ABB Enterprise Software 642401 Bluefin 2.4G User Manual 64xx Guide

Tropos Networks, Inc. Bluefin 2.4G 64xx Guide

UserManual.wiki >

ABB Enterprise Software >

642401 User Manual >

Contents

1. Manual (Host)
2. Users Manual

Users Manual

Tropos® Networks Mesh RouterOutdoor Installation GuideModels 6410 and 6420Part No. 200566-00 Rev A0 2014_11-06ABB555 Del Rey Ave.Sunnyvale, CA 94085 USAwww.abb.com/tropos408-331-6800

Tropos Routers Installation Guide, Models 6410 and 6420 3Cet appareillage numérique de la classe B répond à toutes les exigences de l’interférence canadienne causant des réglements d’équipement. L’opération est sujette aux deux conditions suivantes : (1) cet dispositif peut ne pas causer l'interférence nocive, et (2) ce dispositif doit accepter n’importe quelle interférence reçue, y compris l'interférence qui peut causer l’opération peu désirée.This device has been designed to operate with the antennas listed in Chapter 6, “Antenna Information.” Antennas not included in the chapter or having a gain greater than 12 dBi in the 2.4 GHz band and 19 dBi in the 5.8 GHz band are strictly prohibited for use with this device. The required antenna impedance is 50 ohms. Operation is subject to the following two conditions: 1. This device may not cause interference, and2. This device must accept any interference, including interference that may cause undesired operation of the device. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that permitted for successful communication. European Union WEEE Notice For EU member countries, this symbol means: Do not dispose of this equipment as unsorted municipal waste. This equipment must be collected separately. The return and collection of this product has not been defined at this time, please contact Tropos Networks for return and/or collection.It is important for users of this equipment to participate in reuse, recycling, and other forms of recovery. The potential effects on the environment and human health as a result of the presence of hazardous substances in electrical and electronic equipment are a waste of natural resources and cause pollution.

Tropos Routers Installation Guide, Models 6410 and 6420 4European Community Language Versions of Informal Statement for Inclusion in User Information The following statements are in accordance with Article 6.3 of Directive 1999/5/EC.6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 6410 6420 .

Tropos Routers Installation Guide, Models 6410 and 6420 5STOP!! STOP!! STOP!! STOP!!READ THIS FIRST!Important Safety InstructionsThe exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the product.The lightning flash with an arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons.CautionRead these instructions.Keep these instructions.Heed all warnings.Follow all instructions. Do not defeat the safety purpose of the grounding.Only use attachments/accessories specified by the manufacturer.Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damage in any way, such as power-supply cord or plug is damaged, liquid has been spilled on objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.WarningRisk of personal injury or death when installing this device!There is a risk of personal injury or death if the router antennas come near electric power lines. Carefully read and follow all instructions in this manual. By nature of the

Tropos Routers Installation Guide, Models 6410 and 6420 6installation, you may be exposed to hazardous environments and high voltage. Use caution when installing the outdoor system.This apparatus must be connected to earth ground. Do not open the unit — risk of electric shock inside.Risque d'électrocution. Ne pas ouvrir l'unité.CautionYou are cautioned that any change or modification not expressly approved in this manual could void your authority to operate this equipment.Les changements et modifications, non expressément approuvés dans le présent manuel, peuvent entraîner une interdiction d'utiliser cet appareil pour l'utilisateur.ServiceThere are no user-serviceable parts inside. All service must be performed by qualified personnel.Vous ne devez pas réparer les pièces se trouvant à l'intérieur de l'appareil. Les réparations doivent être effectuées uniquement par du personnel qualifié.The Tropos 6410 and 6420 routers are installed in wet, outdoor locations. Make sure closure caps are installed and all cable connections are securely fastened and waterproofed.Surfaces may become hot. Use caution when accessing the Tropos 6410 and 6420 routers.

Tropos Routers Installation Guide, Models 6410 and 6420 7Contents1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Tropos 6410 Router Product Summary . . . . . . . . . . . . . . . . . . . . . . 11Tropos 6420 Router Product Summary . . . . . . . . . . . . . . . . . . . . . . 122 Installing the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Installation Hardware and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 16Site Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Location Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Site Surveys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Mounting Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Proper Use of Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Pole, Tower, and Streetlight Mounting Instructions . . . . . . . . . . . . . 20Metal Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Wood Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Wood Brace Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Tower Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Streetlight Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Connecting Data and Power Cables . . . . . . . . . . . . . . . . . . . . . . . . 29Ethernet Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Grounding the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Grounding the Data Protection Device . . . . . . . . . . . . . . . . . . . . . 35Safety and Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 36RF Exposure Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Servicing the Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 Installing Battery and Power Backup Accessories . . . . . . . . . . . . . . . . . 38Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Installing the PS079001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Installing the Battery Backup Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Tropos Routers Installation Guide, Models 6410 and 6420 84 Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506 Antenna Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572.4 GHz Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585 GHz Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Tropos Routers Installation Guide, Models 6410 and 6420 9List of FiguresFIGURE 1 Tropos 6410/ 6420 Router Exploded View . . . . . . . . . . . . . . . . . . . 15FIGURE 2 Example Mounting Location - Antennas Facing Upward . . . . . . . . . 18FIGURE 3 Proper Use of the Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19FIGURE 4 Metal Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21FIGURE 5 Placing the Router on the Mounting Assembly . . . . . . . . . . . . . . . . 23FIGURE 6 Wood Pole Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24FIGURE 7 Wood Brace Mounting Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26FIGURE 8 Tower Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27FIGURE 9 Streetlight Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28FIGURE 10 Routing the Data/Power Cable to the Router . . . . . . . . . . . . . . . . . 31FIGURE 11 Data Port Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31FIGURE 12 Grounding Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34FIGURE 13 Grounding the Indoor Network Protection Unit . . . . . . . . . . . . . . . . 35FIGURE 14 Deployment Scenarios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39FIGURE 15 Co-Mounting the PS079001 with the Router . . . . . . . . . . . . . . . . . . 41FIGURE 16 Mounting the PS079001 on a Metal Pole . . . . . . . . . . . . . . . . . . . . 42FIGURE 17 Mounting the PS079001 on a Wood Pole . . . . . . . . . . . . . . . . . . . . 43FIGURE 18 Co-Mounting the BBU with the Router . . . . . . . . . . . . . . . . . . . . . . . 45FIGURE 19 Remote Mounting the BBU on a Metal Pole . . . . . . . . . . . . . . . . . . 46FIGURE 20 Mounting the BBU on a Wood Pole . . . . . . . . . . . . . . . . . . . . . . . . . 47FIGURE 21 6410 Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48FIGURE 22 6420 Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49FIGURE 23 2.4 GHz Antenna Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58FIGURE 24 5 GHz Antenna Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Tropos Routers Installation Guide, Models 6410 and 6420 10List of TablesTABLE 1 6410 Router Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11TABLE 2 6420 Router Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13TABLE 3 Ethernet Port Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32TABLE 4 Serial Client Scenarios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32TABLE 5 Pin Assignments for RJ-45 MGT Port - Serial Clients . . . . . . . . . . . 33TABLE 6 RF Exposure Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36TABLE 7 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39TABLE 8 6410 Power Consumption (Watts) at Specified Input Voltage . . . . . 48TABLE 9 6420 Power Consumption (Watts) at Specified Input Voltage . . . . . 49TABLE 10 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50TABLE 11 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52TABLE 12 Power Options / Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54TABLE 13 Certifications, Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54TABLE 14 PS079001 - Outdoor PoE Injector, non-photocell . . . . . . . . . . . . . . 55TABLE 15 BB063001 - External Battery Backup Unit . . . . . . . . . . . . . . . . . . . . 55TABLE 16 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Tropos Routers Installation Guide, Models 6410 and 6420 111IntroductionThis guide explains how to install the Tropos® 6410 and 6420 Mesh routers safely and is intended for trained technical professionals. This chapter covers the following topics:“Tropos 6410 Router Product Summary” on page 11“Tropos 6420 Router Product Summary” on page 12Tropos 6410 Router Product SummaryThe Tropos 6410 router has the following characteristics:802.11b/g/n band, 2400-2483 MHzSupport for 802.11b/g/n clientsPoE power input: The Tropos 6410 and 6420 routers are DC powered. There are a number of methods for connecting power that are described in detail later in this installation manual. Tropos 6410 and 6420 routers can be powered using:— 802.3at compliant power applied to the 10/100/1000Base-T (LAN) port— 11-55VDC power applied to the 10/100Base-T (MGT) port2 Ethernet ports— One LAN port for network backhaul communications; this port is a 10/100/1000Base-T Ethernet port.— One MGT port for connecting a wired client device; this is either a 10/100BaseT Ethernet port or a serial port depending on the product. See the model numbers in the following table. The serial or Ethernet port is factory-installed and cannot be changed in the field.Table 1 lists the Tropos 6410 router models.TABLE 1 6410 Router ModelsModel Description64103000 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; FCC markets64103000G 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; FCC markets; GPS64103060 6410: 2.4GHz; 10/100/1000Base-T + serial; FCC markets64103060G 6410: 2.4GHz; 10/100/1000Base-T + serial; FCC markets; GPS64103002 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; ETSI markets

Chapter 1  Tropos Routers Installation Guide, Models 6410 and 6420 12Tropos 6420 Router Product SummaryThe Tropos 6420 router has the following characteristics: 802.11a/b/g/n dual band, 2400-2483 MHz/5470-5850 MHzSupport for 802.11a/b/g/n clientsPoE power input: The Tropos 6410 and 6420 routers are DC powered. There are a number of methods for connecting power that are described in detail later in this installation manual. Tropos 6410 and 6420 routers can be powered using:— 802.3at compliant power applied to the 10/100/1000Base-T (LAN) port— 11-55VDC power applied to the 10/100Base-T (MGT) port2 Ethernet ports— One LAN port for network backhaul communications; this port is a 10/100/1000Base-T Ethernet port (Gigabit Ethernet).— One MGT port for connecting a wired client device; this is either a 10/100BaseT Ethernet port or a serial port depending on the product. See the model numbers in the following table. The serial or Ethernet port is factory-installed and cannot be changed in the field.64103002G 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; ETSI markets; GPS64103062 6410: 2.4GHz; 10/100/1000Base-T + serial; ETSI markets64103062G 6410: 2.4GHz; 10/100/1000Base-T + serial; ETSI markets; GPS64103003 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; Global-A markets64103003G 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; Global-A markets; GPS64103063 6410: 2.4GHz; 10/100/1000Base-T + serial; Global-A markets64103063G 6410: 2.4GHz; 10/100/1000Base-T + serial; Global-A markets; GPS64103004 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; Global-B markets64103004G 6410: 2.4GHz; 10/100/1000Base-T + 10/100Base-T; Global-B markets; GPS64103064 6410: 2.4GHz; 10/100/1000Base-T + serial; Global-B markets64103064G 6410: 2.4GHz; 10/100/1000Base-T + serial; Global-B markets; GPSTABLE 1 6410 Router Models (continued)Model Description

Chapter 1  Tropos Routers Installation Guide, Models 6410 and 6420 13Table 2 lists the Tropos 6420 router models.TABLE 2 6420 Router ModelsModel Description64203000 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; FCC markets64203000G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; FCC markets; GPS64203060 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; FCC markets64203060G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; FCC markets; GPS64203002 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; ETSI markets64203002G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; ETSI markets; GPS64203062 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; ETSI markets64203062G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; ETSI markets; GPS64203003 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; Global-A markets64203003G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; Global-A markets; GPS64203063 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; Global-A markets64203063G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; Global-A markets; GPS64203004 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; Global-B markets64203004G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + 10/100Base-T; Global-B markets; GPS64203064 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; Global-B markets64203064G 6420: 2.4GHz + 5GHz; 10/100/1000Base-T + serial; Global-B markets; GPS

Tropos Routers Installation Guide, Models 6410 and 6420 142Installing the RouterThis chapter covers the following topics:“Preparing for Installation” on page 14“Mounting Strategies” on page 18“Proper Use of Clamps” on page 19“Pole, Tower, and Streetlight Mounting Instructions” on page 20“Connecting Data and Power Cables” on page 29“Grounding the Router” on page 34“Safety and Servicing Information” on page 36Preparing for InstallationThe Tropos 6410 and 6420 routers must be installed by a trained professional, value added reseller, or systems integrator who is familiar with RF planning issues and regulatory limits defined by the governing body of the country in which the unit will be installed. This section explains how to prepare the installation site.An exploded view of the router assembly is shown in Figure 1. NoteOperating the unit with non-qualified antennas is a violation of U.S. FCC Rules Part 15.203(c), Code of Federal Regulations, Title 47.

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 15FIGURE 1 Tropos 6410/ 6420 Router Exploded View2.4 GHz Tx/Rx2.4 GHz Tx/Rx5 GHz Tx/Rx5 GHz ClampsPole Mounting bracketTx/RxbracketRouter

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 16Installation Hardware and ToolsThe following installation accessories are included in the shipping package:One pole bracketTwo 4-inch diameter clampsTwo 6-inch diameter clampsFive 5/16-inch #10-32 stainless steel hex head machine screwsYou must supply the following tools:Level5/16-inch nut driver1/4-inch flat blade screwdriverTower mounting only: stainless or galvanized steel pipe and 1/2-inch or 5/8-inch nuts, bolts, and washers to connect to the tower arm.Wood pole mounting only: one 1/4-inch diameter, 3 1/2-inch long lag boltSite PlanningTo ensure safe and durable wiring, router installation must follow appropriate electrical and building codes. Follow all local codes and regulations. For example in the U.S., follow the National Electrical Code (NEC) requirements, unless local codes in your area take precedence over the NEC code. The maximum length of Cat 5 cable for 10BaseT, 10/100BaseT, and 10/100/1000BaseT Ethernet connections is 300 feet (90 meters).The Ethernet duplex and speed setting is configurable.NoteThe U.S. National Electrical Codes (NEC) Article 800 requires the use of Agency Listed (UL/CSA/TUV) Building Entrance Protector for all power and data communications cables entering a building. The NEC intends by Article 800 to protect the building and occupants from fires caused by transient voltage and current surges. NoteEthernet data cable installations having lengths greater than 140 feet in the outdoor environment must use a UL497 approved (UL/CSA/TUV Listed) primary protection device at the building entrance. Ethernet data cable installations having lengths less than 140 feet in the outdoor environment may use a UL497A (UL/CSA/TUV Listed) secondary protection device at the building entrance. Tropos Data Protection Device and Network Protection Units are UL497A secondary protection devices.

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 17Location GuidelinesTropos routers are radio devices and therefore susceptible to interference that can reduce throughput and range. Follow these guidelines to ensure the best performance:Install the unit in an area where trees, buildings, and large steel structures do not obstruct radio signals to and from the antenna. Direct line-of-sight operation is best. Install the unit away from possible sources of 2.4 GHz and 5 GHz interference, such as cordless phones, wireless cameras, frequency hopping (FHSS) and DSSS LAN transceivers (non-802.11), electronic news gathering video links, radars, amateur radios, land mobile radio services, local government sites (such as law enforcement), fixed microwave services, local TV transmission, and private fixed point transmitters.Site SurveysDue to variations in component configuration, placement, and physical environment, each installation is unique. Before installing routers, perform a site survey to determine the optimum placement of units for maximum range, coverage, and network performance. Consider the following factors when performing a site survey:Data rates—Sensitivity and range are inversely proportional to data bit rates. The maximum radio range is achieved at the lowest workable data rate. A decrease in receiver threshold sensitivity occurs as radio data rate increases. Antenna orientation—Proper antenna orientation is a critical factor in maximizing radio range. As a general rule, range increases in proportion to gain and antenna height measured from the ground. The Tropos 6410 and 6420 routers have integrated antennas; therefore, antenna location and orientation depend on the location of the unit.Physical environment—Clear or open areas provide better radio range than closed or filled areas. The less cluttered the operating environment, the greater the range. Obstructions—A physical obstruction, such as a building or tree, can block or hinder communication. Avoid locating antennas in a location where there is an obstruction between sending and receiving devices. Building materials—Radio penetration is influenced by the building material used in construction. For example, drywall construction permits greater range than concrete blocks. SafetyInstalling the routers can pose a serious hazard. Be sure to take precautions to avoid the following:Exposure to high voltage lines during installationFalls when working at heights or with laddersInjuries from dropping tools and equipmentContact with AC power wiring

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 18Mounting StrategiesWhen choosing mounting locations, consider the available mounting structures and antenna clearance. The router should always be mounted with the top of the unit horizontal and level and with the antennas facing upward.It is usually best to attach ground and data cables to the router prior to mounting. Before mounting the router, review the wiring instructions in “Grounding the Router” on page 34 and “Connecting Data and Power Cables” on page 29 to determine the best strategy for the selected location.NoteTo eliminate potential interference from the mounting structure, the router should be mounted with at least 4 feet of clearance around the antennas.Acceptable options for mounting on a streetlight are shown in Figure 2. In each case the router is mounted to assure clearance for the antennas above the height of the streetlight.FIGURE 2 Example Mounting Location - Antennas Facing UpwardAntennas clear of obstructionAntennas clearof obstruction

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 19Proper Use of ClampsThe mounting assembly contains two clamps to secure the router to the mounting structure. Figure 3 illustrates the proper use of the clamps. The clamps must be routed through slots in the pole bracket as shown in the figure, and then attached to the pole and tightened.The pole bracket should be leveled before it is secured to the pole.FIGURE 3 Proper Use of the ClampsBand goes behind inner tabsClampsPole Mounting bracketbracket

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 20Pole, Tower, and Streetlight Mounting InstructionsThis section explains how to mount the router on a pole, tower, or streetlight. It is best to mount the router to aluminum or galvanized steel structures. The mounting brackets are designed to pierce any oxidation layers that are on the outside of the pole, thereby assuring good quality connection to the grounded structure.Due to potential antenna obstruction issues, the router is not designed to be directly mounted on a building wall. If it is necessary to mount the router on a wall, follow the instructions for mounting on a wooden pole (“Wood Pole Mounting” on page 24), and attempt to mount the router with maximum possible clearance around the antennas.NoteThe router should always be mounted with the top of the router horizontal and level and with the antennas facing upward.NoteIt is best to attach ground and data cables to the router before sliding the router into the mounting bracket, as explained in this section. Before mounting the router, review the wiring instructions in “Grounding the Router” on page 34 and “Connecting Data and Power Cables” on page 29 to determine the best strategy for the selected location.NoteMounting to wood, concrete, or painted poles may require primary grounding for the unit. Check the national electrical codes in your area for specific rules.

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 21Metal Pole MountingFigure 4 illustrates proper mounting for an outdoor metal pole. NoteAntennas must be clear of obstruction.FIGURE 4 Metal Pole MountingClampsPole bracketRouter

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 22Mount the router on a metal pole1. Select a mounting location. You can attach the router to any pipe or pole with diameter between 1 inch and 10 inches.2. Slip the flat portion of each clamp under the inner slot of the pole bracket. 3. Use the clamps to attach the pole bracket to the pole, making sure that they are level. Depending upon the diameter of the pole, you may need to use small clamps, large clamps, or pairs of large clamps joined together to reach around the pole. 4. Attach the mounting bracket of the router to the pole bracket with two 5/16-inch machine screws (refer to Figure 4 for the correct orientation):— Insert one screw through the hole at the top of the mounting bracket to the hole at the top of the pole bracket.— Insert the other screw through the curved slot track in the mounting bracket to the hole in the middle of the pole bracket just above the clamp slots.5. Level the mounting bracket by rotating the unit along the curved slot tracks. Tighten the screws.6. Place the upright router onto the top of the mounting bracket, as shown in Figure 5. Secure the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 23FIGURE 5 Placing the Router on the Mounting AssemblyTo continue installing the router, see “Connecting Data and Power Cables” on page 29.

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 24Wood Pole MountingFigure 6 illustrates proper mounting for an outdoor wood pole.NoteAntennas must be clear of obstruction.FIGURE 6 Wood Pole MountingPole bracketRouter

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 25Mount the router on a wood pole1. Select a mounting location. You can attach the router to any outdoor wood pole of diameter at least 1 inch. 2. Attach the pole bracket to the pole by threading a 1/4-inch bolt through the hole in the lower clamp slot to the pole. The bolt should be at least 3 1/2 inches in length. Make sure that the bracket is level. 3. Attach the mounting bracket of the router to the pole bracket with two 5/16-inch machine screws (refer to Figure 4 for the correct orientation):— Insert one screw through the hole at the top of the mounting bracket to the hole at the top of the pole bracket.— Insert the other screw through the curved slot track in the mounting bracket to the hole in the middle of the pole bracket just above the clamp slot.4. Level the mounting bracket by rotating the unit along the curved slot tracks. Tighten the screws.5. Place the upright router onto the top of the mounting bracket, as shown in Figure 5 on page 23. Secure the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.To continue installing the router, see “Connecting Data and Power Cables” on page 29.

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 26Wood Brace MountingYou can mount the pole bracket directly on a wood brace without using clamps, as shown in Figure 7.FIGURE 7 Wood Brace Mounting OptionMount the router on a wood pole1. Select a mounting location. You can attach the router to any wood brace. 2. Attach the pole bracket to the wood brace with two 1/4-inch lag bolts that are at least 3 1/2 inches in length, making sure that the wood brace is level. 3. Attach the mounting bracket of the router to the pole bracket with two 5/16-inch machine screws (refer to Figure 4 for the correct orientation):— Insert one screw through the hole at the top of the mounting bracket to the hole at the top of the pole bracket.— Insert the other screw through the curved slot track in the mounting bracket to the hole in the middle of the pole bracket just above the clamp slot.4. Level the mounting bracket by rotating the unit along the curved slot tracks. Tighten the screws.Wood brace1/4” lag bolt3-1/2” minimum

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 275. Place the upright router onto the top of the mounting bracket, as shown in Figure 5 on page 23. Secure the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.To continue installing the router, see “Connecting Data and Power Cables” on page 29.Tower MountingYou can mount the router on an outdoor tower. NoteAt the antenna level, the router must be free from metal obstruction within a 4-foot radius (Figure 8).FIGURE 8 Tower MountingMount the Tropos router on a tower1. Remove the pole bracket from the mounting bracket, if they are attached.2. Make a tower bracket by attaching the mounting bracket directly to any stainless steel or galvanized steel pipe. 3. Attach the mounting bracket to the tower arm so that the top of the shield is horizontal and level.4. Tighten the mounting bolts.5. Place the upright router onto the top of the mounting bracket, as shown in Figure 5 on page 23. Secure the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.To continue installing the router, see “Connecting Data and Power Cables” on page 29.4'Brackets not included1 1/2'' minimum diameter pipe

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 28Streetlight MountingYou can mount the router on the horizontal or angled arm of a streetlight. Figure 9 shows a typical streetlight mounting installation.FIGURE 9 Streetlight MountingMount the router on a streetlight1. Select a mounting location. You can attach the router to any streetlight arm with diameter 1” to 10”. 2. Slip the flat portion of each clamp under the inner slot of the pole bracket. 3. Use the clamps to attach the pole bracket to the arm, making sure that they are level. Depending upon the diameter of the arm, you may need to use small clamps, large clamps, or pairs of large clamps joined together. Pole bracketRouter

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 294. Attach the mounting bracket of the router to the pole bracket with two 5/16-inch machine screws (refer to Figure 4 for the correct orientation):— Insert one screw through the hole at the top of the mounting bracket to the hole at the top of the pole bracket.— Insert the other screw through the curved slot track in the mounting bracket to the hole in the middle of the pole bracket just above the clamp slot.5. Level the mounting bracket by rotating the unit along the curved slot tracks. Tighten the screws.6. Place the upright router onto the top of the mounting bracket, as shown in Figure 5 on page 23. Secure the mounting bracket to the router by attaching two 5/16-inch machine screws through the holes in the mounting bracket tabs to corresponding holes on the bottom of the router.To continue installing the router, see the next section, “Connecting Data and Power Cables.”Connecting Data and Power CablesThe router is equipped with two RJ45 ports. LAN. The port labeled LAN is a 10/100/1000Base-T Ethernet port normally used for a network backhaul connection. The router can be powered over this port using industry-standard 802.3at PoE (Power over Ethernet) power (do not use any other form of PoE power on this port). This port can also be used to configure the router.MGT. The port labeled MGT is one of two types, depending on the specific Tropos 6410 or 6420 model. See the model number descriptions in “Tropos 6410 Router Product Summary” on page 11 and “Tropos 6420 Router Product Summary” on page 12. If you have any questions about models or configuration, contact Tropos Customer Support (tropos.support@nam.abb.com).— On some models the MGT port is a 10/100/1000Base-T Ethernet port used for configuration and for connecting a wired Ethernet client to the router.— On some models the MGT port is a serial port that is capable of supporting RS-232 or RS-485 serial clients.The router can be powered over the MGT port using DC power in the range 11-55VDC (see pin assignments on the RJ-45 connector in Table 3).This section describes how to connect the Ethernet cables.NoteThe router is shipped pre-configured. For post-installation changes in configuration, you can communicate with the router by way of its wireless connection. For more information, see the Tropos Networks User Guide.

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 30NoteOnly use shielded Cat5, Cat5e, or Cat6 cable rated for outdoor use. For protection against risk of fire, electrical hazard and to ensure the reliable operation of this equipment, the shields of the Cat5 cable must be properly terminated and bonded to the unit and to the protective earth (PE) at the building entrance.NoteNational Electrical Codes (NEC) Article 800 requires the use of Agency Listed (UL/CSA) Building Entrance Protector for all power and communications cables entering a building. The NEC intends by Article 800 to protect the building and occupants from fires caused by transient voltage and current surges.WarningDC voltage may be present on RJ45 pins 4,5 (+) and 7,8 (-).AttentionUne tension continue peut être présente sur les broches RJ45 4, 5 (+) et 7, 8 (-).NoteThis is not a mid-span powered device. Never attempt to daisy-chain Power Over Ethernet devices.Connecting the Ethernet cable through the watertight glandUse the following procedure to connect an Ethernet cable and RJ-45 connector to either the LAN or MGT port. Use the pin assignments in Table 3.1. Have the Ethernet data cable, nut, rubber boots, and cable gland available. 2. Remove the cable gland from the bottom of the router. Determine the port to use (see Figure 11).3. Press the tab on the RJ45 connector down as you push the cable through the nut. Make sure that the orientation is consistent with Figure 10.4. Separate the rubber boot as needed and slide the connector through the boot. Use the boot with the smaller diameter opening, unless the cable is too wide to permit the boot to close completely.5. Slide the cable through the cable gland, as shown in Figure 10.

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 31FIGURE 10 Routing the Data/Power Cable to the Router 6. Plug the cable into the appropriate port on the router. 7. Screw the cable gland onto the bottom of the router, and then slide the nut over the rubber boot and screw both tightly to the cable gland. Tighten the nut to ensure a positive water seal. Figure 11 shows how the cable assembly is attached to the bottom of the router.FIGURE 11 Data Port Connection NutCable glandRubber bootShielded outdoorcat5 cabledrip loopShield terminationCable gland(watertight)Tighten two screws tofasten cable glandAccess areaLAN port(includes power)MGT port

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 32Ethernet PortsThe pin assignments on the Ethernet ports (the LAN port on all models and the MGT port on models where the MGT port is an Ethernet port) are industry-standard. They are shown in the following table.NoteUse Cat6 cable for Gigabit Ethernet.Serial PortsTropos 6410 and 6420 routers that are equipped with serial ports can support serial clients on RS-232 or RS-485 interfaces. The serial port can also be used to power the router. The router can support the following serial client scenarios. Before installation determine the installation scenario and the appropriate powering option for that scenario.TABLE 3 Ethernet Port Pin AssignmentsPin LAN Port10/100/1000Base-T MGT Port10/100Base-T1 TxRx_A+ Tx +2 TxRx_A- Tx -3 TxRx_B+ Rx +4 TxRx_C+ Power +5 TxRx_C- Power +6 TxRx_B- Rx - 7 TxRx_D+ Power -8 TxRx_D- Power -TABLE 4 Serial Client ScenariosWired Serial Client Scenario Recommended Wiringone RS-232 serial client • Connect the wired client to the MGT port on the router according to the pin assignments in Table 5.• Provide power to the router on the MGT port according to the pin assignments in Table 5.

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 33The following are the pin assignments for the RJ-45 MGT port when used for serial clients.two RS-232 serial clients • Connect the RS-232 serial clients to the MGT port on the router according to the pin assignments in Table 5.• Provide power to the 1410 on the LAN port (note: in this sce-nario the power applied to the LAN port must be from a stan-dard 802.3at power supply)one RS-485 client • Connect the RS-485 client to the MGT port on the router according to the pin assignments in Table 5.one RS-232 serial clientone RS-485 serial client • Connect the RS-232 and RS-485 clients to the MGT port on the router according to the pin assignments in Table 5.• Provide power to the 1410 on the LAN port (note: in this sce-nario the power applied to the LAN port must be from a stan-dard 802.3at power supply) TABLE 5 Pin Assignments for RJ-45 MGT Port - Serial ClientsPin Option 1 (one serial port) Option 2 (two serial ports)1 RS232 TX or RS485 TXRX + RS232 (port 1) TX or RS485 TXRX +2GND GND3 RS232 RX or RS485 TXRX - RS232 (port 1) RX or RS485 TXRX -4 Power + not used 5 Power + RS-232 (port 2) RX6 not used RS-232 (port 2) TX7 Power - not used8 Power - not usedTABLE 4 Serial Client Scenarios (continued)Wired Serial Client Scenario Recommended Wiring

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 34Grounding the RouterCautionYou must install an external grounding wire if the router is installed on a non-metal pole or if the metal installation structure is not properly grounded. You must also ground the outdoor data protection device to a bonded pipe or ground rod. Make sure that grounding is complete before you connect power to the router.The grounding arrangement for the router is shown in Figure 12.FIGURE 12 Grounding ArrangementGround the router1. Insert the grounding screw into the grounding screw hole on the bottom of the router.2. Connect a length of #10 AWG bare copper wire to the grounding screw and tighten.3. Connect the other end of the grounding wire to a grounding strap that is attached to a grounded surface or other earth ground, such as a grounding rod.10 AWG wireto groundGrounding strapon pipe or grounding rodGroundingscrew

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 35Grounding the Data Protection DeviceThe grounding arrangement for an indoor data protection device is shown in Figure 13.Ground an indoor data protection device1. Place the protection device as close to the building entrance as possible. 2. Connect a length of #10 AWG bare copper wire to the ground post on the data protection device.3. Connect the other end of the grounding wire to the ground connection of an electrical outlet or a grounded water pipe.FIGURE 13 Grounding the Indoor Network Protection Unit10 AWG wireto groundGrounding wireto elecrtical outlet groundor water pipeIndoor networkprotection unitTo networkData cable entersbuilding wallthrough conduitShielded RJ45 ports

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 36Safety and Servicing InformationThis section contains safety and servicing information.RF Exposure InformationThe Federal Communications Commission (FCC) with its action in ET Docket 96-8 has adopted a safety standard for human exposure to RF electromagnetic energy emitted by FCC certified equipment. The Tropos 6410 and 6420 routers meet the uncontrolled environmental limits found in OET-65 and ANSI C95.1, 1991. Proper operation of this device according to the instructions found in this manual and the hardware and software guides on the router results in user exposure that is substantially below the FCC recommended limits.In order to meet the human RF exposure limits required by FCC and Industry Canada, the installer shall insure separation between transmitter antennas. All persons should maintain a minimum distance from the router as specified in Table 6.WarningIt is illegal to modify the construction of this product. Modifying the operating frequency or enhancing the transmit output power through the use of external amplifiers or other equipment is specifically disallowed by the “Telecommunications Act.”WarningThis device is for outdoor or indoor use with conditions that no harmful interference to authorized radio stations results from the operation of this device. This device shall not influence aircraft security and/or interfere with legal communications as defined in the “Telecommunications Act.” If this device is found to cause interference, the operator of this equipment shall cease operating this device immediately until no interference is achieved. Safety GuidelinesFollow these guidelines to ensure safe operation of the router:Do not touch or move the antennas while the unit is transmitting or receiving.Do not hold any component containing a radio such that the antenna is very close to or touching any exposed parts of the body, especially the face or eyes, while transmitting. Do not operate the radio or attempt to transmit data unless the antenna is connected; otherwise, the radio may be damaged.TABLE 6 RF Exposure InformationModel Radios, RF Band Antennas Maximum EIRP Minimum Distance6410 Single 2.4 GHz Internal 2.4 GHz EIRP, 34.5 dBm 20 cm (8 in)6420 Dual 2.4 GHz/5.8 GHz Internal 2.4 GHz EIRP, 34.5 dBm5.8 GHz EIRP, 34 dBm22 cm (9 in)

Chapter 2  Tropos Routers Installation Guide, Models 6410 and 6420 37Use in specific environments:— Do not operate a portable transmitter near unshielded blasting caps or in an explosive environment unless it is a type especially qualified for such use.— The use of wireless devices in hazardous locations is limited to the constraints posed by the safety directors of such environments.— The use of wireless devices on airplanes is governed by the Federal Aviation Administration (FAA).— The use of wireless devices in hospitals is restricted to the limits set forth by each hospital.Servicing the RouterThe router has no user serviceable parts inside. For any service-related issues, contact Tropos Customer Support (support@tropos.com).

Tropos Routers Installation Guide, Models 6410 and 6420 383Installing Battery and Power Backup AccessoriesThis chapter describes how to install battery and power backup accessories:“Introduction” on page 38“Installing the PS079001” on page 40“Installing the Battery Backup Unit” on page 44IntroductionThe Tropos 6410 and 6420 routers are designed to operate from DC power sources. If DC power is not available, Tropos offers power solutions for the 6410 and 6420 for photocell and non-photocell applications and a battery backup unit that provides backup power for the routers. The following products are available.PS079001 - Outdoor PoE Injector, non-photocellThe PS079001 is used for all non-streetlight applications. AC power is provided to the PS079001 using a PT031006 (6 feet) or PT031030 (30 feet) Tropos power cable. For streetlight installations where a photocell can be used as the AC power source, Tropos offers the PT021004 (4 feet) and PT021020 (20 feet) power cables. These cables have a photocell tap at one end and a connector on the other end to plug into the PS079001.The PS079001 can be mounted on the mounting bracket of the router or can be remotely mounted. The PS079001 provides an Ethernet port that connects to the MGT port on the router, allowing the router to function as a gateway.BB063001 - External Battery Backup Unit The BB063001 Battery Backup Unit (BBU) provides backup power for a Tropos 6410 or 6420 fixed router. The BB063001 requires the use of one of the two Tropos power supplies described above.The BB063001 can be mounted on the mounting bracket of the router (when a TLP4820 or PS079001 is used) or can be remotely mounted.The PS079001 provides an Ethernet port that connects to the MGT port on the router allowing the router to function as a gateway.

Chapter 3  Tropos Routers Installation Guide, Models 6410 and 6420 39The deployment scenarios are shown in Figure 14. When using the BB063001 BBU, it should be mounted on the mounting bracket of the 6420/6410 router. When using the PS079001 PoE injector without the BB063011, it can be mounted on the mounting bracket of the 6420/6410 router. The PS079001must be remote mounted when used with the BB063001. FIGURE 14 Deployment ScenariosTable 7 lists ordering information.TABLE 7 Ordering InformationPart Number Description Required ComponentsOrdered SeparatelyPS079001 Outdoor PoE Injector, non-photocell Power cable, one of the following:• PT021004 power cable, 4 feet, 2-wire, pho-tocell• PT021020 power cable, 20 feet, 2-wire, photocell• PT031006 power cable, 6ft, 3-wire, water-tight plug• PT031030 power cable, 30ft, 3-wire, water-tight plug, MB008003 mounting bracket kit (if required)BB063001 External Battery Backup Unit • Outdoor rated Ethernet cables• PS079001 power supplyMB008003 Kit, mounting bracket, PS079001/BBU063001

Chapter 3  Tropos Routers Installation Guide, Models 6410 and 6420 40Installing the PS079001Follow the guidelines in this section when installing the PS079001:“Tools Required” on page 44“Installation Procedures” on page 45Tools RequiredWrench, 1/2 inch or 13mm5/16 nut driverWrench, 9/16 inch but only when using 3/8" lag

Chapter 3  Tropos Routers Installation Guide, Models 6410 and 6420 41Installation ProceduresYou can co-mount the PS079001 with the router or mount the PS079001 separately on a metal or wood pole. When used with the BB063001 Battery Backup Unit (BBU), the PS079001 should be mounted remotely.Co-mount the PS079001 with the router1. Follow the instructions in Chapter 2, “Installing the Router,” to secure the pole bracket to the pole.2. Place the PS079001 mounting bracket between the pole bracket and the router mounting bracket. Secure with two each 10-32 screws (Figure 15).3. Mount and secure the router to the mounting bracket with two each 10-32 screws.4. Connect the PoE + LAN output cable to the BBU LAN output port.5. Attach the PoE input cable to the PoE input port.FIGURE 15 Co-Mounting the PS079001 with the RouterPS079001 Data and AC powerMGT portRouterplatePS079001input mountingData inpower out(to 6420or BB 063001)Pole bracket(supplied with the router)

Chapter 3  Tropos Routers Installation Guide, Models 6410 and 6420 42Remote mount the PS079001 on a metal pole1. Use the hose clamp to secure the pole bracket to the pole, as shown in Figure 4 on page 21.2. Secure the PS079001 mounting bracket to the pole bracket. Secure with two each 10-32 screws (Figure 16).3. Connect the PoE + LAN output cable from the PS079001 LAN output port to the MGT port on the router.4. Attach the PoE input cable to the PoE input port.NoteWhen the PS079001 is remotely mounted, the data and power out cable supplied with the unit must be replaced with an outdoor-rated Ethernet cable of sufficient length.FIGURE 16 Mounting the PS079001 on a Metal PolePS079001 mountingplateBBUData and AC powerinput Data inpower out(to 6420or BB 063001)Pole bracket(requires pole mount kit)

Chapter 3  Tropos Routers Installation Guide, Models 6410 and 6420 43Remote mount the PS079001 on a wood pole1. Secure the PS079001 mounting plate to the pole by threading a 1/4-inch bolt through the hole in the clamp slot to the pole. The bolt should be at least 3 1/2 inches in length. Make sure that the bracket is level (Figure 17).2. Connect the PoE + LAN output cable from the PS079001 LAN output port to the MGT port on the router.3. Attach the PoE input cable to the PoE input port.NoteWhen the PS079001 is remotely mounted, the data and power out cable supplied with the unit must be replaced with an outdoor-rated Ethernet cable of sufficient length.FIGURE 17 Mounting the PS079001 on a Wood PolePS079001 mountingplatePS079001Data andAC powerinput Data inpower out(to 6420or BB 063001)

Chapter 3  Tropos Routers Installation Guide, Models 6410 and 6420 44Installing the Battery Backup UnitFollow the guidelines in this section when installing the battery backup unit (BBU):“Tools Required” on page 44“Installation Procedures” on page 45Tools RequiredWrench, 1/2 inch or 13mm5/16 nut driverWrench, 9/16 inch but only when using 3/8" lag

Chapter 3  Tropos Routers Installation Guide, Models 6410 and 6420 45Installation ProceduresYou can co-mount the BBU with the router (preferred) or mount the BBU separately on a metal or wood pole. When using both the BBU063001 and the PS079001, the BBU must be co-mounted with the 6420 router and the PS079001 mounted on the pole or other surface.Co-mount the BBU with the router1. Follow the instructions in Chapter 2, “Installing the Router,” to secure the pole bracket to the pole.2. Place the BBU mounting bracket between the pole bracket and the router mounting bracket. Secure with two each 10-32 screws (Figure 18).3. Mount and secure the router to the mounting bracket with two each 10-32 screws.4. Connect the PoE + LAN output cable to the BBU LAN output port.5. Attach the PoE input cable to the PoE input port.FIGURE 18 Co-Mounting the BBU with the RouterBBU mountingPoE InputMGT portRouterplateBBUfrom PS079001Data and powerData inout (to 6420)Pole bracket

Chapter 3  Tropos Routers Installation Guide, Models 6410 and 6420 46Remote mount the BBU on a metal pole1. Use the hose clamp to secure the pole bracket to the pole, as shown in Figure 4 on page 21.2. Secure the BBU mounting bracket to the pole bracket. Secure with two each 10-32 screws (Figure 19).3. Connect the PoE + LAN output cable from the BBU LAN output port to the MGT port on the router.4. Attach the PoE input cable to the PoE input port.NoteWhen the PS079001 is remotely mounted, the data and power out cable supplied with the unit must be replaced with an outdoor-rated Ethernet cable of sufficient length.FIGURE 19 Remote Mounting the BBU on a Metal PoleBBU mountingplateBBUPoE Inputfrom Data and powerData inout (to 6420)Pole bracketPS079001

Chapter 3  Tropos Routers Installation Guide, Models 6410 and 6420 47Mount the BBU on a wood pole1. Secure the BBU mounting plate to the pole by threading a 1/4-inch bolt through the hole in the clamp slot to the pole. The bolt should be at least 3 1/2 inches in length. Make sure that the bracket is level (Figure 20).2. Connect the PoE + LAN output cable from the BBU LAN output port to the MGT port on the router.3. Attach the PoE input cable to the PoE input port.NoteWhen the PS079001 is remotely mounted, the data and power out cable supplied with the unit must be replaced with an outdoor-rated Ethernet cable of sufficient length.FIGURE 20 Mounting the BBU on a Wood PoleBBU mountingplateBBUPoE inputfrom PS079001Data and powerData inout (to 6420)

Tropos Routers Installation Guide, Models 6410 and 6420 484Power ConsumptionThe figures and tables in this chapter show router power consumption as a function of traffic load.FIGURE 21 6410 Power ConsumptionTABLE 8 6410 Power Consumption (Watts) at Specified Input VoltageTraffic level Duty cycle 12V 24V 48VQuiescent (beacon only) 0% 2.4 2.5 3.0Normal 10% 2.7 2.7 3.1Busy hour 30% 4.8 4.9 4.7Maximum 50% 5.9 6.5 6.0

Chapter 4  Tropos Routers Installation Guide, Models 6410 and 6420 49FIGURE 22 6420 Power ConsumptionTABLE 9 6420 Power Consumption (Watts) at Specified Input VoltageTraffic level Duty cycle 12V 24V 48VQuiescent (beacon only) 0% 4.3 4.3 4.3Normal 10% 6.1 5.7 5.7Busy hour 30% 9.3 8.6 8.8Maximum 50% 11.9 11.0 11.1

Tropos Routers Installation Guide, Models 6410 and 6420 505Product SpecificationsThe tables in this chapter contain specifications for the Tropos 6410 and 6420 routers:“Physical Specifications” on page 50“Interfaces” on page 52“Power Options / Consumption” on page 54“Certifications, Other” on page 54“PS079001 - Outdoor PoE Injector, non-photocell” on page 55“BB063001 - External Battery Backup Unit” on page 55TABLE 10 Physical Specifications Specification ValuePhysical DimensionsInches Height: 2.5" (6.4cm) without antennasHeight: 14.25" (36.2cm) with antennasWidth: 8.75" (22.2cm) Depth: 7.25" (18.4cm)Weightlbs - maximum kg - maximum4 lbs (1.8 kg)5 lbs (2.3 kg) with mounting bracketsMountingMounting Pole Diameter 1” to 10”Mounting Hole Dimensions 6 1/8” by 4”TemperatureOperating Range Min: -40o CMax: 55o CStorage Range Min: -40o CMax: 85o CWeatherWeather Rating IP67 weathertightWind Survivability > 165 mph

Chapter 5  Tropos Routers Installation Guide, Models 6410 and 6420 51Wind Loading (165 mph) < 210 newtonsProjected Area 0.7 sq. ft. (100 sq. in.) Corrosion Resistance ASTM B117 salt fog rust resistance compliantColorColor Unpainted metal/gray radomeShock and VibrationOperational: ETSI 300-19-2-4 specification T4.1E, class 4M3Transportation: ISTA 2AStatus LampIndicators Green/Red/BlueTABLE 10 Physical Specifications (continued) Specification Value

Chapter 5  Tropos Routers Installation Guide, Models 6410 and 6420 52TABLE 11 InterfacesSpecification ValueLAN InterfaceIEEE 802.3 10/100/1000 BaseT•Auto sensing•Maximum Distance (ft): 330 (10BaseT Duplex Setting) 330 (100BaseT Duplex Setting)330 (1000BaseT Duplex Setting)•RJ45 connectorMGT InterfaceIEEE 802.3 10/100Base T •Auto sensing•Maximum Distance (ft):330 (10BaseT Duplex Setting)330 (100BaseT Duplex Setting)•RJ45 connector802.11b/g/n Wireless InterfaceStandard IEEE 802.11b/g/n Wi-FiFrequency Range •2400 to 2483 MHz ISM Band (CH 1-11) FCC Part 15Models: 641030X0, 642030X0•2400 to 2500 MHz (CH 1-13) ETSI/EUModels: 641030X2, 642030X2Modulation 802.11g/n - OFDM (64-QAM, 16-QAM, QPSK, BPSK)802.11b - DSSS (DBPSK, DQPSK, CCK)Rx SensitivityTx Power ETSI/EU 5dBm-20dBm (EIRP) set in 1dB unitsFCC/IC 20dBm-36dBm (EIRP) set in 1dB units-97dBm @ 1 Mbps -95dBm @ 18 Mbps-94dBm @ 5.5 Mbps -92dBm @ 24 Mbps-92dBm @ 11 Mbps -89dBm @ 36 Mbps-96dBm @ 6 Mbps -85dBm @ 48 Mbps-96dBm @ 12 Mbps -84dBm @ 54 Mbps

Chapter 5  Tropos Routers Installation Guide, Models 6410 and 6420 53Rx SaturationMaximum Power at Antenna Port-5dBm (1 Mbps)-5dBm (2 Mbps)-5dBm (5.5 Mbps)-5dBm (11 Mbps)-5dBm (6 Mbps)-5dBm (9 Mbps)-5dBm (12 Mbps)-10dBm (18 Mbps)-30dBm (24 Mbps)-35dBm (36 Mbps)-35dBm (48 Mbps)-35dBm (54 Mbps)Antennas Multi-antenna system: 2 TX x 2 RX (2x2 MIMO)7.5dBi omnidirectional integrated antennas802.11a/n Wireless InterfaceStandard IEEE 802.11a/n Wi-FiFrequency Range 5.725 - 5.850 GHz (FCC/IC)5.470 - 5.725 GHz (ETSI/EU)Modulation OFDM (64-QAM, 16-QAM)Rx SensitivityTx Power ETSI/EU 15dBm-30dBm (EIRP) set in 1dB unitsFCC/IC 19dBm-36dBm (EIRP) set in 1dB unitsRx SaturationMaximum Power at Antenna Port-30dBm (6 Mbps)-30dBm (9 Mbps)-30dBm (12 Mbps)-30dBm (18 Mbps)-30dBm (24 Mbps)-35dBm (36 Mbps)-35dBm (48 Mbps)-35dBm (54 Mbps)Antennas Multi-antenna system: 2 TX x 2 RX (2x2 MIMO)8dBi omnidirectional integrated antennasTABLE 11 Interfaces (continued)Specification Value-92dBm @ 6 Mbps -84dBm @ 24 Mbps-91dBm @ 9 Mbps -81dBm @ 36 Mbps-90dBm @ 12 Mbps -77dBm @ 48 Mbps-87dBm @ 18 Mbps -75dBm @ 54 Mbps

Chapter 5  Tropos Routers Installation Guide, Models 6410 and 6420 54TABLE 12 Power Options / ConsumptionSpecification ValueAntenna Protection <= 0.5μJ for 3kA @ 8/20μS WaveformEN61000-4-2 Level 4 ESD ImmunityEN61000-4-5 Level 4 Surge ImmunityData Port Protection EN61000-4-2 Level 4 ESD ImmunityEN61000-4-5 Level 4 Surge ImmunityPower Input 802.3at (LAN port)11-55 VDC (MGT Port)Power Consumption 10 W typicalTABLE 13 Certifications, OtherRegulatory Domain SpecificationU.S. CFR 47 FCC Part 15.C; Class BUL579/IEC 60529 IP67 Rated for Outdoor UseISTA 2AEurope EN60950 cTUVus Listed I.T.E.IEEE/ANSI C62.41 Category C AC Surge ImmunityEN61000-4-5 Level 4 AC Surge ImmunityEN61000-4-2 Level 4 ESD ImmunityEN61000-4-4 Level 4 EFT Burst ImmunityEN61000-4-3 EMC Field ImmunityETSI EN 301 489-17ETSI EN 300 328EN 60950-1, IEC 60950-1CISPR 22 Class BCE Canada Industry Canada RSS210

Chapter 5  Tropos Routers Installation Guide, Models 6410 and 6420 55TABLE 14 PS079001 - Outdoor PoE Injector, non-photocellSpecification ValueInput voltage 120-240VAC 50/60HzOutput voltage 48VDCData input / output 10/100Base-TConnector 3 x RJ45Dimensions height: 4.92" / 125mm width: 6.77" / 172mm depth: 2.36" / 60mmWeight 2.5 lbs. / 1.1 kgOperating temperature -40oF to +158oF / -40oC to +70oCStorage temperature -40oF to +185oF / -40oC to +85oCWeather rating IP54 / NEMA4xWind loading <300 Newtons @ 165MPH / 264kmphWind survivability 165MPH / 264kmphTABLE 15 BB063001 - External Battery Backup UnitSpecification ValueInput voltage 48VDCOutput voltage 24VDCData input / output 10/100Base-TConnector 3 x RJ45Dimensions height: 4.92" / 125mm width: 6.77" / 172mm depth: 2.36" / 60mmWeight 2.5 lbs. / 1.1 kgBattery type Lithium ionBattery voltage 24VDCBattery capacity 62.4 Watt-hours (2.6A-hour)

Chapter 5  Tropos Routers Installation Guide, Models 6410 and 6420 566410/6420 operation on battery backup 4 to 6 hours at 20oCOperating temperature -40oF to +140oF / -40oC to +60oCStorage temperature -40oF to +185oF / -40oC to +85oCCharging temperature -40oF to +113oF / -40oC to +45oCWeather loading IP54 / NEMA4xWind loading <300 Newtons @ 165MPH / 264kmphWind survivability 165MPH / 264kmphTABLE 15 BB063001 - External Battery Backup Unit (continued)Specification Value

Tropos Routers Installation Guide, Models 6410 and 6420 576Antenna InformationThis chapter provides information on the integrated Tropos antennas:“2.4 GHz Antennas” on page 58“5 GHz Antenna” on page 59

Chapter 6  Tropos Routers Installation Guide, Models 6410 and 6420 582.4 GHz AntennasSpecifications for the 2.4 GHz antennas:Integrated omni antennaLength: 11.5” (29.2 cm)Average gain azimuth: 5.2dBiGain: 7.5 dBiMaximum efficiency: 79% Antenna Patterns are shown in Figure 23.FIGURE 23 2.4 GHz Antenna Patterns

Chapter 6  Tropos Routers Installation Guide, Models 6410 and 6420 595 GHz AntennaSpecifications for the 5 GHz antenna:Integrated omni antennaLength: 10” (25.4 cm)Gain: 8.0 dBiMaximum efficiency: 73% Antenna Patterns are shown in Figure 24.FIGURE 24 5 GHz Antenna Patterns

Tropos Routers Installation Guide, Models 6410 and 6420 60AbbreviationsThe following abbreviations are used in this document.TABLE 16 Abbreviations2P Two-Phase or Split Phase2W Two-Wire3W Three-WireAASHTO American Association of State Highway and Transportation Officials AC Alternating CurrentANSI American National Standards InstituteAWG American Wire GaugeBBU Battery Backup UnitC CelsiusCAT CategoryCCK Complementary Code KeyingCE Conformite EuropeeneCFR Code of Federal RegulationsCISPR International Special Committee on Radio InterferenceCSA Canadian Standard AssociationdB DecibelsdBi Decibels Relative to an Isotropic RadiatordBm Decibels Referred to 1 MilliwattDBPSK Differential-Binary Phase-Shift Keying

Tropos Routers Installation Guide, Models 6410 and 6420 61DC Direct CurrentDGT Directorate General of Telecommunications (Taiwan)DQPSK Differential-Quadrature Phase-Shift KeyingDSSS Direct-Sequence Spread SpectrumEFT Electrically Fast TransientsEIRP Effective Isotropic Radiated PowerEMC Electromagnetic CompatibilityEN IEC standardESD Electrostatic DischargeETSI European Telecommunications Standards InstituteEU European UnionFCC Federal Communications CommissionFHSS Frequency Hopping Spread SpectrumHFC Hybrid Fiber CoaxHz HertzIEC International Electrotechnical CommissionIEEE Institute of Electrical and Electronics EngineersIP67 Ingress Protection StandardISM Instrumentation, Scientific, and Medical bandISTA International Safe Transit AssociationLAN Local Area NetworkMbps Megabits Per SecondMHz MegahertzMIL-STD Military StandardMPHPT Ministry of Public Management, Home Affairs, Posts and Telecommunications (Japan)MSO Multiple Service OperatorMTBF Mean Time Between FailureTABLE 16 Abbreviations (continued)

Tropos Routers Installation Guide, Models 6410 and 6420 62N NeutralNEC National Electrical CodesNEMA National Electrical Manufacturers AssociationOFDM Orthogonal Frequency Division MultiplexingP PhasePE Protective EarthPoE Power over EthernetRJ45 Registered Jack 45RSS Received Signal StrengthRx ReceiveRXD Receive DataTUV Technical Inspection Association Tx TransmitTXD Transmit DataUL Underwriters LaboratoriesUPS Uninterruptible Power SupplyVAC Voltage (Alternating Current)VCCI Voluntary Control Council for Interference (Japan)VDC Voltage (Direct Current)VSWR Voltage Standing Wave RatioWWattsTABLE 16 Abbreviations (continued)

Tropos Routers Installation Guide, Models 6410 and 6420 63IndexNumerics2.4 GHz antenna 582.4 GHz antennas 585 GHz antenna 596410 router 116420 router 12AAC wiring diagrams 44antennas2.4 GHz 585 GHz 59general information and restrictions 3patterns 58, 59type and placement 17Bbattery backup unit (BBU) 38building materials 17Ccable gland 30cautions 6clamps 19clearance for mounting 18concrete pole mounting 20connecting a data port 29Ddata cablesattaching before mounting 18data portconnecting 29data protection device 35data rate considerations 17distance limits 16Eexternal battery backup Unit BB063001 38FFCC antenna rules 14Ggroundingconnecting 35data protection device 35router 34Iinstallation hardware and tools 16installation, site surveys 17installing Tropos router 11, 14interfaces 52Llocation guidelines 17Mmetal pole mounting 21models 11mountingclearance 18instructions 20large diameter poles 19metal pole 21orientation 18strategies 18streetlight 28streetlight options 18to wood, concrete, painted poles 20tower 27wood brace 26wood pole 24Oobstructions 17Outdoor PoE Injector, non-photocell PS079001 38Pphysical environment 17PoE injectornon-photocell (PS079001) 38pole mounting 21powerconsumption 48specifications 54preparing for installation 14product specificationsinterfaces 52physical 50power 54Rregulatory notices 2routerdiagram 15

Tropos Routers Installation Guide, Models 6410 and 6420 64exploded view 15router models 11rubber boot 30Ssafetygeneral considerations 17information 36site planning 16site surveys 17specificationsinterfaces 52physical 50power 54streetlightmounting instructions 28mounting options 18Ttools for installation 16tower mounting 27Wwarnings, general 5wood brace mounting 26wood pole mounting 24

Navigation menu