation.1/2Radius> 18"(45 cm)DW∝Beam Spread, W @-3dB; ft (m)AntennaBeam Angle(∝)11⁄2" Horn20°2" Horn18°3" Horn11°4" Horn9°Distance, D 10 (3) 3.5 (1.1) 3.2 (1.0) 1.9 (0.6) 1.6 (0.5)20 (6) 7.1 (2.1) 6.3 (1.9) 3.9 (1.2) 3.1 (0.9)30 (9) 10.6 (3.2) 9.5 (2.9) 5.8 (1.7) 4.7 (1.4)40 (12) 14.1 (4.2) 12.7 (3.8) 7.7 (2.3) 6.3 (1.9)50 (15) 17.6 (5.3) 15.8 (4.8) 9.6 (2.9) 7.9 (2.4)60 (18) 21.2 (6.3) 19.0 (5.7) 11.6 (3.5) 9.4 (2.8)65 (20) 20.6 (6.3) 12.5 (3.9) 10.2 (3.1)98 (30) 18.9 (5.8) 15.4 (4.7)130 (40) 20.5 (6.3)
16 58-603 Pulsar®Model R86 Radar Transmitter2.4.1.3 ObstructionsAlmost any object that falls within the beam pattern willcause reflections that may be misinterpreted as a false liquidlevel. Although PULSAR Model R86 has a powerful EchoRejection routine, all possible precautions should be takento minimize false target reflections with proper installationand orientation. Refer to section 2.4.2.3 for additionalinformation.2.4.1.4 NozzlesImproper installation in a nozzle can create “ringing” thatwill adversely affect measurement. The antenna shouldalways be mounted so the active section of the antenna is aminimum of 0.5" (12mm) outside the nozzle. Antennaextensions are offered to allow the PULSAR Model R86transmitter to work reliably in nozzles up to 72" (1.8meter). See Section 3.7.6 for dimensional drawings of allantenna designs including nozzle extensions. Be sure to include any nozzle distance extending withinthe vessel.2.4.1.5 Standpipes and StillwellsThe PULSAR Model R86 can be mounted in a standpipeor stillwell but certain items must be considered:• Metal stillwells only: Sizes 11⁄2–4 inches (38–100 mm).• Diameter must be consistent throughout length; no reducersor gaps.• Stillwell length must cover complete range ofmeasurement (i.e., liquid must be in stillwell).• Welds should be smooth.• Vents: holes <0.125" (3 mm) diameter,slots <0.125" (3 mm) width.• If an isolation valve is used, it must be a full portball valve with an I.D. equal to the pipe diameter.• Configuration must include a non-zero entry forPIPE I.D parameter.2.4.2 Installing the Transmitter• Remove the protective plastic cap from the top of antenna.Store the cap in a safe place in case the transmitter has to beremoved later.• Carefully place the transmitter on the antenna.• Rotate the transmitter to face the most convenient directionfor wiring, configuration and viewing. • Do not place insulating material around any part of theradar transmitter including the antenna flange.0.50" (13 mm)Minimum2" (50 mm)" L " Dimension (Nozzle Height)PULSAR Model R86 Mounted inStillwell (Bridle)
1758-603 Pulsar®Model R86 Radar TransmitterNOTE: ALWAYS RUN THE ECHO REJECTION ROUTINE AFTER MAKINGCHANGES TO MENU ITEMS (Antenna Model, AntennaExtension, Antenna Mount, Tank Height, Blocking Distance,Dielectric, Turbulence, Rate of Change, Foam).2.4.2.1 Low Echo MarginEcho Margin is a parameter that, when used with EchoStrength, can be a very useful troubleshooting tool. It isdefined as a numeric value that is related to the strength ofthe target peak relative to the Level Threshold or competingwaveform features, i.e., noise.Echo Loss: If the Level signal is lost repeatedly at a specificpoint in the vessel, it is usually a symptom of multipath(side-wall) reflections causing cancellation by returning tothe transmitter exactly 180° out of phase with the actualLevel signal. This can be improved by applying the follow-ing procedure:• Scroll to Display Config Menu under Device Setup. Scrolldown to Echo Strength and Echo Margin and change thesettings from Hide to View. This will allow you to viewthese values from the home screen.• Bring the Level up (or down) to the exact point where thesignal is repeatedly lost. Monitor the Echo Margin value asthis point is being approached. The Echo Margin value willdegrade to a low point before it begins to increase.• Refer to Section 4.4 for additional information.1/2 RadiusTop ViewMounted 1⁄2radiusUniversalConnector
18 58-603 Pulsar®Model R86 Radar TransmitterRed (+)Black (-)(+)(-)2.5 WiringCaution: HART versions of the PULSAR Model R86 transmitteroperate at voltages of 11–36 VDC. FOUNDATION fieldbus™versions operate at 9–17.5 VDC. Higher voltages will dam-age the transmitter.Wiring connections between the power supply and thePULSAR Model R86 Radar Transmitter should be madeusing 18–22 AWG (0.5–1mm2) shielded twisted pairinstrument cable. Connections are made to the terminalstrip and the ground connections within the top enclosurecompartment. The instructions for wiring the PULSAR Model R86transmitter depend on the application:• General Purpose or Non-Incendive (Cl I, Div. 2)• Intrinsically Safe• Explosion ProofWARNING! Explosion hazard. Do not disconnect equipment unlesspower has been switched off or the area is known to benon-hazardous.To avoid moisture ingress in the housing, covers should befully tightened at all times. For the same reason, cablegland and plugs should be properly installed in the cableentries.2.5.1 General Purpose or Non-incendive (Cl I, Div. 2)A general purpose installation does not have flammablemedia present. Areas rated Non-Incendive (Cl I, Div. 2) have flammablemedia present only under abnormal conditions. No special electrical connections are required.Caution: If flammable media is contained in the vessel, the trans-mitter must be installed per Class I, Div 1 standards ofarea classification.To install General Purpose or Non-Incendive wiring:1. Remove the cover from the wiring compartment of thetransmitter. Install the conduit plug in the unused openingand use PTFE tape/sealant to ensure a liquid-tightconnection.2. Install a conduit fitting and pull the supply wires.3. Connect shield to an earth ground at power supply.4. Connect an earth ground wire to the nearest green groundscrew (not shown in illustration).5. Connect the positive supply wire to the (+) terminal andthe negative supply wire to the (-) terminal.6. Replace and tighten the cover to the transmitter wiringcompartment before applying power.
1958-603 Pulsar®Model R86 Radar Transmitter2.5.2 Intrinsically SafeAn Intrinsically Safe (IS) installation potentially has flam-mable media present. An approved IS barrier must beinstalled in the non-hazardous (safe) area to limit the avail-able energy out to the hazardous area. See Agency Drawing – Intrinsically Safe Installation,Section 3.5.1.To install Intrinsically Safe wiring:1. Ensure that the IS barrier is properly installed in the safearea (refer to local plant or facility procedures). Completethe wiring from the power supply to the barrier and fromthe barrier to the PULSAR Model R86 transmitter.2. Remove the cover from the wiring compartment of thetransmitter. Install the conduit plug in the unused openingand use PTFE tape/sealant to ensure a liquid-tightconnection.3. Install a conduit fitting and pull the supply wires.4. Connect shield to an earth ground at power supply.5. Connect an earth ground wire to the nearest green groundscrew (not shown in illustration).6. Connect the positive supply wire to the (+) terminal andthe negative supply wire to the (-) terminal.7. Replace and tighten the cover to the wiring compartmentof the transmitter before applying power.2.5.3 Explosion ProofExplosion Proof (also referred to as XP or flameproof) isanother method of designing equipment for installationinto hazardous areas. A hazardous location is an area inwhich flammable gases or vapors are (or may be) presentin the air in quantities sufficient to produce explosive orignitable mixtures. The wiring for the transmitter must be contained inExplosion Proof conduit extending into the safe area. • Due to the specialized design of the PULSAR Model R86transmitter, no Explosion Proof conduit fitting (EY seal) isrequired within 18" of the transmitter. • An Explosion Proof conduit fitting (EY seal) is requiredbetween the hazardous and safe areas. See AgencySpecifications, Section 3.5.Red (+)Black (-)(+)(-)
20 58-603 Pulsar®Model R86 Radar TransmitterTo install an Explosion Proof transmitter:1. Install Explosion Proof conduit from the safe area to theconduit connection of the PULSAR Model R86 transmit-ter (refer to local plant or facility procedures).2. Remove the cover from the wiring compartment of thetransmitter.3. Connect shield to an earth ground at the power supply.4. Connect an Earth ground wire to the nearest green groundscrew per local electrical code (not shown in illustration).5. Connect the positive supply wire to the (+) terminal andthe negative supply wire to the (-) terminal.6. Replace and tighten the cover to the wiring compartmentof the transmitter before applying power.2.6 Configuring the TransmitterAlthough the PULSAR Model R86 transmitter can bedelivered pre-configured from the factory, it can also beeasily reconfigured in the shop or at the installation usingthe local LCD/Keypad or PACTware/DTM. Bench config-uration provides a convenient and efficient way to set upthe transmitter before going to the tank site to completethe installation.Before configuring any transmitter, collect all operatingparameters information (refer to Section 1.1.2). Apply power to the transmitter and follow the step-by-stepprocedures for the menu-driven transmitter display. Referto Sections 2.6.2 and 2.6.4.Information on configuring the transmitter using a HARTcommunicator is given in Section 2.7, ConfigurationUsing HART.Refer to I/O manual 58-641 for information onFOUNDATION fieldbus output.2.6.1 Bench ConfigurationThe PULSAR Model R86 transmitter can be easily config-ured at a test bench by connecting a standard 24 VDCpower supply directly to the transmitter terminals asshown in the accompanying diagram. An optional digitalmultimeter is shown in the event that mA current meas-urements are desired. NOTE: Current measurements taken at these test points are anapproximate value. Accurate current readings should betaken with the digital multimeter directly in series with theloop.+–Power Supply24 VDC–+(–) negative(+) positiveTestCurrent MeterG.P./I.S./Explosion Proof Model
2158-603 Pulsar®Model R86 Radar TransmitterNOTE: When using a HART communicator for configuration, a mini-mum 250-ohm line load resistance is required. Refer to yourHART communicator manual for additional information.NOTE: The transmitter can be configured without the antennaattached. Disregard any diagnostic indicators that mayappear during that time.2.6.2 Menu Traversal and Data EntryThe four push buttons offer various forms of functionalityfor navigation and data entry.The PULSAR Model R86 user interface is hierarchical innature, best described as a tree structure. Each level in thetree contains one or more items. Items are either menulabels or parameter names.• Menu labels are presented in all capital letters• Parameters are capital words2.6.2.1 Navigating the MenuUP moves to the previous item in the menu branch.DOWN moves to the next item in the menu branch.BACK moves back one level to the previous (higher)branch item.ENTER enters into the lower level branch or switchesto the entry mode. Holding the ENTER down on anyhighlighted menu name or parameter will show helptext for that item.2.6.2.2 Data SelectionThis method is used for selecting configuration data froma specific list.UP and DOWN to navigate the menu and high-light the item of interestENTER allows modification of that selectionUP and DOWN to choose new data selectionENTER to confirm selectionUse BACK (Escape) key at any time to abort the pro-cedure and escape to previous branch item➪➪➪➪➪➪➪➪➪➪➪Up Down Back Enter
22 58-603 Pulsar®Model R86 Radar Transmitter2.6.2.3 Entering Numeric Data Using Digit EntryThis method is used to input numeric data, e.g., TankHeight, 4 mA setpoint and 20 mA setpoint.All numeric values are left-justified, and new values areentered from left to right. A decimal point can beentered after the first digit is entered, such that .9 isentered as 0.9.Some configuration parameters can have a negativevalue. In this case, the leftmost position is reversed forthe sign (either "-" for a negative value, or "+" for a pos-itive value).2.6.2.4 Entering Numeric Data Using Increment/DecrementUse this method to input the following data intoparameters such as Damping and Failure Alarm.Push button Keystroke ActionUpMoves up to the next highest digit (0,1,2,3,....,9or decimal point). If held down the digits scrolluntil the push button is released.DownMoves up to the next lowest digit (0,1,2,3,....,9 ordecimal point). If held down the digits scroll untilthe push button is released.BackMoves the cursor to the left and deletes a digit. Ifthe cursor is already at the leftmost position,then the screen is exited without changing thepreviously saved value.EnterMoves the cursor to the right. If the cursor islocated at a blank character position, the newvalue is saved.Push button Keystroke ActionUpIncrements the displayed value. If held downthe digits scroll until the push button is released.Depending on which screen is being revised, theincrement amount may increase by a factor of 10after the value has been incremented 10 times.DownDecrements the displayed value. If held down thedigits scroll until the push button is released.Depending on which screen is being revised, thedecrement amount may increase by a factor of10 after the value has been decremented 10times.BackReturns to the previous menu without changingthe original value, which is immediately redis-played.Enter Accepts the displayed value and returns to theprevious menu.
2358-603 Pulsar®Model R86 Radar Transmitter2.6.2.5 Entering Character DataThis method is used for parameters requiring alphanumericcharacter entry, such as for entering tags, etc.General Menu Notes: 2.6.3 Password Protection The PULSAR Model R86 transmitter has three levels ofpassword protection to restrict access to certain portions ofthe menu structure that affect the operation of the system. User PasswordThe User Password allows the customer to limit access tothe basic configuration parameters.The default User Password installed in the transmitter atthe factory is 0. With a password of 0, the transmitter is nolonger password protected and any value in the basic usermenus can be adjusted without entering a confirmingpassword.The user password can be changed to any numerical valueup to 59999. When the transmitter is programmed forpassword protection, a password is required wheneverconfiguration values are changed.NOTE: If a User Password is not known or has been misplaced, themenu item New Password in the DEVICE SETUP/ADVANCEDCONFIG menu displays an encrypted value representing thepresent password. Contact Technical Support with thisencrypted password to retrieve the original User Password.Push button Keystroke ActionUpMoves to the previous character (Z...Y...X...W).If held down, the characters scroll until the pushbutton is released.DownMoves to the next item character (A...B...C...D).If held down, the characters scroll until the pushbutton is released.BackMoves the cursor back to the left. If the cursor isalready at the leftmost position, then the screenis exited without changing the original tag char-acters.EnterMoves the cursor forward to the right. If thecursor is at the rightmost position, then thenew tag is saved.
24 58-603 Pulsar®Model R86 Radar TransmitterAdvanced PasswordCertain portions of the menu structure that contain moreadvanced parameters are further protected by an AdvancedPassword.This password will be provided, when necessary, by Factorytechnical support.Factory PasswordCalibration-related and other factory settings are furtherprotected by a Factory Password.2.6.4 Model R86 Menu: Step-By-Step ProcedureNOTE: Context-sensitive HELP is available for all menu and parameteritems. With the item highlighted, hold down the ➪ENTER keyfor two seconds. Use UP and DOWN for navigation.The tables in Section 2.6.5 provide a complete explanationof the software menus displayed by the PULSAR ModelR86 transmitter. The menu layout is similar between thelocal Keypad/LCD interface, the DD, and the DTM.Use these tables as a step-by-step guide to configure thetransmitter based on the desired measurement type from thefollowing selections:• Level Only• Volume & Level• FlowHOME SCREENThe Home Screen consists of a “slide show” sequence ofMeasured Values screens which are rotated at 2-secondintervals. Each Home Measured Value screen can present upto four information items:• HART®Tag• Measured ValueLabel, Numerical Value, Units• StatusWill be displayed as text or optionally with NAMURNE 107 symbol• Primary Value Bar Graph (shown in %)The Home Screen presentation can be customized by view-ing or hiding some of these items. See DISPLAY CONFIGunder the DEVICE SETUP menu in Section 2.6.5 —Configuration Menu.At left is an example of a Home Screen for a Model R86configured for a Level Only application.➪➪Up Down Back Enter
2558-603 Pulsar®Model R86 Radar TransmitterMAIN MENUPressing any key on the Home Screen will present the MainMenu, consisting of three basic menu labels shown in allcapital letters. • DEVICE SETUP• DIAGNOSTICS• MEASURED VALUES• WIZARDSAs shown, the reverse video represents a cursor identifyingthe selected item, which will appear in reverse video on theLCD. The actions of the keys at this point are:NOTES: 1. Items and parameters that are shown in lower level menuswill depend on the Measurement Type chosen. Thoseparameter not applicable to the present Measurement Typewill be hidden.2. Holding down the Enter key when the cursor is highlightedover a parameter or menu will provide additional informationabout that item.Push button Keystroke ActionUp No action as the cursor is already at the firstitem in the MAIN MENUDown Moves the cursor to DIAGNOSTICSBack Moves back to HOME SCREEN, the levelabove MAIN MENUEnter Presents the selected item, DEVICE SETUP
26 58-603 Pulsar®Model R86 Radar TransmitterR86 Level ModelTankHeightSensor Reference PointSafetyZoneBottom Blocking DistanceMeasurementRegionSensorLevelDistanceLevel = Tank Height – DistanceTop BlockingDistanceDEVICE SETUPChoosing DEVICE SETUP from the MAIN MENU willresult in an LCD presentation as shown at left.The small down arrow shown at the right hand side of thescreen is the indication that more items are available belowand can be accessed by pressing the DOWN key.Section 2.6.5 shows the entire tree menu for the Model R86DEVICE SETUP Menu.DIAGNOSTICSRefer to Section 3.4MEASURED VALUESAllows the user to scroll through all of the availablemeasured values for the measurement type chosen.
2758-603 Pulsar®Model R86 Radar TransmitterAntenna Mount:NPTBSPHeat Extension:YesNoFlangeStillwell I.D.:1.6 to 19.7 inches40 to 500 mmTurbulance:NoneLightMediumHeavyFoam:NoneLightMediumHeavyDielectric Range:1.7 to 3.03.0 to 10Above 10HomeScreenMain MenuDevice Setup IdentityBasicConfigModel (read only)Magnetrol S/N (read only)Hardware Rev. (read only)Firmware Rev. (read only)Long TagMeasurement Type:LevelOnlyFlowSystemUnitsVolume and LevelSystem Units:InchesFeetMillimetersCentimetersMetersAntenna Model:RB1-x 1.5" HornRB2-x 2" HornRB3-x 3" HornRB4-x 4" HornAntenna Extension:-0* No nozzle-1* Nozzle ≤ 4"-2* Nozzle ≤ 8"-3* Nozzle ≤ 12"-4* Nozzle ≤ 24"-5* Nozzle ≤ 48"-6* Nozzle ≤ 72"Rate of Change:< 5 in/min5-20 in/min20-60 in/min> 60 in/minDisplay ConfigAdvancedConfigFactoryConfigI/O ConfigECHO REJECTION:View Echo CurveView Reject CurveEcho Rejection Type Standard CustomEcho List Mode Level DistanceLive Echo ListRejected Echo ListReject Curve EndEcho Reject State Off Disabled EnabledNEW REJECT CURVESelect Target EchoNew Rej Curve EndSave Reject CurveTank Height:20 inches to 130 feet(50 cm to 40 meters)2.6.5 Model R86 Configuration Menu — Device SetupNOTE: Context-sensitive HELP is available for all menu items. With the menu item highlighted, holddown the ➪ENTER key for two seconds. Use UP and DOWN for navigation.➪➪
28 58-603 Pulsar®Model R86 Radar TransmitterHome ScreenMain MenuDevice Setup IdentityBasicConfigDisplay ConfigAdvanced ConfigFactoryConfigMeasurement Type:LevelOnlyFlowSYSTEM UNITSVolume and LevelDielectric Range:1.7to3.03.0to10Above 10Volume Units:Cubic FeetCubic InchesGallonsMillilitersLitersVessel Type:RectangularHorizontal/FlatHorizontal/EllipticalHorizontal/SphericalSphericalVertical/FlatVertical/EllipticalVertical/SphericalVertical/ConicalCustom TableVESSEL DIMENSIONS:(not used with Custom Table)WidthLengthSensor OffsetLevel Units:InchesFeetMillimetersCentimetersMetersAntenna Mount:NPTBSPFlangeTank Height:20 inches to 130 feet(50 cm to 40 meters)Stillwell I.D.:1.6 to 19.7 inches(40 to 5000 mm)Turbulance:NoneLightMediumHeavyFoam:NoneLightMediumHeavyVolume ConfigI/O ConfigAntenna Model:RB1-x 1.5" HornRB2-x 2" HornRB3-x 3" HornRB4-x 4" HornBarrelsRate of Change:< 5 in/min5-20 in/min20-60 in/min> 60 in/minHome ScreenMain MenuDevice Setup IdentityDisplay ConfigVolume ConfigI/O ConfigCUSTOM TABLE SETUP:Custom Table Type:LinearSplineBasic ConfigLevel Input Source:KeypadSensorCUSTOM TABLE VALUES:Antenna Extension:-0* No nozzle-1* Nozzle ≤ 4"-2* Nozzle ≤ 8"-3* Nozzle ≤ 12"-4* Nozzle ≤ 24"-5* Nozzle ≤ 48"-6* Nozzle ≤ 72"ECHO REJECTION:View Echo CurveView Reject CurveEcho Rejection Type Standard CustomEcho List Mode Level DistanceLive Echo ListRejected Echo ListReject Curve EndEcho Reject State Off Disabled EnabledNEW REJECT CURVESelect Target EchoNew Rej Curve EndSave Reject Curve2.6.5 Model R86 Configuration Menu — Device Setup
2958-603 Pulsar®Model R86 Radar TransmitterHome ScreenMain MenuDevice Setup IdentityBasic ConfigI/O ConfigDisplay ConfigAdvanced ConfigFactory ConfigPrimary Variable (PV)4 mA Set Pt (LRV):0 to 130 feet(0 to 40 meters)0 to 9999999 gals (Volume) 20 mA Set Pt (URV):0 to 130 feet(0 to 30 meters)0 to 9999999 cf (Volume) PV Alarm Selection:HighLowHold (Last Output Value)Damping:0 to 10 secondsLanguage:EnglishFrenchGermanSpanishRussianPortugueseStatus Symbol:HideViewLong Tag:HideViewPV Bar Graph:HideViewLevel:HideViewVolume:(Volume and Level mode only)HideViewDistance:HideViewPV % Range:HideViewLoop Current:HideViewEcho Strength:HideViewEcho Margin:HideViewElec Temp:HideView2.6.5 Model R86 Configuration Menu — Device Setup
30 58-603 Pulsar®Model R86 Radar TransmitterHome ScreenMain MenuDevice Setup IdentityBasic ConfigI/O ConfigDisplay ConfigAdvanced ConfigFactory ConfigSensitivity:50 to 200Top Blocking Distance:-12 to 120 inches (-30 cm to 3 meters)Bottom Blocking Distance:0 to 120 inches(0 to 3 meters)SAFETY ZONE SETTINGSSafety Zone Alarm:None3.6 mA22 mALatched 3.6 mALatched 22 mASafety Zone Height:(not used when Safety Alarm is None)2 inches to 20 feet(5 cm to 6 meters)Reset SZ Alarm (used when Safety Alarm is Latch 3.6 mA or Latch 22 mA)ECHO LOSS SETTINGS:Echo Loss Alarm:HighLowHold (Last Value Output)Echo Loss Delay:1 to 1000 secondsFailure Alarm Delay:0 to 5 secondsLevel Trim:-10 to +10 inches(-25 to +25 cm)THRESHOLD SETTINGSTarget Selection:First EchoLargest EchoTarget Thresh Mode:AutomaticFixed ValueTarget Thresh Value:0-99Base Threshold:0–99 ESUTIME VARIABLE GAIN:TVG Start ValueTVG Start LocationTVG End ValueTVG End Location# Run AverageMax Surface VelocityMax Level JumpEmpty State DelayCompound Peak LogicDisabledEnabledANALOG OUTPUT:HART Poll Address:0 to 63Loop Current Mode:Disabled (Fixed)Enabled (PV)[Fixed Current Value]4 to 20 mAADJUST ANALOG OUTPUT:Adjust 4mAAdjust 20mANew User Password:0 to 59,999CONFIG CHANGED:Indicator Mode:DisabledEnabledReset Config Chngd:Reset?NoYesReset Parameters:NoYes2.6.5 Model R86 Configuration Menu — Device Setup
3158-603 Pulsar®Model R86 Radar TransmitterHome ScreenMain MenuDevice Setup IdentityBasic ConfigI/O ConfigDisplay ConfigAdvanced ConfigFactory Config NAPFactory ResetFACTORY CALIBRATION(Factory password required)Elec Temp OffsetConversion FactorScale OffsetWindowFiducial Gain: 0-255 (read only)Fiducial StrengthInitial GainTVG Divisor 2.6.5 Model R86 Configuration Menu — Device Setup
32 58-603 Pulsar®Model R86 Radar Transmitter2.7 Configuration Using HART®A HART (Highway Addressable Remote Transducer)remote unit, such as a HART communicator, can be used toprovide a communication link to the PULSAR Model R86transmitter. When connected to the control loop, the samesystem measurement readings shown on the transmitter arealso shown on the communicator. The communicator canalso be used to configure the transmitter.The HART communicator may need to be updated toinclude the PULSAR Model R86 software (DeviceDescriptions). Refer to your HART Communicator Manualfor update instructions.One can also access configuration parameters usingPACTware and the Model R86 DTM, or using the AMSwith EDDL.2.7.1 ConnectionsA HART communicator can be operated from a remotelocation by connecting it to a remote junction or by con-necting it directly to the terminal block in the electronicshousing of the PULSAR Model R86 transmitter.HART uses the Bell 202 frequency shift key technique ofhigh-frequency digital signals. It operates on the 4–20 mAloop and requires 250 Ωload resistance. A typical connec-tion between a communicator and the PULSAR Model R86transmitter is illustrated.2.7.2 Display MenuA typical communicator display is an 8-line by 21-characterLCD. When connected, the top line of each menu displaysthe model (Model R86) and its tag number or address. Fordetailed operating information, refer to the instructionmanual provided with the HART communicator.The PULSAR Model R86 transmitter online menu trees areshown in the following illustration. Open the menu bypressing the alphanumeric key 4, Device Setup, to displaythe second-level menu.2.7.3 HART Revision Table2.7.3.1 Model R86HART Version HCF Release Date Compatible with R86 SoftwareDev V1 DD1 April 2017 Version 1.0a and later+-JunctionRL > 250 ΩControlRoomDisplayPowerSupplyCurrentMeter
3358-603 Pulsar® Model R86 Radar Transmitter2.7.4 HART Menu 1 Echo Graph 2 Curve 1 3 Curve 2 4 Refresh Echo List 5 Echo Reject State 6 Echo List Type 7 Echo List Mode 8 Saved Reject Distance 9 Saved Reject Location 10 New Rejection Curve 11 Echo List grid 1 PV 2 PV Loop Current 3 PV % Range 4 Device Setup 5 Setup Wizard 6 Diagnostics 7 Measured Values 1 Level 2 Volume 3 Distance 4 Echo Strength 5 Echo Margin 6 Temperature 1 Identity 2 Basic Config 3 Volume Config 4 I/O Config 5 Local Display Config 6 Advanced Config 7 Factory Config 1 Enter Password 2 PV is 3 PV LRV 4 PV URV 5 PV AO Alarm Type 6 Damping 7 I/O Config Diagram 8 Variable Selection 9 Set Points 1 Manufacturer 2 Model 3 Magnetrol S/N 4 Hardware Rev. 5 Firmware Rev. 6 Cfg chng count 7 Dev id 8 Universal Rev 9 Fld Dev Rev 10 Software Rev 11 Num Req Preams 1 Enter Password 2 Vessel Type 3 Length 4 Width 5 Radius 6 Ellipse Depth 7 Conical Height 8 Sensor Offset 9 Table Type 10 Level Source 11 Sensor Input 12 Vessel Diagrams 13 Table Length 14 Custom Table 1 SV is 2 TV is 3 4V is 1 Lvl 4mA Set Point 2 Lvl 20mA Set Point 3 Vol 4mA Set Point 4 Vol 20mA Set Point 1 Enter Password 2 Tag 3 Long Tag 4 Descriptor 5 Final asmbly num 6 Date 7 Message 8 Date/Time/Initials 9 Factory Identity 1 Enter Password 2 Measurement Type 3 System Units 4 Antenna Model 5 Antenna Extension 6 Antenna Mount 7 Basic Config Diagram 8 Tank Height 9 Stillwell I.D. 10 Dielectric Range 11 Turbulance 12 Foam 13 Rate of Change 14 Echo Rejection 1 Level Units 2 Volume Units
34 58-603 Pulsar® Model R86 Radar Transmitter2.7.4 HART Menu (continued) 1 Safety Zone Alarm 2 Safety Zone Height 3 Reset SZ Alarm 1 PV 2 PV Loop Current 3 PV % Range 4 Device Setup 5 Setup Wizard 6 Diagnostics 7 Measured Values 1 Level 2 Volume 3 Distance 4 Echo Strength 5 Echo Margin 6 Temperature 1 Identity 2 Basic Config 3 Volume Config 4 I/O Config 5 Local Display Config 6 Advanced Config 7 Factory Config 1 Enter Password 2 Fiducial Adjustment 3 NAPValue 4 Factory Reset 5 Factory Param 1 6 Factory Param 2 7 Factory Param 3 8 Factory Param 4 9 Factory Calib 1 Level 2 Distance 3 Volume 4 Echo Strength 5 Signal Margin 6 PV % Range 7 Loop Current 8 Elec Temp 1 Enter Password 2 Language 3 Status Symbol 4 Long Tag 5 PV Bar Graph 6 Measured Values 1 Enter Password 2 Sensitivity 3 Top Blocking Distance 4 Bottom Blocking Distance 5 Safety Zone Settings 6 Echo Loss Settings 7 Failure Alarm Delay 8 Adv Config Diagram 9 Level Trim 10 Threshold Settings 11 Time Variable Gain 12 # Run Average Depth 13 Max Surface Velocity 14 Max Distance Jump 15 Empty State Delay 16 Analog Output 17 New User Password 18 Reset Parameters 1 Echo Loss Alarm 2 Echo Loss Delay 1 Target Selection 2 Target Thresh Mode 3 Target Thresh Value 4 Base Threshold 1 TVG Start Value 2 TVG End Value 3 TVG Start Location 1 Poll Address 2 Loop Current Mode 3 Fixed Loop Current 4 Adjust Analog Output 5 4 mA Trim Value 6 20 mA Trim Value 7 Fdbk 4 mA Trim Value 8 Fdbk 20 mA Trim Value 1 Fiducial Gain 2 Fiducial Strength 3 Window 4 Fiducial Ticks 5 TVG Start Location 1 Conversion Factor 2 Scale Offset 3 Elec Temp Offset 4 TVG Divisor
3558-603 Pulsar®Model R86 Radar Transmitter3.0 Reference InformationThis section presents an overview of the operation of thePULSAR Model R86 Radar Level Transmitter, informationon troubleshooting, common problems, listings of agencyapprovals, lists of replacement and recommended spareparts, and detailed physical, functional and performancespecifications.3.1 DescriptionThe PULSAR Model R86 is a two-wire, 24 VDC, leveltransmitter based on the concept of pulse burst radar. Theelectronics are housed in an ergonomic housing comprisedof two tandem compartments angled at a 20-degree anglefor ease of wiring and calibration. These two compartmentsconnect via a watertight feed-through.3.2 Theory of Operation3.2.1 Pulse Burst RadarPULSAR Model R86 is a top-mounted, downward-lookingpulse burst radar operating at 26 GHz. Unlike true pulsedevices (GWR, for example) that transmit a single, sharp(fast rise-time) waveform of wide-band energy, PULSARModel R86 emits short bursts of 26 GHz energy and meas-ures the transit time of the signal reflected off the liquidsurface. Distance is calculated utilizing the equation:Distance = C (Speed of light) ×Transit time/2, then devel-oping the Level value by factoring in application-specificconfiguration. The exact reference point for distance andlevel calculations is the Sensor Reference Point—bottom ofan NPT thread, top of a BSP thread or face of a flange.1 ns500 nsDistance = c × (time ÷ 2)ANSI or DINWelded FlangeSensor Reference PointPulsePulse Burst
36 58-603 Pulsar®Model R86 Radar Transmitter60"20 mA4 mA24"Level Units = inchesAntenna Model = RB2Tank Height = 82 inAntenna Mount = FlangeDielectric Range =Above 104 mA = 24 in20 mA = 60 in82"Bottom BlockingDistance = 0 inAntenna Extension = 0Example 1The exact level measurement is extracted from false targetreflections and other background noise via the use ofsophisticated signal processing. The new PULSAR ModelR86 circuitry is extremely energy efficient so no duty cyclingis necessary to accomplish effective measurement. 3.2.2 Equivalent Time SamplingETS, or Equivalent Time Sampling, is used to measure thehigh speed, low power EM (electromagnetic) energy. ETS isa critical key in the application of Radar to vessel levelmeasurement technology. The high speed electromagneticenergy (1000 ft/µs) is difficult to measure over short dis-tances and at the resolution required in the process industry.ETS captures the EM signals in real time (nanoseconds) andreconstructs them in equivalent time (milliseconds), whichis much easier to measure with today’s technology.ETS is accomplished by scanning the tank to collect thou-sands of samples. Approximately three scans are taken persecond; each scan gathers more than 50,000 samples.3.3 Configuration InformationThis section is intended to offer additional configuration-related details with respect to some of the parameters shownin the Menu in Section 2.6. 3.3.1 Bottom Blocking Distance DescriptionThe parameter referred to as Bottom Blocking Distance inthe PULSAR Model R86 DEVICE SETUP/ADVANCEDCONFIG menu is defined as the distance from the bottomof the tank to the lowest valid level reading.NOTE: The level reading will never be lower than the Bottom BlockingDistance or higher than the Top Blocking Distance.The PULSAR Model R86 transmitter is shipped from thefactory with Bottom Blocking Distance set to 0. With thisconfiguration, level measurements are referenced from thebottom of the tank. See Example 1.Example 1 (Bottom Blocking Distance = 0 as shippedfrom factory):Application calls for a Model RB2 antenna in an 82-inchtank with a flanged process connection. The processmedium is water. The user wants the 4 mA Set Point (LRV) at 24 inchesand the 20 mA Set Point (URV) at 60 inches as referenced from the bottom of the tank.
3758-603 Pulsar®Model R86 Radar TransmitterExample 2 (Bottom Blocking Distance = 10 inches):Application calls for a Model RB4 antenna in an 100-inch tank with a flanged process connection.The user wants the 4 mA Set Point (LRV) at 24 inchesand the 20 mA Set Point (URV) at 60 inches as referenced from the Blocking Distance.When the PULSAR Model R86 transmitter is mounted in astillwell, it is usually desirable to configure the unit with the4 mA Set Point (LRV) at the lower process connection andthe 20 mA Set Point (URV) at the upper process connec-tion. The measuring range then becomes the center-to-cen-ter dimension.Example 3:Application calls for a Model RB3 flanged antenna meas-uring water in a 3-inch chamber. The user wants the4 mA point to be 6 inches at the bottom process connec-tion and the 20 mA point to be 30 inches at the topprocess connection.3.3.2 Reset FunctionA parameter labeled “Reset Parameter” is located at the endof the DEVICE SETUP/ADVANCED CONFIG menu.In the event a user gets confused during configuration oradvanced troubleshooting, this parameter gives the user theability to reset the Model R86 transmitter configuration.Unique to the Model R86 transmitter is the ability forMAGNETROL to fully “pre-configure” devices to customerrequests. For that reason, the Reset function will return thedevice back to the state at which it left the factory.It is recommended that MAGNETROL Technical Supportbe contacted as the Advanced User password will berequired for this reset.10"60"20 mA4 mA24"Dielectric Range =Above 104 mA = 14 in20 mA = 50 in100"Bottom BlockingDistance = 10 inAntenna Model = RB4Antenna Extension = 0Antenna Mount = FlangeLevel Units = inchesTank Height = 82 inExample 26"30"4 mA20 mALevel Units = inchesAntenna Model = RB3Tank Height = 48 inDielectric Range =Above 104 mA = 0 in20 mA = 30 inStillwell ID = 3 in3"48"Antenna Mount = FlangeAntenna Extension = 0Bottom BlockingDistance = 6.0 inExample 3
38 58-603 Pulsar®Model R86 Radar Transmitter3.3.3 Echo RejectionSince all Non-Contact radar transmitters areapplication/installation dependent, Echo Rejection(ignoring false targets) may be necessary.The Model R86 transmitter Echo Rejection feature islocated in the DEVICE SETUP/BASIC CONFIG menu,and requires the User Password to activate. It is highlyrecommended that this feature be used with the waveformcapture capability of the Model R86 DTM and PACTware™.Refer to Section 4.0 “Advanced Configuration/Troubleshooting Techniques” or contact MAGNETROLTechnical Support for additional instructions.3.3.4 Volumetric CapabilitySelecting Measurement Type = Volume and Level allows theModel R86 transmitter to measure volume as the PrimaryMeasured Value.3.3.4.1 Configuration using built-in Vessel TypesThe following table provides an explanation of each of theSystem Configuration parameters required for volumeapplications that use one of the nine Vessel Types. Configuration Parameter ExplanationSystem Units A selection of Gallons, Barrels, Milliliters, Liters, Cubic Feet, or Cubic Inches, is provided.(Factory default is Cubic Feet)Vessel TypeSelect either Vertical/Flat (factory default Vessel Type), Vertical/Elliptical, Vertical/Spherical,Vertical/Conical, Rectangular, Horizontal/Flat, Horizontal/Elliptical, Horizontal/Spherical,Spherical, or Custom Table. Note: Vessel Dims is the next screen only if a specific Vessel Type was selected. If Custom Tablewas selected. Refer to page 48 to select the Cust Table Type and Cust Table Vals.Vessel Dims See the vessel drawings on the following page for relevant measuring areas.Radius Used for all Vessel Types with the exception of Rectangular.Ellipse Depth Used for Horizontal and Vertical/Elliptical vessels.Conical Height Used for Vertical/Conical vessels.Width Used for Rectangular vessels.Length Used for Rectangular and Horizontal vessels.MEASUREMENT TYPE = LEVEL & VOLUME
3958-603 Pulsar®Model R86 Radar TransmitterSPHERICALHORIZONTAL/SPHERICALVessel TypesVERTICAL/FLAT VERTICAL/CONICALHORIZONTAL/FLATRECTANGULARHORIZONTAL/ELLIPTICALVERTICAL/ELLIPTICAL VERTICAL/SPHERICAL
40 58-603 Pulsar®Model R86 Radar Transmitter3.3.4.2 Configuration using Custom TableIf none of the nine Vessel Types shown can be used, aCustom Table can be created. A maximum of 30 points canbe used to establish the level to volume relationship. Thefollowing table provides an explanation of each of theSystem Configuration parameters for volume applicationswhere a Custom Table is needed.Configuration Parameter Explanation (Custom Volumetric Table)Volume Units A selection of Gallons, Barrels, Milliliters, Liters,Cubic Feet, or Cubic Inches,is provided. Vessel Type Select Custom Table if none of the nine Vessel Types can be used.Cust Table TypeThe Custom Table points can be a Linear (straight line between adjacent points) orSpline (can be a curved line between points) relationship. See drawing below formore information.Cust Table ValsA maximum of 30 points can be used in building the Custom Table. Each pair ofvalues will have a level (height) in the units chosen in the Level Units screen, andthe associated volume for that level point. The values must be monotonic, i.e.,each pair of values must be greater than the previous level/volume pair. The lastpair of values should have the highest level value and volume value associatedwith the level in the vessel.LINEAR SPLINEP2P1P1 P2P3P4P5P6P7P8P9TransitionpointUse where walls are not perpendicular to base.Concentrate at least two points at beginning (P1) and end (P9);and three points at either side of transition points.
4158-603 Pulsar®Model R86 Radar Transmitter3.3.5 Open Channel Flow CapabilitySelecting Measurement Type = Flow allows the PULSARModel R86 transmitter to measure flow as the PrimaryMeasured Value.Open channel flow is performed by using the Model R86 tomeasure the Head in a hydraulic structure. The hydraulicstructure is the primary measuring element, of which thetwo most common types are weirs and flumes.Since the primary element has a defined shape and dimen-sions, the rate of flow through the flume or over the weir isrelated to the Head at a specified measurement location. The Model R86 is the secondary measuring device, whichmeasures the Head of the liquid in the flume or weir. Openchannel flow equations stored in the transmitter firmwareconvert the measured Head into units of flow(volume/time).NOTE: Proper positioning of the Model R86 should be per the recom-mendation of the flume or weir manufacturer.Model R86FlowParshallFlumeOpen Channel Flow MeasurementParshall Flume ModelR86FlowWater SurfaceThroat SectionHeadBlocking Distance12" (300 mm)ReferenceDistanceHeadCrestChannel FloorBlockingDistance12" (300 mm)Weir PlateWater SurfaceReferenceDistanceModelR86Flume (side view)Weir (side view)
42 58-603 Pulsar®Model R86 Radar Transmitter3.3.5.1 Configuration using Flume/Weir EquationsThe following table provides an explanation of each of theSystem Configuration parameters required for open channelflow applications using one of the Flow Elements that arestored in the firmware. Configuration Parameter ExplanationFlow UnitsA selection of Gallons/Minute (factory default Flow Unit), Gallons/Hour, MilGallons/Day, Liters/Second, Liters/Minute, Liters/Hour, Cubic Meter/Hour,Cubic Ft/Second, Cubic Ft/Minute, and Cubic Ft/Hour are provided.Flow ElementSelect one of the following primary Flow Elements that are stored in the firmware:Parshall flume sizes of 1", 2", 3", 6", 9", 12", 18", 24", 36", 48", 60", 72", 96",120" and 144". Palmer-Bwls (Palmer-Bowlus) flume sizes of 4", 6", 8", 10", 12",15", 18", 21", 24", 27" and 30". V-notch weir sizes of 22.5O, 30O, 45O, 60O, 90Oand120O. Rect with Ends (Rectangular Weir with End Contractions), Rect w/o Ends(Rectangular Weir without End Contractions), and Cipoletti weir. Custom Table (seepage 44 can be selected if none of the stored Flow Elements can be used. Thetable can be built with a maximum of 30 points. The Model R86 also has thecapability of using a Generic Equation (see page 43) for flow calculation.Weir Crest LengthThe Weir Crest Length screen only appears when the chosen Flow Element isCipoletti or one of the Rectangular weirs. Input this length in the user-selectedlevel units.Flume Channel Width Allows for entry of the width of the palmer bowlus flume.V-Notch Weir Angle Only appears when flow element is V-Notch weir. It allows for the entry of angle ofthe V-Notch weir.Reference DistThe Reference Distance is measured from the sensor reference point to the pointof zero flow in the weir or flume. This must be measured very accurately in theuser-selected level units. Maximum HeadMaximum Head is the highest liquid level (Head) value in the flume or weir beforethe flow equation is no longer valid. The Maximum Head is expressed in the user-selected Level Units. The Model R86 will default to the largest Maximum Head valuethat is allowed for any given flume or weir. The Maximum Head value can be reviseddepending on the value of the Reference Distance, or for end user preference.Maximum Flow Maximum Flow is a read-only value that represents the flow value correspondingto the Maximum Head value for the flume or weir.Low Flow CutoffThe Low Flow Cutoff (in user-selected level units) will force the calculated flowvalue to zero whenever the Head is below this point. This parameter will have adefault and minimum value of zero.
4358-603 Pulsar®Model R86 Radar Transmitter3.3.5.2 Configuration using Generic EquationThe following table provides an explanation of each of theSystem Configuration parameters for Open channel flowapplications using the Generic Equation.Configuration Parameter Explanation (Open Channel Flow — using the Generic Equation)Flow UnitsA selection of Gallons/Minute (factory default Flow Unit), Gallons/Hour,Mil Gallons/Day, Liters/Second, Liters/Minute, Liters/Hour, Cubic Meter/Hour,Cubic Ft/Second, Cubic Ft/Minute, and Cubic Ft/Hour are provided.Flow ElementSelect one of the following primary Flow Elements that are stored in the firmware:Parshall flume sizes of 1", 2", 3", 6", 9", 12", 18", 24", 36", 48", 60", 72", 96",120" and 144". Palmer-Bwls (Palmer-Bowlus) flume sizes of 4", 6", 8", 10", 12",15", 18", 21", 24", 27" and 30". V-notch weir sizes of 22.5O, 30O, 45O, 60O, 90Oand120O. Rect with Ends (Rectangular Weir with End Contractions), Rect w/o Ends(Rectangular Weir without End Contractions), and Cipoletti weir. Custom Table (seepage 44 can be selected if none of the stored Flow Elements can be used. Thetable can be built with a maximum of 30 points. The Model R86 also has thecapability of using a Generic Equation (see below) for flow calculation.Generic Eqn FactorsGeneric Equation is a discharge flow equation in the form of Q = K(L-CH)Hn, whereQ = flow (Cu Ft/Second), H = Head (Feet), K = a constant, and L, C and n are userinput factors that depend on which Flow Element is being used. Make sure the flowequation is in the form of Q = K(L-CH)Hn, and proceed to enter the values of K,L,C,Hand n. See example below.NOTE: The Generic Equation parameters must be entered in Cu Ft/Secondunits. The resultant flow is converted by the Model R86 into whatever Flow Unitsare selected above. See example below.Reference DistThe Reference Distance is measured from the sensor reference point to the pointof zero flow in the weir or flume. This must be measured very accurately in theuser-selected level units. Maximum HeadMaximum Head is the highest liquid level (Head) value in the flume or weir beforethe flow equation is no longer valid. The Maximum Head is expressed in the user-selected level units. The Model R86 will default to the largest Maximum Head valuethat is allowed for any given flume or weir. The Maximum Head value can be reviseddepending on the value of the Reference Distance, or for end user preference.Maximum Flow Maximum Flow is a read-only value that represents the flow value correspondingto the Maximum Head value for the flume or weir.Low Flow CutoffThe Low Flow Cutoff (in user-selected level units) will force the calculated flowvalue to zero whenever the Head is below this point. This parameter will have adefault and minimum value of zero.Using the factors above the equation becomes:Q = 3.33 (8-0.2H) H1.5The discharge flow value for a Head value of three feetbecomes 128.04 Cubic Ft/Second. If GPM was selected forthe Flow Units, the ModelR86 Measured Values screen woulddisplay this value converted to 57,490 GPM.Generic Equation Example (using equation for an 8' rectangular weir w/ end contractions)Q = Cubic Ft/Second flow rate L = 8' (weir crest length in feet) H = Head valueK = 3.33 for Cubic Ft/Second units C = 0.2 (constant) n = 1.5 as an exponentQ = K(L-CH)Hn
44 58-603 Pulsar®Model R86 Radar Transmitter3.3.5.3 Configuration using Custom TableThe following table provides an explanation of each of theSystem Configuration parameters for open channel flowapplications using the Custom Table.SPLINE OR LINEARSPLINEP1P2P3P4P5Concentrate points along curveP2P3P7P10TransitionpointP1Concentrate points as follows:A. At least two points at beginning (P1 and P2);B. At least two points at end (P9 and P10);C. Three points at approximate average flow rate (for example, P3, P4, P5); and at transition point (P7) and points on either side (P6, P8). P5P4P6P8P9Average flow rateConfiguration ParameterExplanation (Open Channel Flow — Custom Table)Flow UnitsA selection of Gallons/Minute (factory default Flow Unit), Gallons/Hour,Mil Gallons/Day, Liters/Second, Liters/Minute, Liters/Hour, Cubic Meters/Hour,Cubic Ft/Second, Cubic Ft/Minute, and Cubic Ft/Hour are provided.Flow ElementSelect one of the following primary Flow Elements that are stored in the firmware:Parshall flume sizes of 1", 2", 3", 6", 9", 12", 18", 24", 36", 48", 60", 72", 96",120" and 144". Palmer-Bwls (Palmer-Bowlus) flume sizes of 4", 6", 8", 10", 12",15", 18", 21", 24", 27" and 30". V-notch weir sizes of 22.5O, 30O, 45O, 60O, 90Oand120O. Rect with Ends (Rectangular Weir with End Contractions), Rect w/o Ends(Rectangular Weir without End Contractions), and Cipoletti weir. Custom Table(see page xx can be selected if none of the stored Flow Elements can be used.The table can be built with a maximum of 30 points. The Model R86 also has thecapability of using a Generic Equation (see page 44) for flow calculation.Custom TableThe Custom Table points can be a Linear (straight line between adjacent points) orSpline (can be a curved line between points) relationship. Refer to the drawingabove for more information.Cust Table ValsA maximum of 30 points can be used in building the Custom Table. Each pair of val-ues will have a Head (height) in the units chosen in the Level Units screen, and theassociated flow for that Head value. The values must be monotonic, i.e., each pairof values must be greater than the previous Head/flow pair. The last pair of valuesshould have the highest Head value (usually the Maximum Head value) and the flowassociated with that Head value.Reference DistThe Reference Distance is measured from the sensor reference point to the pointof zero flow in the weir or flume. This must be measured very accurately in theuser-selected level units. Maximum HeadMaximum Head is the highest liquid level (Head) value in the flume or weir beforethe flow equation is no longer valid. The Maximum Head is expressed in the user-selected Level Units. The Model R86 will default to the largest Maximum Head valuethat is allowed for any given flume or weir. The Maximum Head value can be reviseddepending on the value of the Reference Distance, or for end user preference.Maximum Flow Maximum Flow is a read-only value that represents the flow value correspondingto the Maximum Head value for the flume or weir.Low Flow CutoffThe Low Flow Cutoff (in user-selected level units) will force the calculated flowvalue to zero whenever the Head is below this point. This parameter will have adefault and minimum value of zero.
4558-603 Pulsar®Model R86 Radar Transmitter3.4 Troubleshooting and DiagnosticsThe PULSAR Model R86 transmitter is designed and engi-neered for trouble-free operation over a wide range of oper-ating conditions. The transmitter continuously runs a seriesof internal self-tests and displays helpful messages on thelarge graphic liquid crystal display (LCD) when attention isrequired.The combination of these internal tests and diagnosticsmessages offer a valuable proactive method of troubleshoot-ing. The device not only tells the user what is wrong, butalso, and more importantly, offers suggestions on how tosolve the problem.All of this information can be obtained directly from thetransmitter on the LCD, or remotely by using a HARTcommunicator or PACTware and the PULSAR Model R86DTM.PACTware™PC ProgramThe PULSAR Model R86 offers the ability to perform moreadvanced diagnostics such as Trending and Echo Curveanalysis using a DTM with PACTware. This is a powerfultroubleshooting tool that can aid in the resolution of anydiagnostic indicators that may appear.Refer to Section 4.0 “Advanced Configuration/Troubleshooting Techniques” for additional information.3.4.1 Diagnostics (Namur NE 107)The PULSAR Model R86 transmitter includes an exhaus-tive list of Diagnostic Indicators which follow the NAMURNE 107 guidelines. NAMUR is an international user association of automationtechnology in process industries, whose goal is to promotethe interest of the process industry by pooling experiencesamong its member companies. In doing so, this group promotes international standards for devices, systems, andtechnologies.The objective of NAMUR NE 107 was essentially to makemaintenance more efficient by standardizing diagnosticsinformation from field devices. This was initially integratedvia FOUNDATION fieldbus, but the concept applies regardlessof the communication protocol. According to the NAMUR NE107 recommendation, "SelfMonitoring and Diagnosis of Field Devices," fieldbus diag-nostic results should be reliable and viewed in the context ofa given application. The document recommends categorizinginternal diagnostics into four standard status signals:
46 58-603 Pulsar®Model R86 Radar Transmitter• Failure• Function Check• Out of Specification• Maintenance requiredThese categories are shown by both symbols and colors,depending on the display capability.In essence, this approach ensures that the correct diagnosticinformation is available to the correct person-at the correcttime. In addition, it allows diagnostics to be applied, asmost appropriate, for a particular plant application (such asprocess control engineering or asset management mainte-nance). Customer specific mapping of diagnostics to thesecategories allows for flexible configuration depending on theuser's requirements.From an external Model R86 transmitter perspective, diag-nostic information includes measurement of process condi-tions, in addition to detection of internal device or systemanomalies. As mentioned above, the indicators can be assignable (viathe a DTM or host system) by the user to any (or none) ofthe NAMUR recommended Status Signal categories:Failure, Function Check, Out of Specification, andMaintenance Required.In the FOUNDATION fieldbus version of the transmitter,diagnostic indicators can be mapped to multiple categories(e.g., as shown in the diagram at left). Indicators that are mapped to the Failure category will nor-mally result in a current loop alarm output. The alarm statefor HART transmitters is configurable as high (22 mA),Low (3.6 mA), or Hold (last value).Users will not have the ability to unassign certain indicatorsfrom the Failure signal category as the Model R86 userinterfaces will prohibit or reject such re-assignment entries.This is to ensure that current loop alarms are asserted in situ-ations where the device is not able to provide measurementsdue to critical failures. (For example, if the alarm selectionhas not been set to Hold or a fixed current mode is in effect.)A default mapping of all diagnostic indicators will be appliedinitially, and can be re-applied through use of a reset function. Analog Output ErrorEcho LostCalibrationRequiredFailureFunctionCheckOut ofSpecificationMaintenanceRequiredNE-107Status SignalsDiagnostic IndicatorsHighElec Temp
4758-603 Pulsar®Model R86 Radar TransmitterRefer to the Diagnostic Indicator tables in this section for acomplete listing of the Model R86 diagnostic indicators,along with their explanations, default categories, and recom-mended remedies. NOTES: 1) The remedies shown in this table can also be seen on the transmitter LCD by viewing the present status screen when the device is in a diagnostic condition.2) Those indicators showing failure as the default result in an alarm condition.3.4.2 Diagnostic Indication SimulationThe DD and DTM allow for the ability to manipulatediagnostic indicators. Intended as a means to verify theconfiguration of the diagnostic parameters and connectedequipment, a user can manually change any indicator toand from the active state.3.4.3 Diagnostic HelpSelecting DIAGNOSTICS from the MAIN MENUpresents a list of five ITEMS from the top level of theDIAGNOSTICS tree.When Present Status is highlighted, the highestMAGNETROL priority active diagnostic indicator (numer-ically lowest in Table 3.4) is displayed on the bottom LCDline. Pressing the ENTER key moves the active diagnosticindicator to the top line outdented and presents in thelower area of the LCD a brief explanation of and possibleremedies for the indicated condition. A blank line separatesthe explanation from the remedies. Additional active diag-nostic indicators, if any, appear with their explanations indescending priority order. Each additional active indicatorname-explanation pair is separated by a blank line from theone above.If the explanation and remedy text (and additional name-explanation pairs) exceeds the available space, a appearsin the rightmost column of the last line indicating more textbelow. In this situation, the DN key scrolls text up one lineat a time. Similarly, while text exists above the upper line ofthe text field, a appears in the rightmost column of thetop (text) line. In this situation, the UP key scrolls the textdown one line at a time. Otherwise the DN and UP keysare inoperative. In all cases the ENT or DEL key reverts tothe previous screen.➪➪
48 58-603 Pulsar®Model R86 Radar TransmitterWhen the transmitter is operating normally and the high-light cursor is positioned on Present Status, the bottomLCD line displays “OK” because no diagnostic indicatorsare active.EVENT HISTORY – This menu displays the last twentyevents related to configuration and diagnostic event logging.ADVANCED DIAGNOSTICS – This menu displaysparameters related to some of the advanced diagnosticsavailable within the Model R86.INTERNAL VALUES – Displays read-only internalparameters.ELEC TEMPERATURES – Displays temperature information as measured in the electronics module in degrees F or C. TRANSMITTER TESTS – Allows the user to manually set the output current to a constant value.This is a method for the user to verify operation of theother equipment in the loop.ECHO CURVES – This menu allows the user to displaythe live Echo Curve on the LCD.
4958-603 Pulsar®Model R86 Radar TransmitterPriority Indicator Name DefaultCategory Explanation Remedy (Context Sensitive Help)1Software Error Failure Unrecoverable error occurred in storedprogram.Contact MAGNETROL Technical Support.2RAM Error Failure RAM (read/write) memory failing.3ADC Error Failure Analog-to-digital converter failure.4EEPROM Error Failure Non-volatile parameter storage failing.5Analog BoardError Failure Unrecoverable hardware failure.6Analog OutputError FailureActual loop current deviates fromcommanded value. Analog output isinaccurate.Perform Adjust Analog Outputmaintenance procedure.7Spare Indicator 1 OK Reserved for future use.8DefaultParametersSaved parameters are set to defaultvalues. Perform complete Device Configuration.9Spare Indicator 2 OK Reserved for future use.10 Spare Indicator 3 OK Reserved for future use.11 No Fiducial Failure Reference signal too weak to detect.Torque HF nut.Clean gold pin on transmitter and socketon antenna.Check settings:Fiducial GainWindowIncrease Fid Gain.Contact MAGNETROLTechnical Support.12 Too Many Echoes Failure Excessive number of possible echoesdetectedCheck Settings: Dielectric, Sensitivity.Check Polarization.13 Safety Zone Alarm Failure Risk of echo loss if liquid rises aboveBlocking Distance.Ensure that liquid cannot reach BlockingDistance.14 Echo Lost Failure No signal detected.Check settings:Dielectric RangeIncrease Sensitivity.View Echo Curve.15 Spare Indicator 4 OK Reserved for future use16 Config Conflict Failure Measurement type and primary variableselection parameters are inconsistent.Confirm proper configuration. Check Measurement Type.17 High Volume Alarm FailureVolume calculated from Level readingexceeds capacity of vessel or customtable.Check settings:Vessel Dimensions,Custom Table entries3.4.4 Diagnostic Indicator TableShown below and at right is a listing of the Model R86 diagnostic indicators, showing their priority,explanations and recommended remedies. (Priority 1 is highest priority.)
50 58-603 Pulsar®Model R86 Radar TransmitterPriority Indicator Name DefaultCategory Explanation Remedy18 Spare Indicator 5 OK Reserved for future use.19 Initializing FunctionCheckDistance measurement is inaccuratewhile internal filters are settling.Standard start-up message. Wait forup to 10 seconds.20 Config Changed FunctionCheckA parameter has been modified fromthe User Interface.If desired, reset Config Changedindicator in ADVANCED CONFIGmenu.21 Spare Indicator 6 OK Reserved for future use.22 Ramp Slope Error FailureInternal signal timing out of limitscausing inaccurate distancemeasurement.Check accuracy of Level reading.Replace transmitter electronics.Contact MAGNETROL Technical Support.23 High Elec Temp Out of SpecElectronics too hot. May compromiselevel measurement or damageinstrument.Shield transmitter from heat source orincrease air circulation. Locatetransmitter remotely in a cooler area.24 Low Elec Temp Out of SpecElectronics too cold. May compromiselevel measurement or damageinstrument.Insulate transmitter.Locate transmitter remotely in awarmer area.25 Calibration Req’d Out of SpecFactory calibration has been lost.Measurement accuracy may bediminished.Return transmitter to factory forrecalibration.26 Echo RejectInvalid Out of SpecEcho Rejection inoperative. May reporterroneous Level readings. Upr Echomay be lost.Save a fresh Echo Rejection Curve.27 Spare Indicator 7 OK Reserved for future use.28 Inferred Level Out of SpecLevel inferred to have entered BlockingRegion if echo lost within Max DistanceJump of Top or Bottom BlockingRegion.Verify level reading; if incorrect, checkconfiguration. 29 Adjust Analog Out Out of Spec Loop current is inaccurate. Perform Adjust Analog Outputmaintenance procedure.30 Low SupplyVoltage Out of Spec Loop current may be incorrect at highervalues. Analog output is inaccurate.Verify loop resistance.Replace loop power supply.31 Spare Indicator 8 OK Reserved for future use.32 Max Jump Exceeded MaintenanceRequiredTransmitter has jumped to an echo atlocation that exceeds “Max LevelJump” from previous echo location.Check settings:Dielectric RangeSensitivityView Echo Curve.33 Low Echo Margin MaintenanceRequiredSignal Margin is less than allowableminimum.Check settings:Dielectric RangeSensitivityView Echo Curve.34 High SurfaceVelocityMaintenanceRequiredMeasured Surface Velocity greater thanMax Surface Velocity derived fromconfigured Rate of Change.Confirm actual rate of change. Adjustrate of change setting, if needed.35 Spare Indicator 9 OK Reserved for future use.36 Spare Indicator 10 OK Reserved for future use.37 Sequence Record OK A Sequence Record number has beenstored in Event Log.If desired, report Sequence Recordnumber to factory.
5158-603 Pulsar®Model R86 Radar Transmitter3.4.5 Additional Diagnostic/Trouble Shooting Capabilities3.4.5.1 Echo History SetupThe Model R86 contains the unique and powerful featurethat allows waveforms to be automatically captured basedon Diagnostic Events, Time or both. This menu containsthose parameters that configure that feature.Eleven (11) waveforms can be saved directly into the trans-mitter. • Nine (9) Troubleshooting Curves • One (1) Echo Rejection Curve• One (1) Reference Curve3.4.5.2 Event HistoryAs a means for improved troubleshooting capability, arecord of significant diagnostic events is stored with timeand date stamps. A real-time on-board clock (which mustbe set by the operator), will maintain the current time.3.4.5.3 Context-sensitive HelpNOTE: Context-sensitive HELP is available for all menu items. With themenu item highlighted, hold down the ➪ENTER key for twoseconds. Use UP and DOWN for navigation.Descriptive information relevant to the highlighted parameterin the menu will be accessible via the local display andremote host interfaces. This will most often be a parameter-related screen, but could also be information about menus,actions (for example, Loop [Analog Output] Test, resets ofvarious types), diagnostic indicators, etc. For example: Dielectric Range — Selects the range boundingthe dielectric constant of the medium in vessel. Some rangesmay not be selectable depending on the antenna model.3.4.5.4 Trend DataAnother feature of the Model R86 is the ability to log severalmeasured values (selectable from any of the primary,secondary, or supplemental measured values) at a config-urable rate (for example, once every five minutes) for aperiod ranging from several hours to a number of days(depending on the configured sample rate and number ofvalues to be recorded). The data will be stored in non-volatile memory in the transmitter with date and timeinformation for subsequent retrieval and visualization usingthe associated Model R86 DTM.TREND DATA – A 15-minute trend of the PV can bedisplayed on the LCD.➪➪
52 58-603 Pulsar®Model R86 Radar Transmitter3.5 Agency ApprovalsThese units are in compliance with the RED-directive 2014/30/EU, thePED-directive 2014/68/EU and the ATEX directive 2014/34/EU.Explosion ProofUS/Canada:Class I, Div 1, Group B, C, D, T4Class I, Zone 1 A Ex db ia IIB+H2 T4Class I, Zone 1 Ex d ia IIB+H2 T4Ta = -40 ºC to +70 ºCType 4X, IP67Flame Proof ATEX – FM14ATEX0058XII 1/2 G Ex db ia IIB + H2 T4… T1 Gb/GaTa = -40 ºC to +70 ºCIP67IEC- IECEx FMG 15.0034X Ex db ia IIB + H2 T4…T1 Gb/GaTa = -40 ºC to +70 ºCIP67Non- IncendiveUS/Canada:Class I, II, III, Div 2, Group A, B, C, D, E, F, G, T6 Class 1, Zone 2 AEx nA ia IIC T4 Class 1, Zone 2 Ex nA ia IIC T4 Ta = -40 ºC to +70 ºCType 4X, IP67ATEX - FM14ATEX0058XII 3 G Ex nA IIC Gc T6 Ta = -15 ºC to +70 ºCIP67IEC – IECEx FMG 15.0034XEx nA IIC Gc T6Ta = -15 ºC to + 70 ºCIP67Intrinsically SafeUS/Canada:Class I, II, III, Div 1, Group A, B, C, D, E, F, G, T4Class I, Zone 0 AEx ia IIC T4Class I, Zone 0 Ex ia IIC T4 Ga Ta =-40 ºC to + 70 ºCType 4X, IP67ATEX – FM14ATEX0058X:II 1 G Ex ia IIC T4 Ga Ta = -40 ºC to +70 ºCIP67IEC – IECEx FMG 15.0034X:Ex ia IIC T4 Ga Ta = -40 ºC to +70 ºCIP67Dust Ignition Proof US/Canada:Class II, III, Div 1, Group E, F, and G, T5 Ta = -15º C to +70º CType 4X, IP67ATEX – FM14ATEX0059X:II 2 D Ex ia tb IIIC T110º C DbTa = -15º C to +70º CIP67IEC – IECEx FMG 15.0034X:Ex ia tb IIIC 100º C DbEx ia IIIC T85º C to T450º C DaTa = -15º C to +70º CIP67Telecommunications ApprovalsAgency In-Tank Out of TankFCC 47 CFR, Part 15, Subpart B, Class BUnintentional Radiators Part 15, Subpart C, Section 15.256ISED RSS-211 RSS-211ETSI EN 302 372 V2.1.1 (2016-12) (Future)
5358-603 Pulsar®Model R86 Radar TransmitterFM3600:2011, FM3610:2010, FM3611:2004, FM3615:2006, FM3616:2011, FM3810:2005, ANSI/ISA60079-0:2013,ANSI/ISA 60079-1:2015, ANSI/ISA 60079-11:2013, ANSI/ISA 60079-15:2012, ANSI/ISA 60079-26:2011, NEMA 250:2003, ANSI/IEC 60529:2004,C22.2 No. 0.4:2009, C22.2 No. 0.5:2008, C22.2 No. 30:2007, C22.2 No. 94:2001, C22.2 No. 213:2012, C22.2 No. 1010.1:2009, CAN/CSA60079-0:2011, CAN/CSA 60079-1:2011, CAN/CSA 60079-11:2014, CAN/CSA 60079-15:2012, C22.2 No. 60529:2005, EN60079-0:2012,EN60079-1:2014, EN60079-11:2012, EN60079-15:2010, EN60079-26:2007, EN60079-31:2009, EN60529+A1:1991-2000, IEC60079-0:2011,IEC60079-1:2014, IEC60079-11:2011, IEC60079-15:2010, IEC60079-26:2006, IEC60079-31:2008“This equipment with chargeable non-conductive parts, e.g. enclosure’s paint and antenna use PTFE, Co-polymer Polypropylene or NorylEn265, is provided with a warning label referring to the safety measures that must be taken if there is electrostatic charging during operation.For use in hazardous area, the equipment and side to be installed, e.g. tank, must be connected to earth and be attention to not only the meas-uring object, e.g. liquids, gases, powders and etc., but also the related conditions, e.g. tank container, vessel and etc. (According to IEC 60079-32-1).”SPECIAL CONDITIONS OF USE: 1. For U.S. — The sensor probes are suitable for connections to Class I, II, III, Division 1, Groups A, B, C, D, E, F, and G and Class I, Zone0, Group IIC Hazardous (Classified) Locations2. For Canada — The sensor probes are suitable for connections to Class I, II, III, Division 1, Groups A, B, C, D, E, F, and G andClass I, Zone 0, Group IIC Hazardous Locations3. For IECEx — The sensor probes are rated with an Equipment Protection Level of Ga and Da4. For ATEX — The sensor probes maintain a category 1G and 1D rating.FCC (ID# LPN-R86) Compliance Statement:§15.209 The 11⁄2" and 2" horns can be used only in tanks.§15.105 Information to the user.(b) For a Class B digital device or peripheral, the instructions furnished the user shall include the following or similar statement, placed in aprominent location in the text of the manual:Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates,uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interferenceto radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does causeharmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to tryto correct the interference by one or more of the following measures:—Reorient or relocate the receiving antenna.—Increase the separation between the equipment and receiver.—Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.—Consult the dealer or an experienced radio/TV technician for help. (i) The installation of the LPR/TLPR device shall be done by trained installers, in strict compliance with the manufacturer’s instructions.(ii) The use of this device is on a “no-interference, no-protection” basis. That is, the user shall accept operations of high-powered radar in thesame frequency band which may interfere with or damage this device. However, devices found to interfere with primary licensing operations willbe required to be removed at the user’s expense.This device shall be installed and operated in a completely enclosed container to prevent RF emissions, which can otherwise interfere with aero-nautical navigation. This device complies with Industry Canada’s licence-exempt RSSs. Operation is subject to the following two conditions:(1) This device may not cause interference; and(2) This device must accept any interference, including interference that may cause undesired operation of the device
54 58-603 Pulsar®Model R86 Radar Transmitter3.5.1 Agency Drawing and Entity Parameters
5558-603 Pulsar®Model R86 Radar Transmitter3.5.1 Agency Drawing and Entity Parameters
56 58-603 Pulsar®Model R86 Radar Transmitter(1) Electronic ModuleDigit 5 Digit 6 Replacement Part1 1 Z31-2864-0012 0 Z31-2864-002(2) Display ModuleDigit 5 Digit 7 Replacement Part1 or 2 0 N/AA Z31-2850-001(3) Wiring PC BoardDigit 5 Digit 6 Replacement Part1 1 Z30-9180-0012 0 Z30-9166-003Replacement Part(4) O-ring 012-2601-237(5) O-ring 012-2601-237Replacement Part(8) Heat Extension 032-6922-001(6) Housing CoverDigit 7 Digit 8 Digit 9 Replacement Part0 all 1 004-9225-0022 004-9225-003Aall 1 036-4413-013all 2 036-4413-016(7) Housing CoverDigit 9 Replacement Part1 004-9225-0022 004-9225-00367581J1+-CURRENT LOOPTB1R7 0 67 7 7 7 7 7 7 7RX = product with a non-standard customer requirement See nameplate, always provide complete part number and serial number when ordering spares.865Digit:Serial Number:Part Number:Electronics:123 456 8910713243.6 Parts3.6.1 Replacement Parts
5758-603 Pulsar®Model R86 Radar Transmitter3.7 Specifications3.7.1 Functional – TransmitterSystem DesignMeasurement Principle Pulse Burst Radar 26 GHzInputMeasured Variable Level, determined by the time-of-flight of radar pulse reflectionsSpan0.5 to 130 feet (0.2 to 40 meters)OutputType 4 to 20 mA with HART: 3.8 mA to 20.5 mA useable (per NAMUR NE43)FOUNDATIONfieldbus™: H1 (ITK Ver. 6.2.0)Resolution Analog: .003 mADigital Display: 1 mm Loop Resistance GP/IS: 591 ohms @ 24 VDC and 22 mAXP/Flameproof:500 ohms @ 24 VDC and 22 mADiagnostic Alarm Selectable: 3.6 mA, 22 mA(meets requirements of NAMUR NE 43), or HOLD last outputDiagnostic Indication Meets requirements of NAMUR NE107DampingAdjustable 0-10User InterfaceKeypad 4-button menu-driven data entryDisplayGraphic Liquid Crystal DisplayDigital Communication HART Version 7–with Field Communicator, FOUNDATIONfieldbus™, AMS, or FDT DTM (PACTware™), EDDLMenu LanguagesTransmitter LCD: English, French, German, Spanish, RussianHART DD: English, French, German, Spanish, Russian, Chinese, PortugueseFOUNDATIONfieldbus Host System: EnglishPower (Measured at instrument terminals) HART: General Purpose (Weather proof)/Intrinsically Safe/Explosion-proof:11 VDC minimum at terminals under certain conditionsFOUNDATIONfieldbus™: 9 to 17.5 VDC FISCO, FNICO, Explosion Proof, General Purpose and Weather ProofHousing MaterialIP67/die-cast aluminum A413 (<0.6% copper); optional stainless steelNet/Gross Weight Aluminum: 4.5 lbs. (2.0 kg)Stainless Steel:10.0 lbs. (4.50 kg)Overall Dimensions See Section 3.7.6Cable Entry1⁄2" NPT or M20SIL 2 Hardware(Safety Integrity Level) Safe Failure Fraction = 93.2% (HART only)Functional Safety to SIL 2 as 1oo1 in accordance with IEC 61508(Full FMEDA report available upon request)
58 58-603 Pulsar®Model R86 Radar TransmitterOperating Temperature-40 to +175 °F (-40 to +80 °C); LCD viewable -5 to +160 °F (-20 to +70 °C)Storage Temperature-50 to +185 °F (-45 to +85 °C)Humidity0–99%, non-condensingElectromagnetic CompatibilityMeets CE requirement (EN 61326) and NAMUR NE 21Surge Protection Meets CE EN 61326 (1000V)Shock/VibrationANSI/ISA-S71.03 Class SA1 (Shock); ANSI/ISA-S71.03 Class VC2 (Vibration)Reference ConditionsReflection from ideal reflector at +70 °F (+20 °C)Linearity ±0.1 inch (3 mm) or 0.1% of tank height (whichever is greater)Measured Error±0.1 inch (3 mm) or 0.1% of tank height (whichever is greater)(Performance will degrade slightly within 60" (1.5 m) of antenna)Resolution 0.1 inch or 1mmRepeatability±0.1 inch (3 mm) or 0.05% of tank height (whichever is greater)Response Time<2 seconds (configuration dependent)Initialization Time< 30 secondsAmbient Temperature EffectDigitalAverage 0.12 inch (3 mm) / 10 K, max of ±0.4 inch (10 mm) over the entiretemperature range -40 to +175 °F (-40 to +80 °C)Analog Current Output (additional error with reference to 16 mA span)Average 0.03% / 10 K. max 0.45% over entire temperature range-40 to +175 °F (-40 to +80 °C)Maximum Rate of Change180 inches (450 cm)/minuteFOUNDATIONfieldbus™:ITK Version 6.2.0H1 Device Class Link Master (LAS)— selectable ON/OFFH1 Profile Class 31PS, 32LFunction Blocks (8) Al, (3) Transducer, (1) Resource, (2) PID (1) Arithmetic,(1) Signal Characterizer, (1) Input Selector, (1) IntegratorQuiescent Current 17 mAExecution Time10 ms (15 ms PID Block)Device Revision 01DD Version 0x013.7 Specifications3.7.2 Functional – Environment
5958-603 Pulsar®Model R86 Radar TransmitterOperational Mode Current Consumption Vmin VmaxHARTGeneral Purpose 4mA20mA16.25V11V36V36VIntrinsically Safe 4mA20mA16.25V11V28.6V28.6VExplosion Proof 4mA20mA16.25V11V36V36VFixed Current-Solar Power Operation (PV transmitter via HART)General Purpose 10mA➀11V 36VIntrinsically Safe 10mA➀11V 28.6VHART Multi-Drop Mode (Fixed Current)Standard 4mA➀16.25V 36VIntrinsically Safe 4mA➀16.25V 28.6VFOUNDATION fieldbus™ (Future)Supply Voltage 9V to 17.5V 9V to 17.5V 9V to 17.5V3.7.2.2 Transmitter Terminal Voltage3.7.3 O-ring (seal) Selection Chart3.7.2.1 Safe Operating Area0VsupplyTypical HART4-20 mAOperating AreaDigital Solar Mode 16.25 V591Ω24 V 36 VLoopR11 V➀ Start-up current 12 mA minimumMaterial CodeMaximumTemperatureMaximumPressureMin.Temp.RecommendedFor Use InNot RecommendedFor Use InViton®GFLT 0 +400 °F @ 232 psi(+200 °C @ 16 bar)750 psi @ +70 °F(51.7 bar @ +20 °C)-40 °F(-40 °C) General purpose, ethyleneKetones (MEK, acetone), skydrol fluids, amines, anhy-drous ammonia, low molecularweight esters and ethers, hothydrofluoric or chlorosulfuricacids, sour HCsKalrez®4079 2 +400 °F @ 232 psi+(200 °C @ 16 bar)750 psi @ +70 °F(51.7 bar @ +20 °C)-40 °F(-40 °C)Inorganic and organic acids (including HF and nitric), aldehydes, ethylene, glycols,organic oils, silicone oils, vinegar,sour HCsBlack liquor, hot water/steam,hot aliphatic amines, ethyleneoxide,propylene oxide, moltensodium, molten potassium➁Simriz SZ485(formerlyAegis PF128)8+400 °F @ 232 psi+(200 °C @ 16 bar)750 psi @ +70 °F(51.7 bar @ +20 °C)-4 °F(-20 °C)Inorganic and organic acids(including HF and nitric), aldehydes, ethylene, glycols,organic oils, silicone oils, vinegar,sour HCs, steam, amines, ethyl-ene oxide, propylene oxide,NACE applicationsBlack liquor, Freon 43, Freon 75,Galden, KEL-F liquid, moltensodium, molten potassiumKalrez®6375 A 400 °F @ 232 psi(200 °C @ 16 bar)750 psi 70 °F(51.7 bar @ 20 °C)-40 °F(-40 °C)Inorganic and organic acids(including hydro fluids and nitric),aldehydes, ethylene, organic oils,glycols, silicone oils, vinegar,sour HCsHot water/steam, hot aliphaticamines, ethylene oxide, propyleneoxideQuartz N +750 °F @ 1375 psi(+400 °C @ 34.8 bar)2320 psi @ 70 °F(160 bar @ +20 °C)-100 °F(-70 °C)General high temperature/highpressure applications,hydrocarbons, full vacuum(hermetic), ammonia, chlorineHot alkaline solutions HF acid,media with ph>12, direct exposureto saturated steam➁Maximum +300 °F (+150 °C) for use on steam.
60 58-603 Pulsar®Model R86 Radar Transmitter3.7.4 Functional – Antenna3.7.5 Antenna Pressure / Temperature Ratings3.7.6 Operating Temperature RangeMaterials 316 SS or Hastelloy C PTFE, O-rings or QuartzMaximum Process Temperature +750 °F @ 1375 psi (+400 °C @ 94.8 bar) Maximum Process Pressure -14.7 to 2320 psi @ +70 °F (-1.0 to 160 bar @ +20 °C)Minimum Dielectric (application dependent) 1.7 (1.4 with stillwells)0500250-40 707501000150012502000225017502500-100 0 100 200 300 400 500 600 700 800Pressure (psig)020406080100120140160-50 0 50 100 150 200 250 300 350 400Pressure (bar)Temperature (°F)Temperature (°C)Antenna Pressure RatingsPTFEQUARTZAmbient Temperature °F (°C)-76(-60)-148(-100)32(0)212(100)392(200)572(300)752(400)932(500)-40(-40)-4(-20)32(0)68(20)104(40)140(60)176(80)212(100)Safe Operating RegionsA: Standard Seal, PTFEB: Standard Seal with Extension(P/N 032-6922-001)C: HTHP SealD: HTHP Seal with Extension(P/N 032-6922-001)Process Temperature °F (°C)DB, C, DB, DDA, B, C, D
6158-603 Pulsar®Model R86 Radar Transmitter3.7.7 Physical – Inches (mm)3.96(101)4.51(115)7.77(197)3.22(82)½" NPTor M203.98(101)1.46(37)8.34(212)TRANSMITTERModel Number 3rd Digit (Horn Size)11th Digit (Extension) 1(11⁄2") 2(2") 3(3") 4(4")Dim. H 0(None) 3.2 (81) 4.5 (114) 8.5 (216) 11.5 (292)Dim. L1(4") 6 (152) — — —2(8") 8 (203) 8.3 (211) — —3(12") 12 (305) 12 (305) 12.4 (315) 14.4 (366)4(24") 24 (610) 24 (610) 24 (610) 24 (610)5(48") 48 (1219) 48 (1219) 48 (1219) 48 (1219)6(72") 72 (1829) 72 (1829) 72 (1829) 72 (1829)Dim. D 1.56 (40) 1.89 (48) 2.95 (75) 3.74 (95)HORN ANTENNA1/8" NPTFlushing Port Option1/8" NPTFlushing Port Option1/8" NPTFlushing Port Option1/8" NPTFlushing Port Option1/8" NPTFlushing Port OptionFlangeNPTBSPBSPNPTD D DD D D2.81(71)H1/8" NPTFlushing Port OptionFlange2.81(71)L1.00(25)1.81(46)H1.00(25)1.81(46)L4.56(116)H4.56(116)L
62 58-603 Pulsar®Model R86 Radar Transmitter3.8 Model Numbers3.8.1 PULSAR Model R86 Radar TransmitterR86 510 |CONDUIT CONNECTION01⁄2" NPT1 M2021⁄2" NPT with sunshade3 M20 with sunshade1–3 | MEASUREMENT SYSTEMR 8 6 Through-Air Radar Level Transmitter - 26 GHz Pulse Burst Radar4 | POWER5 24 VDC, Two Wire5 | SIGNAL OUTPUT 1 4-20 mA with HART2 Foundation fieldbus™H16 | SAFETY OPTIONS0 None (FOUNDATION fieldbus only, 5th digit = 2)1 SIL 2 Hardware - HART only (5th digit = 1)7|ACCESSORIES/MOUNTING0 No Digital Display and Keypad - IntegralA Digital Display and Keypad - Integral8 | CLASSIFICATION0 General Purpose, Weatherproof (IP 67)1 Intrinsically Safe (FM & CSA)3 Explosion-proof (FM & CSA)A Intrinsically Safe (ATEX/IEC)B Flame-proof (ATEX/IEC)C Non-sparking (ATEX)9 | HOUSING1 Die Cast Aluminum, Dual Compartment, 20-degree2 Investment Cast, 316ss, Dual Compartment, 20-degree
6358-603 Pulsar®Model R86 Radar Transmitter3.8.2 PULSAR Model R86 Radar AntennaRB 012 3 4 56 7 8 910 11 12 13 14 153|CONFIGURATION/STYLE1 11⁄2" Horn (inside tanks only)2 2" Horn (inside tanks only)3 3" Horn (inside tanks or outside tanks for FCC and Canada)44" Horn (inside tanks or outside tanks for FCC and Canada)4–5 |PROCESS CONNECTION - SIZE/TYPEANSI Flanges EN (DIN) Flanges1–2 | TECHNOLOGYR B PULSAR Radar Antennas - 26 GHz31 11⁄2" NPT thread 41 2" NPT Thread32 11⁄2" BSP (G 11⁄2") thread 42 2" BSP (G2") Thread43 2" 150# ANSI raised face flange DA DN 50, PN 16 EN 1092-1 Type A44 2" 300# ANSI raised face flange DB DN 50, PN 25/40 EN 1092-1 Type A45 2" 600# ANSI raised face flange DD DN 50, PN 63 EN 1092-1 Type B253 3" 150# ANSI raised face flange EA DN 80, PN 16 EN 1092-1 Type A54 3" 300# ANSI raised face flange EB DN 80, PN 25/40 EN 1092-1 Type A55 3" 600# ANSI raised face flange ED DN 80, PN 63 EN 1092-1 Type B263 4" 150# ANSI raised face flange FA DN 100, PN 16 EN 1092-1 Type A64 4" 300# ANSI rased face flange FB DN 100, PN 25/40 EN 1092-1 Type A65 4" 300# ANSI raised face flange FD DN 100, PN 63 EN 1092-1 Type B273 6" 150# ANSI raised face flange GA DN 150, PN 16 EN 1092-1 Type A74 6" 300# ANSI raised face flange GB DN 150, PN 25/40 EN 1092-1 Type A75 6" 600# ANSI raised face flange GD DN 150, PN 63 EN 1092-1 Type B26 | CONSTRUCTION CODES0IndustrialK ASME B31.1LASME B31.3MASME B31.3 & NACE MR0175 / MR0103NNACE MR0175 / MR01037 | FLANGE OPTIONS0 None
64 58-603 Pulsar®Model R86 Radar Transmitter3.8.2 PULSAR Model R86 Radar AntennaRB 000012 3 4 56 7 8 910 11 12 13 14 15A 316SS/316L SSB Hastelloy CR316SS/316L SS with Carbon Steel FlangeS Hastelloy C with Carbon Steel Flange8 | MATERIAL OF CONSTRUCTION - MFG/NUT/ROD/INSULATION9 | FUTURE010 | O-RING MATERIALS/SEAL OPTIONS0Viton GFLT2Kalrez 40798Simriz SZ485 (formerly Aegis PF128) — NACEAKalrez 6375NNone - Quartz seal0 None1 For nozzle height ≤ 4" (100 mm)2 For nozzle height ≤ 8" (200 mm)3 For nozzle height ≤ 12" (300 mm)4 For nozzle height ≤ 24" (600 mm)5 For nozzle height ≤ 48" (1200 mm)6 For nozzle height ≤ 72" (1800 mm)11 | ANTENNA EXTENSIONS12 | SPECIAL OPTIONS0 None11⁄8" Flushing Connection
6558-603 Pulsar®Model R86 Radar Transmitter4.0 Advanced Configuration/Troubleshooting TechniquesThis section contains information regarding some of theadvanced configuration and troubleshooting capability con-tained within the Model R86 transmitter. Some of thesediagnostic options are best suited for use with PACTwareand the Model R86 DTM, and should be implementedonly after contacting Magnetrol Technical Support.4.1 Echo Rejection After choosing a proper mounting location, another way toignore unwanted signals within the measuring range is byutilizing the Echo Rejection feature.Setup using DTM/PACTware™Select the Diagnostics tab and then the Echo Curve tab.After refreshing the waveform, click on the New RejectionCurve button.FalseLevelActualLevel
66 58-603 Pulsar®Model R86 Radar TransmitterClick on NEXT at the loop warning message.On the next screen, enter the actual location of the level tobe measured and then click on NEXT.A password window will then appear (unless the passwordwas previously entered). Enter the password and click OK.Then the system calculates the curve, and then saves it.Click OK to confirm.
6758-603 Pulsar®Model R86 Radar TransmitterA warning screen is shown that the loop can be returned toautomatic control.At this point the echo rejection curve can be viewed byselecting Rejection Curve as Curve 2 in the lower left cornerof the Echo Curve screen. The Rejection curve will then bedisplayed as shown in the screenshot below.ActualLevel
68 58-603 Pulsar®Model R86 Radar TransmitterAPPENDIXCustom Echo Rejection INTRODUCTIONThe Pulsar Model R86 has a unique feature that allows for a user to manually adjust a Standard EchoRejection curve. Custom Echo Rejection is a feature intended to allow a user to manually adjust thecurve to account for undesirable waveform features (noise, disturbances, etc.) that may not have beencaptured by the initial Standard Echo Rejection curve. For example, undesirable signals may occur if the original echo rejection curve was taken at a timewhen mixing blades were stopped in a particular location If the blades then stop in a different loca-tion a false echo from the blade could then appear in the live echo curve. Custom Echo Rejectionallows the user to manually modify the Standard Echo Rejection curve in order to ensure that all“false echoes” are cancelled out of the waveform. The Custom Echo Rejection curve is offered in addition to the Standard Echo Rejection curve. Oncea Custom Echo Rejection curve has been created, either curve is available for use by the user to rejectunwanted echo echoes. The user has the ability to select which curve (or no curve) will be used forecho rejection.Since the local display does not have the ability to concurrently display the live and rejection echocurves, the manipulation of the echo rejection curve will be done in the DD and DTM only. The abil-ity to view the two curves graphed together is essential in determining how the rejection curve shouldbe modified to provide the desired outcome. The Echo Curve graph will show only one of the two echo rejection curves at a time, with the CustomEcho curve always shown as Curve 2. When the Custom Echo Rejection curve is selected for use, the “New Rejection Curve” button willchange to “Modify Rejection Curve”. Clicking on this button will guide a user through modifying anexisting echo in the custom curve, copying an echo from the live curve to the custom rejection curve,or resetting a Custom Echo Rejection curve back to the original form from which it was taken(Standard Echo Rejection curve). OPERATIONBEFORE STARTING: Note that changes to certain parameters cause the Echo Rejection profile tobecome invalid. Those parameter changes will invalidate both the Standard and the Custom rejectioncurves simultaneously, regardless of which echo rejection curve option is selected at the time. Forexample, making any changes to Gain parameters (Dielectric, Turbulence, Foam and Sensitivity) orTank Height parameter will invalidate all Echo Rejection Curves whether Standard or Custom.
6958-603 Pulsar®Model R86 Radar TransmitterMODIFICATIONThe Custom Echo Rejection curve can be modified in three ways:1. Modify existing EchoChanging the amplitude or width of an existing echo in the Custom Rejection Curve is one the mosttypical uses of this method. For example, it can be used to account for the variations in mixing bladeoperation. If mixing blades are stopped when the initial curve was created, the next time the bladesstop they may be in a slightly different position. The new blade position can result in a slightly differ-ent position of its echo. Echoes from the blade will appear in the echo curve as slightly shifted to theleft or right compared to the echo in the original curve. The amplitude may also be somewhat differ-ent. In that case, expanding the width of the existing echo, or changing its amplitude would create anecho rejection curve that encompasses both the original echo and the new echo locations. 2. Add an EchoThis is used to copy an echo from the live curve to the Custom Rejection Curve. This would be donein the event that a new echo was found in the live curve after the initial echo rejection curve had beensaved.NOTE: In the case where the level at the time was higher in the tank, saving a new entire echo rejection curve wouldresult in a lower portion of the rejection curve being lost. Therefore, it is beneficial in that circumstance tobe able to add the echo to the existing custom curve so that the lower portion of the curve is retained.3. Reset Custom CurveIf the need arises to eliminate changes made during any of the previous modification procedures, ResetCustom Curve is used to reset the Custom Rejection Curve back to its original values. PROCEDURESChanging the amplitude of an existing echoModifying an existing echo in the custom rejection echo curve consists of the user identifying thedesired echo and defining the amplitude to be made to that echo. The user starts the CustomizeRejection Curve method in the DTM at Diagnostics/ Echo Curve/1. Ensure a Standard Echo Rejection has been captured before continuing (Standard Echo Rejection willappear as red curve on graph)2. Change “Echo Rejection Type” from “Standard” to “Custom”3. The “New Rejection Curve” button changes to “Modify Rejection Curve”; press button4. Choose “Modify Existing Echo”5.6.7. Upon presentation of the Rejection echo list (including the echo amplitudes), along with a display ofthe present level, select the desired echo to be modified. (The distance to the echo must be smallerthan the distance to the level echo). 8. Enter the new peak amplitude for the echo. Note that this amplitude can be smaller than the originalamplitude if it is desired to reduce an echo height.
70 58-603 Pulsar®Model R86 Radar TransmitterWidening an existing echo ADD this as addition to Amplitude so there is one???Widening an existing echo in the custom rejection echo curve consists of the user identifying thedesired echo and defining the width changes to be made to that echo. The widening process createsan echo shape in which the left and right side slopes of the original echo remain the same, althoughseparated, and that has a flat top at the peak amplitude of the original echo. 1. The user starts the Customize Rejection Curve method, then selects “Modify existing Echo” as themodification option. 2. Upon presentation of the Rejection echo list, along with a display of the present level, select thedesired echo to be modified. (The distance to the echo must be smaller than the distance to the levelecho). 3. The user is presented with the existing locations for where the echo crosses the base threshold. 4. The user enters the new left and right locations for the base crossing threshold points. Narrowing an existing echo (???Alan checking if we can actually do this)Narrowing an existing echo in the custom rejection echo curve consists of the user identifying thedesired echo and defining the width changes to be made to that echo. NOTE: Narrowing an echo can only be performed if the echo has already been widened. 1. The user selects “Modify existing Echo??????????” as the modification option. 2. Upon presentation of the Rejection echo list, along with a display of the present level, the user selectsthe desired echo to be modified. The distance to the echo must be smaller than the distance to thelevel echo. 3. The user is presented with the existing locations for where the echo crosses the base threshold. 4. The user enters the new left and right locations for the base crossing threshold points. Reset Custom (rejection) curve Use Reset Custom curve to erase what has been done to the Custom Rejection to start over.4.x Tank ProfileIntroductionNon-Contact radar transmitters are typically configured and commissioned with a static liquid level.Ideally, the installer will generate some level change after commissioning to verify proper operation,but rarely can one witness a complete fill and empty cycle of the vessel. Therefore, the transmitterconfiguration may not initially be optimized for the entire range of operation.Although previous versions of Magnetrol transmitters contain troubleshooting options for recordingand saving diagnostic information such as Data Log, Event History, and Echo History, none containsa way for the device to automatically capture pertinent information for an entire fill and empty cycle.As this complete cycle could take hours, days or even weeks to complete, having this information willconfirm proper operation for a given configuration or can provide precious information about thetransmitter performance at troublesome levels in the tank. The information is stored in the transmitter, retrieved at a later time and evaluated by a qualified indi-vidual who will decide the next steps to take.
7158-603 Pulsar®Model R86 Radar TransmitterA few items to note:1. The Tank Profile feature must be manually initiated. It is not an automatic feature.2. The Tank Profile feature may be manually stopped at any time.3. Before the feature starts capturing information, the transmitter configuration should be manuallysaved. This is not necessary for the operation of the feature but provides useful data for determiningwhat configuration change may be warranted.4. Although the ability to set up and run this feature will be available in all user interfaces (HART andFF LUI, DD and DTM), the results can only be graphically viewed in the corresponding DTM. ForDD-based hosts, there is a DD method that will sequentially display the readings one level at a time.5. The feature can be set to cover a smaller range than the entire tank. For example, some processes mayonly operate in a smaller range.6. The increments can be set as a percentage of the Start/Stop range (Increment by %) or inLevel/Distance units (Increment by Unit).7. The information captured at each increment will be:a. Timeb. Level c. Distanced. Echo Strengthe. Echo Marginf. Loop Current (HART only)g. Target Thresholdh. Level Ticksi. BCSM state8. The saved minimum and maximum Echo Strength and Echo Margin readings can be viewed in agraph in the Tank Profile menu.SETUPThe Tank Profile can be initiated in the DTM in the following manner:1. Use SET CLOCK button to ensure transmitter clock is set properly2. Choose LIMIT UNITS of “Level” or “ % Range”a. RECORD INTERVAL and TANK PROFILE units will change accordingly3. Choose INTERVAL, LIMITS and TIMES applicable to your needs.4. TANK PROFILE STATUS will display “Off”, “Running” or “Completed”5. Once computer is used to configure transmitter it does not have to stay connected.6. Connect computer at later date to download captured data for analysis????????????
72 58-603 Pulsar®Model R86 Radar Transmitter4.x Echo MarginEcho Margin is a unique parameter that, when used along with Echo Strength can be a very usefultroubleshooting tool. Echo Strength is taken from the standard Signal-to-Noise calculation and issimply defined as:“The amplitude of the Level echo in Echo Strength units (0-100)”Echo Margin is defined as:“A numeric value that is related to the strength of the target peak relative to the Level Threshold orcompeting waveform features, i.e. "noise.”The Echo Margin value (for the typical First Echo mode) is calculated as the difference of the Falsetarget-to-Threshold OR the Level target-to-Threshold whichever is SMALLER. By reporting the SMALLER value, Echo Margin does a better job of reporting which issue is mostlikely to become a problem:• False Target- if this echo becomes large enough to rise above the Threshold it will be mistakenlyreported as the Level.• Level Echo- if this echo becomes small enough to fall below the Threshold the transmitter will reportLoss of Echo.Always examine both Echo Strength and Echo Margin values. Increasing a Gain parameter(Dielectric, Turbulence, Foam or Sensitivity) will increase the amplitude of all echoes in the radarscene. If, after increasing a Gain parameter, the Echo Strength increases but the Echo Margin decreas-es a False Target is reaching closer to the Threshold (see drawing above). If the False Target reachesabove the Threshold it will be detected as a valid Level echo and will be incorrectly reported as Level.In this case running Echo Rejection will eliminate the False Target and increase the Echo Marginvalue. Echo Margin values >20 are a good goal.4.x Automated Echo CaptureUnattended Echo CaptureOne of the ways the Model R86 simplifies an often complex technology like Radar, is to improve thespeed at which a user can turn around a problem and get the device back online. Minimizing downtime is the ultimate goal of any device. One of the most important tools used to troubleshoot a Radar application or optimize a transmitterconfiguration is the echo curve. This graphical representation of a Radar echo speaks volumes to thosetrained to interpret them. It is like a snapshot in time of the health of the transmitter. It is actually likeseeing inside of the tank. However, the challenge with echo curves is acquiring them in a timely fash-ion. Unfortunately, most problems develop when there is a skeleton crew and no one watching thisparticulate vessel. By the time an instrument technician can investigate, the alarm has cleared and noone understands why it occurred or, more importantly, when it will happen again. Since an echo curveis so important in troubleshooting the device, it is critical to capture the curve at the instant a problem
7358-603 Pulsar®Model R86 Radar Transmitteroccurs. Too often this means connecting a laptop and gathering information AFTER the first signs ofthe problem, which is obviously not ideal. The advanced Pulsar Model R86 design is very effective at addressing this issue. This advanced designallows the transmitter to automatically capture an Echo Curve based on an Event (such as Loss ofEcho) or Time (using the on-board clock). It is shipped from the factory so an echo curve is automatically captured based on key Events. Thetransmitter has the ability to store a number of echo curves in its on-board memory. These echo curvescan then be downloaded to a laptop running software such as PACTware and reviewed inDiagnostics/Echo History tab. If necessary, the user can email this information to the factory forexpert assistance in troubleshooting. This enables the problem to be resolved much more quickly, min-imizing possible down time.An example of this is shown below.A number of points should be made in this example:• Curve 1 is showing the current Live echo• Curve 2 is showing “History 9”- the 9th echo stored in memory which was automatically captured at2:45P on 12/31/2016•This echo capture was triggered by the “Inferred Level” diagnostic
74 58-603 Pulsar®Model R86 Radar TransmitterSETUPNOTE: The transmitter is shipped from the factory configured to automatically capture Echo Curves based on“Events” with ALL Events being enabled.Automated Echo Capture is configured in the DTM in the following manner:1. Open DTM to Diagnostics/Echo History2. Click on “Echo History Setup” tab on right side3. Enter PASSWORD4. ECHO HISTORY MODE- choose “Events” (typical)a. If “Time” is chosen use SET DEVICE CLOCK to ensure correct time.i. Choose START and STOP timesii. Minimum RECORD INTERVAL will be offered based on number of EVENTS chosen andduration based on START/STOP times.5. EVENTS- choose which Events to trigger the echo capture. Choosing all Events is typical.All live and captured echoes can then be viewed (and compared) in the ECHO HISTORY tab of theDTM.4.x Event HistoryAlthough Event History has been included (and found to be very useful) in other Magnetol devices, ithas been improved in the Model R86.Event History becomes the main repository of all key Diagnostic and Configuration data. It now dis-plays a history of the 20 most recent diagnostic indicators and configuration changes. For each event,the time when the event occurred and the duration of the event are shown. The table of history indi-cators displays the most recent indicator at the top with preceding indicators in descending order.NOTE: A “+” suffix denotes the event remains activeKey Features:• 20 lines of Event information• All Diagnostic and Configuration info• Now 7 columns of data• Item #• Event name• Date• Time• Duration• Value1• Value2Value1 and Value2 entries have various meanings depending on the Event. (A comprehensive explana-tion of these entries is included in this section.) It is highly recommended to Set Clock (in transmit-ter) if actual Dates and Times are not shown.
7558-603 Pulsar®Model R86 Radar TransmitterBelow is a step-by-step procedure used when accessing the Event Hisotry from the DTM:(Although Event History can be viewed via the Local User Interface, the DTM offers a more completeview of the information.)Press “Refresh Event History” upon opening the screen.A “+” sign indicatesthe event is active
76 58-603 Pulsar®Model R86 Radar Transmitter7 LOW ECHO MARGINValue 1 - EM value when capturedValue 2 - Level value when captured# Event Date Time Duration Value1 Value220BC Level 2017-01-18 13:05:21 022:34:12+ 1218.019 Echo Reject State 2017-01-15 11:14:01 000:00:00 0 2.018 Std. Echo Rejection 2017-01-15 11:10:59 000:00:00 0 24.117 Foam 2017-01-15 11:08:39 000:00:00 1 35.016 Echo Curve 2017-01-15 09:41:45 000:00:00 2 83.215 Echo Lost 2017-01-15 09:41:15 000:87:45 0 83.214 Foam 2017-01-15 09:40:13 000:00:00 0 9.013 Max. Jump Exceeded 2017-01-12 01:26:41 000:00:49 32 118.512 Echo Reject State 2017-01-12 01:25:23 070:02:13 20 27.411 Foam 2017-01-12 01:25:23 000:00:00 2 88.010 BC Level 2017-01-08 15:51:20 000:17:49 1 33.19 Echo Reject State 2017-01-08 15:51:05 000:00:00 0 2.08 Echo Curve 2017-01-08 15:32:46 000:00:00 7 29.57 Low Echo Margin 2017-01-08 15:32:16 000:00:00 5 29.56 BC Level 2017-01-08 15:31:10 028:35:45 01 42.1Event Value1 Value2ALL DIAGNOSTIC INDICATORS(unless otherwise noted below) 0 = No value (unused) Level value when captureadAnalog Board Error Error Code 0 = No value (unused)Analog Output Error Measured current Expected currentBoundary Condition State (BCS)changes, Echo Lost and Inferred LevelXX- 2-digit value1st digit = Beginning state2nd digit = Ending stateBased on following codes:0 = Initialization1 = Level (normal)2 = Empty3 = Full4 = Echo Missing5 = Echo Lost6 = No Fiducial7 = RestartLevel value when capturedEcho Curve (automated capture) Capture based on:12 - Too Many Echoes14 - Echo Lost17 - High Volume Alarm18 - High Flow Alarm28 - Inferred Level33 - Max Jump Exceeded34 - Low Echo MarginLevel value when capturedSECTION TITLE???
7758-603 Pulsar®Model R86 Radar TransmitterEcho Lost See BCS changesHigh Electrical Temp 0 = No value (unused) Temp when activatedHigh Surface Velocity Value when activated Level value when capturedInferred Level See BCS changesLow Echo Margin Value when activated Level value when capturedLow Electrical Temp 0 = No value (unused) Temp when activatedLow Supply Voltage Extrapolated terminalLower voltageExtrapolated terminalUpper voltageMax. Jump Exceeded Beginning Level value Ending Level valueReject Curve Invalid 0 = No value (unused) 0 = No value (unused)Reset Max/Min Temperatures Max Temp before reset Min Temp before resetSweep Time Error DAC setting Sweep widthToo Many Echoes Number of Echoes found Level value when capturedEvent Value1 Value2# Run Average Old value New Value4mA (LRV) Old value New value20mA (URV) Old value New valueBase Threshold Old value New valueBottom Blocking Distance Old value New valueCustom Echo Rejection 0 = No value (unused) Level value when capturedDielectric 0 = 1.4–1.71 = 1.7–3.02 = 3.0–103 = >10Corresponding Echo StrengthEcho Rejection Type2 = Standard Echo Rejection3 = Custom Echo RejectionOld value New ValueEcho Reject State Old Value0 = Off1 = Disabled2 = EnabledNew ValueFME Distance Threshold Old value New ValueFoam 0 = None1 = Light2 = Medium3 = HeavyCorresponding Echo StrengthHART Poll address Old value New valueLevel Trim Old value New valueMax Level Jump Old value New valueMax Surface Velocity Old value New valuePasswords (Date/Time only) 0 = No value (unused) 0 = No value (unused)Configuration Parameters
78 58-603 Pulsar®Model R86 Radar TransmitterEvent Value1 Value2Rate of Change Old value0 = <5 in/min (<130mm/min)1 = 5–20 in/min (130-500mm/min)2 = 20–60 in/min (500–1500mm/min)3 = >60 in/min (>1500mm/min)New valueSensitivity Value Corresponding Echo StrengthStandard Echo Rejection 0 = No value (unused) Level value when capturedStillwell ID Old value New valueTank Height Old value New valueTarget Selection Old value1 = First Echo2 = Largest Echo3 = First Moving EchoNew valueTarget Threshold Mode Old value1 = Automatic2= FixedNew valueTarget Threshold Value Old valueAutomatic = % of Peak MaxFixed = Value in Eng. UnitsNew valueTop Blocking Distance Old value New valueTurbulence 0 = None1 = Light2 = Medium3 = HeavyCorresponding Echo StrengthTVG End Location Old value New valueTVG End Value Old value New valueTVG Start Location Old value New valueTVG Start Value Old value New valueComplete Listing of Diagnostic Indicators including Analog Board ErrorsError Code Diagnostic Explanation0 OK1 Software Error Instruction execution traversed an incorrect path2 RAM Error run-time volatile memory test failed3 ADC Error Run-time analog-to-digital converter test failed4 EEPROM Error Unrecoverable checksum error in non-volatile memory5 Analog Board Error Delay-locked loop malfunction6 Analog Output Error Measured loop current differs from commanded value7 Spare8 Default Params All parameters reset to default values9 Spare10 Sweep Time Error Analog Board sweep time error11 SpareConfiguration Parameters
7958-603 Pulsar®Model R86 Radar TransmitterComplete Listing of Diagnostic Indicators including Analog Board Errors (continued)Error Code Diagnostic Explanation12Too Many Echoes Excessive number of waveform features are possible echoes13 Safe Zone Alarm Level is above Safe Zone end14 No Echoes Echo from upper surface missing for longer than Echo Loss Delay15 Spare16 Config Conflict Configuration conflict caused by incompatible parameter selections17 High Volume Error Calculated Volume exceeds maximum for vessel or custom table18 High Flow Error Calculated Flow exceeds maximum for flume or custom table19 Spare20 Initializing System warming up, distance measurement not yet valid21 Config Changed A parameter(s) has recently been modified from the User Interface22 Spare23 High Electrical Temp Present electronics temperature above maximum24 Low Electric Temp Present electronics temperature below minimum25 Calibration Required Distance calibration parameters are at default values26 Echo Rejection Invalid Previously stored Echo Rejection Curve invalidated by parameter change27 Spare28 Inferred LevelTypically this is caused when the Level target has been lost or hasentered either the Top or Bottom Blocking Distance zones. If in the Topor Bottom Blocking Distance zones the transmitter will read Full (Top) orEmpty (Bottom). The Level reading (and mA value) will never be higherthan the value related to the Top Blocking Distance or lower than thevalue related to the Bottom Blocking Distance.29 Adjust Analog Output Loop trim parameters are at default values30 Totalizer Data Lost Totalizer data has been lost, restarted from zero31 Low Supply Voltage Power supply voltage inadequate to prevent brownout or reset32 Spare33 Max Jump Exceeded Transmitter has jumped to an echo that exceeds the Max Distance Jumpvalue from the previous echo.34 Marginal Echo Signal Margin is less than allowable minimum35 High Surface Velocity The measured Surface Velocity is greater than the Max Surface Velocityvalue derived from the Rate of Change parameter.36 Spare37 Seq Record Instruction execution traversed a correct but unexpected path (formerlySystem Warning)38 Unknown Unknown event id received39 No Event Used when reading history from host70 Device Variable Alert Device variable alert active in Extended Device Status byte71 Echo History Time Used for denoting time-based echo history save
BULLETIN: 58-603.PRE1EFFECTIVE: April 2017Service PolicyOwners of MAGNETROL may request the return of acontrol or any part of a control for complete rebuilding orreplacement. They will be rebuilt or replaced promptly.Controls returned under our service policy must bereturned by Prepaid transportation. MAGNETROL willrepair or replace the control at no cost to the purchaser(or owner) other than transportation if:1. Returned within the warranty period; and2. The factory inspection finds the cause of the claim tobe covered under the warranty.If the trouble is the result of conditions beyond our con-trol; or, is NOT covered by the warranty, there will becharges for labor and the parts required to rebuild orreplace the equipment.In some cases it may be expedient to ship replacementparts; or, in extreme cases a complete new control, toreplace the original equipment before it is returned. If thisis desired, notify the factory of both the model and serialnumbers of the control to be replaced. In such cases, cred-it for the materials returned will be determined on thebasis of the applicability of our warranty.No claims for misapplication, labor, direct or consequen-tial damage will be allowed.Return Material ProcedureSo that we may efficiently process any materials that arereturned, it is essential that a “Return MaterialAuthorization” (RMA) number be obtained from the fac-tory, prior to the material’s return. This is available througha MAGNETROL local representative or by contacting thefactory. Please supply the following information:1. Company Name2. Description of Material3. Serial Number4. Reason for Return5. ApplicationAny unit that was used in a process must be properlycleaned in accordance with OSHA standards, before it isreturned to the factory.A Material Safety Data Sheet (MSDS) must accompanymaterial that was used in any media.All shipments returned to the factory must be by prepaidtransportation.All replacements will be shipped F.O.B. factory.ASSURED QUALITY & SERVICE COST LESSMagnetrol, Magnetrol logotype and Pulsar are registered trademarks of Magnetrol International, Incorporated.Viton® and Kalrez® are registered trademarks of DuPont Performance Elastomers.HART® is a registered trademark of the HART Communication FoundationPACTware™ is trademark of PACTware ConsortiumCSA logotype is a registered trademark of Canadian Standards AssociationHalar® is a registered trademark of Allied Chemical Corp.Hastelloy® is a registered trademark of Haynes International, Inc.Monel® is a registered trademark of Special Metals Corporation (Formerly Inco Alloys International)KYNAR® is a registered trademark of Pennsalt Chemicals Corp.Tri-Clover® is a registered trademark of Alfa Laval, Inc.705 Enterprise Street • Aurora, Illinois 60504-8149 • 630-969-4000info@magnetrol.com • www.magnetrol.comCopyright © 2017 Magnetrol International, IncorporatedPULSAR Pulse Burst Radar transmitters may be protected by one or more of the following U.S. Patent Nos.: US 6,062,095; US 6,980,174; US 7,102,584; US 7,106,248; US 7,271,646

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